Assembly Cluster Source (MACS)
5.1 Introduction of the MACS
5.1.1 Overview
The matrix assembly cluster source seeks to generate clusters via a completely new approach. The idea is to assemble the clusters through the ion beam bombardment of a matrix, which is formed by cryogenically condensed (solid) inert gas loaded with metal atoms. In our work, the matrix is formed cryogenically by condensing atomic vapor of the desired cluster material such as Ag or Au, and rare gas atoms such as Ar simultaneously onto a matrix condensation support, which is cooled using liquid helium (to below 20K). Clusters are then produced by high energy Ar ion beam sputtering the matrix.
5.1.2 Transmission and reflection mode
In the MACS, clusters can be produced both in transmission and reflection regimes dependent on the matrix condensation support employed. The matrix condensation support is a sheet of high-‐density holey membrane (a grid or mesh) for transmission mode. Copper mesh TEM grids, quantifoil or large copper
mesh sheet were all investigated for use as the matrix support. In transmission mode, the matrix forms as an adlayer on the bars of each mesh and is more likely to close the hole when it is small enough (e.g. quantifoil). The matrix with cluster atoms embeded in solid rare gas is then sputtered by high-‐energy Ar ions (above 1keV). Clusters are produced during the sputtering in transmission regime, as shown in Figure 5.1 (a).
Figure 5.1 Schematic diagram of (a) transmission and (b) reflection modes in Matrix Assembly Cluster Source (MACS). The matrix is formed by vaporizing cluster material atoms (eg. Ag or Au) and rare gas atoms (eg. Ar) condensed onto the matrix condensation grid (less than 20K) at the same time. Clusters are produced by high energy Ar ions sputtering the matrix.
For the reflection mode, the matrix condensation support is replaced by a solid plate, for example, a piece of copper sheet, instead of holey membrane. The orientation of the matrix support is in an angle, usually from 10° to 45° to the
direction of incident ion beam. Clusters are produced following the same procedure just described but collected in reflection regime as shown in Figure 5.1(b). In this chapter, only transmission mode is used to demonstrate the principle of the MACS as well as preliminary study of effects of matrix parameters. Reflection mode will be discussed in chapter 6.
5.1.3 Methodology
The production of clusters in the MACS is based on a high-‐energy (>1keV) atomic (e.g. Ar+) ion beam bombarding a condensed matrix of rare gas atoms. The
matrix is Ar impregnated with atoms of desired cluster materials, including Ag or Au. The cluster formation process is possible through two mechanisms:
(i) Clusters are preformed during the condensation of the matrix. The
matrix is formed by simultaneously condensing of atoms cluster materials and rare gas. In the matrix, cluster material atoms are driven into small clusters by the potential force to minimize the energy [2-‐5]. This process happens as soon as the cluster material atoms land in the matrix and only lasts around 20ps.
(ii) Clusters are aggregated through the ion impact. Due to the momentum
delivered into matrix with high-‐energy ion impact, small clusters and cluster material atoms inside the matrix become mobile and aggregate into bigger clusters. Clusters keep growing with multiple ion impacts because of successively delivered momentum and the depletion of rare gas atoms [6-‐8].
The clusters produced in the MACS are formed with the combination of (i) and (ii) and they are emitted out of the matrix through the collision cascade and thermal spike [9-‐13]. For the collision cascade, sequence of recoils are generated in the sample after the original impact, as shown in Figure 5.2(a). Thermal spike happens when the incoming ion is heavy and energetic where the collisions between ions are not independent, instead they are considered to be many body collisions, as shown in Figure 5.2(b). The clusters produced initially might be a mixture of cluster atoms and rare gas. However, rare gas atoms will later evaporate off while metal atoms will not. The size of clusters depends on several parameters such as metal concentration in the matrix, matrix temperature, incident beam energy and details will be discussed in the results section in chapter 5 and chapter 6.
Figure 5.2 Schematic diagrams illustrating collision cascade (a) and thermal spikes (b). Reproduced from reference [14]
5.1.4 Promising features and Potential of scaling-‐up
Based on the results obtained so far, the clusters produced using the MACS techniques exhibit a “narrow” size distribution (M/ΔM>1) without mass selection. Moreover, the size of clusters can be controlled by the experimental parameters primarily the metal concentration in the matrix. These two features enable the production of size-‐selected clusters, e.g. for catalysis purpose, using the MACS techniques without additional mass selection, which results in a higher-‐usage ratio of the clusters. The aim of the MACS technology is to scale up the cluster production rate by ~7 order of magnitude, from 0.1-‐1nA to 1-‐10mA, which is equivalent to grams of clusters per day. In principle, the cluster production rate in the MACS is a function of the incident ion beam current, and ion beam sources with output current up to 10A are available. The ion to cluster ratio (how many incident ions are required to produce one cluster) based on our current experimental results is 0.05% for transmission mode and nearly 0.5% for reflection mode. Therefore, a cluster beam current equivalent to 10mA is achievable. Of course the precondition is the matrix has a sufficient replenishment rate.
This chapter concentrates on the proof-‐of-‐principle of the MACS idea and preliminary studies of effect of experimental parameters on cluster production using MACS demonstration apparatus. In chapter 6, we report the development of the upgraded apparatus, MACS 1, to scale up the cluster production rate and systematically investigate the controlled cluster production to better understand the methodologies.