Wiring diagrams
Control systems
ifm information and ordering service
Other ifm products Internet service Customer service Ordering service Addresses
Scale drawings
Mobile controllers I/O modules Dialogue modules Diagnosis and service Sensors for mobile applications Signal converters
Connectors and splitter boxes
Technical glossary
Control systems
156 - 178
202 - 205 206 - 207 208 209 210 - 211 180 - 181 182 - 183 184 185 - 186 187 - 190 191 192 - 195
196 - 200
1 CR0020, CR0200 (2 x)
note the double pin connection of inputs/outputs pin
supply sensors and module supply outputs
supply via relay
ground sensors and module ground outputs
ground analogue outputs
note
relay switched (1) relay switched (2)
pin
CAN, RS232, ERROR, TEST
potential
CAN interface 1 (high) CAN interface 1 (low) CAN interface 2 (high) CAN interface 2 (low) ground (RS-232/CAN) RS 232 interface (programming) RS 232 interface (programming) error output BH
test input
note
%IX0.00 / %IW03
%IX0.01 / %IW04
%IX0.02 / %IW05
%IX0.03 / %IW06
%IX0.04 / %IW07
%IX0.05 / %IW08
%IX0.06 / %IW09
%IX0.07 / %IW10
%IX0.08
diagnostic capability input / output
• / –
relay switched
VBBO (1) inputs of the type BH are without diagnostic capability Abbreviations see technical glossary chapter
Technical information
and customer service Wiring diagrams
Control systems
156
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2 CR0505
Abbreviations see technical glossary chapter note the double pin connection of inputs/outputs
pin
supply sensors and module supply outputs
supply via relay
ground sensors and module ground outputs
ground analogue outputs
note
relay switched (1) relay switched (2)
pin
CAN, RS232, ERROR, TEST
potential
CAN interface 1 (high) CAN interface 1 (low) CAN interface 2 (high) CAN interface 2 (low) ground (RS-232/CAN) RS 232 interface (programming) RS 232 interface (programming) error output BH
test input
note
%IX0.00 / %IW03
%IX0.01 / %IW04
%IX0.02 / %IW05
%IX0.03 / %IW06
%IX0.04 / %IW07
%IX0.05 / %IW08
%IX0.06 / %IW09
%IX0.07 / %IW10
%IX0.08
diagnostic capability input / output
• / –
relay switched
VBBO (1)
inputs of the type BH are without diagnostic capability
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3 CR0032
55 IN 00 A, BL/H, FRQ PWM, BH, (2/4 A) OUT 00 18
20GND 01VBBR
S Supply +DC
GND
Output +DC Output GND
37GND
Output +DC
42GND
relay A, BL/H, FRQ
10VBBS
Interfaces 47 CAN1_H 29 CAN1_L
CAN
46 CAN2_H 28 CAN2_L 45 CAN3_H 27 CAN3_L 44 CAN4_H 26 CAN4_L 25 RxD 43 TxD RS-232
30 USB_P 48 USB_N virtual COM Port
31 USB_5 V 49 USB_GND 50 TEST
32VBB15
terminal 15 (ignition)
Output GND Supply
VREF OUT (5/10 V, 400 mA) 51 10-32 V
5/10 V
relay
19VBBO
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4 CR2500
PWM e.g. Danfoss proportional valve (pull-down resistor integrated) For safety reasons the valve is supplied with voltage via a binary output.
