FIGURE 17.2-1 OPERATOR REMOTE TERMINAL (ORT)

Figure 17.2-1 illustrates the “Production Model” ORT. The Production Model ORT is a Panasonic Toughbook. The ORT provides DPGDS operators with a capability to conduct operations remotely, and provides maintainers with a capacity to conduct detailed maintenance diagnostics through

communications with the Caterpillar Electronic Modular Control Panel (EMCP+), as well as the Caterpillar Electronic Technician (ET) Tool (When installed). Refer to DRS Radian Inc. Supplement CTM

01646.1R0253/1R0254(S1) for installing the CAT ET Tool on the DPGDS ORT. This supplement is included in the ET tool case.

17.3 ORT SERVICE PROCEDURES

17.3.1 ORT SETUP

a. Place the ORT on a desktop surface.

b. If AC power is available, plug in the AC power supply to an outlet and the back of the ORT. The ORT can operate up to 3 hours on its batteries depending on the battery’s charge.

c. Connect the mouse to the mouse PS/2 port on the back of the ORT.

d. Connect one end of the Ethernet network cable to the RJ-45 connector on the ORT. e. Route and Connect the other end of the cable to the RJ-45 connector on the PU. f. Turn on the ORT.

h. Select the “EquipID” screen. i. Enter the following data for each PU:

• Trailer ID

• Engine ID for engines 1 & 2 • Generator ID for generators 1 & 2 j. Select the “One-Line” screen.

k. Enter the descriptor for the load on each of the output breakers. l. Return to the “Overview” screen.

17.3.2 ORT FUNCTIONS & LOG-ON PROCEDURES a. ORT Functions:

(1) Operations

(a) Monitor individual generator operating parameters. (b) Monitor individual engine operating parameters. (c) Monitor total system parameters.

(d) Start and run individual generators with automatic synchronizing. (e) Stop individual generators with cooldown.

(f) Immediate stop “Emergency Stop” individual generators without cooldown. (g) Open individual breakers.

(h) Close individual breakers with auto synchronizing, when required. (i) Enable/Disable the operation of the PU fuel transfer pump and solenoid. (j) Enable/Disable engine economizing based on total system KW or KVA load.

(k) Adjust load levels on a PU level based on whether the PU is operating in a baseload configuration.

(l) Provides listing of installed software versions. b. Administrator LOG-ON procedure for ORTs:

(1) Turn on the ORT.

(2) Log on to the ORT as Administrator using the following login: (3) Enter “Username”: “Administrator”

17.3.3 ORT REBUILD PROCEDURES FOR ORT NUMBERED 009 THROUGH 237

This procedure actually re-constructs the data on the computer’s internal hard drive by overwriting your ORT’s hard drive with a completely new image that is on the CD and contains all of the latest software versions and program updates. This Update is intended to bring all ORTs up to date and provide you with the latest features. Once your ORT is updated, it can be used reliably on any DPGDS power plant in the inventory.

The ORT Hard Drive Rebuild Procedure has been streamlined considerably and once started, the computer does most of the work. Different computers operate at different speeds, therefore it is difficult to estimate how much time that it will take to complete the procedure. In most cases it can take from 10 to 20 minutes for the computer to complete the upload.

Do not attempt to interrupt the rebuild process once it is placed in motion. Be patient and give the computer time to work. Please remember, we are completely rebuilding the computer’s hard drive with a vast amount of data.

Applicability:

This procedure applies to all ORTs numbered 009 through 237. Should you have an ORT numbered 238 or greater, please proceed to Section 17.3.4. The procedures outlined below will not work on your ORT.

NOTE: This action erases all files (programs and data) on the ORT on all partitions. a. Start the ORT. Be ready for step 2 almost immediately after starting the ORT.

b. Press the “ESC” when the start options appear in the lower right corner of the ORT screen. c. Insert the “ORT SYSTEM CD” in the CD drive and the “PRODUCT DISK” in to the 3.5” floppy

drive.

d. From the boot menu select “CD DRIVE” using the down arrow key. e. Press “ENTER”.

f. Ignore any error messages on the screen, they are normal and are expected during the rebuild. g. When the message to continue or exit appears, press the “Spacebar” to continue with the

rebuild.

