Press to switch among OUT1~OUT10 and press to return to stop status.
Sub-display indicate F means IN1~IN4 from left to right, when input
effectively, F change to O.
For example, F
change to O indicates IN1 input effectively and connect correctly.
OUTPUT means
testing. Main-display show output number, sub-display show
status.
Press ,sub-display OFF change to ON
indicates OUT1 output effectively and connect correctly.
Press to switch output numbers, such as from OUT1 to
OUT2.
Press 8 times till main-display show“tStio”.
Press ,
main-display show“inPUt”
Press to enter I/O input testing.
Press ,
main-display show“oUtPUt”
Press to enter I/O output testing.
6.13 I/O definition
When stop, user can define I/O ports by and to return.
The flow chart is to define OUT3 as O5(SP5) for example:
Output code table:
Output
Co d e De fi n i ti on Des c ri pt i on O0 No ne No de f ini t i on
O1 Run Effective in running status O2 Stop Effective in stop status O3 Fast feeding
Begin fast feeding when weight
<| target value – leading quantity When stop, press 7times, main dis la show“iodEF”.
Press to input correct calibration password, the press to define.
See Character 6.19 for details.
Main display shows output port and sub-display show code, press till main display show OUT3.
Press till sub-display show 05, then press to finish.
If not need define others, press to return.
W h e n s l o w f e e d i n g e f f e c t , OUT3 ouput effectively.
O4 Moderate feeding
Begin moderate feeding when weight <| target value – leading quantity of moderate feeding.
O5 Slow feeding
Begin slow feeding when
present weight <| target value – free fall value.
O6 Ingredient no.1 Batching ingredient no.1 O7 Ingredient no.2 Batching ingredient no.2 O8 Ingredient no.3 Batching ingredient no.3 O9 Ingredient no.4 Batching ingredient no.4 O10 Ingredient no.5 Batching ingredient no.5 O11 Ingredient no.6 Batching ingredient no.6 O12 Fixed value Fixed value between slow
feeding and discharging.
O13 Over / under
tolerance Effective in over/under tolerance.
O14 Discharging Discharge material after timeT6.
O15 Zero Effective when present net is less than near-zero value.
O16 Stability Effective when stability light on.
O17 Alarm
Effective when over/under tolerance, batching times finished and so on.
O18 Finish batching times
Effective when finish batching times.
O19 Pause Effective in pause status.
O20 Finish batching
Effective after 6 ingredients(all ingredients) batching finished and time t6 is up.
O21 Finish discharging
Effective for 1 second when discharge finished.
O22 OFL Effective when in OFL status.
O23 Zeroing failed
Effective when platform is not stable or weight is not within zeroing range.
Input
Co d e De fi n i ti on Des c ri pt i on
I1 Start Enter run status when impulse input is effective.
I2 Stop Return to stop status when impulse input is effective.
I3 Zero Zeroing for gross weight when impulse input is effective.
I4 Clear alarm Clear alarm when impulse input is effective.
I5 Recipe no. Recipe no. 1 to 40. If target value is 0, then go to next one.
I6
Manual discharging /
discharging permission
In stop status, manually
discharge from the hopper. Input one time to discharge, again to stop. In running status, permite to discharge.
I7 Keypad lock Only can press effectively.
I8 Pause Enter pause status in running
I9 Tare off Tare off and return net status.
I10 Clear tare Clear tare and return gross weight status.
I11 Run / Stop Enter run / stop status when level input is effective.
6.14 Display testing
The following flow chart is to test lights on main-display and sub-display, status and instruction.
Note: Same input/output code can be defined by several input/output ports, such as both IN1 and IN2 are defined as I3 zero .
Press 12 times in stop status till main dis la show “tStdi ”.
Press ,main display, sub-display and status lights are all bright.
Press , all displays and lights sparkle at 2seconds/time.
Press 2 times to exit testing and return.
6.15 Reset
1) Reset present parameters to initial setting.
2) According to application requirements, user can select the items to reset.
Reset “I/O definition (io)” for example:
Suggestion: When reset, please back up first for future use.