PWM,
current controlled e.g. proportional valve digital
e.g. two-way valves
supply
outputs
supply +DC supply GND
CAN 2
23VBBS 01GNDS 05
02 38 20
output +DC
%QX0.0 43 CAN_H
CAN_L
CAN 1 CAN_GND
50 15 14 32 33 51 CAN_H
CAN_L
%IX1.8 BL GND 52 35 11
%IX1.0 BL GND 41 22 27
%IX0.8 BL GND 40 12 08
%IX0.0 BL
inputs
Abbreviations see technical glossary chapter
Wiring diagrams
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5 CR7020, CR7200 (2 x)
supply sensors and module supply outputs
supply via relay
ground sensors and module ground outputs
ground analogue outputs
note
relay switched (1) relay switched (2)
pin
CAN, RS232, ERROR, TEST
potential
CAN interface 1 (high) CAN interface 1 (low) CAN interface 2 (high) CAN interface 2 (low) ground (RS-232/CAN) RS 232 interface (programming) RS 232 interface (programming) error output BH
test input
note
SAE J 1939 SAE J 1939
pin 03, PC D-Sub (9 pin) pin 02, PC D-Sub (9 pin)
*) only High Side outputs are safety related pin
%IX0.00 / %IW03
%IX0.01 / %IW04
%IX0.02 / %IW05
%IX0.03 / %IW06
%IX0.04 / %IW07
%IX0.05 / %IW08
%IX0.06 / %IW09
%IX0.07 / %IW10
%IX0.08
diagnostic capability input / output
– / –
relay switched
VBBO (1)
note the double pin connection of inputs/outputs Abbreviations see technical glossary chapter
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6 CR7505
ANSCHLUßBELEGUNG / wiring
potential
supply sensors and module supply outputs
supply via relay
ground sensors and module ground outputs
ground analogue outputs
note
relay switched (1) relay switched (2)
pin
CAN, RS232, ERROR, TEST
potential
CAN interface 1 (high) CAN interface 1 (low) CAN interface 2 high) CAN interface 2 (low) ground (RS-232/CAN) RS 232 interface (programming) RS 232 interface (programming) error output BH
test input
note
EIN-/AUSGÄNGE / inputs/outputs
inputs
%IX0.00 / %IW03
%IX0.01 / %IW04
%IX0.02 / %IW05
%IX0.03 / %IW06
%IX0.04 / %IW07
%IX0.05 / %IW08
%IX0.06 / %IW09
%IX0.07 / %IW10
%IX0.08
diagnostic capability input / output
– / –
relay switched
VBBO (1)
Abbreviations see technical glossary chapter note the double pin connection of inputs/outputs
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7 CR0301
X2
analogue inputs
X4
digital inputs
X3
digital outputs
X5.1 relay outputs X5.2
relay outputs X1 operating voltage CAN bus RS232 programming TEST input
04
05 OUT14_NC 06 UCOM 09 07 OUT14_NO 08
09 OUT15_NC 10 UCOM 10 11 OUT15_NO 12
13 OUT16_NC 14 UCOM 11 15 OUT16_NO
16 17
UCOM 12
18 OUT17_NO 01 OUT13_NC 02 UCOM 08 03 OUT13_NO
OUT17_NC 09 test
01
A A_IN03
05 UB
06 GND
07
A A_IN04
08
A A_IN05
A A_IN06 09
10
A A_IN07
01 03 CAN_L 04 CAN_H 05 CAN_L 06 CAN_H
01
pin connection (view from the top on pin side)
1
Abbreviations see technical glossary chapter
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8 CR0302
X2
analogue inputs
X4
digital inputs
X3
digital outputs
X5
digital outputs X1
operating voltage CAN bus RS232 programming TEST input
1.00 A 09 test
01
A A_IN03
UB 05
06 GND
07
A A_IN04
08
A A_IN05
09
A A_IN06
10
A A_IN07
01 03 CAN_L 04 CAN_H 05 CAN_L 06 CAN_H
01
pin connection (view from the top on pin side)
1
Abbreviations see technical glossary chapter
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9 CR0303
