MULTI-SPINDLE
MACHINING
CENTERS
As all-rounder and power pack –
an efficient chipping solution
SAMAG
MFZ
MFZ 4 series
MFZ 6 series
The MFZ series
Two series
many variants
Maximum precision and flexibility combined
with high productivity
5-sided machining possible with optional B-axes
Modular multi-spindle concept
Ecologically, economically and ergonomically
optimized design
As all-rounder and a power pack - the multi-spindle machining centers from SAmAg are equipped for all applications.
The right one for
every-purpose
SAMAG MFZ 4 and MFZ 6 series are designed for different application areas
and have extra benefits to offer
• Increased energy efficiency due to:
- Electric return module (standard)
- Speed control with frequency converter for high pressure
pump for thru-spindle coolant and hydraulic unit (optional)
• Reduced non-productive times thanks to fast swivel axes
• Service and maintenance-optimized accessibility to all machine components
• Monobloc Hydropol
®machine bed with optimum heat dissipation and
vibration behavior
• Remote diagnosis via Ethernet interface (network)
The MFZ series
The machines are extremely robust and designed for long-term use. Through the use of technical updates as well as optimization of modules and software they machine are equipped for the future.
The MFZ 4 – Genuine all-rounder and
the fastest machine of its class
The MFZ 6 – The power pack for large
workpieces and tough chipping tasks
Available in 2, 3 or 4-spindle versions
2, 3 and 4-spindle version
• Optimum absorption of the machining forces thanks to favorable guidance conditions • Optional available:
2-spindle version:
2 independent Z-spindle units 2- and 3-spindle version:
motor spindle for heavy-duty chipping (HSK A63 or HSK A80)
Table support with 2, 3
or 4 NC rotary tables
(B-axes, 5th axes) – option
With independent torque drives • 2-spindle version: 2 or 4 tables • 3-spindle version: 3 tables • 4-spindle version: 4 tables
NC rotary table units
with thrust bearings (A-axes, 4th axes)
• Torque drives
• Located either side of the W-axis for mounting the fixture supports or table supports (combinable)
Swiveling support (W-axis)
0°/180° workpiece change from the loading area to the working area and vice versa takes place via the 180° pendulum motion of the swiveling support and permits loading in parallel with the production time
Monobloc Hydropol
®
machine bed
• Welded structural steelwork filled with special concrete
• Optimum heat dissipation and vibration damping behavior
Tool magazine for
pick-up tool change
• 2-spindle version: 100 tool stations (2x50) • 3-spindle version: 90 tool stations (3x90) • 4-spindle version: 80 tool stations (4x20)
The all-rounder among
the multi-spindle machines
Technical Data of the MFZ 4 series
Ideal for steel, cast iron and
aluminum processing
Particularly effective for medium-
and large-scale production
Efficient series production and
optimizes cost-per-part thanks to…
• Extremely fast tool change
• Short swiveling times
• High penetration rates
• High acceleration in all linear axes
• Loading and unloading in parallel with production time
• Automated loading option
TECHNICAL DATA MFZ 4-2W MFZ 4-3W MFZ 4-4W