1. In stop status, press 11 times till main display show “init”.
2. Press to input correct calibration password. See Character 6.19 for details.
3. Press till sub-display show“io”.
Note: “SETUP”to reset operation parameters, “CAL”to reset calibration parameters, “rECiPE”to reset recipe parameters, “io” to reset I/O parameters, “dA” to reset analogue calibration parameters,“ALL” to reset all of parameters.
5. Press , sub-display show“SUCCES” for 1 second and enter next parameters. Press to return to normal status.
4. Press ,sub-display show“ YES?”.
6.16 Backup
1) User can make all of parameters backup.
2) User can back up some of the parameters according to requirement.
Make“all of parameters (ALL)”backup for example:
1. When stop, press 9 times till main display show “bAC”. And then press input calibration password, sub-dis la show “SET UP”.
2. Press till sub-display show“ALL(all of parameters)”
Note: “SETUP” operation parameters backup; “CAL”calibration parameters backup; “io”I/O definition backup.
“rECiPE”recipe parameters backup.
“ALL”all parameters backu.
3. Press sub-display show “ YES?”, then press to confirm and enter next parameters. Otherwise press to exit and return stop status.
6.17 Restore backup
1) User can restore all of parameters to backup status.
2) According to application requirements, user can select some of the items to restore backup.
Operation to restore backup is similar with backup operation.
When main display show “rbAC”, press to enter and restore. See Character 6.16 for details.
6.18 Analog calibration & self-definition
6.18.1 Analog calibration 1) Calibrate at 4 values:4mA current.
2) If only need to calibrate at 1 value, press to select the value and calibrate with multi-meter.
3) Initial calibration interface for the values:
4mA:Main display shows CAL DA, sub-display 10923, ID indicates 1.
2.Press to input correct calibration password, and then press to enter analog self-definition (sub-display show“SET”).
3.Press to set analog self-definition parameters. Press
to switch to analog calibration.
4.Press to set analog calibration arameters.
1. In stop status, press 6 times till main display show CALdA.
12mA 20mA and maximum
12mA:Main display shows CAL DA, sub-display 32768, ID indicates 2.
20mA: Main display shows CAL DA, sub-display 54613, ID indicates 3.
maximum current: Main display shows CAL DA, sub-display 24.000.
For example: calibrate “12mA output” and “Max. current”:
Calibration method:
1. Please connect multi-meter with analog output terminals correctly in calibration.
2.If the analog output value from multi-meter and terminals are different, press , so sub-display sparkle, and then press or to change DA digits and adjust analog output value to be same as calibration value, after that, press to finish.
3. If the analog output value from multi-meter and terminals 1. Press to calibrate 4mA.
2. Press to calibrate 12mA, which ID indicate from 1 to 2. Calibrate 20mA when ID indicate 3. If no ID indication, it calibrates maximum current.
Note: Press long time in calibration, sub-display value for all of analog output restore to initial value.
are same, press to next calibration item.
4.No need adjust DA digits to calibrate maximum analog, only input analog value from multi-meter in the calibration.
6. Press to exit to stop status.
6.18.2 Analog self-definition
Definition description:
1) minimum analog value is output analog value of minimum analog. When the weight is less than zero,the linearity between zero and maximum capacity is decreasing, then stop to decrease at this value.
2. Press , sub-display sparkle, and then press to switch and press to save. After that, press to define analog value.
3. Analog self-definition: minimum analog value, zero analog value, maximum capacity analog value and maximum analog value.
Main display show SP1 SP2 SP3 SP4, which switch by .
1. Press to define voltage and current arameters.
Note: Only when operation parameter 16 selected to USEr , analog self-definition setting will have effect to the analog output values.
2) zero analog value is output analog value when the indicator show zero. For example, SP0 define iout as 5.000, so the analog value output 5.000mA when when the indicator show zero.
3) maximum capacity analog value is output analog value when the indicator show maximum capacity.
4) maximum analog value is output analog value when the weight is overflow.
6.19 Password
1) All initial passwords are: 000000.
Note:Calibration password is the same password as reset, backup, restore, I/O definition and analog calibration. When calibration password changed, others also changed.
