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THIRD YEAR

In document Electronics (Page 38-78)

UNIT OF COMPETENCY : ASSEMBLE AND DISSAMBLE CONSUMER ELECTRONIC PRODUCTS AND SYSTEM

MODULE TITLE : ASSEMBLING AC-DC POWER SUPPLY

MODULE DESCRIPTION : This unit covers the knowledge, skills and attitudes required to assemble consumer electronic products and systems.

NOMINAL/ SUGGESTED DURATION : 50 hrs

CERTIFICATE LEVEL : NC II

PREREQUISITE : NONE

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, you should be able to:

LO 1. identify the parts and electronic components of an AC-DC power supply; and

LO 2. assemble AC-DC power supply on the printed circuit board.

LO 1 Identify the parts and electronic components of an AC-DC Power supply

ASSESSMENT CRITERIA:

1. The types of AC – DC power supply are enumerated.

2. The parts of an AC-DC power supply are identified.

3. The electronic components needed to assemble an AC-DC power supply are listed and acquired.

CONTENTS:

1. Types of AC-DC Power Supply 2. Parts of AC-DC Power Supply

3. Electronic Components of AC-DC Power Supply

CONDITIONS:

The following resources are needed:

 Textbooks

 Manuals

 AC-DC power supply METHODOLOGIES:

 Lecture/Discussion

 Demonstration

ASSESSMENT METHOD:

 Written test (objective type)

LO 2 Assemble AC-DC power supply on the printed circuit board

ASSESSMENT CRITERIA:

1. Printed circuit board design and etching of AC-DC power supply are prepared.

2. Electronic components are mounted and soldered at the appropriate location on the printed circuit board.

3. All auxiliary components including the transformer are interconnected on the printed circuit board.

4. Assembled AC-DC power supply is tested and defects are corrected.

CONTENTS:

 Designing and etching of printed circuit board of AC-DC power supply

 Mounting and Soldering Electronic Components on the Printed Circuit Board.

 Interconnecting All Auxiliary Components including the Transformers from the Chassis.

 Testing AC-DC Power Supply.

CONDITIONS:

The following resources are needed:

- Textbooks on AC/DC power supply assembly.

- Manuals on occupation health and safety policies - Electronic tool and equipment

 Soldering Iron

 Desoldering tool

 Screwdriver (Flat / Philip)

 Wire stripper / Utility knife

 Pliers

 Diagonal cutting pliers

 long nose pliers

 High grade magnifying glass with lamp

 Cleaning brush

 Soldering lead

 Cleaning agent

 Wires

 Stranded

 Pre-design Printed Circuit Boards (PCB)

 Mini drill with drill bit 91/16,1/8) with adaptor (+12VDC supply)

 Sand paper

 Pencil

 Ruler

 AC-DC power supply kit (1.5 – 12 volts variable power supply)

 Analog multi tester (voltmeter / VOM)

METHODOLOGIES:

 Group Discussion

 Demonstration

 Actual testing of AC/DC power supply

ASSESSMENT METHOD:

 Demonstration

UNIT OF COMPETENCY : MAINTAIN AND REPAIR

ELECTRONICALLY CONTROLLED DOMESTIC APPLIANCES

MODULE TITLE : MAINTAINING AND REPAIRING ELECTRIC FAN

MODULE DESCRIPTION : This unit covers the knowledge, skills and attitudes on maintaining and repairing electric fan.

NOMINAL/SUGGESTED DURATION : 60 hrs

CERTIFICATE LEVEL : NC II

PRE-REQUISITE : NONE

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, the you should be able to:

LO 1. identify the parts and functions of an electric fan;

LO 2. diagnose and troubleshoot an electric fan; and LO 3. maintain and repair an electric fan.

