4. Product description and commissioning
4.1 Functionality and system design
• Position sensor Temposonics® E-Series
Sensor model
• Temposonics® EH (rod sensor)
• Temposonics® EP (compact profile sensor)
• Temposonics® EP (ultra low profile sensor)
• Temposonics® EP2 (smooth profile sensor)
• Temposonics® ER (aluminum cylinder with a guided driving rod sensor)
The Temposonics® position sensors are used for measurement and conversion of the length (position) variable in the fields of automated systems and mechanical engineering.
Principle of operation and system construction
The absolute, linear position sensors provided by MTS Sensors rely on the company’s proprietary Temposonics® magnetostrictive technology, which can determine position with a high level of precision and robustness. Each Temposonics® position sensor consists of a ferromagnetic waveguide, a position magnet, a strain pulse converter and supporting electronics. The magnet, connected to the object in motion in the application, generates a magnetic field at its location on the waveguide. A short current pulse is applied to the waveguide. This creates a momentary radial magnetic field and torsional strain on the waveguide. The momentary interaction of the magnetic fields releases a torsional strain pulse that propagates the length of the waveguide.
When the ultrasonic wave reaches the end of the waveguide it is converted into an electrical signal. Since the speed of the ultrasonic wave in the waveguide is precisely known, the time required to receive the return signal can be converted into a linear position measurement with both high accuracy and repeatability.
4. Product description and commissioning
4
5 3
1
Measurement cycle
1 Current pulse generates magnetic fi eld 2 Interaction with position magnet fi eld
generates torsional strain pulse 3 Torsional strain pulse propagates 4 Strain pulse detected by converter 5 Time-of-fl ight converted into position
Sensing element (Waveguide) Position magnet (Magnetic fi eld)
Torsional strain pulse converter 2
Fig. 2: Time-based magnetostrictive position sensing principle
Modular mechanical and electronic construction
• The sensor rod or profile protects the inner sensor element.
• The sensor electronics housing, a rugged construction, contains the complete electronic interface with active signal conditioning.
• The external position magnet is a permanent magnet. Mounted on the mobile machine part, it travels along the sensor rod or profile and triggers the measurement through the sensor rod wall.
• The sensor can be connected directly to a control system.
Its electronics generates a strictly position proportional signal output between start and end position.
Hydraulics sealing
The flange contact surface is sealed via an O-ring in the undercut (Fig. 4).
For threaded flange (¾"-16 UNF-3A) »F« / »L« / »S«:
O-ring 16.4 × 2.2 mm (0.65 × 0.09 in.) (part no. 560 315) For threaded flange (M18×1.5-6g) »K« / »M« / »W«:
O-ring 15.3 × 2.2 mm (0.60 × 0.09 in.) (part no. 401 133) 4.2 Styles and installation of Temposonics® EH
Controlling design dimensions are in millimeters and measurements in ( ) are in inches Unless otherwise stated, apply to the general tolerances according to DIN ISO 2768-m
• Note the fastening torque of 50 Nm.
• Seat the flange contact surface completely on the cylinder mounting surface.
• The cylinder manufacturer determines the pressure-resistant gasket (copper gasket, O-ring, etc.).
• The position magnet should not grind on the sensor rod.
• The piston rod drilling
(EH-K / -L: Ø 7 mm rod: ≥ Ø 10 mm (≥ Ø 0.40 in.);
EH-M / -S / -F / -W: Ø 10 mm rod: ≥ Ø 13 mm (≥ Ø 0.52 in.)) depends on the pressure and piston speed.
• Adhere to the information relating to operating pressure.
• Protect the sensor rod against wear.
Installation of EH with threaded flange
Fix the sensor rod via threaded flange M18×1.5-6g or ¾"-16 UNF-3A.
E-Series EH Stroke length
50…2540
Fig. 3: Temposonics® EH sensor
Fig. 4: Mounting example of threaded flange
Installation of a rod-style sensor in a fluid cylinder The rod-style version has been developed for direct stroke
measurement in a fluid cylinder. Mount the sensor via threaded flange or a hex nut.
• Mounted on the face of the piston, the position magnet travels over the rod without touching it and indicates the exact position through the rod wall – independent of the hydraulic fluid.
