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GENERAL REQUIREMENTS FOR DESIGN AND SPECIFICATION OF

In document I-ET-6000.67-0000-800-PDY-001=E (Page 44-47)

5. INSTRUMENTATION DESIGN CRITERIA

5.4. GENERAL REQUIREMENTS FOR DESIGN AND SPECIFICATION OF

The EPC CONTRACTOR will not issue a new design criteria, shall be used this document;

5.4.1 The design shall comply with PETROBRAS Standard NI-1882 and these recommendations.

5.4.2 The instrumentation shall be of the electronic type. Metering and Control Signals connected to PES and PLC´s of package units transmitted from the field shall be in 4 - 20 mA with the HART serial protocol in the same cable, fed at 24 VDC.

5.4.2.1 For analog instruments designed for control and monitoring connected to DCS , they shall specified with Foundation Fieldbus protocol compatibility .

5.4.2.2 For discrete instruments like limit switches and solenoid valves, the design shall consider Foundation Fieldbus devices, if there is no approved device available an alternative can be used a connection to multi input/output discrete to Foundation Fieldbus Converters and connected to DCS.

5.4.2.3 The start/stop push buttons for the electric motors the design shall consider the connection direct to MCCs.

5.4.3 In the case of 4 to 20 mA transmission, the option is for two wire type, with use of the four-wire system being accepted if the first option is not available in the market, and for a specific application. In that case the 4 -20 mA signal shall be galvanically insulated.

5.4.4 Transmitters shall be of the intelligent and microprocessor-based type. Handheld programmers shall be provided for configuring these instruments, considering 1 (one) programmer for every 25 (twenty five) transmitters from that manufacturer. In case the number of transmitters is less than 25 units, at least 01 (one) programmer shall be supplied per instrument manufacturer.

5.4.5 Absolute, gauge or differential pressure transmitters shall have digital output signal indication in engineering unit in the transmitter itself.

5.4.6 Pressure switches and thermostats shall not be used unless previously authorized by PETROBRAS. Flow switches shall only be used to detect the presence of flow where reliability is not important. Transmitters shall be used instead of level switches, pressure switches, thermostats, etc.

5.4.7 All field instruments shall have permanent stainless steel plates indicating the instrument TAG number.

5.4.8 Do not specify instruments under development or whose use is not yet consolidated.

5.4.9 Do not acquire instruments for the same function from different manufacturers.

5.4.10 Regulating filters shall have output pressure indication in Kgf/cm2.

5.4.11 All electronic instruments and equipment shall be built to display immunity to electromagnetic and radio frequency interference (EMF-RFI), as follows: induction less than 1% of SPAN, based on 5W/470MHz at 1 meter away.

5.4.12 When more than one valve or flow transmitter is necessary for the same service , the engineering flow sheets shall show all the instruments and be submitted to PETROBRAS for approval.

5.4.13 Valves intended for special applications such as, for example, isolation valves, fire-safe valves and tight shut-off valves shall be selected according to the specifications of the basic design and submitted to PETROBRAS for approval.

5.4.14 The shut-off valves shall be design with approved gasket kit to warranty no leakage when the process fluid is toxic, volatile or others(as defined in environment criteria).

5.4.15 Instruments installed outdoors and in non-classified areas shall have enclosures with a degree of protection of IP 65, in accordance with NBR IEC 60529.

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5.4.16 The use of intrinsically safe (Ex-i) or EX na [L] instrumentation with FNICO or FISCO Foundation Fieldbus Concepts in classified areas as zone 0 , 1 and 2 shall complies with IEC 60079-27 . For 4-20 mA instruments the enclosure may be certified as Ex d bud submitted to PETROBRAS for approval.

5.4.17 Electrical instruments and electrical equipments shall be compatible with the electrical classification of the area and have a Conformity Certificate. This certificate shall also contain the degree of protection (IP) of the enclosure.

5.4.17.1 This Certificate of compliance shall be supplied according to regulation

“Portaria numero 83 de 03 Abril de 2006” published by INMETRO, to attend Brazilian laws.

5.4.17.2 This certificate shall be issued by an Accredited Certification Organization (OCC), that is an entity accredited by INMETRO responsible by the issue of the conformity certificates and by the inspections of the certified products, attesting the similarity of the analyzed requirements, with the dispositions of the resolution mentioned above. The accredited certification organizations are the following:

• CEPEL - Centro de Pesquisas de Energia Elétrica Escritório de Certificação de Produtos - ECPS

Address: Av. 1, s/nº - Ilha da Cidade Universitária 21941-590 - Rio de Janeiro - RJ -Brasil

Tel. + 55-21-598-2442 or 598-2461 Fax. + 55-21-598-2443

Contact: Mr. Marcelo Appel Silva

• UCIEE – União Certificadora de Indústria Eletro-eletrônica Address: Av. Brigadeiro Faria Lima, 613, 2º andar

São Paulo - SP -Brazil Tel. + 55-11-820-7144 Fax. + 55-11-820-2674 Contact: Mr. Paulo Vieira

• CERTUSP – Serviço Técnico de Certificação do IEE/USP (Instituto de Eletrotécnica e Energia da USP)

Address: Av. Prof. Luciano Gualberto, 1289 Cidade Universitária - São Paulo - SP

5.4.17 For services with H2S and H2 the piping criteria and standards N-76 and N-1882 shall be followed. The following general requirements shall be considered:

a. threaded process connections may not be used;

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b. if use of welded connection is necessary, use socket weld. Sealing weld is not acceptable;

c. for pressure gauges use integrated diaphragm seal;

d. piping criteria such as radiography, non-destructive tests, etc. shall be evaluated and used in the installation of instruments. These criteria shall be defined in the installation details;

e. the use of diaphragm seals associated with capillaries shall be avoided, and will only be adopted with prior approval by PETROBRAS;

f. the condition “H2 or H2S Service” shall be indicated on the Data Sheets of instruments and supplementary requirements of materials, tests and certificates required shall be included.

5.4.18 The current consumption of instruments shall be 20 mA (max.).

5.4.19 The AI function block execution time of temperature Foundation Fieldbus instruments shall be 60 ms maximum and 30 ms (max.) for other types.

5.4.20 The response time (time constant + dead time) of instruments shall be 250 ms (max.).

5.4.21 All intelligent instruments shall be able to make self-diagnose.. All licenses nedded for achieve the advanced diagnoses shall be supplied with the instruments.

Including the licenses nedded in the Asset Managment System, if applicable.

5.5. TEMPERATURE INSTRUMENTS SPECIFICATION

In document I-ET-6000.67-0000-800-PDY-001=E (Page 44-47)