2) Password operation as follow:
6.20 Password setting
1) User can set password in parameters when operating parameter 19 “ON”.
2) Set operation parameters password for example:
1. Press to enter password input interface.
2. Press to select digit and input password.
Note:If password wrong,sub-display show“Error ”, then press again. If input wrong for three times, main display show“Error4”and self-lock, but user can operate again when power on again.
3. Input correct password, then press to set parameters.
6.21 Operation mode
GM8806A has three modes: weighing mode, bagging mode and batching mode, which are optional for users.
Setting operation: When power on, press long time in “8” sparkling till the indicator response two sonorants, then the indicator show“PASS”without pressing . After that, press to input password “880606” on sub-display.
When password is correct, main display show “SELECT”
and sub-display show GM8806-A ( Weighing mode )、
GM8806A-B(Bagging mode) or GM8806A-P(Batching 1.When operation parameter 19 set ON,press ,main display show 19.1,then press , main display show PASS, enter password.
2. Press and in turn to input password.
Note: User must input same new password twice to set password. If not same, main display show“Error ”one second and return to PASS again.
3. Once input same new password twice, press to save and return 19.1.
mode), which can be switched by pressing .
After selecting operation mode, press to confirm and finish, then the indicator sparkle “8” to enter.
Note: After selecting operation mode, user need reset the indicator to ensure parameters correct.
6.22 Serial port upgrade
In stop status and serial ports working normally, enter into operation parameter 19, input correct password(same with calibration password), sub-display sparkles Update, press when confirmed to upgrade through serial port, sub-display stop sparkling Update, use serial port upgrade software to upgrade the indicator. Please power up the indicator again when upgrade finished.
(Note: Do not stop connection of the serial ports and do not cut out the power when upgrading, if upgrade process broken, indicator will not be able to start up and have to be returned to factory for program burning.)
7 Automatical batching process
Before automatical batching operation, user need to set up the parameters related to the batching process.
7.1 Sketch map
7.2 Description
1)When power on, indicator begins batching process.
(If set wrong parameters, indicator will show ERROR8). Ingredient weight ≥ target value - leading quantity of fast feeding, shut off fast feeding.
Ingredient weight ≥ target value - leading quantity of moderate feeding, shut off moderate feeding.
Ingredient weight ≥ target value - free fall value, shut off slow feeding.
2)
t1: Begin batching process after time delay t1, but zeroing first if need according to operation parameter 11.
t 2 / t 3 / t 4 : No contrast time t2 t3 t4 in fast feeding, moderate feeding and slow feeding to avoid feeding-crushed weight.
T5 : Over tolerance checking time t5 . T6 Fix value within time t6.
T7 Shut off discharging after time t7 when weight is less than near-zero value.
T8 time t8 to output alarm ERROR6 if
discharging signal is still effective after time t8.
T9 : Batching monitor time t9 to output alarm ERROR7 if batching process can’t finish after time t9.
3) In running status:
If stop input is valid, stop charging or discharding, return to stop status.
If pause input is valid, stop charging or discharging, operation input sparkles, press working then continue batching process, press stop then stop it.
4) If recipe parameter F4=ON, then judge over / under tolerance after every batching process finished. See Character 5.3 for details.
Discharging monitor
8 Serial port communication
Note: Not permit to change parameters related with serial port by serial ports.
GM8806A-P6 has RS232/485 serial port to
communicate with host computer. See Character 2.6.
Communication protocols: RS/RE/tt/MODBUS, which can be set in operation parameter item no.3.
8.1 RS protocol
Two modes: Continue(Cont)/Command(Read)at ASCII code.
1) Continue (Cont)
When operation parameter 3=RS indicator will send weighing data to host computer without command.
Data Format:
STX —— 1bit,start character 02H Scale no. —— 2bits,range at 01-99.
For example: 01 is 30H 31H R —— 1bit,52H
S —— 1bit,53H
Ingredient no. —— 2bits,range at 00~06
3.1=Cont,
30H 30H~30H 36H 00 means stop status.