• The pressure resistant sensor rod is installed into a bore in the piston rod.
Fig. 5: Sensor in cylinder
Position magnet Sensor electronics housing
Fastening torque 50 Nm
In the case of threaded flange M18×1.5-6g, a screw hole based on ISO 6149-1 (Fig. 7) must be provided. See ISO 6149-1 for further information.
Fig. 6: Possibility of sealing
Sealing via O-ring in the flange undercut Sealing via O-ring
in cylinder end cap groove
Controlling design dimensions are in millimeters
Fig. 7: Notice for metric threaded flange M18×1.5-6g based on DIN ISO 6149-1
Notice for metric threaded flanges Thread
(d1×P) d2 d3 d4 d5 +0.10
L1 +0.40
L2 L3 L4 Z°
±1°
EH-K
M18×1.5-6g 55 ≥ 10 24.5 19.8 2.4 28.5 2 26 15°
EH-M / -W
M18×1.5-6g 55 ≥ 13 24.5 19.8 2.4 28.5 2 26 15°
Ød5 Ra 3.2 Ra 3.2
Pitch diameter A
A
Thread (d1 × P) Ød3(Reference) A
Ød2
Ød4(Gauging)
This dimension applies when tap drill cannot pass through entire boss.
≤ R0.4
R0.3 R0.1 Z°
45° ±5°
L3 L1 L2 L4
A
0.1 0.2A
4.3 Styles and installation of Temposonics® EP
Fig. 8: Temposonics® EP sensor
Installation of EP
The position sensor can be installed in any position. Normally, the sensor is firmly installed and the position magnet is fastened to the mobile machine part. Thus it can travel along the measuring rod without touching it. The sensor is fitted on a flat machine surface using the mounting clamps (Fig. 9). A length-dependent number of these clamps are delivered with the sensor and must be distributed over the profile at regular distances. For fastening use M5×20 screws to DIN 6912 that should be tightened with a fastening torque of 5 Nm.
Fig. 9: Mounting clamps with cylinder screw M5×20 (part no. 403 508)
NOTICE
Take care to mount the sensor in an axially parallel position to avoid damage of the carriage, magnet and sensor rod.
E-Series EP
Magnet
4 pin M12
50 (1.97) 68 (2.68)
(0.57)14.6
31 (1.22)
41 (1.61)
35.6 (1.40)
Sensor electronics
housing (1.92)48.8 (0.51)13
Stroke length 50…2540
(2…100)
Dead zone 68 (2.68) Null zone
35 (1.38)
2 (0.08)
Mounting clamps
Controlling design dimensions are in millimeters and measurements in ( ) are in inches Unless otherwise stated, apply to the general tolerances according to DIN ISO 2768-m
Adjustable mounting clamps M5×20 max. 5 Nm
Fig. 11: Mounting clamps with cylinder screw M5×20 (part no. 403 508)
NOTICE
Take care to mount the sensor in an axially parallel position to avoid damage of the carriage, magnet and sensor rod.
4.4 Styles and installation of Temposonics® EL
Controlling design dimensions are in millimeters and measurements in ( ) are in inches Unless otherwise stated, apply to the general tolerances according to DIN ISO 2768-m Fig. 10: Temposonics® EL sensor
E-Series EL
Magnet M12
Sensor electronics
housing (1.77)45 (0.51)13
14.6 (0.57)
Stroke length 50…2540
(2…100)
Dead zone (2.68)68
17 (0.67)
27 (1.06)2 (0.08)
35.6 (1.40)
68 (2.68) 50 (1.97)
14.5 (0.57) 4 pin
Null zone 35 (1.38)
Mounting clamps
Installation of EL
The position sensor can be installed in any position. Normally, the sensor is firmly installed and the position magnet is fastened to the mobile machine part. Thus it can travel along the measuring rod without touching it. The sensor is fitted on a flat machine surface using the mounting clamps (Fig. 11). A length-dependent number of these clamps are delivered with the sensor and must be distributed over the profile at regular distances. For fastening use M5×20 screws to DIN 6912 that should be tightened with a fastening torque of 5 Nm.
