Rochester Institute of Technology
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1982
Visual Softness in Ceramics
Sheldon L. Rexrode
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ROCHESTER
INSTITUTE
OF
TECHNOLOGY
A
Thesis
Submitted
to
the
Faculty
ofThe
College
ofFine
andApplied
Arts
in
Candidacy
for
theDegree
ofMASTER
OF
FINE
ARTS
VISUAL
SOFTNESS
IN
CERAMICS
by
Sheldon
Lee
Rexrode
APPROVALS
Advisor:
--~---~---Date:
~
IIff,
%2-Associate Advisor:
---Associate Advisor:
---Graduate Academic
Council
Representative:
Date
-Date:
Dean, College of
---Fine
&
Applied Arts: ______ - .
____ . -__________________
~Date:
/ )
j~ J~
--~~~/~--·
/~~~---I, Sheldon Lee Rexrode, hereby grant permission to the
Wallace Memorial Library, of R. I
.
T
.,
to
reproduce
my thesis
in whole or in part.
Any
reproduction
will not be for
com-mercial use or profit.
Date:~
12.
11!~
TABLE
OF
CONTENTS
PAGE
List
ofPlates
iv
Thesis
Proposal
"v
Introduction
viCHAPTER
I.
Historical
Influences
1
II.
Contemporary
Influences
8
III.
Visual
Characteristics
- "Softness"
11
IV.
Development
ofMy
Forms
and
Ideas
14
V.
Conclusion
30
VI.
Technical
High
Temperature
Sawdust
Injection
.32
Formulas
38
List
ofReferences
41
LIST
OF
PLATES
PLATES
PAGE
1.
Tamba Vase
(exemplifying
softnessof
surface)
6
2.
Shigaraki
Jar
(exemplifying
softnessof
form)
7
3.
Square
Jar,
18"High
20
4.
Square
Jar,
12"High
21
5.
Basket
Form,
22"High
22
6.
Cup,
4
3/4"High
23
7.
Cup,
4
1/2"High
24
8.
Cup,
4"High
25
9.
Cup,
4"High
26
10.
Cup,
4
3/4"High
27
11.
Basket,
12"High
28
12.
Basket,
18
1/2"Wide
29
13.
Sawdust
Injection
System
37
Note:
All
of the above are stoneware and wood-fired.
DIAGRAM
1.
Drawing
ofMaterials
Needed
in
Sawdust
Injection
System
36
THESIS
PROPOSAL
I
feel
that
the
newly
shaped greenwareform
can possess a
soft,
malleable and pure quality.I
would
like
this
quality
to
be
visually
retainedin
the
fired
state.I
hope
to
utilize slipsin
afashion
that
enhancethe
form,
and useits
tactilequalities
to
convey
a sense ofthe
soft,
wet clay.When
slip
is
appliedto
the
pot,
it
may
be
done
by
brushing,
dipping,
pouring,
trailing
and/or
hand
application.The
application ofslip,
its
color andits
effect onthe
glazes,
will alsobe
significantin
working
toward
the
appearance ofa soft
form.
Historical
andtechnical
information
willbe
researched as
to
better
understand whathas
andcan
be
done
in
this
area of endeavor.INTRODUCTION
SOFT
(soft,
soft);
adj.1.
yielding
readily
to touch or pressure;
easily
penetrated,divided,
or alteredin
shape; nothard
or stiff. . . .3.
smooth and agreeable tothe
touch;
not rough orcoarse.
4.
producing
agreeable
sensations;
pleasant. ...
6.
notharsh
orunpleasant to the
eye;
notglaring
aslight
or color.7.
nothard
orsharp,
asoutlines. . . .
(2:1147).t
Clay,
asit
comesfrom
the
earth,
possessesqualities of softness and plasticity.
These
qualities
become
apparent as one manipulatesthe
wet clay.
I
think the softness andworkability
ofclay
surpasses most other mediums andI
feel
anobligation to
convey
a sense ofthe
wetclay
in
the
finished
work.A
visual softness canbe
achieved through
form
and/or surface(color,
gloss,
tactile texture).Although
this
notionis
fNumbers
in
parentheses refer to numberedreferences
in
Bibliography;
those
afterthe
colonare page numbers.
paradoxical
(because
the
clay
alwaysbecomes
rigidwhen
fired),
my
intent
is
to
harmonize
the
visualsoftness of
form
and surface withinthe
realm offunctional
ceramics.In
this
industrial/computer
age,
I
produceforms
that
can provide a visual and tactile experience
to
enrichthe
life
ofits
user.Unlike
industry,
I
am ableto
explore subtle variationsof
form
and surface.I
strivefor
variations thatcreate a visual softness reminiscent of the wet
clay.