Abbreviations see technical glossary chapter
18 IN07 BL inputsX11
10 A_IN23 09 A_IN22 08 A_IN21 07 A_IN20 06 GND 05 VBBS OUT
04 A_IN19 03 A_IN18 02 A_IN17 01 A_IN16
06
power supply CAN bus
06 RS-232 TxD RS-232 RxD GND VBBTEST
N2
VBBO17
OUT16 (10 A)
VBBO16
OUT15 (10 A)
VBBO15
OUT14 (10 A)
VBBO14
OUT13 (10 A)
VBBO13
OUT12 (10 A)
VBBO12
BH
OUT08 15 BH
OUT09 16 BH
OUT10 17 BH
OUT11 18 BH
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10 CR2031
Channel 8 01 Channel 7
CAN IN
CAN_GND CAN OUT
05
CAN Interface / Supply
CAN_LCAN_H 0201 GNDOGNDS 0403 +VBBS+VBB O 0605 +VBBC07 = jumper
OUT
Channel 6 01 Channel 5
OUT
Channel 4 01 Channel 3
OUT
Channel 2 01 Channel 1
OUT
Abbreviations see technical glossary chapter
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11 CR2032
Channel 4
Channel 2 Channel 8
Channel 6
CAN IN
CAN_GND CAN OUT
05
CAN Interface / Supply
CAN_LCAN_H 0201 GNDOGNDS 0403 +VBBS+VBBO 0605 +VBBC07
GNDS
= jumper VBBS
Inputs
Channel 3
Channel 1 Channel 7
Channel 5 05
Abbreviations see technical glossary chapter multifuse
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12 CR2033
inputs / outputs
05
channel 4
channel 2 channel 8
channel 6
CAN IN
CAN_GND CAN OUT
05
CAN interface / supply
CAN_LCAN_H 0201 GNDOGNDS 0403 +VBBS+VBBO 0605 +VBBO07
GNDS
= jumper VBBS
inputs
channel 3
channel 1 channel 7
channel 5 05
Abbreviations see technical glossary chapter
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13 CR2512
supply
output
supply +DC supply GND
interfaceCAN
23VBBS 01GNDS 05
02 38 20 08
channel 1 output +DC
OUT 51 CAN_H
CAN_L
channel 2
channel 3
channel 4
channel 5
channel 6
channel 7
channel 8 06
channel 9
07 channel 10
24 channel 11
26 channel 12
Abbreviations see technical glossary chapter
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14 CR2513
digital
e.g. two-way valves
PWM
e.g. proportional valve
supply
supply +DC supply GND
23VBBS 01GNDS 05
38 20
output +DC
channel 1 BH
+VBBO
interfaceCAN CAN_GND
50 15 14 32 33
51 CAN_H CAN_L
channel 12 A GND
48 34 10
channel 11 A GND
47 25 28
channel 10 A GND
46 04 09
channel 9 A GND
53 17 30
channel 8 BL GND
52 35 11
channel 7 BL GND
41 22 27
channel 6 BL GND
40 12 08
channel 5 BL +VBBS channel 2 RC channel 3 RC channel 4 RC type PVEH/S/M (RC low-pass filter) +
–
For safety reasons the valve is supplied with voltage via a binary output.
Abbreviations see technical glossary chapter
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15 CR2012
Connector X1
Pin channel 1 +UB channel 2
+UB channel 3
+UB channel 4
+UB +UB +UB channel 5 channel 6 GND GND channel 7
GND channel 8
GND
Connector X2
Pin channel 9 +UB channel 10
+UB channel 11
+UB channel 12
+UB +UB +UB channel 13 channel 14
GND GND channel 15
GND channel 16
GND
Connector X3
Pin
Abbreviations see chapter ‘Technical glossary’
Outputs
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16 CR2014
Connector X1
Pin channel 1
+UB channel 2
+UB channel 3
+UB channel 4
+UB +UB +UB channel 5 channel 6 GND GND channel 7
GND channel 8
GND
Connector X2
Pin channel 9
+UB channel 10
+UB channel 11
+UB channel 12
+UB +UB +UB channel 13 channel 14
GND GND channel 15
GND channel 16
GND
Connector X3
Pin
Abbreviations see chapter ‘Technical glossary’
