Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
Jean-Pierre THERET
DDS Innovation - EcoDesign
[email protected]
+33 6 6023 4767
Peggy ZWOLINSKI
Grenoble Universities
[email protected]
+33 4 7682 7028
Integrating CAD, PLM
Integrating CAD, PLM
and LCA: a new
and LCA: a new
architecture & integration
architecture & integration
proposal
proposal
Dassault Systèmes Brands
3D Mechanical
CAD
Manufacturing
Digital
& Production
Realistic
Simulation
CAE
Virtual
Design
CAD
Collaborative
Innovation
PLM
Lifelike
Experience
P
roduct
L
ifecycle
M
anagement
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
DS EcoDesign Tools
4 directions by Dassault Systèmes
Reduction in the
material
intensity
Reduction of
energy intensity
Reduction of
toxic materials
Promote
reusability
Improved
recyclability
Use of
renewable resources
Greater
durability
Increase
service intensity
Materials Compliance
Sustainability
EU ELV/RRR
(ISO22628)
E
nvironmental
D
ata
W
orkbench
Collec t Valida tey PublishELV
RoHS
REACH
Packaging
CAD/PLM & LCA current situation
Supplier
OEM
Supplier
Supplier
Pas d’outil
Bilan
Produit de
l’ADEME
Solidworks
Sustainability
Supplier Portal
integration
standard
Supplier
Supplier
ATEP du
CETIM
EIME
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
SolidWorks Sustainability (SWS) vs EDW
SWS
For SMB & Designers
Easy & Quick to use
4 dynamic indicators
GaBi only
GaBi embedded in
SolidWorks
(not available)
Can’t add new Material nor
new Process
EDW
For any Users
Integrated in ENOVIAv6
Can connect to any LCA tools
EIME
SimaPro
GaBi
OpenLCA…
Can connect to other tools
ENOVIA Material Compliance
ENOVIA Cost Analytics
EDW
SWS
Existing interface & generic architecture
CAD : CATIA v5
PLM : Smarteam
LCA : EIME
By University of Grenoble,
CODDE & UT Troye (2007)
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
EDW: General Architecture
7
PLM Product Life Cycle Management
Extract/transform material design & simulate
manufacture use
recycle
Materials
Compliance
Life
Cycle Assessment
Carbon
Footprint
Cost
Analysis
EDW
Repository
Collect
Validate
Publish
& Report
EDW
Repository
Collect
Validate
Publish
& Report
Transportation
Transportation
Infrastructure /
Resources
Infrastructure /
Resources
Energy
/
Resources
Energy
/
Resources
Supply
Chain
Internal
Public Sources
EDW: Existing Concepts
From the
engineering Bill of Materials
(
eBOM
)…
and the
manufacturing BOM
(
mBOM
)
The eBOM describes the final product’s
components, as well as their respective
quantities (or proportion)
The mBOM describes the order of assembly
The
eBOM
describes the final product’s
components, as well as their respective
quantities (or proportion)
The
mBOM
describes the order of assembly
Manufacturer
75g
24g
1g
supplier A
xxx €
supplier B
xxx €
supplier C
xxx €
1
supplier D
xxx €
Formula
Package
Plastic cup
Lid
24g
75g
1g
8 g
1 g
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
EDW: New Concepts (1/2)
...
To the
Bill of Substances (BOS
)
EDW: New Concepts (2/2)
...To the
Bill of Processes (BOP)
Supplier A
Supplier B
Supplier C
Manufacturer
Retailer
Supplier D
Consumer
Product Lifecycle & Bill of Processes (BoP)
Suppliers
Apportionment
End-of life
The BoP introduces the operations –
transformation processes - all along the
Product Lifecycle and for all the used
resources (materials, energy, water,
soil…), emissions & wastes.
The BoP introduces the operations –
transformation processes - all along the
Product Lifecycle and for all the used
resources (materials, energy, water,
soil…), emissions & wastes.
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
EDW: PPR Data Model
Product
Process
Resource
Process11
Machine
Tools
Part
Raw
Materials
Macro
Process 1
Process12
Ancilary
Material
Macro
Process 2
Part Life
Cycle
EDW: macro-process oriented
R
equiremen
t
F
unctional
L
ogical
P
hysical
Product Package Part 1 SubPart 12 SubPart 11
Product
Process
Resource
eBOM
Early BOM
Machine Toolis Raw Materials Ancilary MaterialDesign
Manufacturing
Macro Process Template 1 Macro Process template 2 Generic Product Reused Part Generic Part 1 Materials Family Energy WasteSpecified
Product
Process11 Macro Process 1 Process12 Macro Process 2Product
F1
F2
F3
Need
Functions
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
EDW Use Cases & Demonstrators
UC#1 Ease data Collection to build
Product System in the LCA tool
Data Collection (CATIA, Product)
Data Collection (DELMIA, Processes &
Resources)
Other data sources to ENOVIA
(Transportation, usage, end of live)
Validation of the Bill of Processes
XML export to LCA Tool
Demonstrator with
CATIA/DELMIA/ENOVIA v6r2010x
UC#2 Quick LCA analysis
Existing Product Systems database
Synchroneous interface with the LCA tool
Demonstrator with OpenLCA
UC#3 Consolidate Product & Site data
Allocate Site Impacts (plant) to the Product
Lines
EDW : Business Scenarios
Different Business Scenarios in the Supply Chain
Compliancy Regulations
Need: check the Product Compliancy to the Materials (restricted
substances usages), Recycling or End of Life EU regulations
Targets : EU REACH, RoHS, ELV/RRR, WEEE…
Product Environmental Profile Declaration (EPD)
Need : communicate the environmental performance of the Product to
Customers (B2B) or to End-Users (B2C)
LCA targeted tools: GaBi, SimaPro, EIME (E&E), OpenLCA…
Product EcoDesign
Need: design a better « eco-friendly » product, reduce environmental
impacts all along the lifecycle & energy costs, ease recycling at the end
of life
Approach: integrate ecological indicators & innovation in the Design
Process
Copyright Dassault Systèmes – 2009 – All rights reserved – Internal use only