State 1 —— 1bit
Bit 0 1 2 3 4 5 6 7 0 Stop Not pause Not before
feeding
.
State 2 —— 1bit
Bit 0 1 2 3 4 5 6 7
1
Finish one ingredient
feeding
Fixed
value Discharge
Finish batching
times
Stable Overflow 1
0 Unstable
G/N —— 1bit
Bit 0 1 2 3 4 5 6 7
1 Net 0 0 0 0 0 1
0 Gross
+/- —— 1bit,sign:2BH(+)、2DH(-) Value —— 7bit,including decimal point.
CRC —— 2bits,check sum,which add all of front digits and transform decimal system, then take last two digits to transform into ASCII.
CR —— 1bit,0DH LF —— 1bit,0AH
The following data format for example:
02 30 31 52 53 30 31 79 50 41 2B 30 30 30 32 2E 30 30 30 36 0D 0A
Means indicator no. 1、fast feeding、stable、net、value +2.00 status.
Note:
If operating parameter 17 is ON, when batching finished, indicator will send present batching result automatically through serial port, format as follows:
STX Scale no. Ingredient no. DDDDDDD CRC CR LF
Here:
Ingredient no.——1bit(1~6),if Ingredient no. is 1,then 31H DDDDDDD——7 bits batching result(including decimal
point),high bit in front. If Ingredient 1
is 12.345, then it’s 30H 31H 32H 2EH 33H 34H 35H.
For example:
Indicator send automatically the following datas:
02 30 31 30 31 30 30 30 31 30 30 36 33 39 0D 0A 02 30 31 30 32 30 30 30 30 35 30 31 33 39 0D 0A 02 30 31 30 33 30 30 30 30 33 30 37 34 34 0D 0A 02 30 31 30 34 30 30 30 30 38 30 31 34 34 0D 0A 02 30 31 30 35 30 30 30 31 32 30 38 34 37 0D 0A 02 30 31 30 36 30 30 30 30 37 30 38 35 32 0D 0A 02 30 31 30 54 30 30 30 34 35 33 31 38 30 0D 0A Means no.1 indicator has batching result of Ingredient No.1:1006, Ingredient No.2:501, Ingredient No.3:307, Ingredient No.4:801, Ingredient No.5:1208, Ingredient No.6:708, Total:4531.
2) Command mode (Read)
When operation parameters 3=RS
send present data to host computer only after received command.
Host computer read“present status”
Read command:
STX Scale no. R S CRC CR LF Correct response:Same as Cont mode(RS communication).
Wrong response:
STX Scale no. R S N O CRC CR LF For example:02 30 31 52 53 36 34 0D 0A
Correct response:
02 30 31 52 53 30 31 79 50 41 2B 30 30 30 32 2E 30 30 30 36 0D 0A
Means indicator no.1、fast feeding、stable、net、value +2.00.
Host computer read“present accumulative total”
Read command:
STX Scale no. R T CRC CR LF
, present batching result
3.1=Read indicator
STX Scale
Total times —— 4bits,0000~9999
,—— 1bit,2CH
Accumulative total —— 10bits,including decimal point
# —— 1bit,23H N —— 1bit,4EH O —— 1bit,4FH
Read accumulative total command from no.1 for example:
02 30 31 52 54 36 35 0D 0A Correct response:
02 30 31 52 54 30 30 31 30 2C 30 30 30 30 30 30 34 36 39 31 30 32 0D 0A
02 30 31 31 23 30 30 31 30 2C 30 30 30 30 30 30 30 39 36 30 31 35 0D 0A
02 30 31 32 23 30 30 31 30 2C 30 30 30 30 30 30 31 31 30 31 30 34 0D 0A
02 30 31 33 23 30 30 31 30 2C 30 30 30 30 30 30 30 34 39 36 32 31 0D 0A
02 30 31 34 23 30 30 31 30 2C 30 30 30 30 30 30 30 33 30 39 31 35 0D 0A
02 30 3135 23 30 30 31 30 2C 30 30 30 30 30 30 30 37 35 34 32 30 0D 0A
02 30 31 36 23 30 30 31 30 2C 30 30 30 30 30 30 31 30 37 31 31 34 0D 0A
Means total times 10, accumulative total 4691,no.1, no.2, no.3, no.4, no.5, no.6 total value is: 960, 1101, 496, 309, 754 and 1071.