Wiring diagrams
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17 CR2016
Abbreviations see technical glossary chapter
18 A_IN04 A
17 VBBS OUT
16 A_IN03 A
15 VBBS OUT
14 A_IN 02 A
13 VBBS OUT
12 A_IN01 A
11 GND (group 2) X11
inputs
X10 inputs
P / N1
power supply CAN bus
X20 outputs (group 1)
14 GNDOUT
OUT14 GNDOUT
OUT13 GNDOUT
VBBO 02
GNDOUT
OUT12 GNDOUT
OUT11 GNDOUT
OUT06 GNDOUT
OUT05 GNDOUT
VBBO 01
GNDOUT
OUT04/PWM04 GNDOUT
OUT03/PWM03
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18
CAN terminating resistor 120
19
Connection 1
Supply, CAN Pin
CAN_L 3
1 2
4 5
RS-232, CAN Pin
Connection 2
21
4
2 1
3 5
Connection 1
Supply, CAN Pin
Connection 3
3
Connection 4
3
RS-232, CAN Pin
Connection 2
22
4
2 1
3 5
Connection 1
Supply, CAN Pin
CAN_L 3
1 2
4 5
RS-232, CAN Pin
Connection 2
1
Connection 4
23
4
2 1
3 5
Connection 1
Supply, CAN Pin
CAN_L 3
1 2
4 5
RS-232, CAN Pin
Connection 2
Inputs,outputs
Connection 3
3
Connection 4 Technical information
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24
M23 round connector pin potential
not used 0 V not used
1
4 3
2 EthernetPin 1
CAN bus
pin 1: GND pin 2: VBB pin 3: CAN-GND pin 4: CAN-H pin 5: CAN-L
CAN terminating resistor 120
27 operating voltage
CAN interface pin operating voltage
CAN interface
analogue outputs (X-/Y-axis) I_OUT X I_OUT Y GND_A
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30
pin 1: L+
pin 2: n.c.
pin 3: L–
pin 4: output
2
4 3
1
31
+24 V DC PWM IN GND
0...5 V GND
32
+24 V DC PWM IN GND
0...10 V GND
33
+24 V DC PWM IN GND
RD BKBU
BK
BU 0...5 V
GND
34
+24 V DC PWM IN GND
RDBK BU
BKBU 0...10 V GND
35
IN 18-36 V
GND GND
RD
BU BU
BK 10 V DC OUT
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36
BK
BU BN
L+
L OUT
37
BK BU BN
L+
L
38
L+
L 1 4 3
39
BN BK BU
L+
L
40
BN
BU L
L+
41
BN
BU L
L+
42
4 1
3
2 OUT2
L+
L OUT1/Teach/
Data
43
L+
L 1
2
44
L+
L 1
3 2
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Wiring diagrams
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Mobile controllers
1 type CR ....
153
43 LED
225 5,5 20
2680
15 26
45°
page 37, 39, 45
2 type CR ....
153
43 LED
247
20
2680
15 26
45°
page 41, 45
3 type CR ....
153
43 LED
132 5,5 20
2680
15 26
45°
page 43
4 type CR ....
25 33
223
134108
198
4,5 10 LED
page 47
5 type CR ....
25 33
223
134108
198
4,5 10 LED
page 47
Technical information
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Mobile controllers
6 type CR ....
X10 X11
X20 X21
198 226
133 10839 5,87,8
X12
P/N1 N2
page 47
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I/O modules
77 PWRDIA
1
3
5
7 246
8 CAN inCAN out
page 61
2 type CR ....
77 PWRDIA
1
3
5
7 246
8 CAN inCAN out
page 61
3 type CR ....
77 PWRDIA
1
3
5
7 246
8 CAN inCAN out
page 61
4 type CR ....
page 63
5 type CR ....
page 65
6 type CR ....
page 65
Technical information
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Control systems
182
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I/O modules
7 type CR ....
X10 X11
P/N1 X20 X21
161 181
105 8230 5,87,8
page 65
8 type CR ....
32
90
190
page 67
Scale drawings
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Dialogue modules
1 type CR ....
46,4 53,4 109
165
F2 F3
F1
F5 F6
F4
esc ok
page 77
2 type CR ....
