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Troubleshooting

In document Technical service manual (Page 24-47)

8.1 Indoor unit error code explanation:

Glory series

8 IPM module protection or IGBT over-strong current protection X X O

9 Over voltage or too low voltage protection X O O

10 Temperature protection of compressor top O X X

11 Inverter compressor drive protection O X

★ ★

12 Mode conflict X O

★ ★

★Flash(at 0.5Hz, Mode conflict at 0.25Hz) O light X(off)

9V series+VERTU series+9A series+Corona series+ R series+Y series+ X series

Display LED STATUS

E0 Indoor EEPROM malfunction

E1 Indoor/ outdoor units communication error E2 Zero-crossing signal error

E3 Indoor fan speed has been out of control

E5 Open circuit or short circuit of outdoor temperature sensor E6 Open circuit or short circuit of T1 or T2 temperature sensor P0 IPM module protection or IGBT over-strong current protection P1 Over voltage or too low voltage protection

P2 Temperature protection of compressor top P4 Inverter compressor drive protection

P5 Mode conflict

NEOLA series +PREMIER series +OASIS series:

Display Operation lamp flash times Timer lamp Failure

E0 1 X Indoor EEPROM malfunction

E1 2 X Indoor / outdoor units communication error

E2 3 X Zero-crossing signal error

E3 4 X Indoor fan speed has been out of control

E4 5 X Open or short circuit of T1 temperature sensor

E5 6 X Open or short circuit of T2 temperature sensor

F1 2 O Open or short circuit of T4 temperature sensor

F2 3 O Open or short circuit of T3 temperature sensor

F3 4 O Open or short circuit of T5 temperature sensor

F4 5 O Outdoor EEPROM malfunction

F6 7 O Open or short circuit of T2B temperature sensor

P0 1 ☆ IPM module protection or IGBT over-strong current

protection

P1 2 ☆ Over voltage or too low voltage protection

P2 3 ☆ Temperature protection of compressor top

P4 5 ☆ Inverter compressor drive protection

P5 6 ☆ Mode conflict

O (light) X (off) ☆ (flash)

Cassette series:

Operation Timer De-frost Alarm LED STATUS

X X X Open or short circuit of T1 temperature sensor

★ ★ ★ ★

Temperature protection of compressor top

X   Mode conflict

  X Inverter compressor drive protection

★ flash,  light, X extinguished.

Ceiling &Floor series:

Operation Timer De-frost Alarm LED STATUS

X X X Open or short circuit of T1 temperature sensor

A5 Duct series:

Operation Timer De-frost Alarm LED STATUS DISPLAY DIGITAL TUBE

X X X Open or short circuit of T1 temperature sensor E0

★ ★ ★ ★

Temperature protection of compressor top P3

◎ X X Inverter compressor drive protection P4

X  X Mode conflict P5

★ flash at 5Hz,  light, X extinguished ◎ flash at 0.5Hz

Console series:

Operation Timer De-frost LED STATUS

X X Open or short circuit of T1 temperature sensor

X X

Open or short circuit of T2 temperature sensor

X

X Indoor / outdoor units communication error

★ ★

X Indoor EEPROM malfunction

X

IPM module protection

★ ★ ★

Open or short circuit of T3 or T4 temperature sensor

 X Top temperature protection of compressor

◎ X Inverter compressor drive protection

X  Mode conflict

Indoor fan speed has been out of control

★ flash at 5Hz,  light, X extinguished

Outdoor unit error code explanation:

For units(except M5OA-36HRDN1-Q model)

Display LED STATUS

E0 Outdoor EEPROM malfunction

E1 No A Indoor unit coil outlet temp. sensor or connector of sensor is defective E2 No B Indoor unit coil outlet temp. sensor or connector of sensor is defective E3 No C Indoor unit coil outlet temp. sensor or connector of sensor is defective

E6 No D Indoor unit coil outlet temp. sensor or connector of sensor is defective E4 Open or short circuit of outdoor unit temperature sensor

E5 Compressor voltage protection

E7 Communication malfunction between IPM board and outdoor main board

P0

Temperature protection of compressor discharge or compressor top.

For M4OC-27HRDN1, M4OC1-27HRDN1-Q,

M4OC-36HRDN1-Q

,it only means Temperature protection of compressor discharge

P1 High pressure protection(only for M4OC1-27HRDN1-Q, M4OC-27HRDN1-Q,M4OC-36HRDN1-Q)

P2 Low pressure protection(only for M4OC1-27HRDN1-Q, M4OC-27HRDN1-Q,M4OC-36HRDN1-Q) P3 Current protection of compressor

P4 IPM module protection

P6 High temperature protection of condenser

P7 Inverter compressor drive protection

For M5OA-36HRDN1-Q model

Display LED STATUS

E0 Outdoor EEPROM malfunction

E2 Indoor / outdoor units communication error

E3 Communication malfunction between IPM board and outdoor main board

E4 Open or short circuit of outdoor unit temperature sensor E5 Compressor voltage protection

E6 PFC module protection

F1 No A Indoor unit coil outlet temp. sensor or connector of sensor is defective

F2 No B Indoor unit coil outlet temp. sensor or connector of sensor is defective F3 No C Indoor unit coil outlet temp. sensor or connector of sensor is defective F4 No D Indoor unit coil outlet temp. sensor or connector of sensor is defective F5 No E Indoor unit coil outlet temp. sensor or connector of sensor is defective

P1 High pressure protection P2 Low pressure protection

P3 Current protection of compressor

P4 Temperature protection of compressor discharge

P5 High temperature protection of condenser P6 IPM module protection

8.3Trouble shooting

8.3.1 For the indoor unit

8.3.1.1 Indoor EEPROM malfunction

8.3.1.2 Indoor / outdoor units communication error

Reconnect the wiring Check wiring on the outdoor

and indoor terminal follow the wiring diagram. Is all connecting correctly?

Turn on all indoor unit by remote controller. Is all indoor unit display

Measure Vs, is it moving alternately between positive value and negative value?

(Vs is the voltage between S and L2). Refer PIC 1

Turn off the all indoor units. Is IPM power LED lamp On? Refer PIC 3

Reconnect the wiring

No

A:

Is all the wiring between terminal and Indoor PCB

Reconnect the wiring

Change Outdoor Main

No second time

A

Yes Yes

Pic 1:

Measure the voltage of L2 to S (Vs), is it moving alternately between positive value and negative value?

PIC 2, Check the wiring.

PFC (qua-zone only) PIC 3:IPM

(For dual/tri/qua-zone)

Power on Self-Check OK

Operati

Off is OK

PIC4 :Main board LED when power on and unit standby.

PIC 5: check piont buttom,

pess 18 times for check how many indoor units are connected.

8.3.1.3 Zero-crossing signal error

8.3.1.4 Indoor fan speed has been out of control

Shut off the power supply and turn it on 1 minute later. Is it still displaying

the error code?

S h u t o f f t h e p o w e r su pply , rotate the cross fan by hand. Does it rotate properly?

The unit operates normally.

Disassembly the connection between fan and motor, check if the bearing is normal?

Replace the bearing.

Check the wires of fan motor. Are all the

connections good?

No

Yes

No No

Replace indoor fan motor.

Yes

Check the resistance value of indoor fan motor, is it normal?

Replace indoor PCB.

Yes

8.3.1.5 Open or short circuit of temperature sensor.

8.3.1.6 Full-water malfunction

Full-water malfunction

Check whether the water-level switch is inserted well

Check whether the water-level switch is broken

Check PCB board or replace the indoor main PCB

Replace the water-level switch Yes

No

Check whether the water pump is normal

Yes

Insert the water-level switch well No

Yes

Replace the water pump No

8.3.2 For the outdoor unit

8.3.2 1 Outdoor EEPROM malfunction

Outdoor EEPROM malfunction

Yes

No Insert the EEPROM well

Replace the outdoor main board If the EEPROM chip is welded on PCB, replace the PCB directly.

Otherwise, check whether the EEPROM chip plugged in PCB well?

8.3.2.2 Voltage protection of compressor

Check the power supply No

Check the voltage of outdoor unit power supply, whether the voltage between L(1) and N is about 220VAC

No

Replace the power board, then check whether the system can run normally

Yes

Yes

Trouble is solved

No

Check whether the voltage of IPM board P and N is 280-400VDC

Replace bridge rectifiers, then check whether the

system can run normally

Trouble is solved

Replace IPM board No

Yes

No

No Replace outdoor main board

Voltage protection of compressor

8.3.2.3 Communication malfunction between IPM board and outdoor main board

Check whether the IPM board has error display Yes Replace IPM board No

Insert the connecting wiring between the IPM module and the main board well over again

Trouble is solved Yes

No

Replace the IPM board No

Trouble is solved Yes

No

Replace outdoor PCB

Replace the electric control box

Trouble is solved Yes

The problem is not

resolved.

8.3.2.4 Temperature protection of compressor discharge

Discharge temperature protection of compressor

Check whether the compressor discharge temp. is more than 115°C ?

No

Check whether the wiring connection is right between compressor discharge temp. sensor and

PCB according to wiring diagrams

Yes

Method: Check whether the resistance of compressor discharge temp. sensor is right refer to the Appendix 2

No

Correct the wiring connection

Yes

Replace outdoor main board Judge: The discharge temp. sensor is broken

No

Replace the compressor discharge temp. sensor Check whether the refrigerant is leak

Stop leaking and add refrigerant Yes Yes

8.3.2.5 Temperature protection of compressor top

Judge 2: Whether refrigerant circulation volume is normal?

Whether abnormality is the same after gas charging?

Check refrigerant system (such as clogging of capillary etc.) Temperature protection of compressor top

Judge 1: Whether compressor operates?

Yes

No

Whether the connection is good?

Method: Charge refrigerant

Yes

Whether protector is normal?

Replace the protector.

No

8.3.2.6 High pressure protection(For M4OC1-27HRDN1-Q, M4OC-27HRDN1-Q,M4OC-36HRDN1-Q, M5OA-36HRDN1-Q)

High pressure protection

Judge 1: Whether the wiring between the high pressure switch and main control board is connected well or correctly

Judge 2: Whether the high pressure switch is broken Yes

No

Connect it well

Method: Short connect the high pressure switch socket, check whether the system can run normally

Yes

Replace high pressure switch

No

Check whether the refrigerant system is ok

Replace outdoor main board No

Judge 3: Check whether the outdoor ambient temperature is too high

Yes

Stop the unit

No

Judge 4: Check whether the outdoor unit is bad ventilation

Yes

Make the outdoor unit ventilate well

No

Judge 5: Check whether the heat exchanger is dirty

Yes

Clean the heat exchanger

No

Judge 6: Check whether the refrigerant pipe is blocked

Yes Let the refrigerant out, then use the high pressure nitrogen or refrigerant to blow pipe, vacuumize and

charge the refrigerant again

8.3.2.7 Low pressure protection (For M4OC1-27HRDN1-Q, M4OC-27HRDN1-Q,M4OC-36HRDN1-Q, M5OA-36HRDN1-Q)

Low pressure protection

Judge 1: The wiring between the low pressure switch and main control board is connected well or correctly

Judge 2: Whether the low pressure switch is broken

Connect it well

Method: Short connect the low pressure switch socket, check whether the system can run normally

Check whether the refrigerant system is ok Yes

No

Judge 3: Check whether the outdoor ambient temperature is too low Yes

Stop the unit

No

Judge 4: The refrigerant of the system is leakage

Method: Connect the pressure gauge to the gauge joint of the system, Yes check whether the pressure is lower than 0.14MPa

Leak hunting: Charge nitrogen or refrigerant to the system, if the leakage is serious, there will be distinct gas leakage “cici” sound; if the leakage is slight, use the suds (mixture of water and abluent is also ok if it can make bubble) or electronic leak detector.

Judge 5: The refrigerant pipe is blocked

Yes Let the refrigerant out, then use the high pressure nitrogen or refrigerant to blow pipe, vacuumize and

charge the refrigerant again No

Replace outdoor main board No

No

Yes

Replace low pressure switch

8.3.2.8 Current protection of compressor

Current protection of compressor

Judge 1: Check whether the input current of the power supply wire is more than 8.5A (For 18-21K, it is 15A..For 27K(1x3) , it is 15A .For 27K(1x4), it is

18.5A , For 36K, it is 21.5A)

Check whether the refrigerant system is ok Yes

Judge 2: Check whether the outdoor ambient temperature is too high Yes

Stop the unit

Replace outdoor main board No

No

Judge 3: Check whether the outdoor unit is bad ventilation

Yes

Make the outdoor unit ventilate well

No

Judge 4: Check whether the heat exchanger is dirty

Yes

Clean the heat exchanger

No

Judge 5: The refrigerant pipe is blocked

Yes Let the refrigerant out, then use the high pressure nitrogen or refrigerant to blow pipe, vacuumize and

charge the refrigerant again

Replace the electric control box

Trouble is solved Yes

The problem is not

resolved.

8.3.2.9 IPM module protection

IPM module protection

Check whether the voltage range of P-N on IPM module is normal? DC277-356V for 14-27KBtu/h; DC277-410V for 36KBtu/h

No Check whether the input power supply is correct? 220-240V, 1N, 50Hz

No

Regulate it to correct, then check whether the

system can work normally?

Yes

Check whether the power supply line is connected

correctly and tightly

No Connect it correctly and tightly, check ok or not?

No

Yes

Check whether the lines in E-part box are connected tightly

No Connect it tightly, check ok or not?

No

Yes

Check whether the single-phase bridge is normal? Use the multimeter to measure the resistance between each two terminals, check

whether there is the condition that value of resistance is 0

Yes Replace the single-phase bridge

No

No

Check whether the connecting line of every reactor is normal? If the line is broken, the resistance of the

two ports is ∞(models except for M5OA-36HRDN1-Q);Check

whether the PFC module broken(for M5OA-36HRDN1-Q)

Yes Replace the connecting line or reactor or replace the PFC module Yes

Check whether the connecting line between main board and the IPM

module is connected tightly

Yes

Check whether the connecting line of the compressor is connected correctly or tightly

Yes

Replace the IPM module, check whether the system can work

normally?

No

Replace the main board, check whether the system can work

normally? Yes Trouble is solved

Replace the compressor, check whether the system can work

normally?

Connect it tightly, check ok or not?

No

No

Yes

Trouble is solved No

No

Yes Trouble is solved Connect it well, check ok or not?

8.3.2.10 High temperature protection of condenser

When outdoor pipe temp. is more than 65°C, the unit will stop, and unit runs again when outdoor pipe temp. less than 52°C.

Check whether the condenser temperature is more than 65°C

Check whether the resistance of condenser temp.

sensor is correct refer to the Appendix 1

Replace outdoor main board

Let the refrigerant out, then use the high pressure nitrogen or refrigerant to blow pipe, vacuumize and

charge the refrigerant again

High temperature protection of condenser

No

Yes

No Replace the temperature sensor Yes

Judge1: The outdoor temp. is too high

No

Judge 2: Check whether the heat exchanger is dirty

No

Judge 3: The refrigerant pipe is blocked Clean the heat exchanger

Yes

Yes Yes Stop the unit

No

8.3.2.11 PFC module protection

8.3.2.12 Inverter compressor drive protection

The trouble shooting is same with one of IPM module protection

PFC module protection

Check whether the connecting line between main board and the PFC module is connected tightly

No

Connect it tightly, check normal or not

Yes

Check whether the voltage between P and N of IPM module is 380-390VDC

No

Yes

Replace the outdoor main board

No

Replace the PFC module Yes

Check whether the inductance of PFC module is good?

Replace the inductance No

Appendix 1 Temperature Sensor Resistance Value Table (℃--K)

Appendix 2

Appendix 3

1. Reference voltage data:

a) Rectifier : Input :220-230V(AC), output :310V(DC) b) Inverter module: U,V, W 3ph.

Result

U-V 60-150V(AC)

U-W 60-150V(AC)

V-W 60-150V(AC)

P-N DC 310V

2. Check the Diode Bridge component ( In wiring diagram, rectifier) Remark: If this part is abnormal, the LED will not light.

Multi-meter Result

Forward Resistance Backward Resistance

+ _ Infinite Infinite

~

+

~1.7M ohm Infinite

~

- ~ ~1.7M ohm Infinite

~

~ +

- ~

In document Technical service manual (Page 24-47)

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