Adjustable mounting clamps M5×20 Fastening torque: 5 Nm
4.5 Styles and installation of Temposonics® EP2
Fig. 12: Temposonics EP2
E-Series EP2
Magnet Magnet
Stroke length 50…2540
(2…100)
M12
Null zone (2.87)73
13 (0.51)
(0.57)14.6
Dead zone (2.87)73
27 (1.06)2 (0.08)
35.6 (1.40) 68 (2.68) 50 (1.97) 4 pin
Mounting support
3 ± 2 (0.12 ± 0.08)
Mounting clamps
Controlling design dimensions are in millimeters and measurements in ( ) are in inches Unless otherwise stated, apply to the general tolerances according to DIN ISO 2768-m
Fig. 13: Mounting clamps with cylinder screw M5×20 (part no. 403 508)
NOTICE
Take care to mount the sensor in an axially parallel position to avoid damage of the carriage, magnet and sensor rod.
Installation of EP2
The position sensor can be installed in any position. Normally, the sensor is firmly installed and the position magnet is fastened to the mobile machine part. Thus it can travel along the measuring rod without touching it. The sensor is fitted on a flat machine surface using the mounting clamps (Fig. 13). A length-dependent number of these clamps are delivered with the sensor and must be distributed over the profile at regular distances. For fastening use M5×20 screws to DIN 6912 that should be tightened with a fastening torque of 5 Nm.
Adjustable mounting clamps M5×20 Fastening torque: 5 Nm
4.6 Styles and installation of Temposonics® ER
Fig. 14: Temposonics ER
E-Series ER 132.5 + stroke length (5.22 + stroke length)
(1.40)35.5 3
(0.12)
Controlling design dimensions are in millimeters and measurements in ( ) are in inches Unless otherwise stated, apply to the general tolerances according to DIN ISO 2768-m
Fig. 15: Mounting clamps with cylinder screw M5×20 (part no. 403 508)
NOTICE
Take care to mount the sensor in an axially parallel position to avoid damage of the carriage and sensor rod.
NOTICE
Do not raise up the ER sensor, if the lifting rod is extended.
It causes serious damage There are two ways to install the sensor ER:
1. Via the mounting clamps
The position sensor can be installed in any position. The sensor is fitted on a flat machine surface using the mounting clamps (Fig. 15). A length-dependent number of must be distributed over the profile at regular distances. For fastening use M5×20 screws to DIN 6912 that should be tightened with a fastening torque of 5 Nm.
Adjustable mounting clamps M5×20 Fastening torque: 5 Nm
2. Via the adjustable rod end
The position sensor can be installed in any position. The sensor is mechanically connected via adjustable rod ends (part no. 254 210 / part no. 254 235)
4.7 Magnet installation
Sensors with stroke lengths ≥ 1 meter (3.3 ft.)
Support horizontally installed sensors with a stroke length from 1 meter (3.3 ft.) mechanically at the rod end. Without the use of a support, rod and position magnet may be damaged. A false measurement result is also possible. Longer rods require evenly distributed mechanical support over the entire length (e.g. part no.
561 481). Use an U-magnet (Fig. 20) for measurement.
NOTICE
Mount ring magnets and U-magnets concentrically.
Mount block magnets centrically over the sensor rod or the sensor profile. Do not exceed the maximum acceptable gap (Fig. 17, Fig.
18).
Controlling design dimensions are in millimeters and measurements in ( ) are in inches Fig. 16: Typical use of magnets
Magnet Typical Sensors Benefits Ring magnets Rod model
(EH)
• Rotationally symmetrical magnetic field
U-magnets Profile &
rod models (EH, EP)
• Height tolerances can be compensated
Block magnets Profile &
rod models (EH, EP, EL & EP2)
• The magnet can be lifted off
• Height tolerances can be compensated
Magnet sliders Profile models (EP & EL)
• The magnet is guided through the profile
• The distance between the magnet and the waveguide is strictly defined
• Easy coupling via the ball joint
Mounting the ring magnets, U-magnets & block magnets Install the magnet using non-magnetic material for mounting device, screws, spacers etc.. The magnet must not grind on the sensor rod. Alignment errors are compensated via the air gap.
