All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When performing the job audit, the auditor shall verify coater is conforming to customer requirements. *If minimum requirements are not met, provide supporting records to justify actual conditions.
Related CSA Question #
1.4
2.11 Parts are checked exiting dry-off oven for cleanliness and trapped water, prior to entering powder booth.
1.4 2.11
2.12
The temperature of parts entering the coating booth is monitored.
1.4 1.6 2.11 2.12
Conveyor speed set point is verified. If conveyor is not used, time in oven is verified.
Automatic Line: Confirm set-up at the start of production and every process change. Manually verify every 3 months or after programming change or equipment maintenance.
Manual Line: Continuously monitor time in each stage of process.
1.4 2.11 2.12
The ground is checked using a 500 volt mega ohm
meter (less than 1megaohm resistance). At start-up, every process change and once every 8 hours.
1.4 2.11
2.12
All guns are properly assembled (e.g., electrodes and
CQI-12
Special Process: Coating System Assessment
Version 2 Issued 2/2012
Item # Category/Process Steps Type of Control Monitoring Frequency Observation/Comments
Minimum Requirement Actual Condition Minimum Requirement Actual Condition (Pass / Fail / N/A)
PROCESS TABLE D - Powder Coating
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When performing the job audit, the auditor shall verify coater is conforming to customer requirements. *If minimum requirements are not met, provide supporting records to justify actual conditions.
Related CSA Question # D2.5 Manual D2.6 Automatic D2.7 Automatic/Manual
D2.8 The booth temperature and humidity are checked. Automatic 1.4
2.11 2.12
The voltage and the current setting of the spray gun is
defined and verified for each process and part. At start-up, every process change and once every 8 hours.
1.4 2.11
2.12
For automatic systems gun settings are defined and verified for each process and part.
- Deflector
- Gun to part distance - Number of guns - Spacing of guns - Reciprocator settings
At start-up, every process change and once every 8 hours.
1.4 1.17
2.11 2.12
The air dryer output temperature and dew point need to be measured. The filter on main compressed air line needs to be monitored.
Prior to start of production and once every 4 hours. With a control alarm, frequency may be reduced to once every 8 hours. 1.4
1.17 2.11
2.12
Prior to start of production and once every 4 hours. With a control alarm, frequency may be reduced to once every 8 hours.
CQI-12
Special Process: Coating System Assessment
Version 2 Issued 2/2012
Item # Category/Process Steps Type of Control Monitoring Frequency Observation/Comments
Minimum Requirement Actual Condition Minimum Requirement Actual Condition (Pass / Fail / N/A)
PROCESS TABLE D - Powder Coating
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When performing the job audit, the auditor shall verify coater is conforming to customer requirements. *If minimum requirements are not met, provide supporting records to justify actual conditions.
Related CSA Question #
D2.9 The air balance in the powder booth is checked. Automatic/Manual
D2.10 Every sieve is clean and operational. Automatic/Manual
D2.11 The powder flow on sieve is monitored. Automatic/Manual
D2.12 The feed hopper fluidizing air pressure is checked. Manual
D2.13 The dust vent on feed hopper is checked. Manual
D2.14 The reclaim sieve is operating properly. Manual 1.4
2.11 2.12
Prior to start of production and once every 4 hours. With a control alarm, frequency may be reduced to once every 8 hours. 1.4
1.17 2.11
2.12
Prior to the start of production and once every 8 hours.
1.4 2.11
2.12
Prior to the start of production and once every 8 hours.
1.4 2.11
2.12
Prior to the start of production and once every 8 hours.
1.4 2.11
2.12
Prior to the start of production and once every 8 hours.
1.4 1.17
2.11 2.12
Prior to the start of production and once every 8 hours.
CQI-12
Special Process: Coating System Assessment
Version 2 Issued 2/2012
Item # Category/Process Steps Type of Control Monitoring Frequency Observation/Comments
Minimum Requirement Actual Condition Minimum Requirement Actual Condition (Pass / Fail / N/A)
PROCESS TABLE D - Powder Coating
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When performing the job audit, the auditor shall verify coater is conforming to customer requirements. *If minimum requirements are not met, provide supporting records to justify actual conditions.
Related CSA Question #
D2.15 Manual
D2.16 Manual
D2.17 Manual Once every 8 hours
D2.18 Automatic
D2.19 Sealing Rinse (if applicable) Manual 3.0 Cure (See Cure Process Table I)
1.4 1.17
2.11 2.12
The venturis (orifice or block) in the feed pumps and
the pick up tubes in the hopper are checked. Prior to the start of production and once every 8 hours. 1.4
2.11 2.12
The feed hoses are checked to ensure that they have
no excessive bends and kinks. Prior to the start of production and once every 8 hours. 1.4
2.11 2.12
The virgin to reclaim powder ratio is defined for each part and/or process. Verified by feed pressures, weight or volume.
1.4 1.17
2.11 2.12
The pressure differential across the filters in the booth
collection chamber is monitored. Prior to the start of production and once every 8 hours.
1.4 2.11
2.12
Prior to the start of production and once every 8 hours.
CQI-12
Special Process: Coating System Assessment
Version 2 Issued 2/2012
Item # Category/Process Steps Type of Control Monitoring Frequency Observation/Comments
Minimum Requirement Actual Condition Minimum Requirement Actual Condition (Pass / Fail / N/A) 1.0 Part Appearance
E1.1 Manual Once every 4 hours
E1.2 Manual Ongoing
E1.3 Manual Each time parts are racked/loaded.
E1.4 Manual Per preventative maintenance schedule.
E1.5 Manual Once every 4 hours
E1.6 Manual Once every 4 hours