Hopefully,
this
"softness" will stimulateinterest
in
the
viewer/user.When
someone uses ahandmade
ceramicform
that
is
unique andinterest
ing,
it
canbecome
a special moment:the
objectmay
be
experiencedin many different
ways.Ideal
ly,
a personmay
discover
newthings
eachtime
the
object
is
used.I
chooseto
woodfire
my
workbecause
ofthe
nature of
the
flame
andits
effects.The
wood'sflame
is
along,
heavy
onethat
repeatedly
touches
clay
surfaces.Flame
is
like
water;
it
willtravel
in
directions
ofleast
resistance.The
flame
continuously
worksthe
clay
surfacein
adirectional
manner asit
carries small particlesof wood
ash,
depositing
them onclay
surfaces.When
fired
to
2380F,
the
ash will meltinto
aglaze or
it
may
change the surface of analready
glazed
form,
thus
revealing
the effects offlame
and ash.
Wood
flame
softensthe
glaze color andgloss.
One
side of aform
may
be
matt(due
to
ashdeposits),
while the other remains glossy.This
active
flame
in
woodfiring
enhancesthe
surfaces,
yielding
variation,
interest
and energy.This
vitality
in
the
kiln
reinforcesthe
energy
whenmaking
aform
on the wheel .CHAPTER
I
HISTORICAL
INFLUENCES
Japan
offers a wealth of ceramic objects thatexemplify
the
softness ofclay
seenin
its
fired
state.The
Tea
Ceremony
wasintroduced
from
China
to
Japan
atthe
end ofthe
twelfth century."This
ceremony
camefrom
the
Zen
monasteries ofCheki-ang,
in
whichthe
Chien
tea
bowls
from Fukien
were popular.It
is
supposedto
have
been
introduced
into
Japan
by
the monkEisa
in
1191"(6:75).
Under
Zen
Buddhism,
there
occurs a "non-precious"attitude toward clay.
Potters
welcomedthe
marks,
cracks, and warps
that
occurredduring
the
making
and
firing
processes.Some
results wereinten
tional,
others were accidental.Such
wares ofBizen,
heavy
andrough-hewn,
withtheir
attractive,
red-burning
surface and partial
brown
glazing,
orthe
splendidly
battered
wares ofIga
andcoarse-grained
Shigaraki
, embodied wellthis
ideal
of primitivedignity
andausterity,
asdid
the
simple ricebowls
ofthe
Korean
countryside;
andtheir
chance
defects
werepainstakingly
culThe
"Six
Old
Kilns"are of particular
inter
est.
During
the
Kamakura
Period
(1185-1338),
thework
from
these
six .kilns
flourished.
Three
ofthem
willbe
discussed:
Bizen,
Shigaraki
, andIga.
Bizen
warehas
a softness andenergy
ofsurface.
Many
Bizen
pieces appearharsh
andangular
because
oftheir
shape.However,
when onelooks
attheir
surface,
the
energeticthrowing
marks reveal a softness of
the
clay
before
it
wasfired.
These
woodfired
forms
possess alife
ofmarks made
by
the
potter,
someintentional
andsome not.
The
energy
ofthe
fire
becomes
evidentas color
flashing
occurs and natural glazeshave
melted.
This
vitality,
ofthe
potter andthe
kiln,
are "frozen"during
the
cooling
process.Refer
to
Plate
1
for
an example of softness ofsurface.
"Early
Shigaraki
wares werestrongly
influ
enced
by
Bizen
wares andit
has
been
suggestedthat potters came
from
there
to
Shigaraki"(6:116).
Shigaraki
forms
are not as angular asBizen,
but
these
roundedforms
possess a volumetric
energy.This
energy
is
seen when a potis
considered
to
have
aninner
structure with anthe
Shigaraki
jar
is
taking
adeep
breath
of air.This
generosity
ofform
emerges warm and sensitive.
Refer
to
Plate
2
for
an example of softnessof
form.