• Permissible surface pressure: Max. 40 N/mm2 (only for ring magnets and U-magnets)
• Fastening torque for M4 screws: 1 Nm; use washers, if necessary
• Minimum distance between position magnet and any magnetic material has to be 15 mm (0.6 in.) (Fig. 19).
• If no other option exists and magnetic material is used, observe the specified dimensions (Fig. 19).
Magnet mounting with magnetic material
When using magnetic material the dimensions of Fig. 19 must be observed.
A. If the position magnet aligns with the drilled piston rod B. If the position magnet is set further into the drilled piston rod,
install another non-magnetic spacer above the magnet.
Fig. 17: Mounting of U-magnet (part no. 251 416-2), example of EP sensor
Fig. 18: Mounting of block magnet (part no. 403 448), example of EL sensor
Fig. 19: Installation with magnetic material
U-magnet
Sensor rod
Non-magnetic fixing clip
Magnet Magnet
1 Null zone, depends on sensor model (see Fig. 21/22)
2 Distance between position magnet and any magnetic material (≥ 15 mm (≥ 0.6 in.))
3 Non-magnetic spacer (≥ 5 mm (≥ 0.2 in.)) – Recommendation: 8 mm (0.31 in.)
M4 1
Air gap: 2 1.75 ±1 (0.07 ±0.04)
1 U-magnet
2 Non-magnetic mounting plate
M4
2 Non-magnetic mounting plate
Fig. 20: Example of sensor support (part no. 561 481)
Start and end positions of the position magnets
Consider the start and end positions of the position magnets during the installation. To ensure that the entire stroke length is electrically usable, the position magnet must be mechanically mounted as follows.
E-Series EL with magnet slider “S”, “N”, “V”, “G”
Start position
19 (0.75) End position
84 (3.3)
E-Series EL with block magnet
Start position
32.5 (1.29) End position
70.5 (2.78)
E-Series EP2 with block magnet Start position
73 (2.87) End position
73 (2.87) E-Series EH with ring- / U-magnet
Start position
51 (2.01) End position
63.5 (2.5)
E-Series EH with block magnet Start position
48.5 (1.91) End position
66 (2.6)
E-Series EP with magnet slider “S”, “N”, “V”, “G”
Start position
19 (0.75) End position
84 (3.3)
E-Series EP with U-magnet Start position
35 (1.38) End position
68 (2.68)
E-Series EP with block magnet Start position
32.5 (1.29) End position
70.5 (2.78)
Fig. 21: Start- and end positions of magnets, part 1
Fig. 22: Start- and end positions of magnets, part 2
4.8 Electrical connections
Placement of installation and cabling have decisive influence on the sensor‘s electromagnetic compatibility (EMC). Hence correct installation of this active electronic system and the EMC of the entire system must be ensured by using suitable metal connectors, shielded* cables and grounding. Overvoltages or faulty connections can damage its electronics despite protection against wrong polarity.
Instructions for connection
• Use low-resistant twisted pair and shielded cables. Connect the shield to ground externally via the controller equipment.
• Keep control and sign leads separate from power cables and sufficiently far away from motor cables, frequency inverters, valve lines, relays, etc..
• Use only connectors with metal housing and connect the shielding to the connector housing.
• Keep the connection surface at both shielding ends as large as possible. Connect the cable clamps to function as a ground.
• Keep all non-shielded leads as short as possible.
• Keep the earth connection as short as possible with a large cross section. Avoid ground loops.
• With potential differences between machine and electronics earth connections, no compensating currents are allowed to flow across the cable shielding.
Recommendation:
Install potential compensating leads with large cross section or use cables with separate double shielding, and connect only one end of the shield.
• Use only stabilized power supplies in compliance with the specified connecting values.
Grounding of profile and rod sensors
Connect the sensor electronics housing to machine ground. Ground sensor types EP, EL, EP2 and ER via ground lug as shown in Fig. 23.
The sensor type EH is grounded via thread.