LO 1 Identify the parts and function of an electric fan

ASSESSMENT CRITERIA:

1. The operation of an electric fan is explained.

2. Parts of an electric fan are identified.

3. The functions of its parts are explained.

CONTENTS:

 The Operation of an Electric Fan

 The Parts of an Electric Fan are Identified

 Function of Each Part

 switch/speed control

 back & front cover

 timer

 oscillating control o Internal

 Non –polarized capacitor

 motor

 resistor

 gear

 Integrated Circuit

 Service manual METHODOLOGIES:

 Lecture

 Discussion

 Demonstration

LO 2 Diagnose and troubleshoot an electric fan

ASSESSMENT CRITERIA:

1. Pre-testing procedure is followed in accordance with the manufacturer’s manual.

2. System defect/fault symptoms are identified using appropriate tools and equipment.

3. Identified defects and faults are explained to the responsible person.

4. Results of diagnosis and testing are documented.

5. Troubleshooting is performed in accordance with the service manual.

CONTENTS:

 Procedure and Techniques in Pre-Testing of The Electric fan

 Troubleshooting Procedure

 Tools for Testing

 Possible Faults and Corresponding Remedies - Mechanical faults

- Electrical faults -switch

 Service Manual of electric fan

 Electric Fan o Functional o Defective

 Screw drivers (Philip, flat)

 Pliers

 Desoldering tools

 Cleaning brush

 Test jig

 High grade magnifying glass

METHODOLOGIES:

 Discussion

 Demonstration

 Self-paced/ Discovery

ASSESSMENT METHODS:

 Written test (objective type)

 Performance Test

LO 3 Maintain and repair an electric fan ASSESSMENT CRITERIA:

1. Personal Protective Equipment are used in accordance with Occupational Health and Safety practices.

2. Electro-Static Discharge (ESD) protection procedure is followed.

3. Defective parts/components are replaced with identical equivalent ratings and repaired at the specified location.

4. Control settings/adjustments are performed in conformity with service-manual specifications.

5. The unit is cleaned after the maintenance and repair activity.

CONTENTS:

 Electro-Static Discharge (ESD) Protection Procedure

 Component Checking and Replacement

 Specification of Replacement Parts

 Repair Procedure

CONDITIONS:

The following resources are needed:

 Testing Instruments

- Multi-testers (Analog/Digital)

 Electronic hand tools

- Screw drivers (Philip, flat) - Pliers

 diagonal pliers

 long nose pliers

 long chain nose pliers - Soldering Iron

- Wire stripper - Desoldering tools - Cleaning brush

- Test jig

- High grade magnifying glass

 Personal Protective Equipment o Working Clothes/Apron o Hand gloves

Face/Dust Mask

 Workbench

 Materials

o Wire, various sizes o Soldering lead o Rags

o Cleaning brush o Soldering paste o Lubricants

o Job report sheets o Cleaning agent

 Spare Electronic components of electric fan o Capacitor

o Fusible resistor

 Spare motor

 Defective Electric fan

METHODOLOGIES:

 Lecture / Discussion

 Demonstration

 Written test ASSESSMENT METHODS:

 Demonstration

 Performance test on troubleshooting and repairing of electric fan

UNIT OF COMPETENCY : MAINTAIN AND REPAIR

ELECTRONICALLY CONTROLLED DOMESTIC APPLIANCES

MODULE TITLE : MAINTANING AND REPAIRING MICROWAVE OVEN

MODULE DESCRIPTION : This module covers the knowledge, skills and attitudes needed for maintaining and repairing a microwave oven

NOMINAL/SUGGESTED DURATION : 30 hrs

CERTIFICATE LEVEL : NC II

PREREQUISITE : NONE

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, you should be able to:

LO 1. identify the parts and functions of a microwave oven;

LO 2. diagnose a microwave oven and analyze defects found; and

LO 3. maintain and repair a microwave oven.

LO 1 Identify the parts and functions of a microwave oven ASSESSMENT CRITERIA:

1. The operation of a microwave oven is explained.

2. The parts of a microwave oven are identified.

3. The functions of its part are discussed.

CONTENT:

 Operation of a Microwave Oven

 Parts of a Microwave Oven

 Integrated Circuit

 Transistor

 Lecture/Discussion

 Demonstration ASSESSMENT METHODS:

LO 2 Diagnose a microwave oven and analyze the defects found ASSESSMENT CRITERIA:

1. Pre-testing procedure is performed in accordance with manufacturer’s instructions.

2. System defects/fault symptoms are identified using appropriate tools and equipment.

3. Identified defects and faults are explained to the responsible person.

4. Results of diagnosis and testing are documented and followed according to manufacture’s specification.

5. Troubleshooting is performed based on the service manual.

6. Safety practices are observed during troubleshooting of microwave oven.

CONTENT:

 Possible Faults and Corresponding Remedies

 Tools used in Pre-Testing a Microwave Oven

 Pre-Testing Procedure of a Microwave Oven

 Troubleshooting Procedure of a Microwave Oven

 Safety Practices in Troubleshooting Microwave Oven CONDITIONS

The following resources are needed:

 Service Manual

 Microwave oven

o Functional microwave oven o Defective microwave oven

 Electronic hand tools

o Screw drivers (Philip, flat) o Pliers o Wrench (assorted) o Desoldering tools o Cleaning brush o Test jig

High grade magnifying glass

METHODOLOGIES:

 Lecture/Discussion

 Demonstration

ASSESSMENT METHODS:

 Written test

 Demonstration

LO 3 Maintain and repair a microwave oven ASSESSMENT CRITERIA:

1. Personal protective equipment is used in accordance with Occupational Health and Safety practices.

2. Defective parts/components are replaced with identical equivalent ratings and repaired at the specified location.

3. Control settings/adjustments are performed in conformity with service-manual specifications.

4. Repair activity is performed within the required timeframe.

CONTENTS:

 Component Replacement Guide

 Component Checking and Replacement

 Procedures in Maintaining and Repairing of a Microwave Oven

CONDITIONS:

The following resources are needed:

 Testing Instruments

o Multi-testers (Analog/Digital)

 Electronic hand tools

o Screw drivers (assorted) o Pliers (assorted)

o Soldering Iron o Wire stripper

 Personal Protective Equipment o Working Clothes/Apron o Hand gloves

 Reference Manual

o Semiconductor Electronic Component Guide (ECG)

METHODOLOGIES:

 Demonstration

 Group Discussion

ASSESSMENT METHOD:

 Demonstration

UNIT OF COMPETENCY : MAINTAIN AND REPAIR

ELECTRONICALLY CONTROLLED DOMESTIC APPLIANCES

MODULE TITLE : MAINTAINING AND REPARING A BLENDER

MODULE DESCRIPTION : This unit covers the knowledge, skills and attitudes in maintaining and repairing a blender.

NOMINAL/SUGGESTED DURATION : 30 hrs

CERTIFICATE LEVEL : NC II

PRE-REQUISITE : NONE

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, you should be able to:

LO 1. identify the parts and functions of a blender;

LO 2. diagnose/troubleshoot blender defects; and LO 3. maintain and repair blender.

LO 1 Identify the parts and functions of a blender

ASSESSMENT CRITERIA:

1. The parts and their functions are identified based on manufacturer’s service manual.

2. Parts are handled in accordance with manufacturer’s service manual.

CONTENT:

 Parts and Functions of Blender

CONDITIONS:

Students/trainees must be provided with the following:

 Blender

o Internal parts

 Motor

 Thermal Fuse o External parts

o Switch o Plug & cord o Casing o Blade

 Manual

o Service manual

METHODOLOGIES:

 Discussion

 Demonstration

 Self-paced/ Discovery

ASSESSMENT METHODS:

LO 2 Diagnose/troubleshoot a blender defects

ASSESSMENT CRITERIA:

1. Pre-testing procedure is observed in accordance with the manufacturer’s instructions.

2. System defects/fault symptoms are identified using appropriate tools and equipment and in accordance with safety procedures.

3. Identified defects and faults are explained to the responsible person (teacher as in the case of students) in accordance with the enterprise or company policy and procedures.

4. Results of diagnosis and testing are documented accurately and completely within the specified time frame.

5. Customers (Assessors/Teachers) are advised/informed regarding the status and serviceability of the unit as per procedure.

CONTENTS:

 Pre-testing Procedure of Blender

 Troubleshooting Guide (Faults and Remedies) of a Blender CONDITIONS:

Students/trainees must be provided with the following:

 Service Manual

 Blender

 Electronic hand tools

o Screw drivers (Philip, flat) o Pliers o Wrench (assorted) o Desoldering tools o Cleaning brush o Test jig

o High grade magnifying glass METHODOLOGIES:

 Discussion

 Self-paced/ Discovery

ASSESSMENT METHODS:

 Written test (objective type)

Demonstration

LO 3 Maintain and repair blender

ASSESSMENT CRITERIA:

1. Personal protective equipment is used in accordance with the Occupational Health and Safety practices.

2. Defective parts/components are replaced with identical equivalent ratings and repaired in accordance with the current industry standards.