Iga
ware(from
a "branch-kiln" ofShigaraki)
reveals
the
qualities ofthe
wetclay
through thepotter's processes of
making
andfiring.
Softness
can
be
seenin
both
surface andform.
Warping,
throwing
marks,
and cracksfrom
the
stressduring
the
firing
are all common characteristics ofIga
ware and
this
is
usually
an"acquired
taste"by
other cultures.
Purposely
the shape wastwisted
to
give pleasureto
the
teamasters.Amateurs
may
thinkthey
arepoorly
shaped.The
truthis
that a so-called artist wrackedhis
brains
to
obtain such a shape.Thus
the
Iga
potters werestrongly
influenced
by
the teamasters(6:120).
The
eastern aesthetic reveledin
these occurrencesand
did
notdiscourage
theimperfections.
Iga
ware
became
treasured
and were passeddown
from
generation
to
generation.Korean
ceramics ofthe
Yi
Dynasty
their
sereneforms.
Confucianism
wasthe
domin
ating
factor behind
this
serenity.Buddhism
has
alwaysbeen
intimately
linked
with art.But
Confucianism,
being
less
a religionthan
an ethical codefor
human
relationships vis-a-visthe
state,
was unconcerned with art andoften
tended
to
frown
onbeauty
for
its
own sake.
This
Confucian
tendency
wascarried
to
extremesin
Korea
during
the
Yi
Dynasty.
Except
for
afew
sects,
such as
Zen,
Buddhism
in
China
was characterizedby
elaborate,
oftenresplendent
liturgy
andthe
accompaniment of
the
fine
arts.By
comparison,
Confucian
rites were simple andaustere,
chiefly
centered on ancestorworship
(1:38).
Thus
,Korean
potters produced waresfor
everyday
use and were not
indulgent
in
aesthetic pursuits.Beauty
is
simplicity.Their
straightforwardapproach created
pure,
humble
forms
as seenin
their
tea
bowls.
Many
times,
it
is
this
unpreten-tiousness
that
enablesthe
nature ofthe
softclay
to
emerge.Medieval
Englishware,
producedduring
the
13th
to
15th
centuries,
is
yet another sourcein
my
search.The
surfaces ofthese
unglazedjugs
and pitchers present
throwing
marks,
incising,
andthumbed
bases.
"Thumbed
bases
serve afunctional
when set
down.
Less
commonduring
the
14th
century,
the
thumbed
bases
become
purely
decorative,
until
the
end ofthe
Medieval
Period"(7:13).
Most
Medieval
Englishware
lacks
refinement,but
are not
lacking
in
character."English
jugs
andpitchers were made
chiefly
for
humble
uses. .(7:9).
The
Japanese,
Korean,
andMedieval
English
potters were concerned with
pottery
as a utilitarian
vessel.This
attitude,
between
art andevery
day
life,
is
a major concern of mostfunctional
potters--regardless of cultural
differences.
This
is
how
utilitarianpottery
links
cultures.As
westudy
the
ceramic objects of othercultures,
wemay
gain abetter understanding
of our own culturePLATE
1
Tamba
vaseL
softness/surface
J
1
6
rfrom:
Ceramics
1
ofAsia
by
Toki
PLATE
2
Shigaraki
Jar
softness/formCHAPTER
II
CONTEMPORARY
AMERICAN
INFLUENCES
Japanese,
Korean,
andEnglish
potters(as
discussed
in
Chapter
1)
had
a commoninterest.
They
were all concerned withthe
fclay
as a softmaterial,
whether as a conscious effort or not.This
visual softnessis
evidentin
their
finished
work.
There
arecontemporary
ceramiciststhat
reflect
these
same attitudes:Bob
Turner,
Ken
Ferguson,
andChris
Gustin.
Whatever
their
intent,
these
peoples'work
convey
the
characteristics
ofthe
material:its
plasticity,
workability,
and softness.Bob
Turner's
current ceramic works are notmade
for
utilitarianpurposes;
ratherthey
are avisual statement about
the
clay
vessel.He
manipulates
the
forms
whilethe
clay
is
soft andimmobilizes
that
softness andenergy
whenit
is
fired.