• Travel ...2-spindle...3-spindle...4-spindle X-axis (horizontal) ...450 mm ...300 mm ...225 mm Y-axis (Y1, Y2, vertical with gantry drive) ...500 mm ...500 mm ...500 mm Z-axis (Z1, Z2, horizontal) ...450 /2 x 450 mm ... 450 mm ...450 mm
• Spindle units ...2 motor spindles ...3 motor spindles ...4 motor spindles 2 independent spindle units Z1, Z2* (master-slave drive) spacing ...450 mm ...2 x 300 mm ...3 x 225 mm
Motor spindles (standard)
Tool holders ...HSK-A63 ...HSK-A63 ...HSK-A63 Drive power per spindle (S1/S6) ...28 KW (constant) ...28 KW (constant) ...20/26kW Torque per spindle (S1/S6) ...63/82 Nm ...63/82 Nm ...72/90 Nm max. speed ...16,000 rpm ...16,000 rpm ...15,000 rpm
Motor spindles, reinforced versions*
Tool holders ...HSK-A63/HSK-A80* ...HSK-A63/HSK-A80* max. drive power per spindle (S1/S6) ...24/32 kW ...24/32 kW max. torque per spindle (S1/S6) ...150/195 Nm ...150/195 Nm max. speed ...7,500 rpm ...7,500 rpm
• Feed axes
max. rapid traverse rate X/Y/Z (Z1, Z2*) ...70/70/75 (2x80) m/min ...70/70/75 m/min ...70/70/80 m/min max. feeding forces X/Y/Z (Z1, Z2*) ...10/10/10 (2x4) kN ...10/10/10 kN ...10/10/10 kN max. max. axis acceleration X/Y/Z (Z1, Z2*) ...1.0/1.0/1.1 (2x1.5) g ...0.8/1.0/1.1 g ...0.75/0.9/1.2 g
• Measuring systems
in the feed axes X/Y (Y1, Y2) /Z (Z1, Z2*) ...absolute/direct ...absolute/direct ...absolute/direct
• Workpiece changer (loading in parallel with production time)
W-axis (horizontal) ...NC drive/thrust bearing ...NC drive/thrust bearing ...NC drive/thrust bearing NC swivel axis, 0°/180° swiveling (spur-toothed on both sides) (spur-toothed on both sides) (spur-toothed on both sides)
• Workpiece support units
2 pieces A-axis (horizontal) ...NC torque drive/thrust bearing ...NC torque drive/thrust bearing ...NC torque drive/thrust bearing B-axes* (vertical) ...2/4 NC rotary tables ...3 NC rotary tables ...4 NC rotary tables
spring-loaded system clamp spring-loaded system clamp warp-free hydraulic clamping (independent torque drives) (independent torque drives) (independent torque drives)
• Clamping ranges
A-axes (interference diameter/length) ...ø700/1,100 mm ...ø700/1,100 mm ...ø700/1,100 mm B-axes* (interference diameter/height/working height) ...2x < ø450/310/290 mm ...3x < ø300/330/267 mm ...4x < ø225/320/238 mm 4x < Ø225/320/238 mm
max. transport load per A-axis...650 kg ...650 kg ...650 kg max. transport load per B-axis table*...2x150 kg/4x80 kg ...3x100 kg ...4x80 kg
• Tool magazine ...HSK-A63/HSK-A80* ...HSK-A63/HSK-A80* ...HSK-A63 Number of storage places...100/80 ...90/90 ...80 max. tool Ø (all places occupied) ...85/110 mm ...90/110 mm ...110 mm max. tool Ø (free adjacent places) ...160/160 mm ...160/160 mm ...160 mm max. tool length ...320/320 mm ...320/320 mm ...320 mm max. tool weight ...6/8 kg ...6/8 kg ...6 kg tool change according to SAMAG standard ...2.5 s ...2.8 s...3.0 s
• Connection and installation data
Electrical connected load ...85 kW ...95 kW ...95 kW
Weight (basic machine) ...Approx. 21,000 kg ...Approx. 21,000 kg ...Approx. 21,000 kg Spatial requirement (standard variant, transverse chip conveyor)
(W x L x H in mm) ...6,800 x 6,200 x 2,780 ...6,800 x 6,200 x 2,780 ...6,800 x 6,200 x 2,780
Workpiece carrier
MFZ 4-2W
MFZ 4-3W
MFZ 4-4W
Configuration of the MFZ 4
