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Material Test Data Fitting

In document MSC marc training mar103 (Page 83-107)

The experimental determination of elastomeric material constants depends greatly on the deformation state, specimen geometry, and what is measured.

Chapter 5: Material Test Data Fitting Major Modes of Deformation

Major Modes of Deformation Uniaxial Tension

Biaxial Tension

(equivalent strain as uniaxial compression)

1

2

3 λ1 = λ2 = λ λ2 = λ3 = 1 λ2

λ1 = λ2 = λ λ3 = 1 λ2

Major Modes of Deformation Chapter 5: Material Test Data Fitting

Major Modes of Deformation (cont.) Planar Tension, Planar Shear, Pure Shear

Simple Shear

λ1 = λ λ2 = 1 λ3 = 1 λ

1

2

3

Chapter 5: Material Test Data Fitting Major Modes of Deformation

Major Modes of Deformation (cont.)

Volumetric (aka Hydrostatic, Bulk Compression)

F F

Confined Hydrostatic

Compression

Compression

Confined Compression Test (UniVolumetric) Chapter 5: Material Test Data Fitting

Confined Compression Test (UniVolumetric)

Strain State:

Stress State:

For this deformation state we have ,

and the uniaxial strain is equal to the volumetric strain or

. The bulk modulus becomes

MSC.Marc Mentat uses the pressure, , versus a “uniaxial equivalent” of the volumetric strain namely,

, to determine the bulk

F L, λ1 = 1 λ2 = 1 λ3 = L L 0

σ1 = σ2 = σ3 = F A o = p

λ1λ2λ3 = V V 0 = L L 0

0.000 0.010 0.020 0.030 0.040

Equivalent Uniaxial Strain [1]

0.0

For Mentat Curve Fitting

1

Chapter 5: Material Test Data Fitting Hydrostatic Compression Test

Hydrostatic Compression Test

Strain State:

Stress State:

For this strain state we have

and since

the uniaxial strain becomes one third the volumetric strain or .

The bulk modulus becomes

Again MSC.Marc Mentat uses the pressure, , versus a “uniaxial

F L,

Summary of All Modes Chapter 5: Material Test Data Fitting

Summary of All Modes

Mode:

Chapter 5: Material Test Data Fitting General Guidelines

General Guidelines

Its just curve fitting!

No Polymer physics as basis Don’t use too high order fit

Remember polynomial fit lessons (high school?)

Number of Data Points

Don’t use too many Regularize if needed Add/Subtract points if needed

Weighting of Points

Range and Scope of Data

Check fit outside range of data

Check fit in other modes of deformation – scope

Mooney, Ogden Limitations Chapter 5: Material Test Data Fitting

Mooney, Ogden Limitations

Phenomenological models – not material “law”

These models are mathematical forms, nothing more

Summary of phenomenological models given by Yeoh (1995)

“Rivlin and Saunders (1951) have pointed out that the agreement between experimental tensile data and the Mooney-Rivlin

equation is somewhat fortuitous. The Mooney-Rivlin model obtained by fitting tensile data is quite inadequate in other modes of deformation, especially compression.”

Using only uniaxial tension data is dangerous!

Mooney model in MSC.Marc allows no compressibility

Ogden model does allow compressibility

Chapter 5: Material Test Data Fitting Visual Checks

Visual Checks

Extrapolations can be dangerous

Always visually check your model’s predicted response

Check it outside of the data’s range (see below) Check it outside the test’s scope

Predicted Response

DATA

Real Material Predicted

Response

Real Material

σ

dσ dε 0 >

dσ dε 0 <

ε

Material Stability Chapter 5: Material Test Data Fitting

Material Stability

Unstable material model -> numerical difficulties in FEA

Druckers stability postulate, Graphically:

Remember effects of Newton-Raphson and strain range

dσ dε > 0

σ

ε

dσ11 dε11 > 0 dσ11 dε11 < 0

Chapter 5: Material Test Data Fitting Future Trends

Future Trends

Statistical Mechanics Models

Based on single-chain polymer chain physics

Build up to network level using non-gaussian statistics

8 Chain model by Arruda-Boyce (1993)

2 parameter model, can be expressed in terms of I1

Paper: “A three-dimensional constitutive model for the large stretch behavior of rubber elastic materials”, J. Mech. Phys.

Solids, V41 N2, pp 389-412.

Also similar is the Gent model (1996)

Paper: “A new Constitutive Relation for Rubber”, Rubber Chem. and Technology, v. 69, pp 59-61.

Claim: alleviates need to gather test data from

multiple modes

Adjusting Raw Data Chapter 5: Material Test Data Fitting

Adjusting Raw Data

The stress strain response of the three modes of deformation are shown below as taken from the laboratory equipment. In its raw form

it is not ready to be fit to a hyperelastic material model. It needs to

0.0 0.2 0.4 0.6 0.8 1.0

0.0 0.5 1.0 1.5 2.0

Equal Biaxial

EngineeringStress[Mpa]

The Raw Data (4 points/sec)

Engineering Strain [1]

Pure Shear Tension

Chapter 5: Material Test Data Fitting Adjusting Raw Data

Adjusting Raw Data (cont.)

