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and select all surfaces for inclusion in the Surface List.

Create the heat sink

of 0.1 and select all surfaces for inclusion in the Surface List.

Use Hide Label Icons to turn off all labels.

Finite Elements Create/Mesh/Surface

Surface List <drag a rectangle

around all surfaces> Apply X Y Z 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10

IsoMesh

the

surfaces

The display should now appear as shown below.

5. Create an ambient node 999.

Using the Finite Elements form create a boundary node which is not associated with geometry. The node is numbered 999. Locate the node at [6.2 0.9 0] to the right of and between the two models.

Finite Elements Create/Node/Edit

Node ID List 999

Associate with Geometry

Node Location List [6.2 0.9 0]

Apply X Y Z

Create an

ambient

node

Equivalence nodes

Increase the display size of nodes to facilitate the application of boundary condition. Use either Display/Finite Elements... or the associated Tool Bar

Node Size icon to change the node size. The model should now appear as

shown below.

6. Equivalence the nodes at the mating surface edges.

Using the Finite Elements form set the Action/Object/Method to Equivalence/All/Tolerance Cube and select Apply to eliminate duplicate nodes created at geometric entity edges.

7. Apply element properties to the elements using the two material properties MID’s, 1 and 353.

Display Finite Elements... Node Size 6 Apply Cancel

Finite Elements Equivalence/All/Tolerance Cube Apply X Y Z

Equivalen

ce nodes

Apply

element

properties

In a typical modelling sequence the Materials Application radio button would be the next stop to define a material for application in Element Properties. However, MSC.Thermal includes a Material Properties Database which contains 970 materials with thermal properties already defined. Use this database to facilitate the analysis.

Select the PropertiesApplications radio button. Set the Action, Dimension, and Method to Create/2D/Thermal Axisymmetric. Enter Property Set

Name Steel. Select the Input Properties... box. In theInput Properties form, click in the Material Name box and enter 353. Select OK to close the form.Click in the Select Members box and drag a rectangle around the lower model in the viewport. Select Add then Apply in theElement Propertiesform to complete the element property definition.

Perform the same steps for upper model using, Aluminum, for the Property Set Name, and 1 for the Material Name.

8. Apply the temperature, convection, and flux boundary conditions to the model.

Begin applying boundary conditions. Select the Loads/BCs Applications

radio button. Create a fixed 80.0oF nodal boundary named Ambient In the Input Dataform define the fixed temperature. In theSelect Applications Region form pick node 999.

Properties Create/2D/

Thermal Axisymmetric

Property Set Name Steel

Input Properties...

Material Name 353

OK

Select Members <drag a rectangle around the lower heat sink model surfaces> Add Apply

Loads/BCs Create/Temperature/Nodal Option: Fixed

Apply

boundary

conditions

Apply boundary conditions

Create the heat transfer coefficient boundary conditions with the Template, Convection option, set name Air, and a heat transfer coefficient of 2.0 Btu/

oF-hr-ft2. Apply the boundary condition to the exposed edges of both

finned heat sinks as shown in Figure1. The same boundary condition is applied to both heat sink models.

In theInput Dataform provide the heat transfer coefficient and fluid node.

New Set Name Ambient

Input Data...

Fixed Temperature 80.0

OK

Select Application Region...

Geometry Filter

FEM

Select Nodes <select node 999>

Add OK Apply

Loads/BCs

Create/Convection/Element Uniform

Option: Template, Convection

New Set Name Air

Target Element Type 2D

Input Data...

Convection Coefficient 2.0

Fluid Node ID <select node 999>

OK

In the Select Applications Region form select the right facing and bottom facing exposed edges of the finned heat sinks. Switch to the Select an Edge icon in the Select Menu form. When selecting the edges the edge chosen will be highlighted. Hold down the <shift> key and use the left mouse button to collect all the edges in the Select Surfaces or Edges box.

Create a set name Flux of 3400 Btu/hr-ft2. Apply the boundary condition to the left facing edges of both finned heat sinks as shown in Figure1. The same boundary condition is applied to both heat sink models.

In theSelect Applications Region form select the left facing exposed edges of the finned heat sinks. Switch to the Select an Edge icon, if necessary, in the

Select Menu form. When selecting the edges the edge chosen will be

highlighted. Hold down the <shift> key and use the left mouse button to collect all the edges in the Select Surfaces or Edges box.

Geometry Filter

Geometry

Select Menu Select an Edgeicon

Select Surfaces or Edges <using shift-left mouse button select

the edges highlighted in Figure 1 for both heat sink models>

Add OK Apply

Loads/BCs

Create/Heating/Element Uniform

Option: Flux, Fixed

New Set Name Flux

Target Element Type 2D

Input Data...

Heat Flux 3400

OK

Prepare and run analysis

With boundary conditions applied the model should appear as shown below

9. Prepare and submit the model for analysis.

Select the Analysis Applications radio button to prepare the analysis. Select the parameter forms reviewing and changing the settings as shown below. The analysis is submitted by selecting Apply in theAnalysisform.

Geometry Filter

Geometry

Select Menu Select an Edgeicon

Select Surfaces or Edges <using shift-left mouse button

select the edges shown in Figure 1 for both heat sink models>

Add OK Apply

Analysis X Y Z 2.000 2.000 2.000 2.000 2.000 2.000 2.000 2.000 2.000 2.000 2.000 2.000 2.000 2.000 2.000 2.000 999 80.00 3400. 3400. 3400. 3400. 3400. 3400.

Prepare

and run

analysis

Analyze/Full Model/Full Run Translation Parameters...

Model Dimensionality

Axisymmetric Geometry, R Z Co-ordinates

Radial, R Co-ordinate

X axis

Centerline, Z Co-ordinate

Y axis Perform Geometry Units

Conversion

From Units inches

To Units feet

File to Extract Undefined Materials: 3,mpidfph.bin (Btu-feet-lbm.. OK

Solution Parameters...

Calculation Temperature Scale

Fahrenheit

Solver Option 2, Direct Solver

Run Control Parameters...

Initial Temperature 212.0

Initial Temperature Scale

Fahrenheit

OK OK

Output Requests...

Units Scale for Output Temperatures

Fahrenheit

Units Definition for Time Label Hours OK

Submit Options... OK

Read and plot results

While waiting for the analysis to finish. Reset Graphics and reduce node size.

10. Read results file and plot results.

From within MSC.Patran the only indication that the analysis has successfully finished is the existence of an nrX.nrf.01 results file in a subdirectory one level below your working directory.

P3 was initiated from a working directory which contained the exercise_06.db database. The analysis created a new subdirectory with the same name as the Job Name; exercise_06/. By using Read Result in the Analysis form and Selecting Results File... you can filter down to the Job

Name subdirectory and check for the existence of a results file.

To plot the results to posted FEM use the Results Application radio button.

Analysis

Read Results/Result Entities Select Results File...

Directories <path>/exercise_06

Filter

Available Files nr0.nrf.01

OK

Select Rslt Template File...

Files pthermal_1_nodal.res_tmpl

OK Apply

Results

Create/Quick Plot

Select Result Cases TIME: 0.0000000000D+00 S...

Select Fringe Result Temperature,

Read and

plot results

Select the Fringe Attributes icon.

The model should now appear as shown on the front panel of this exercise. Which material will be chosen for the cylinder casing?

11. Quit MSC.Patran

To stop MSC.Patran select File on the Top Menu Bar and select Quit from the drop-down menu.

Display: Element Edges

Label Style...

Label Format: Fixed

Significant figures 4 <use slider bar> OK

Apply

Quit

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