46,4 65,3
7
F3 F1 F2
esc 109
165
page 79
3 type CR ....
109
165 46,4
65,3 7
page 79
4 type CR ....
189
165
63 81
7
page 81
5 type O2 ....
55
45
45,6 21,1 34,1
4,3
42
57 80
M12 x1 M12x1
60 20,524,5
30,5
1
page 83
Technical information
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Control systems
184
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Diagnosis and service · Remote maintenance and data memory
1 type CR ....
M12x1
119 132
5 LED 35
85
page 95
2 type CR ....
35
85 M12x1
119 130
6 LED
page 95
3 type CR ....
M12x1
119 132
5 LED 35
85
page 97
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Diagnosis and service · CAN interface and CAN diagnosis
1 type EC ....
35
60
RS 232
94 102
4 LED
page 99
2 type EC ....
94 98
4 LED 35
60
USB
page 99
Technical information
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Control systems
186
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Scale drawings
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Sensors for mobile applications · Inclination sensors
1 type CR ....
M12x1 6 41
60 90
60
LED
75
455,3
page 111
2 type CR ....
75
455,3
90
M12x1 6 41
60 92
60
LED
page 111
3 type EC ....
52 41
4124
37 5
5,2
page 113
4 type EC ....
6,2 81
202,755,25
8,25 12,75
page 113
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Sensors for mobile applications · Inductive sensors
page 115, 117
2 type IF ....
page 115, 117
3 type IG ....
page 115, 117
4 type IG ....
page 115, 117
5 type II ....
page 115, 117
6 type II ....
page 115, 117
7 type IF ....
page 115, 117
8 type IF ....
page 115, 117
9 type IG ....
page 115, 117
10 type IG ....
page 115, 117
Technical information
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Control systems
188
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Sensors for mobile applications · Inductive sensors
11 type II ....
36 53
M30x1,5
57
5
5
64
LED 4 x 90°
81
page 115, 117
12 type II ....
36 38
M30x1,5
15 57
5
5
64
LED 4 x 90°
81
page 115, 117
13 type IN ....
406
12 LED
4 26
13
32
3,2 45
LED
3,2
18
1610
1
page 117
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Sensors for mobile applications · Pressure sensors
1 type PP ....
79,5
M12 x1 30
30
12
G1/4
M5 1 LED
65,5
page 119
2 type PA ....
77,5
M12 x1 30
30 27
1,3
21,5
16,5
G14
page 119
3 type PA ....
75
M12 x1 30
30 27
1,3
21,5
14
G14
page 119
Technical information
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Control systems
190
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Signal converters
1 type CR ....
42,5 49
3024,5
3,2
page 127
2 type CR ....
42,5 54
3424,5
3,2
15
page 127
3 type EC ....
42,5 54
3424,5
3
15
page 127
4 type EC ....
112
24 30
45
page 127
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Connectors
1 type EV ....
15,5
M12x1 45
14
3
1 2
4
page 130
2 type EV ....
15,5
M12x1 36,5
26,5
14 3
1 2
4
page 130
3 type E1 ....
page 130
4 type E1 ....
page 130
5 type E1 ....
page 130
6 type EV ....
page 130
7 type EV ....
15,5
M12x1 36,5
26,5
14 3
1 2
4 5
page 130
8 type EV ....
15,5
M12x1 45
14
3
1 2
4 5
page 130
9 type EV ....
15,5
M12x1 36,5
26,5
14 3
1 2
4 5
page 130
10 type E1, E2, E8 ....
page 130
Technical information
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192
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Connectors
page 130
12 type EV ....
15,5
M12x1 49,5
14
4 3
2 1
page 132
13 type EV ....
15,5
M12x1 36,5
30,5
14 3 4
2 1
page 132
14 type E1 ....
page 132
15 type E1 ....
page 132
16 type E1 ....
page 132
17 type E1 ....
page 132
18 type E1 ....
page 132
19 type EV ....
