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PRODUCT RANGE

In document Technical Manual 2011 (Page 109-119)

Quick Couplings

PRODUCT RANGE

fig. 1 – MQS-A series: ISO-A MQS-N series: Standard

fig. 2 – MQS-B series: ISO-B

fig. 3 – MQS-AF series: Push-pull fig. 4 – MQS-F series: Flat Face

fig. 5 – MQS-SG, -SC, -ST series:

Screw to connect

fig. 6 – MQS-VB, -VS series:

Braking Circuit Valve

fig. 7 – MQS-CV series:

Check valves

fig. 8 – Accessories & Service Kits

Poppet and ball valves quick-couplings for agriculture and industrial applications

1) MQS-A, MQS-AP, MQS-AF and MQS-AFP families undertake to ISO 7241-A standard that defines the main performances and the geometry of connection area of nipple and coupler.

ISO 7241-A standard was introduced to guarantee the worldwide interchangeability of quick-release couplings.

• MQS-A (ISO A ) nipple and coupler connection occurs pulling back the coupler sleeve and pushing the nipple into the coupler. The disconnection occurs pulling back the cou-pler sleeve and pulling out the nipple.

• MQS-AF refers to push-pull coupler, widely used in low and medium tractors.

When bulkhead mounted on the outside sleeve, the connec-tion occurs just pushing the MQS-A nipple into the push-pull coupler. The disconnection occurs just by pulling out the nipple.

An important feature of a push-pull coupler is the breakway function that allows the automatic disconnection to prevent damage of the quick-release coupling or the hose in case of accident (i.e. a towed implement becomes unhitched). This feature is ruled by ISO 5675 standard.

• MQS-AP and MQS-AFP are recommended in case of con-nection under pressure (i.e. residual pressure due to thermal expansion).

The connection is allowed through to a micro-valve placed on the top of poppet valve capable to spill oil from the cir-cuit and then reducing the pressure.

109

Ball Pull back

the sleeve Series Description Female ref Male ref Shut-off

valve

Connection Disconnection

Locking

system Specifications

fig. 9 – Example of Push-Pull coupler

fig. 10 – Example of breakaway function when Push-Pull is wall-mounted

fig. 11 – Micro valve of MQS-AFP

2) MQS-N quick-coupling refers to the oldest series introduced in the market, still very common in agriculture applications.

The ½” inch size of this series is completely interchangeable with ½” inch size of MQS-A series. Therefore Q.Safe range does not include MQS-N ½” size.

3) MQS-B quick-couplings are very similar to MQS-A series, but undertaking to ISO 7241-B standard that defines the main performances and the geometry of connection area of nip-ple and counip-pler.

MQS-B is the reference series for industrial applications.

Beside carbon steel version, brass and stainless steel versions are very common as well.

Screw-on quick-couplings for heavy duty applications

In case of severe working conditions with pressure impulses, latching balls system can suffer in terms of reliability and dura-bility because of BRINELLING.

In these working conditions screw-on quick-couplings are the most effective solution due to the large surface contact between male and female part. Therefore the mechanical stress can be reduced.

In addition screw-on quick-coupling allow the connection under pressure.

There is no international standard referring to the performanc-es and the interchangeability of any screw-on quick-coupling type.

1) MQS-SG series was originally introduced into the German mar-ket, but now is used worldwide. This has helped to resolve some issues related to pressure impulses and vibrations on heavy duty applications.

110

MQS-SG

MQS-SC

MQS-ST

SCREW for German market

SCREW for hydraulic cylinders

SCREW for trucks

Q056

Q058

Q055

Q057

Ball

Poppet

Q052 Q051 Poppet

Screw-on

Screw-on latching

system

Series Description Female ref Male ref Shut-off

valve

Connection Disconnection

Locking

system Specifications

fig. 12 – MQS- SG series (Screw for German Market)

fig. 13 - Application on hydraulic hammer

2) MQS-SC quick-coupling is specifically designed for very high pressure applications in steady conditions like hydraulic cylinders

3) MQS-ST series is commonly used in truck trailer applications.

Usually the sleeve of coupler is wing-shaped which enables easier connection to the male and female.

Flat-face quick-couplings

MQS-F was originally designed for construction equipment appli-cations in the North American market. Later ISO 16028 standards was introduced to define the main performances and the geom-etry of connection area of the nipple and the coupler.

Main features of flat-face couplings are:

• no fluid loss during disconnection

• reduced air inclusion during connection

• easy cleaining of mating surfaces

111

fig. 14 – MQS- SC series (Screw for Hydraulic Cylinders)

fig. 15 - Application on hydraulic cylinders

fig. 16 - MQS – ST series (Screw for Trucks)

fig. 17 – Application on trucks

fig. 18 – MQS – F series (Flat-face) fig. 19 – Flat-face application on earth moving machines

MQS-F FLAT FACE Q041 Q039 Flat Push the male

Pull back the sleeve

Latching balls

ISO 16028 HTMA (3/8” only) Series Description Female ref Male ref Shut-off

valve

Connection Disconnection

Locking

system Specifications

112

An optimized internal design of MQS-F quick-release coupling guarantees to reduce the flow distorsion, therefore minimaz-ing the pressure drops.