Fig. 23: Grounding via ground lug e.g. profile sensor
Fig. 24: Connector wiring D44
*/ The use of shielded cables is a recommendation of MTS Sensors to afford a better protection against signal disturbances
NOTICE
1. Do not mount the sensors in the area of strong magnetic or electric noise fields.
2. Never connect / disconnect the sensor when voltage is applied.
D44
Signal + power supply M12 male connector
4.9 Frequently ordered accessories
Part no. 201 542-2 Ring magnet OD25.4
Part no. 400 533
Ring magnet OD17.4
Part no. 401 032 U-magnet OD33
Part no. 251 416-2
For: EH For: EH For: EH For: EH, EP
Material: PA ferrite GF20 Weight: Approx. 14 g
Surface pressure: Max. 40 N/mm2 Fastening torque for M4 screws: 1 Nm Operating temperature:
−40…+105 °C (−40…+221 °F)
Material: PA ferrite Weight: Approx. 10 g
Surface pressure: Max. 40 N/mm2 Operating temperature:
−40…+105 °C (−40…+221 °F)
Material: PA neobind Weight: Approx. 5 g
Surface pressure: Max. 20 N/mm2 Operating temperature:
−40…+105 °C (−40…+221 °F)
Material: PA ferrite GF20 Weight: Approx. 11 g
Surface pressure: Max. 40 N/mm2 Fastening torque for M4 screws: 1 Nm Operating temperature:
−40…+105 °C (−40…+221 °F) Position magnets Distance to sensor element Ø 4.3
(Ø 0.17)
Ring magnet
Part no. 402 316 Magnet slider S, joint at top
Part no. 252 182 Magnet slider V, joint at front
Part no. 252 184 Block magnet L
Part no. 403 448
For: EH For: EP, EL For: EP, EL For: EH, EP, EL, EP2
Material: PA ferrite coated Weight: Approx. 13 g
Surface pressure: Max. 20 N/mm2 Operating temperature:
−40…+100 °C (−40…+212 °F)
Material: GRP, magnet hard ferrite Weight: Approx. 35 g
Operating temperature:
−40…+75 °C (−40…+167 °F)
Material: GRP, magnet hard ferrite Weight: Approx. 35 g
Operating temperature:
−40…+75 °C (−40…+167 °F)
Material: Hard ferrite Weight: Approx. 20 g
Fastening torque for M4 screws: 1 Nm Operating temperature:
−40…+75 °C (−40…+167 °F) This magnet may infl uence the sensor performance specifi cations for some applications. – Additional options available in our Accessories Guide 551 444
3/ Follow the manufacturer‘s mounting instructions
Controlling design dimensions are in millimeters and measurements in ( ) are in inches
Cable connectors 3 Cable
(~ 2.09)~53
M12 A-coded female connector (5 pin), straight
Part no. 370 677
M12 A-coded female connector (5 pin), angled
Part no. 370 678
Cable with M12 A-coded female connector (5 pin), straight – pigtail Part no. 370 673
Cable with M12 A-coded female connector (5 pin), angled – pigtail Part no. 370 675
Material: GD-Zn, Ni Ingress protection: IP67 (correctly fi tted) Fastening torque: 0.6 Nm
Material: GD-Zn, Ni
Termination: Screw; max. 0.75 mm² Contact insert: CuZn
Cable Ø: 5…8 mm (0.2…0.31 in.) Wire: 0.75 mm2 (18 AWG) Operating temperature:
−25…+85 °C (−13…+185 °F) Ingress protection: IP67 (correctly fi tted) Fastening torque: 0.4 Nm
Material: PUR jacket; black Features: Shielded Cable length: 5 m (16.4 ft) Ingress protection: IP67 Operating temperature:
−25…+80 °C (−13…+176 °F)
Material: PUR jacket Features: Shielded Cable length: 5 m (16.4 ft) Ingress protection: IP67 Operating temperature:
−25…+60 °C (−13…+140 °F)
Hex nut Mounting hardware Mounting clamp
M18×1.5-6g M3 fastening screws (6×)
4 Holes
Mounting clamp width: 14.6 (0.57) Hex jam nut M18×1.5-6g
Part no. 500 018 Hex jam nut ¾"-16 UNF-3A
Part no. 500 015 Fixing clip for rod with Ø 10 mm
Part no. 561 481 Mounting clamp
Part no. 403 508
For: EH For: EH For: EH For: EP, EL, EP2, ER
Material: Steel, zinc, plated Material: Zinc plated with nylon insert Application: Used to secure sensor rods (Ø 10 mm (Ø 0.39 in.)) when using an U-magnet or block magnet Material: Brass, non-magnetic