Host computer read“recipes”
Read command:
STX Scale
no. R R Ingredient no.
Recipe
parameters CRC CR LF
Correct response:
STX Scale
no. R R Ingredient no.
Recipe
parameters DDDDDD CRC CR LF
Wrong response
STX Scale no. R R N O CRC CR LF
Here:
Ingredient no. —— 2bit,such as Ingredient no. 1 is 30H 31H
Recipe parameters —— 1bit,0:30H target value,1:31H leading quantity of fast feeding,2:32H leading quantity of moderate feeding,3: 33H free fall value, 4:34H near-zero value.
DDDDDD —— 6bits,recipe parameter values Read Ingredient no.1 target value command:
02 30 31 52 52 30 31 30 30 38 0D 0A
Correct response:
02 30 31 52 52 30 31 30 30 30 30 35 30 30 30 31 0D 0A Means: The target value is 500 for Ingredient no.1 from scale no. 1 .
Host computer read“recipe parameters”
Read command:
STX Scale no. R F Parameters CRC CR LF Correct response:
STX Scale no. R F Parameters DDDDDD CRC CR LF
Wrong response:
STX Scale no. R F N O CRC CR LF Here:
F —— 1bit,46H
Parameters —— 3bits,such as feeding time delay F2.1 is 32H 31H 30H
DDDDDD —— 6bits,recipe parameter values Read parameter F2.1 from scale no.1 command:
02 30 31 52 46 32 31 30 39 38 0D 0A Correct response:
02 30 31 52 46 32 31 30 30 30 30 30 35 30 34 33 0D 0A Means parameter F2.1 of ingredient no.1 in scale no.1 is 5.0
Host computer read“Batching value”
Read command:
STX Scale no. R O ingredient no. 0 CRC CR LF Correct response:
STX Scale
no. R O Ingredient
no. 0 DDDDDD CRC CR LF
Wrong response:
STX Scale no. R O N O CRC CR LF
Here:
O —— 1bit,4FH
Ingredient no. —— 2bits(1~6 optional),such as Ingredient no. 1(30H 31H)
0 —— 1bit,30H
DDDDDD —— 6bits,batching value
Read Ingredient no. 1 batching value command:
02 30 31 52 4F 30 31 30 30 35 0D 0A Correct response:
02 30 31 52 4F 30 31 30 30 30 30 35 30 30 39 38 0D 0A Means batching value of ingredient no. 1 in scale no. is 500
Host computer read“batching times”
Read command:
STX Scale no. R B CRC CR LF Correct response:
STX Scale no. R B DDDDDD CRC CR LF Wrong response:
STX Scale no. R B N O CRC CR LF Here:
B —— 1bit,42H
DDDDDD —— 6bits,batching times value Read batching times value command:
02 30 31 52 42 34 37 0D 0A Correct response:
Means batching times value in scale no. 1 is 100.
Host computer read“decimal point”
Read command:
STX Scale no. R P CRC CR LF Correct response:
STX Scale no. R P DDDDDD CRC CR LF Wrong response:
STX Scale no. R P N O CRC CR LF Here:
P —— 1bit,50H
DDDDDD —— 6bits,range at 0-4,which are decimal point digits
Read decimal point for example:
02 30 31 52 50 36 31 0D 0A Correct response:
02 30 31 52 50 30 30 30 30 30 31 35 30 0D 0A Means the decimal point of scale no.1 is 1.
Host computer read“Recipe no.”
Read command:
STX Scale no. R N CRC CR LF Correct response:
STX Scale no. R N DDDDDD CRC CR LF Wrong response:
STX Scale no. R N N O CRC CR LF
Here:
N —— 1bit,4FH
DDDDDD —— 6bit,recipe no.