Braking circuit valves

1) MQS-VB series undertakes to ISO 5676 and it’s specifically designed to connect the braking circuit of the trailer to the hydraulic system of the tractor.

2) MQS-VS valve has the same function of MQS-VB but with screw-on locking system.

MQS-VB

MQS-VS

BRAKING CIRCUIT VALVE

AGRICULTURE VALVE

Q048

Q050

Q047

Q049

Flat

Flat

Pull back the sleeve

Screw-on

Latching balls Screw-on

latching system

ISO 5676

Series Description Female ref Male ref Shut-off

valve

Connection Disconnection

Locking

system Specifications

fig. 20 – Braking circuit valve

fig. 22 – Tractor and trailer

fig. 21 – Agriculture valve

Q.Safe Part Numbering System

DIGIT “0”

Q Quick-release coupling

DIGIT “1”

Male according to ISO 7241-1 standards, series A - Poppet valve Male according to ISO 7241-1 standards, series A - Ball valve

Male according to ISO 7241-1 standards, series A - Connectable under pressure Female according to ISO 7241-1 standards, series A - One-way release, poppet valve Female according to ISO 7241-1 standards, series A - One-way release, ball valve Female according to ISO 7241-1 standards, series A - One-way release, connectable under pressure

Female according to ISO 7241-1 standards, series A - Two-ways release, poppet valve Female according to ISO 7241-1 standards, series A - Two-ways release, connectable under pressure

Male interchangeable with series 4000 - Poppet valve Male interchangeable with series 4000 - Ball valve

Female interchangeable with series 4000 - One-way release, poppet valve Female interchangeable with series 4000 - One-way release, ball valve Flat-Face male according to ISO 16028

Flat face female according to ISO 16028 - With safety sleeve Male for hydraulic braking circuit according to ISO 5676 Female for hydraulic braking circuit according to ISO 5676 Screw-type male for hydraulic braking circuit

Screw-type female for hydraulic braking circuit Screw-type male for German market

Screw-type female for German market Screw-type male for hydraulic cylinder Screw-type female for hydraulic cylinder Screw-type male for truck

Screw-type female for truck

Series Description

DIGIT “4”

It indicates the material 1 steel

2 AISI 316 3 AISI 303 4 Brass 5 Aluminum DIGIT “5”

It indicates the sealing material 0 no seal

1 NBR 2 HNBR

3 FKM (viton, FPM) 4 CR (neoprene) 5 EPDM

6 FFPM (Kalrez) 7 PTFE

8 VMQ (silicone rubber) 9 AU (polyurethane) DIGIT “6” – “7”

It indicates the termination end type

114 0 1 2 3 4 5 6 7 8 9 - 10 11 - 12 13

6 7

-4 5 8 9 10 11 - 12 13 1 2 3

0

6 7

-4 5 8 9 10 11 - 12 13 1 2 3

0

04 05 11 12 14 19 23 28 30 34 37 77 82 87

BSP male bulkhead / Fixed female BSP DIN 3852-2 “form X” - ISO 1179-1 BSP parallel thread (60° cone BS5200)

Male metric thread (24° cone light type DIN 3861) Male metric thread (24° cone heavy type DIN 3861)

Metric male DIN 3852-11 “form E” / Metric fixed female DIN 3852-1 “form X” and “form Y”

Metric male (adjustable + non-adjustable heavy) ISO 6149-2 / Metric fixed female ISO 6149-1 JIC thread (37° cone) bulkhead

NPTF male SAE J476A / NPSM swivel female

Male O-Ring boss (non-adjustable light) SAE J1926-3 / Female port SAE J1926-1 NPTF fixed female SAE J476A

Flange (A/C and refri application) / Metric male 60° cone superlight DIN 3863 bulkhead Male bulkhead DIN (24° cone light type)

Male bulkhead BSP

Male bulkhead DIN (24° cone heavy type)

Series Description

DIGIT “8”

It indicates the thread gender 0 male

1 female DIGIT “9”

It indicates a customized version DIGIT “10” – “11”

It indicates the quick coupling size DIGIT “12” – “13”

It indicates the thread size 6 7 - 115

4 5 8 9 10 11 - 12 13 1 2 3

0

6 7

-4 5 8 9 10 11 - 12 13 1 2 3

0

6 7

-4 5 8 9 10 11 - 12 13

1 2 3 0

6 7

-4 5 8 9 10 11 - 12 13 1 2 3

0

Refrigeration

In document Technical Manual 2011 (Page 109-119)

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