15,5
M12x1 36,5
30,5
14 4
2 1
3 5
page 132
20 type EV ....
15,5
M12x1 49,5
14
4
2 1
3 5
page 132
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Connectors
page 134
22 type EV ....
page 134
23 type EV ....
page 134
24 type E1 ....
L 17,5 29,5
29,5M12x1
47
page 134
25 type E1 ....
M 3
26,5
L 15 26,5
28,4M12x1
47
4
2 1
3
5 1 2
page 134
26 type EV ....
page 134
27 type E1 ....
page 134
28 type EV ....
page 134
29 type EV ....
page 134
30 type EV ....
page 134
Technical information
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194
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Connectors
31 type E2 ....
15
47,3 L
15
47,3
1 2
3 4
page 134
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Analogue output Using a PWM output with a downstream PWM/analogue converter an ana-logue output voltage can be generated. On the basis of a defined PWM fre-quency an output voltage of between 0...10 V results from the chosen mark to space ratio between 0...100 %.
Cable sheath materials Depending on environment and application the materials show different resistances. Therefore certain properties or the suitability for a certain appli-cation cannot be guaranteed. Concerning the specific resistances we refer you to the explanations under “PUR cable”, “PVC cable” and “PPU cable”.
The general notes given there do not exempt from any tests.
Cable sheath materials Depending on environment and application the materials show different resistances. Therefore certain properties or the suitability for a certain appli-cation cannot be guaranteed.Concerning the specific resistances we refer you to the explanations under “PUR cable”, “PVC cable” and “PPU cable” . The general notes given there do not exempt from any tests.
CAN The abbreviation stands for “Controller Area Network”. It is a communica-tion system (bus system) specially developed for vehicle applicacommunica-tions. It is distinguished by a high transmission speed and safety.
CANopen To simplify the connection of different network components (e.g. input / output modules, inclination sensors) profiles have been defined which deter-mine the communication in the CAN network. Devices of the same type use the same communication profile. This allows to use manufacturer-indepen-dent CANopen components. Furthermore the necessary network services such as monitoring of the connected devices (CAN node) or network initiali-sation are defined under CANopen.
Current consumption Current for the internal consumption of the unit. The value specified in the data sheet applies to the switched unit without load.
Current consumption Current for the internal consumption of the device. The value specified in the data sheet applies to the active device without external load.
Technical information
and customer service Technical glossary
Control systems
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Housing materials Metal housing:
Aluminium, stainless steel, galvanised steel, diecast zinc.
Plastic housing:
PBTP
Largely resistant to aliphatic and aromatic hydrocarbons, oils, greases, hydraulic fluids, and fuels. No stress cracking when exposed to air. Not resi-stant to hot water, hot steam, halocarbons, concentrated acids and alkalis (-> plastics).
Modified PPO:
Largely resistant to diluted mineral acids, weak alkalis, some alcohols, oils and greases depending on the additives. Resistant to hydrolysis in hot and cold water. Not resistant to aromatic hydrocarbons and hydrocarbons containing chlorine, oils and greases depending on additives (-> plastics).
Input frequency The maximum input frequency is the pulse frequency to be evaluated by the input stage (typ. 50 Hz). Higher frequencies are not detected and the devices react as if the input frequency = 0 (no pulses). For the evaluation of high input frequencies pulse input channels (typ. 50 kHz) must be used. If these inputs are to be used to evaluate mechanical pulse pick-ups, contact boun-cing of the pulse pick-ups must be suppressed via the software.
Memory The electronic memories are used to store programs (operating system and application program) and for the data necessary for the execution. Depen-ding on the task different types of memory are used.
RAM (Random Access Memory):
volatile write/read memory
ROM (Read Only Memory):
non volatile read memory (non erasable)
EPROM (Erasable Programmable Read Only Memory):
non volatile externally erasable read memory
Flash-EPROM:
non volatile erasable read memory which can be written and erased directly
non volatile erasable read memory which can be written and erased directly