The raw data is adjusted as shown below by taking the 18th upload cycle.

In doing this Mullins effect is ignored. This 18th upload cycle

then needs to be shifted such that the curve passes through the origin.

Remember hyperelastic models must be elastic and have their stress

0.0 0.2 0.4 0.6 0.8 1.0

Adjusting The Raw Data

Shift to the Origin

Equal Biaxial Shifted

Adjusting Raw Data Chapter 5: Material Test Data Fitting

Adjusting Raw Data (cont.)

There is nothing special about taking the upload cycle, for instance the curve fitting may be done on the download path or both upload and download paths as shown below. The intended application can help you

decide upon the most appropriate way to adjust the data prior to fitting the hyperelastic material models.

0 1

0 1

uniaxial/experiment uniaxial/neo_hookean

1 1

0

0 Engineering Strain [1]

Engineering Stress [Mpa]

Fit to upload

& download Fit to upload

Chapter 5: Material Test Data Fitting Consider All Modes of Deformation

Consider All Modes of Deformation

The plot below illustrates the danger in curve fitting only the tensile data, namely the other modes may become too stiff. This is why MSC.Marc Mentat always draws the other modes even when no experimental data is present.

Below, a 3-term Ogden provides a great fit to the tensile data, but spoils the other modes. This can be avoided by looking for a balance between the various deformation modes.

The Three Basic Strain States Chapter 5: Material Test Data Fitting

The Three Basic Strain States

After shifting each mode to pass through the origin, the final curves are shown below. Very many elastomeric materials have this basic shape of the three modes, with uniaxial, shear, and biaxial having

increasing stress for the same strain, respectively. Knowledge of this and the actual shape above where say at a strain of 80%, the ratio of equal biaxial to uniaxial stress is about 2 (i.e., 1.3/0.75 = 1.73) will become very

0.0 0.2 0.4 0.6 0.8 1.0

The Three Basic Strain States

General Elastomer Trends

Equal Biaxial Pure Shear Tension

Chapter 5: Material Test Data Fitting Curve Fitting with MSC.Marc Mentat

Curve Fitting with MSC.Marc Mentat

Objective: Fit experimental data of Mooney or Ogden materials with MSC.Marc Mentat. Begin at the main menu.

MATERIAL PROPERTIES

Curve Fitting with MSC.Marc Mentat Chapter 5: Material Test Data Fitting

Curve Fitting with MSC.Marc Mentat (cont)

The resulting display of the material model is similar to this.

The numerical coefficients for the model are shown in the pop-up menu. Use the APPLY button to copy these coefficients to your material model.

Notice that the uniaxial, biaxial, planar shear and simple shear modes are shown, where the uniaxial mode matches the

material input. To turn some modes off, or make other display modifications go to PLOT OPTIONS.

PLOT OPTIONS

SIMPLE SHEAR (this toggles it off) PLANAR SHEAR (this toggles it off) RETURN

SCALE AXES

Chapter 5: Material Test Data Fitting Curve Fitting with MSC.Marc Mentat

Curve Fitting with MSC.Marc Mentat (cont)

Objective: Fit experimental data of Viscoelastic materials with MSC.Marc Mentat. Begin at the main menu.

MATERIAL PROPERTIES

Curve Fitting with MSC.Marc Mentat Chapter 5: Material Test Data Fitting

Curve Fitting with MSC.Marc Mentat (cont) Mooney-Rivlin fitting is linear, uses least squares fitting

The least squares error is given by either:

The and are relative or absolute respectively is the total number of data points

is the calculated stress

is the measured engineering stress

Relative error is the default

errorR 1 σicalc

errorR errorA Ndata

σicalc σimeasured

Chapter 5: Material Test Data Fitting Curve Fitting with MSC.Marc Mentat

Curve Fitting with MSC.Marc Mentat (cont)

Ogden fitting is nonlinear, uses downhill-simplex method

Downhill-simplex method is an iterative method

Uses a number of start points Continues until:

is set using CONVERGENCE TOLERANCE

can be set with the ERROR LIMIT button

abs error( max errormin) abs error( max +errormin)

--- tol ---2

<

tol

errormin

Curve Fitting with MSC.Marc Mentat Chapter 5: Material Test Data Fitting

Curve Fitting with MSC.Marc Mentat (cont) Viscoelastic fitting is linear, uses least

squares fitting

A Prony series (exponential decay) is fit to the test data

The least squares error is given by:

For a good fit, the number of Prony series terms

should equal the number of time decades in the

test data

Chapter 5: Material Test Data Fitting Curve Fitting with MSC.Marc Mentat

In document MSC marc training mar103 (Page 83-107)

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