Surface
interest
is
createdthrough
stamped
designs
and addedclay
pieces.Turner's
matt glazes are
opaque,
yielding
little
surfacedepth,
hence
it
is
smooth,
homogeneous,
and soft.Turner's
forms
are massive and generous.They
appear
to
be
under stress(a
softness)due
to
their
ownweight,
asif
the
forms
are shifting.They
are also under a stress of push and pull.The
inside
is
pushing
out whilethe
outsideis
being
pulledin.
This
is
a softness ofinner
volume versus outer
forces.
Ken
Ferguson's
baskets
andjars
appear nonchalant.
Ferguson's
relaxed attitudeis
like
thatseen
in
Bizen
ware.His
handles
are unpolished.They
aredirectly
attached and are not smoothedover,
expressing
the
moment of making.This
momentary
effectis
permanently
captured whenhis
pieces arefired.
Ferguson
simply
pourshis
glazes over
his
forms
,contouring
their
shapein
aseemingly
natural way.Clay
is
left
exposedbetween
poured-glazedareas,
adding
contrast.Glazing
and surfacetreatment
areharmonious
withthe
vitality
offorming
onthe
wheel.Most
ofFerguson's
workis
woodfired,
adding
to
this
vitality.
In
Ferguson's
work,
there
is
a gesture ofrelaxation.
A
softnessis
achievedthrough
ahuman
awkwardness.In
Turner's
work,
there
is
asoftness of manipulation.
The
clay
wallbecomes
10
Chris
Gustin,
aformer
student ofTurner
andFerguson,
has
a similarsensitivity
of softnessin
form
and surface.Gustin
seemsto
regardthe
clay
as aliquid
ratherthan
a solid medium.His
energetic
throwing
remainsin
the
finished
piece.He
re-wetsthe
pot aftertrimming,
rubbing
withboth
hands
asit
turns
onthe
wheel.This
accom-plishes
three
things:
1)
rubsthe
heavily
groggedCHAPTER
III
VISUAL
CHARACTERISTICS
- "SOFTNESS"After
analyzing
past and current examples ofsoftness
in
ceramics,
two
questions remain:1)
What
visual characteristics create asoft,
energetic
form?
and2)
Can
I
achievethis
sense ofvitality
and softnessin
my
own work?Philip
Rawson's
book,
Ceramics
, offers some answers.According
to
Rawson,
there aretwo
polaritiesof ceramic
tradition:
1)
the qualities ofclay
for
whatit
is--a
variety
ofmud,
2)
a remoteassociation with
the
earth(i.e.
porcelainin
aglossy,
refinedstate)
(8:12-13).
Clay
may
take
onmany
appearances andthere
is
noparticularly
"natural"way
for
a ceramicobject
to
existbecause
it
is
man-made.I
am concerned withexpressing
the
clay
as"a
variety
of mud"
and
I
choseto
examine visual characteristics
that supportthis
attitude.As
we experiencelife,
we accumulate aresource of memories
based
on oursensory
percep
tions and awarenesses.
The
averageAmerican
is
12
tactile-deprived,
but
has
a visualbank
ofsensory
experiences
(8:15-19).
For
example,
when someonesees
ice
cream,
it
remindshim
ofthe
cool,
softness of
the
material.Without
touching,
tasting,
or
smelling,
he
canvisually
sense theice
creamfrom
his
bank
of memories.If
aclay
objectappears cool and soft
(whether
or notthe
viewerthinks
ofice
cream)
,he
may
reactto
the
sensualsoftness of
the
materialbased
onhis
past experiences .
Tactile
texture
refersto
the actual surfacetexture
ofthe
fired
clay.Appealing
to
the senseof
touch,
texture
may
be
a result ofthe
materialor a
texture
imposed
by
man.Texture,
like
color,
has
its
own symbolism.Any
extremetexture
may
be
interpreted
as aharsh
surface.For
example,
anextremely
smooth surfaceis
usually
renderedtactually
cold and repellent.Similarly,
avery
rough surface can
be
even morerepelling
than
the
previous example.
Between
these
twoextremes,
anobject
may
be
tactually
appealing
(8:85-86).
When
a pot
".
. .is madeto
declare
itself
through
its
own process of
making,
to
the
hand
such abody
is
almost always warm"
(8:89).
Slip
is
a variant of13
when applied
to
the
clay
surface.Unglazed
clay
possesses a
rustic,
unsophisticated character ofthe
earth.Glazes
canbecome
very
different
from
the
clay,
especially
in
texture
and color(8:54).