Read recipe no. for example: 02 30 31 52 4E 35 39 0D 0A Correct response:
02 30 31 52 4E 30 30 30 30 30 31 34 38 0D 0A Means present recipe no. is 1 in scale no.1.
Host computer read“Restore for broken power”
Read command:
STX Scale no. R E CRC CR LF Correct response:
STX Scale no. R E DDDDDD CRC CR LF Wrong response:
STX Scale no. R E N O CRC CR LF Here:
E —— 1bit,45H
DDDDDD —— 6bits,if it is conti status.
For examples:
02 30 31 52 45 35 30 0D 0A Correct response:
02 30 31 52 45 30 30 30 30 30 31 33 39 0D 0A Means scale no. 1 is in“conti?”status.
Host computer read operation parameters
STX Scale
no. R U Operation
parameter 0 CRC CR LF Correct response:
STX Scale
no. R U Operation
parameter 0 DDDDDD CRC CR LF Wrong response
STX Scale no. R U N O CRC CR LF Here:
U —— 1bit,55H
Operation parameter —— 3bit,such as:zeroing range 7 is 37H 30H 30H
Read operation parameter 7 command for example:
02 30 31 52 55 37 30 30 30 36 35 0D 0A Correct response:
02 30 31 52 55 37 30 30 30 30 30 30 30 35 30 35 38 0D 0A Means scale no. 1 operation parameter is 50.
ost computer write“Recipe”
Write command:
STX Scale
no. W R Ingredient no.
Recipe
parameter DDDDDD CRC CR LF
Correct response:
STX Scale no. W R O K CRC CR LF Wrong response:
STX Scale no. W R N O CRC CR LF Here:
W —— 1bit,52H
Ingredient no. —— 2bit, such as Ingredient no. 1 is 30H
31H
Recipe parameter —— 1bit,0:30H target value,1:31H leading quantity of fast feeding,2:32H leading quantity of moderate,3:33H free fall value; 4:34H near-zero value.
DDDDDD —— 6bit,recipe parameter value
For example:Write target value=1500 for Ingredient no.1 in scale no.1
02 30 31 57 52 30 31 30 30 30 31 35 30 30 30 37 0D 0A Correct response:
02 30 31 57 52 4F 4B 32 32 0D 0A
Host computer set“Recipe parameter”
Write command:
STX Scale
no. W F Set
parameter DDDDDD CRC CR LF
Correct response:
STX Scale no. W F O K CRC CR LF Wrong response:
STX Scale no. W F N O CRC CR LF Here:
F —— 1bit,46H
Set parameter —— 3bit,such as feeding time delay F11.1 is 31H 31H 31H
DDDDDD —— 6bit,set parameter value
For example:write parameter F11.1=651234 to scale no.1 02 30 31 57 46 31 31 31 30 36 35 31 32 33 34 34 36 0D 0A
Correct response:
02 30 31 57 46 4F 4B 31 30 0D 0A Means scale no. 1 has saved parameter F2.1=3
Host computer write operation parameter Write command:
STX Scale
no. W U operation
parameter 0 DDDDDD CRC CR LF
Correct response:
STX Scale no. W U O K CRC CR LF Wrong response:
STX Scale no. U N O CRC CR LF Note:Not permit to write command on communication parameters.
Here:
U —— 1bit,55H
Operation parameter —— 3bit,such as :zeroing range 7 is 37H 30H 30H
0 —— 1bit,31H
DDDDDD —— 6bit,operation parameter value
For example:Write 30 command on operation parameter 7 in scale no.1:
02 30 31 57 55 37 30 30 30 30 30 30 30 33 30 36 31 0D 0A Correct response:
02 30 31 57 55 4F 4B 32 35 0D 0A
Means scale no. 1 has saved operation parameter 7.
Host computer write“Recipe no.”(only in stop status) Write command:
STX Scale no. W N DD CRC CR LF Correct response:
STX Scale no. W N O K CRC CR LF Wrong response:
STX Scale no. N N O CRC CR LF Here:
DD —— 2bits,range at 01-40,which is recipe no.
For example: Write recipe no. =01 on scale no. 1 command:
For example: Write recipe no. =01 on scale no. 1 command: