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4 Numerical modelling of longwall mining

4.3 Verification of the numerical model

The proposed algorithm was implemented for the study site in the Svea Nord mine. The field measurement data obtained of the bolt load in the measuring station at gate CT8-B, between crosscuts 7 and 8 (Figure 3.5) and stress changes at the roof strata of the gate DT8-B, between crosscuts 20 and 21 (Figure 3.3) were used to verify the numerical models. The 3D FLAC model has dimensions of 1000 × 300 × 210 m (length × width × height). In the model, panels 1, 2 and gates A, B represent panels C6, D2, and gates CT8-A, B, respectively. The geometry and the boundary condition of the model are sketched in Figure 4.2. The roof strata are simulated based on the geological column at the study site presented in Figure 3.2. The profiles of the field measurement stations are included in the model. The overburden in the position of the measurement stations are about 110 m with a glacier of 250 m. A nonlinear strain-softening constitutive law was used for the rock mass. The mechanical and physical properties of the rock mass are presented in Table 3.2. Bedding planes and the sandwiched bentonite and coal interlayers are modelled as discontinuities in the model. The mechanical properties of the

discontinuities and caved-in and fractured rocks are presented in Table 4.1 and 4.2, respectively. The mesh density and loading process of the model is same as the model presented in the section 4.2.1.

In the Svea-Nord mine, the longwall stopes usually start to cave in when the mined out distance reaches about 36 m. This figure is used to validate the model. The model is then used for the simulation of the entire mining process. Figure 4.4 shows the simulation results on the dimensions of the cave-in and fracture zones above the mining panel. It is seen that the first cave-in distance (lp) is about 36 m in the 4-m-high longwall

stope. The height of the cave-in zone increases from zero at the longwall front to about 16 m when the distance to the longwall front is beyond the cave-in distance (36 m). The fracture zone has a height of about 110 m in the cave-in area. It shows that the fracturing of the rocks would propagate to the ground surface in the shallow parts of the mine.

0 20 40 60 80 100 120 0 50 100 150 200 250 300 350

Distance to the excavation face (m)

Distance to the panel floor (m) Cave-in zone Fracture zone p

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0 20 40 60 80 100 120 0 50 100 150 200 250 300 350

Distance to the excavation face (m)

Distance to the panel floor (m) Cave-in zone Fracture zone p

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p

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4.3.1 Modelling of the bolt load

We desired to compare the numerical modelling results of the bolt load with the in-situ measurement data obtained for gate CT8-B, between crosscuts 7 and 8 (Figure 3.5). The 3D model was too large for such detailed modelling. Therefore, a 2D model was established for this purpose. The 2D model was constructed in a vertical cross section in the Y-Z plane in the middle of the model where the in-situ measurement station was located (Figure 4.2). A plain strain condition must remain valid for 2D models. Three-dimensional modelling was conducted to check how the plain strain condition could be achieved when the 3D problem was simplified to a 2D problem. The modelling showed that the plain strain condition remains valid in the vertical cross section profile until the longwall front reaches about 20 m from the profile. The boundary conditions of the 2D model were identical to the 3D model except on the upper boundary, where a distribution of the vertical stress and in-plane shear stress is applied. The vertical and shear stress on the upper boundary change with the advance of the longwall front. It is determined in the 3D model and then applied to the 2D model.

Figure 4.5 shows the 2D model. The normal and shear stresses applied on the upper boundary of the model are different at different mining stages and are determined in the 3D model. They are presented in detail in Figure 4.6 for different mining stages. It is seen that the vertical stress is very low close to the chain pillar in panel C6, which is filled by cave-in materials. The stress approaches its original state at long distances from the chain pillar. A large stress elevation occurs in the chain pillar. The vertical stress increases gradually in panel D2 when the longwall front approaches the profile. The shear stress has its maximum above gate CT8-A and decreases with the distance apart from the gate.

The computer program Phase2 was used to run the 2D model. The physical and mechanical properties of the rock mass and discontinuities are identical to those in the 3D model (Table 3.2, 4.1 and 2). Mesh size in the phase2 model nearby the excavation surfaces is 0.5×0.5 m in the Y and Z directions, respectively, and larger meshes are assigned in the model for the locations far from the excavations.

A modelling sequence in the 2D models was adapted which could represent the original 3D modelling condition. In the model after initiating of the in-situ equilibrium,

the gates are constructed. Then the mechanical properties of the cave-in and fracture zones above the panel C6 are changed to the desired values and stress distribution in the upper boundary of the model is changed to the values presented in Figure 4.6. Later on, modelling is continued just by changing of the stress distribution in the upper boundary of the model. Panel C6 300 m 100 m 40 m Pillar

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