Surface
mattness/glossiness and glaze colorinfluence
how
one perceives an object.It
is
difficult
to
make generalizations about color andtheir
degree
of glossbecause
there
are alwaysexceptions ,
but
there
may
be
some general ruleswhich
are,
more oftenthan
not,
consistent.Generally
speaking:1)
the
lighter
and whiterthe
surface,
the
moreit
becomes
associated withthe
precious,
2)
the
earth colors(in
their
subdued
state)
yield awarmer,
more "natural" surface,
3)
overbright colorstend
to
be
perceived asharsh
in
nature,
4)
atransparent
glaze allowsthe
viewer
to
look
into
the
surface,
rendering
the
surface as a softer
one,
5)
ahigh
gloss glaze(reflecting
light
back
like
amirror)
usually
provides a
barrier between
the
viewer andthe
pot,
6)
middle-range gloss appear morenatural,
7)
mattCHAPTER
IV
DEVELOPMENT OF MY
FORMS
AND
IDEAS
As
numerousdefinitions
and approachesto
theconcept of softness
emerged,
it
sodefined
my
forms.
At
the
onset ofthis
thes*is
work(with
functional
objectsin
mind),
I
was concerned withthe
concept of softnessin
form.
Later,
I
began
to
discover
the
softness of surface and triedto
harmonize
the
two.Due
tothe
nature ofclay,
this
concernfor
softness seems appropriateto
me.My
workbegan
withsoftly
squaredjars.
They
appear as
though
aclay
"skin"had
been
stretchedover an
inner
structure(see
Plates
3
and4).
Sources
ofinspiration
were soft objectsfound
in
everyday
life,
such aspillows,
marshmallows, anddraped
fabric.
Chris
Gustin 's
approach ofre-wetting
the
clay
andaltering
his
forms
from
the
inside,
directly
influenced
this
body
of work.Coexisting
withthese
squaredjars,
my
cup
forms
were
dipped
in
slip.Dipping
them
into
slip
covers
the
surface(like
askin)
and roundsthe
edges.
15
My
concern with squaredforms
waslimiting.
I
soondiscovered
that
the
qualities of softnessand
plasticity
couldbe
expressed through markscaused
in
its
making.The
act ofmaking
andits
processes relate
to
ideas
of warmth and softness:Wares
which are notglazed,
nor evenslipped,
but
perhapsonly
burnished
orslurry-washed,
have
quite anotherfeel.
Their
body
substance constitutestheir
surface.
This
circumstancemay
have
overtones of"unpretentiousness
,"
the
"truth"
of
the
pot notbeing
coveredover and given a veneer of
"proper
finish"
(though
this
unpretentiousnessmay
evenbe
itself
pretentious,
asin
the
sophisticatedWedgewood
Red
andBasaltes
wares).Instead,
the
potbody
is
madeto
declare
itself
through
its
own process of making.
To
thehand,
such a
body
is
almost always warm. . .(8:89-90).
Contrary
tomy
originalthinking,
these
newjar
and
basket
forms
are notsimply
squared or coveredentirely
withslip
(see
Plate
5).
Ribbing
lines
are not smoothed over and color
became
increas
ingly
important.
Areas
of sprayed glazefall
onprotruding
marks,
accentuating
surfacelines.
Subtle
greens andblues
enhancethe
unglazed,
natural
browns.
Previous
work was an explorationof
form
and now softness of surface was ofprimary
16
making
andthrowing
attitude.Showing
someinten
tional
marks and someaccidental,
my
seemingly
relaxed approach appears "natural"
to
the
clay.Techniques
usedto
achievethis
"natural
softness"were:
1)
throwing
marks made with arib,
2)
acontinuation of slipwork on
some,
and none whatsoever on
others,
3)
coiledhandles
withimpres-sions caused
by
a table-top
edge asI
rolled themout,
4)
addedclay
"scraps" rubbedinto
the
surface
(like
Turner),
5)
re-wetting
the
pot aftertrimming
andreworking
the
surface(like
Gustin),
6)
thumbing
andsoftening
the
bases
similarto
the
Medieval
Englishware.
I
realizedthat
I
had
first
been
exploring
form
in
the
squaredjars,
then
surfacein
the
tall
basket
forms,
but
notharmonizing
the
two.I
felt
that
in
orderto
really
achieve a visualsoftness,
I
mustbe
sensitiveto
both
form
and surface.In
addition,
it
became
apparentthat
I
wasconcerned with a generalized
function
in my
basket
forms.