3. Control settings/adjustments are performed in conformity with the service-manual specifications.

4. Repair activity is performed within the required time frame.

5. Cleaning of unit is performed in accordance with the standard procedure.

CONTENTS:

Occupational Health and Safety Practices

 Component Checking and Replacement

 Procedure in Maintaining and Repairing a Blender CONDITIONS:

Students/trainees must be provided with the following:

 Testing Instruments

o Multi-testers (Analog/Digital)

 Electronic hand tools o Screw drivers (assorted) o Pliers (assorted)

o Soldering Iron o Wire stripper

 Personal Protective Equipment o Working Clothes/Apron o Hand gloves

METHODOLOGIES:

 Demonstration

 Group Discussion

 Self-paced/ Discovery

ASSESSMENT METHODS:

 Written test (objective type)

Practical demonstration with oral questioning

UNIT OF COMPETENCY : MAINTAIN AND REPAIR

ELECTRONICALLY CONTROLLED DOMESTIC APPLIANCES

MODULE TITLE : MAINTAINING AND REPAIRING WASHING MACHINE

MODULE DESCRIPTION : This unit covers the knowledge, skills and attitudes on maintaining and repairing washing machine.

NOMINAL/SUGGESTED DURATION : 70 hrs

CERTIFICATE LEVEL : NC II

PREREQUISITE : NONE

SUMMARY OF LEARNING OUTCOMES :

Upon completion of this module, you should be able to:

LO 1. identify the parts and functions of a washing machine;

LO 2. diagnose/troubleshoot washing machine defects; and LO 3. maintain and repair washing machine.

LO 1 Identify the parts and functions of washing machine

ASSESSMENT CRITERIA:

1. The parts and their functions are identified based on manufacturer’s service manual.

2. Parts are handled in accordance with the manufacturer’s service manual.

CONTENTS:

 Parts and Functions of Washing Machine

 Block Diagram of Electronically Controlled Washing Machine

CONDITIONS:

Students/trainees must be provided with the following:

 Washing Machine o Internal parts

 Motor

o External parts

 Timer

 Speed Control

 Plug & Cord

 Casing

 Manual

o Service manual METHODOLOGIES:

 Discussion

 Demonstration

 Self-paced/ Discovery ASSESSMENT METHODS:

 Written test (objective type)

LO 2 Diagnose/troubleshoot washing machine defects company policy and procedure.

4. Results of diagnosis and testing are documented accurately and completely within the specified timeframe.

5. Customers (Assessors/Teachers) are advised/informed regarding the status and serviceability of the unit as per procedure.

CONTENTS:

 Procedure and Techniques in Performing Pre-testing of the Washing Machine

 Troubleshooting Guide (Faults & Remedies) for Washing Machine

 Procedure in Assembling and Disassembling Electric Fan

 Mechanical Faults in Washing Machine o gear

o bushing o spacers o washer o lubrication

 Electrical faults in washing machine.

o switch

Students/trainees must be provided with the following:

 Washing Machine

o Functional washing machine

 Service Manual of Washing Machine

 Electronic hand tools

o Screw drivers (Philip, flat) o Pliers

o Diagonal Pliers o long nose pliers

o long chain nose pliers o Soldering Iron

o Wire stripper o Wrench (assorted) o Desoldering tools o Cleaning brush o Test jig

o High grade magnifying glass

METHODOLOGIES:

 Discussion

 Demonstration

 Self-paced/ Discovery

ASSESSMENT METHODS:

 Narrative report writing

Demonstration

LO 3 Maintain and repair washing machine

ASSESSMENT CRITERIA:

1. Personal protective equipment is used in accordance with the Occupational Health and Safety practices.

2. Electro-static discharge (ESD) protection procedure is followed in accordance with the current industry standards.

3. Defective parts/components are replaced with the identical equivalent ratings and repaired in accordance with the current industry standards.