h. Observe that the “Ghost application” starts and the hard drive rebuild commences. i. Observe the rebuild process as indicated by the progress bar. The rebuild should take 5-7

minutes.

k. Observe the ORT reboots to the Windows startup and goes through an automated setup. l. When prompted reboot the ORT or allow the 15 seconds to expire allowing an automatic reboot. m. When the logon appears log on to the ORT as “Operator” and press “ENTER” (no password is

required).

n. Remove the “ORT SYSTEM CD” from the CD drive and the “PRODUCT DISK” from the floppy drive.

o. Allow the ORT to start the operator screens.

p. Do not turn off the ORT at this point because is where you will register the DPGDS System Software by extracting information that will be provided to you by the computer itself. Go to Section 17.3.6 and follow the steps to perform this task.

q. These ORTs use Iconics version 8, which will require contacting Iconics for reactivation of the software any time the System CD is used to rebuild the hard drive.

17.3.4 ORT REBUILD PROCEDURES FOR ORT NUMBERS 238 AND UP

This procedure actually re-constructs the data on the computer’s internal hard drive by overwriting your ORT’s hard drive with a completely new image that is on the CD and contains all of the latest software versions and program updates. This Update is intended to bring all ORTs up to date and provide you with the latest features. Once your ORT is updated, it can be used reliably on any DPGDS power plant in the inventory.

The ORT Hard Drive Rebuild Procedure has been streamlined considerably and once started, the computer does most of the work. Different computers operate at different speeds, therefore it is difficult to estimate how much time that it will take to complete the procedure. In most cases it can take from 10 to 20 minutes for the computer to complete the upload.

Do not attempt to interrupt the rebuild process once it is placed in motion. Be patient and give the computer time to work. Please remember, we are completely rebuilding the computer’s hard drive with a vast amount of data.

Applicability:

This procedure applies to all ORTs numbered 238 and up. Should you have an ORT numbered 009 through 237, please return to Section 17.3.3. The procedures outlined below will not work on your ORT.

NOTE: This action erases all files (programs and data) on the ORT on all partitions. a. Replace, if necessary, the floppy drive with the CD drive.

b. Start the ORT. Be ready for step 2 almost immediately after starting the ORT.

c. Press the “ESC” when the start options appear in the lower right corner of the ORT screen. d. Insert the “ORT SYSTEM CD” in the CD drive.

f. Press “ENTER”.

g. Ignore any error messages on the screen, they are normal and are expected during the rebuild. h. When the message to continue or exit appears, press the “Spacebar” to continue with the

rebuild.

i. Observe that the “Ghost application” starts and the hard drive rebuild commences. j. Observe the rebuild process as indicated by the progress bar. The rebuild should take 5-7

minutes.

k. When the “A:\Ghost” DOS prompt appears, remove the “ORT SYSTEM CD” from the CD drive. l. Swap the CD drive fro the floppy drive.

m. Insert the “PRODUCT KEY” disk into the floppy drive. n. Press “CTRL+ALT+DEL” to reboot the ORT.

o. Observe the ORT reboots to the Windows startup and goes through an automated setup.

p. When prompted, reboot the ORT or allow the 15 seconds to expire allowing an automatic reboot. q. When the logon appears log on to the ORT as “Operator” and press “ENTER” (no password is

required).

r. Remove the “PRODUCT DISK” from the floppy drive. s. Start the ORT in “Administrator mode and logon

(1) Enter “Username”: “Administrator”

(2) Enter “Password”: “dpgds” (case sensitive)

t. When the activation warning pops up in the lower right corner of the Desk Top Screen, approximately 3 minutes after logging on, click on the activation icon (see Figure 17.3.4-1). u. After clicking on the activation icon, the Activation Window appears; determine whether internet

access is available. If yes, continue (see Figure 17.3.4-2), if not skip to step w. to activate via telephone (see Figure 17.3.4-4).

v. Using internet access, follow the screen instructions to activate Windows XP without registering (see Figure 17.3.4-3).

w. Using a telephone, follow the screen instructions to activate Windows XP (see Figure 17.3.4-4). x. Once activated reboot the ORT.

y. Allow the ORT to start the operator screens.

z. Do not turn off the ORT at this point because is where you will register the DPGDS System Software by extracting information that will be provided to you by the computer itself. Go to Section 17.3.6 and follow the steps to perform this task.