I
did
not wantto
be
vague abouttheir
function,
but
wantedto
offer a morereadily
usedobject.
They
werebecoming
too
tall
and narrowto
truly
serve asbaskets
andtheir
forms
lacked
the
fossil-17
like
ofthe
processes;
impressions,
throwing
marks,
andthe
firing
process capturedthe
momentin
whichit
was made.Cup
forms
developed
simultaneously
withmy
other work.
My
cups are an outgrowth of what theJapanese
did
in
their
teabowls
.These
cupsprovide a
basis
for
my
throwing
attitude;
quickly
thrown
andtrimmed,
they
are notindividually
cherished.
Only
a selectfew
become
truly
excep
tional
afterthey
arefired.
These
cups areintimate
and unpretentious .Porcelain
slip
enhances
the
visual and tactiletextures
as wellas
providing
a whitebase
for
glazes.A
trans
parent glaze allows
light
to
penetratethrough
andreflect
back,
creating
greaterdepth
and softnessin
surface.The
greencup
(see
Plate
6)
possesses a glazedepth
that softensits
surface.Subtle
slip
texture under
the
glaze emerges andthe
unglazedfoot
addsvariety
and contrast.As
in
the
foot
ofthis
cup:Most
ofthe
iron
oxide claysburn
brown.
This
seemsto
convey
animpression,
notso much a neutralized
feeling,
but
morea
feeling
"ploughed
back
into
the
soil of reality."The
turned
earth--a warm18
The
dark,
earthy
green glaze conveys a sense ofdepth
like
that
of water.The
surface ofthis
cup
is
soft,
warm,
andintimate.
Further
exploring
the
surfacepossibilities,
Plates
7
through9
reveal a softness
like
ice
cream oricing
on acake.
Brushing,
combing,
andfaceting
the
slip
conveys an
energetic,
momentary
impression.
The
cup
(Plate
10)
is
similarto
the othercups,
but
has
a sophistication.Its
appearanceis
not as
literal
(to
ice
cream),
but
it
stimulatessimilar sensations.
Color
variationis
enhancedby
the
woodfiring
process,
increasing
its
variety
and
interest.
In
these
cups,
I
was still"stale
mated"
into
the
softness ofsurface;
form
wassecondary.
Trying
to
unify
form
andsurface,
I
began
todevelop
baskets
with cut surfaces(see
Plates
11
and
12).
I
began
by
throwing
athick
cylinder,
then
cutdeeply
into
the
surfaceusing
atwisted
wire.
From
the
inside,
I
swelledthe
form
outinto
abowl
shape.This
swelling
creates anenergy;
the
cutlines
are stretched outward.This
gesture and
internal
energy
arelike
that
ofShigaraki
ware.These
forms
are"taking
adeep
breath
of air"19
fired
piece ofclay
seemto
be
in
motion?Is
thisa softness?
YES.
Slips
are sprayedin
adirectional
manner toenhance
these
swelling
facets.
Unlike
the
tall,
narrow
basket
(Plate
5),
my
concernfor
function
developed
into
a more receptive, openbasket
.The
decoration
is
now a physical part ofthe
form.
Cut
lines
andtextured
handles
reinforce the"woven-basket"
PLATE
4
Square
Jar
18"
Basket
Form
22""fi*t*
N>
.V
'-..
\
PLATE
10
Cup
4
3/4"J
^L
a
ii
iH-i:'*fi
ft
CHAPTER
V
CONCLUSION
A
visual softnessmay
be
achievedin
form,
surface,
orboth.
The
Japanese
succeededfar
beyond
whatI
have begun.
My
square -jars werethe
most successful
in
softness ofform;
the
cupspossess a softness of surface.
In
retrospect,
aharmony
between
softness of surface andform
wasnever
really
achieved.The
faceted
baskets
approach softness of
form
andsurface,
but
areinsufficient.
Perhaps
moretime
(a
lifetime?)
would enable me
to
achievemy
objective.On
the
other
hand,
maybethis
fondness
ofthe
sensuous-ness and softness
may
only
be
found
whenthe
clay
is
wet.But
one must rememberthat
this
softnessis
aparadox.