4. Control settings/adjustments are performed in conformity with the service-manual specifications.

5. Repair activity is performed within the required time frame.

6. Cleaning of unit is performed in accordance with standard procedure.

CONTENTS:

 Occupational Health and Safety practices

 Electro-static Discharge (ESD) Protection Procedure

 Component Checking and Replacement of Washing Machine

 Procedures in Maintaining and Repairing of Washing Machine

CONDITIONS:

Students/trainees must be provided with the following:

 Washing Machine

o Functional Washing Machine o Defective Washing Machine

 Testing Instruments

o Multi-testers (Analog/Digital)

 Electronic hand tools

o Screw drivers (assorted) o Pliers (assorted)

o Soldering Iron o Wire stripper

o Working Clothes/Apron o Hand gloves

o Face/Dust Mask o Goggles

o Safety shoes o Workbench

 Materials

o Wire, various sizes o Soldering lead o Rags

o Cleaning brush

METHODOLOGIES:

 Demonstration

 Group Discussion

 Self-paced/ Discovery

ASSESSMENT METHODS:

 Written test (objective type)

 Practical demonstration with oral questioning

UNIT OF COMPETENCY : MAINTAIN AND REPAIR

ELECTRONICALLY CONTROLLED DOMESTIC APPLIANCES

MODULE TITLE : MAINTAINING AND REPAIRING ELECTRIC FLAT IRON

MODULE DESCRIPTION : This unit covers the knowledge, skills and attitudes in maintaining and repairing electric flat iron.

NOMINAL/SUGGESTED DURATION : 30 hrs

CERTIFICATE LEVEL : NC II

PRE-REQUISITE : NONE

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, you should be able to:

LO 1. identify the parts and functions of electric flat iron;

LO 2. diagnose/troubleshoot electric flat iron defects; and LO 3. maintain and repair electric flat iron.

LO 1 Identify the parts and function of electric flat iron

ASSESSMENT CRITERIA:

1. The parts of electric flat iron and their functions are identified based on the manufacturer’s service manual.

2. Parts are handled in accordance with the manufacturer’s service manual.

CONTENTS:

 Parts of Electric Flat Iron and its Function

 Functions of the Parts of Electric Flat Iron

CONDITIONS:

Students/trainees must be provided with the following:

 Flat iron parts may include but not limited to o Internal Parts

 Thermal Fuse

 Heating Element o External Parts

 Plug & Cord

 Casing

 Handle

 Manual

o Service manual

METHODOLOGIES:

 Lecture/Discussion

 Demonstration

 Self-paced/ Discovery

ASSESSMENT METHODS:

LO 2 Diagnose/troubleshoot electric flat iron defects

ASSESSMENT CRITERIA:

1. Pre-testing procedure is observed in accordance with the manufacturer’s instructions.

2. System defect/fault symptoms are identified using appropriate tools and equipment and in accordance with the safety procedures.

3. Identified defects and faults are explained to the responsible person (the teacher) in accordance with the enterprise or company policy and procedures.

4. Results of diagnosis and testing are documented accurately and completely within the specified time frame.

5. Customers (Assessors/Teachers) are advised/informed regarding the status and serviceability of the unit as per procedure.

CONTENTS:

 Procedure and Techniques in Performing Pre-testing of the Electric Flat Iron

 Troubleshooting Guide (Faults & Remedies) of Electric Flat Iron

 Tools, Equipment and Devices in Troubleshooting Electric Flat Iron

CONDITIONS:

Students/trainees must be provided with the following:

 Service Manual

 Electric Flat iron

o Functional Electric Flat Iron o Defective Electric Flat Iron

 Electronic hand tools

o Screw drivers (Philip, flat) o Pliers

 diagonal pliers

 long nose pliers

 long chain nose pliers o Soldering Iron

o Wire stripper

 Wrench (assorted)

 Desoldering tools

 Test jig METHODOLOGIES:

 Lecture/ Discussion

 Demonstration

 Self-paced/ Discovery

ASSESSMENT METHODS:

 Written test (objective type)

 Demonstration

 Performance Test

LO 3 Maintain and repair electric flat iron

ASSESSMENT CRITERIA:

1. Personal protective equipment is used in accordance with Occupational Health and Safety practices.

2. Defective parts/components are replaced with identical equivalent ratings and repaired in accordance with the current industry standards.

