D1:1 - Direct Menu Drilling
The menu is viewed when F1 is pressed.
Left column from above: Intermediate pressure, re- ceiver pressure, air valve indication (yellow in crack position and green in fully open position) and down the hole pressure. Middle left column from above: Net drill feed pressure, hold back pressure and down feed pressure.
Middle right column from above: Main pump pressure (gauge and digits).
Right column from above: Hammer oil indication (green when hammer oil is on), hammer oil pump pulse, water indication (green when water is on) and water flow (%).
D1:2 - Direct Menu Operator Settings
The menu is viewed when button F1 is pressed. Button F1 toggles between D1:1 and D1:2.
The percentage settings are related to the min. and max currents in the parameter settings menu. 0% = Min. current and 100%. = Max. current.
D2 - Direct Menu Engine
The menu is viewed when button F2 is pressed.
Left column: Fuel level.
Middle left column: Coolant temperature.
Middle right column from above: Rpm, oil pressure, boost pressure and engine hours.
Right column from above: Engine load, boost tempera- ture and engine battery voltage.
D3 - Direct Menu Compressor
The menu is viewed when button F3 is pressed.
From above: Intermediate pressure, receiver pressure, low stage temperature and high stage temperature.
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06 Operation Explorac 220 RC Ed.1
D4 - Direct Menu Service Information
The menu is viewed when button F4 is pressed.
Left column from above: Engine oil, engine oil filter, en- gine air filter and engine fuel filter.
Middle column from above: Hydraulic oil, hydraulic oil filter, compressor oil, compressor oil filter.
Right column from above: Compressor air filter, water filter, engine hours and drill hours.
Safety Menu
The safety menu is displayed after startup of the con- trol system.
M1 - Information
Left column from above: Fuel rate, fuel pressure and fuel temperature.
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06 Operation Explorac 220 RC Ed.1
System
M2 System Menu
M2:1 - Module Menu
In the module menu the CAN-nodes are symbolized with boxes. If a box is red it has no CAN communica- tion or there is another fault. All modules except for the rod loader have a diagnostic menu. Mark the box and press enter to go to the diagnostic menu.
I/O-Module Diagnostic Menu
Below is showed the diagnostic menu for D510. The menus for the other 3 modules are similar.
Operator Panel Diagnostic Menu
Below is showed the diagnostic menu for the left de- coder module in the operator panel D510:1. The menu for the right decoder module is similar.
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06 Operation Explorac 220 RC Ed.1
M2.2.1.1 D510 Digital Output Menu
Each row from left: Contact name, description, input field for output (0 = off, 1 = on) when actuating manu- ally, the output (0 = off, 1 = on) and valve name. Each output can be actuated manually when logged in at AC-level. Set 1 in the field for actuation, go to “actu- ate desired value” and press enter. The output is now set to on.
M2.2.1.1.1 D510 Input Menu
Each row from left: Contact name, description, input field for coefficient, input field for offset, value on the input and sensor name.
Typical values for coefficient and offset:
50 bar pressure sensor: Coefficient 0.061 and offset 102.
350 bar pressure sensor: Coefficient 0.427 and offset 102.
Level sensor prototype: Coefficient 0.098 and offset 0. Level sensor rig 1: Coefficient 0.279 and offset 0.
M2:2 - I/O-Module Menu
For each I/O-module there are 3 menus, one for PWM- outputs, one for digital outputs and one for inputs. Below is showed the menus for D510, the other mod- ules are similar.
M2.2.1 D510 PWM Output Menu
Each row from left: Contact name, description, input field for output current when actuating manually, the output current and valve name.
Each output can be actuated manually when logged in at AC-level. Set the desired current in the field for ac- tuation current, go to “actuate desired value” and press enter. The current in the output field is now actuated on the output.
37 © 2012 Atlas Copco Craelius AB | 2012-05-15
06 Operation Explorac 220 RC Ed.1
M2:3 - ECM Menu
The SPN (Suspect Parameter Number) and FMI (Failure Mode Indication) for the fault codes sent from the engine.
Each row from left: The CAT sensor number, sensor name and sensor status.
With arrow up and down it is possible to scroll the menu.
M2:4 - Operator Panel Lever Menu
The 3 upper rows from left: Analogue lever name, scaled lever X (forward/backward) value, scaled lever Y (left/right) value, scaled lever Z (lever button up/ down) value and status of the lever. The lever status can be “Ok”, “Not Calibrated”, “Mid pos. Error” and “End pos. Error”.
The 2 lower rows from left: Digital lever name and lever value (right = 1, left = 2, forward = 4, backward = 8).
Lever Calibration Menu
The bars show the scaled lever values and the digits the lever raw values. Calibration is started when the box “Calibration mode” is ticked with enter. See sepa- rate chapter regarding lever calibration.
M2:5 - Rod Loader Lever Menu
Left: The statuses of the lever buttons are showed, 0 = off and 1 = on.
Right: The values from the lever are displayed (X = forward/backward, Y = left/right).
NOTE: This lever is factory set and does not require calibration.
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06 Operation Explorac 220 RC Ed.1
Settings
M3 - Settings Menu
Left column from above: Access level login and save of logged data.
Right column: SI/Imperial units, date and time, screen brightness and service.
M3.3 - Service Menu
M3.3.1 - Parameter Settings Menu
This is the main menu for the parameter settings. Most of the parameter settings are min. and max. currents for a valve. The min. current corresponds to 0% and the max current corresponds to 100%. Only the param- eters that are not min. or max currents are described below.
M3.3.1.1 Slow Feed Settings Menu
Slow feed pressure down, max current requires ACP- login.
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06 Operation Explorac 220 RC Ed.1
M3.3.1.2 Fast Feed Settings Menu
The “Fast feed speed, boost level” is the lever value there the fast feed boost is turned on. “Fast feed pres- sure limit, down” and “Fast speed, acc limit” requires ACP-login.
M3.3.1.3 Rotation Settings Menu
“Rotation speed, acc limit” requires ACP-login.
M3.3.1.4 Water and Air Settings Menu
M3.3.1.5 Winch Settings Menu
M3.3.1.6 Fan Motor Settings Menu (ACP-Level)
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06 Operation Explorac 220 RC Ed.1
M3.3.1.8 Hydraulic Oil Settings Menu (ACP- Level)
M3.3.2 – Set Persistent Data Menu
The drill hours can be set on this menu.
M3.4 – Sensor Override Menu
If one of the sensors for oil level, oil temperature, com- pressor low stage temperature or compressor high stage temperature is out of function the rig can be operated temporarily if the not working sensor is over- ridden.
The override does not stay in memory if the control system is turned off.
The hydraulic oil level sensor can be overridden at operator level. The other 3 sensors needs login at AC- level.
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06 Operation Explorac 220 RC Ed.1
If a sensor is overridden a warning message and a crossed over sensor symbol is displayed. The warning message is also displayed every time the diesel en- gine is started.
M3.5 – Save Log Menu
The logs can be saved to the USB memory stick. The event log remains in memory when the control system is shut down. Developer log and assert log is for the software developer.
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06 Operation Explorac 220 RC Ed.1