A
fired
potis
never softin
reality;
it
is
softonly
by
analogy.Philip
Rawson
wrote:The
essence ofthe
metaphoris
that
the
suggestions conveyed
by
the
pot'sinflections
andforms
are communicatedas
allusions,
whilethe
pot retainsits
existential
identity,
visibly
andtactu
ally,
as whatin
fact
it
is.
Thus
aKorean
wine-jar
may
be
trimmed,
pinched,
striated,
andlidded
to
suggest afat
bamboo
sprout;
but
it
remains nevertheless
unequivocally
a pot.Its
colourmay
be
that
of"distant
mountains,"but
only
by
analogy:its
glaze remainsglaze
(7:189).
CHAPTER
VI
TECHNICAL--HIGH
TEMPERATURE
SAWDUST
INJECTION
Wood
firing
canbe
avery
demanding
process,both
physically
and mentally.Sawdust
injection,
supplementing
the
wood neededto
fire
a particularkiln,
cangreatly
reducetime,
labor,
and money.With
dwindling
resources offuel,
sawdust providesa viable alternative
to
gas oroil,
andgreatly
reduces
the
consumption of cordwoodin
a woodkiln
firing.
Sawdust
canbe
obtained atlittle
or nocost.
Materials
neededto
setup
a sawdustinjec
tion
system are minimal.The
pressureblower
is
the
mostimportant
ofthe
equipment needed.This
electric
blower
musthave
the
horsepower
and asizable squirrel-cage
in
orderto
transport
the
quantities of sawdust needed
to
fire.
Dayton
Electric
Manufacturing
Company,
5959
West
Howard
Street,
Chicago,
Illinois,
60648,
is
asupplier
that
may
provide you with a suitableblower.
One
blower
that
I
have
usedis:
Dayton
Model
4C129,
with a10
5/8
inch
diameter
wheel33
(2
1/2
inch
wide).A
3/4
horsepower
motor shouldprovide
500
C.F.M.
(cubic
feet
perminute)
of air.The
initial
cost of ablower
may.
appearhigh,
but
it
willpay
for
itself
in money
that
you will saveon cordwood.
In
additionto
ablower,
other materialsneeded are:
1)
3"flexible
piping
(preferably
stainless
steel),
2)
PVC
joint,
if
injecting
in
two
or more placessimultaneously,
3)
intake
piping
(approximately
2
inch
diameter),
4)
50
gallon
drum,
5)
miscellaneoushardware,
and6)
puredry
sawdust(see
Diagram
1
andPlate
13).
The
firing
cycle with sawdustbegins
afterred
heat.
Fire
normally
with woodup
to
1733F
and
body
reduce atthis
time.
After
atwenty
minute
body
reduction,
begin
injecting
the
sawdust.
No
additionalstoking
with woodis
necessary
whenthe
injection
systemis
working
properly.
You
should gaintemperature
rapidly
andsteadily
until2380F
is
achieved.Follow
the
sawdust
by
stoking
woodfor
atleast
two
hours;
this
allows a good meltfor
ash and glazes.During
this
soaking
period,
a reduction atmosphere34
Conversion
of sawdustto
wood,
by
weight,
provides
information
onthe
amount of cordwoodthat
has
been
saved:1
ft3sawdust =
4
lbs.,
so:1
ft3sawdust =
4
lbs.
hardwood
1
yd3sawdust =
108
lbs.
hardwood
Hardwood
(%
split,
16"long):
1
ft2 x16
=50
lbs.
so:
1
face
cord (4r x 8* x16")
=1600
lbs.
So
by
weight:2
yds3sawdust =
1/8
face
cord16
yds3sawdust =
1
face
cordAfter
estimating
the
volume of sawdust usedin
afiring,
youmay
calculatethe
amount of cordwoodsaved.
There
aretoo
many
variablesfor
meto
accurately
calculatehow
much sawdust willbe
needed
to
fire
an unknownkiln,
but
I
can providesome general guidelines.
I
have
usedthis
sawdustsystem
in
two
different
woodkilns.
In
a27
cu.ft.
kiln,
I
usedapproximately
5
to7
cubic yardsof sawdust
to
reach2300F
from
bisque
tempera
ture.
In
the
otherkiln,
a48
cubicfoot,
about7
35
with sawdust
from
bisque
(cone
08)
to
2300F
(cone
9)
can go asfast
as3
to
4
hours,
if
properly
injected.