3. Control settings/adjustments are performed in conformity with service-manual specifications.

4. Repair activity is performed within the required time frame.

5. Cleaning of unit is performed in accordance with standard procedure.

CONTENTS:

Procedures in Maintaining and Repairing of Electric Flat Iron

Proper Care of Electric Flat Iron CONDITIONS:

Students/trainees must be provided with the following:

 Electric Flat Iron

o Functional electric flat iron o Defective electric lat iron

 Testing Instruments

o Multi-testers (Analog/Digital)

 Electronic hand tools

o Screw drivers (assorted) o Pliers (assorted)

o Soldering Iron o Wire stripper

 Personal Protective Equipment o Working Clothes/Apron o Hand gloves

o Cleaning brush

 Service manual

 Part list of electric flat iron

METHODOLOGIES:

 Demonstration

 Group Discussion

 Self-paced/ Discovery

ASSESSMENT METHODS:

 Written test (objective type)

 Demonstration

 Performance test

UNIT OF COMPETENCY : MAINTAIN AND REPAIR

ELECTRONICALLY CONTROLLED DOMESTIC APPLIANCES

MODULE TITLE : MAINTAINING AND REPAIRING RICE COOKER

MODULE DESCRIPTION : This module covers the knowledge, skills and attitudes on maintaining and repairing rice cooker.

NOMINAL/SUGGESTED DURATION : 30 hrs

CERTIFICATE LEVEL : NC II

PREREQUISITE : NONE

SUMMARY OF LEARNING OUTCOMES:

Upon completion of this module, you should be able to:

LO 1. identify the parts and functions of a rice cooker;

LO 2. diagnose a rice cooker and analyze the defects found; and LO 3. maintain and repair rice cooker.

LO 1 Identify the parts and functions of a rice cooker

ASSESSMENT CRITERIA:

1. The operation of a rice cooker is explained.

2. The parts of a rice cooker are identified based on the manufacturer’s manual.

3. The functions of each part are explained.

CONTENTS:

 Operation of a Rice Cooker

 Parts of a Rice Cooker

 Functions of its Parts

 Applications and Uses of Rice Cooker

CONDITIONS:

The following resources are needed:

 Actual Parts Rice Cooker o Internal parts

 Heating Element

 Switch

o External parts

 Plug & Cord

 Casing

 Pilot lamp METHODOLOGIES:

 Lecture/ Discussion

 Demonstration ASSESSMENT METHOD:

 Written test (objective type)

LO 2 Diagnose a rice cooker and analyze the defects found ASSESSMENT CRITERIA:

1. Pre-testing procedure is performed in accordance with the manufacturer’s instructions.

2. System defects/fault symptoms are identified using appropriate tools and equipment.

3. Identified defects and faults are explained to the person in authority.

4. Results of diagnosis and testing are documented.

5. Troubleshooting is performed in accordance with the service manual.

CONTENTS:

 Procedures and Techniques in Pre-Testing a Rice Cooker

 Possible Faults and Corresponding Remedies

 Tools, Equipment and Devices used in Troubleshooting a Rice Cooker

CONDITIONS:

The following resources are needed:

 Rice cooker

o Functional Rice Cooker o Defective rice Cooker

 Tools, Equipment, Manuals

 Service Manual METHODOLOGIES:

 Lecture/Discussion

 Demonstration ASSESSMENT METHODS:

 Written test (objective type)

 Actual/Practical Test

LO 3 Maintain and repair a rice cooker ASSESSMENT CRITERIA:

1. Personal Protective Equipment is used in accordance with the Occupational Health and Safety practices.

2. Defective parts/components are replaced with the identical equivalent ratings and repaired at the specified location.

3. Control settings/adjustments are performed in conformity with the service-manual specifications.

4. Repair activity is performed within the required time frame.

5. The unit is cleaned after the maintenance and repair activity.

CONTENTS:

 Component Checking and Replacement of Rice Cooker

 Service-Manual Specifications of Rice Cooker

 Identifying the Specification of Replacement Parts of Rice

 Identifying the Specification of Replacement Parts of Rice

In document Electronics (Page 38-78)

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