Material: Stainless steel 1.4301 / 1.4305 (AISI 304 / 303)
Rod end with M6 thread
Part no. 254 210 Rod end with ¼"-28 UNF thread Part no. 254 235
For: ER-M For: ER-S
Material: Galvanized steel Material: Galvanized steel NOTICE
The wiring of the optional adapter cables is available in the accessories brochure (document no. 551 444)
5. Operation
Index Subindex Parameter Data type Access Value
0x10 0x00 Vendor name string ro MTS Sensor Technologie GmbH and Co. KG
0x11 0x00 Vendor text string ro www.mtssensors.com
0x12 0x00 Product name string ro E-Series IO-Link (short) / E-Series IO-Link (long)
0x13 0x00 Product ID string ro Ex-x-xxxxx-D44-1-K
0x14 0x00 Product text string ro MTS Sensors E-Series
0x15 0x00 Serial number string ro e.g. 15490547
0x16 0x00 Hardware revision string ro e.g. 10
0x17 0x00 Firmware revision string ro 1.19
Index Subindex Parameter Data type Access Length Description
0x18 0x00 Application specific tag string rw 32 bytes The user can assign the sensor with a random name
5.1 Identification parameter
Table 1: Identification parameters
Table 2: Application specific tag
These parameters are used to identify the sensor when connected to an IO-Link master.
IO-Link
IO-Link is an open standard according to IEC 61131-9. It is a serial, bi-directional point-to-point connection for signal transmission and energy supply. The bi-directional communication enables consistent communication between sensors and the controller as well as consistent diagnostic information down to the sensor level.
The E-Series IO-Link sensor is an IO-Link device which is connected to an IO-Link master. Read the operation manual for the IO-Link master to which the IO-Link device is connected. The E-Series IO-Link parameters in the IO Device Description (IODD) file allow the identification of the sensor on the IO-Link master, adjustment of certain sensor parameters for the applicaiton and the output of warnings and errors.
IO Device Description (IODD) file
The IODD file stores a variety of information about the device for system integration.
The IODD file for E-Series IO-Link is available at www.mtssensors.com.
The "Application specific tag" allows the user to assign the IO-Link device a random, 32-byte string. This can only be used for application-specific identification.
NOTICE
There are two IODD files available for the E-Series IO-Link sensors. Please choose the appropiate IODD file for your E-Series IO-Link:
1. IODD short (MTS-E-Series_IOLink-xxxxxxx-IODD1.1.xml)* for sensors with stroke length ≤ 1000 mm (≤ 39 in.) 2. IODD long (MTS-E-Series_IOLink2ms-xxxxxxx-IODD1.1.xml)* for sensors with stroke length > 1000 mm (> 39 in.) The difference between both files is the cycle time.
The E-Series IO-Link can be connected to IO-Link masters with a maximum master cycle time of 20 ms. Contact MTS Sensors if you use the sensor E-Series IO-Link in an application with a master cycle time > 20 ms.
5.3 Measuring parameter
These parameters allow the sensor to be adapted to the application. The resolution, a filter of the measured value and the measuring direction can all be configured.
The offset is added to the current position value.
Index Subindex Parameter Access Command Description
0x02 0x00 Reset device wo 0xA0 Reset the device
0x02 0x00 Reset factory settings wo 0x82 Reset all parameters to default settings
5.2 Standard commands
The following commands can be used to reset the device, or reset all parameters to default settings.
Table 3: Standard commands
How the offset works
Example 1:
1. Offset: 0
2. Current position value: 80000 µm (80 mm) 3. New offset is set: 120000 µm (120 mm)
4. New position value: 80 mm + 120 mm = 200000 µm (200 mm)
4. New position value: 80 mm + 120 mm = 200000 µm (200 mm)