My
experience withthe
sawdustfiring
processis
that
the
reduction atmosphereis
moredifficult
to
controlthan
whenusing
wood.The
atmosphereis
easily
oxidizeddue
to
large
amounts of airneeded
to
inject
the
sawdust.Further
testing
may
provide a
better
understanding
of atmosphericconditions .
Injecting
sawdustis
like
stoking
wood.If
over-stoked,
sawdust willbe
wastedin
anover-reducing
atmosphere.Understoking
causes cold airto
enter and yourapidly
lose
temperature.This
system
is
presently
hand-fed,
a regulatedfeeding
device
may
be
implemented
with experimentation.According
to
my
results,
sawdustfiring
provides
less
ash andless
directional
flashing
than
whenburning
wood.The
reasonfor
this
difference
in
flashing
is
thatthe
sawdustburns
throughout
the
kiln;
the
woodonly
burns
in
the
firebox.
.The
sawdustis
injected
with so muchforce
andit
burns
soefficiently,
that
there
is
no "direction" of
fuel
combustion.This
may
ormay
notbe
adisadvantage,
depending
onthe
s
02 !h CO o H r-OS
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FORMULAS*
S.A.C.
SHOP
BODY
GOLDART
MISSOURI
FIRECLAY
KENTUCKY
SPECIAL
PBX VALENTINE
G-200
GROG
50
25
15
5
8
4
107
MARY
ROEHM'S
PORCELAIN
GROLLEG
OM
#4
XX
SAGGAR
SPODUMENE
NEPH
SY
FLINT
25
25
25
9
11
5
I
used thisporcelain as a slip.
100
ORANGE
SHINO
NEPH
SY
GOLDART
KONA
F-4
SODA ASH
SPODUMENE
55
30
10
10
_5_110
All
formulas
pertain toCone
9-10
reductionfiring,
39
AMY'S
GREY
BARIUM
CARBONATE
10.43
DOLOMITE
15
.57
CORNWALL
STONE
39.59
EPK
21.74
FLINT
12.67
100.00
add:
3.26%
Tin
Oxide
1%
Black Nickel
Oxide
ROCKY MOUNTAIN
CREAM
KANSAS
VOLCANIC ASH
40
DOLOMITE
30
EPK
30
100
TOM'S
GREEN
CORNWALL
STONE
75
WHITING
28
COLEMANITE
5
FLINT
16
TENN
BALL
10
DOLOMITE
6
OPAX
8
BARIUM
CARBONATE
23
CUSTAR
FELDSPAR
21
KONA
F-4
18
COPPER
CARBONATE
16
216
ROB'S
GREEN
CORNWALL
STONE
75
WHITING
1
COLEMANITE
5
COPPER
CARBONATE
19
BARIUM
CARBONATE40
JEFF'S
LONG
BEACH
BLUE
WHITING
CUSTAR
EPK
19.49
63.55
16.96
100.00
add: .85%
COBALT
CARBONATE
4%
RUTILE
TED'S
WHITE
DOLOMITE
WHITING
NEPH
SY
TENN
BALL
FLINT
15
5
63
10
7
100
add:
7%
TIN
OXIDE
LIST OF
REFERENCES
1.
Akaboshi,
Goro
andNakamaru,
Heiichiro.
Five
Centuries
ofKorean
Ceramics.
New
York:
John
Weatherhill,
Inc.,
1975.
2.
The
American
College
Dictionary,
1965
ed.s.v.
3.
Charleston,
Robert
J.,
ed.World
Ceramics.
New York:
McGraw
Hill,
1968.
4.
Clark,
Garth
andHughto,
Margie.
A
Century
of
Ceramics
in
the
United
States
(1878-1978)
New
York:
E.P.
Dutton,
1979.
5.
Cort,
Louise
Allison.
Shigaraki,
A
Potter' sValley.
Tokyo,
New
York,
andSan
Francisco:
Kodansha
International
Limited,
1979.
6.
Jenyns
,Soame.
Japanese
Pottery.
London:
Faber
andFaber
Limited,
1971.
7.
Rackham,
Bernard.
Medieval
English
Pottery.
2nd
ed.London:
Faber
andFaber
Limited,
1972.
8.
Rawson,
Philip.
Ceramics.
London:
Oxford
University Press,
1971.