B-axis (optionally available)
Spindles & headstocks
MFZ 4-2W
MFZ 4-3W
MFZ 4-4W
MFZ 4-2W
MFZ 4-3W
MFZ 4-4W
Motor spindles (standard)
Tool Adaption
HSK-A63
HSK-A63
HSK-A63
Drive power per spindle (S1/S6)
28 KW (constant)
28 KW (constant)
20/26kW
Torque per spindle (S1/S6)
63/82 Nm
63/82 Nm
72/90 Nm
Maximum speed
16,000 rpm
16,000 rpm
15,000 rpm
Motor spindles, reinforced versions*
Tool Adaption
HSK-A63/HSK-A80*
HSK-A63/HSK-A80*
Maximum drive power per spindle (S1/S6)
24/32 kW
24/32 kW
Maximum torque per spindle (S1/S6)
150/195 Nm
150/195 Nm
Maximum speed
7,500 rpm
7,500 rpm
Configuration of the MFZ 4
(option)
(standard)
2-, 3- and
4-spindle version
• gantry drive in the vertical y-axis • 2- and 3-spindle version: independent Z-spindle units • Optionally available: 2- and 3-spindle version:
motor spindle for heavy-duty chipping (HSK A100)
4-spindle version:
motor spindles with tool holders (HSK A80)
NC rotary table units
with thrust bearings
(A-axes, 4th axes)
• With master-slave drives
• Located either side of the W-axis to hold fixture or table supports (combinable)
Tool magazine for
pick-up tool change
• 2-spindle version: HSK 63 128 tools (2x64) HSK 100 96 tools (2x48) • 3-spindle version: HSK 63 120 tools (3x40) HSK 100 90 tools (3x30) • 4-spindle version: HSK 63 128 tools (4x32) HSK 80 120 tools (4x30)
Swiveling support
(W-axis)
0°/180° workpiece change from the loading area to the working area and vice versa takes place via the 180° pendulum motion of the swiveling support and permits loading in parallel with the production time
Monobloc Hydropol
®
machine bed
• Welded structural steelwork filled with special concrete
• Optimum heat dissipation and vibration damping behavior
Table support with 2, 3
or 4 NC rotary tables
(B-axes, 5th axes) – option
with independent drives
• 2-spindle version, 2 or 4 tables • 3-spindle version, 3 tables • 4-spindle version, 4 tables
The power pack among
the multi-spindle machines
Technical Data of the MFZ 6 series
Processing of larger cast iron
and steel parts
Maximum flexibility and optimum correction
options thanks to independent Z-axes
High stability and rigidity
High energy efficiency
TECHNICAL DATA MFZ 6-2W MFZ 6-3W MFZ 6-4W
• Travel ...2-spindle...3-spindle...4-spindle X-axis (horizontal) ...680 mm ...450 mm ...340 mm Y-axis (Y1, Y2, vertical with gantry drive) ...825 mm ...825 mm ...825 mm Z-axis (Z1, Z2, Z3 horizontal) ...2 x 540 mm ...3 x 540 mm ...2 x 540 mm
• Spindle units ...2 independent ...3 independent ...2 independent
spindle units Z1, Z2 spindle units Z1, Z2, Z3 double spindle units Z1, Z2 Spindle spacing ...680 mm ...2 x 450 mm ...3 x 340 mm
Motor spindles (standard)
Tool holders ...HSK-A63 ...HSK-A63 ...HSK-A63 Drive power per spindle (S1/S6) ...24/32 kW ...24/32 kW ...24/32 kW Torque per spindle (S1/S6) ...150/195 Nm ...150/195 Nm ...150/195 Nm maximum speed ...7,500 rpm ...7,500 rpm ...7,500 rpm
Motor spindles for heavy-duty chipping*
Tool holders ...HSK-A100 ...HSK-A100 ...HSK-A80 Drive power per spindle (S1/S6) ...40/46 kW ...40/46 kW ...24/32 kW Torque per spindle (S1/S6) ...300/345 Nm ...300/345 Nm ...150/195 Nm maximum speed ...8,000 rpm ...8,000 rpm ...7,500 rpm
• Feed axes
max. rapid traverse rate X/Y/Z (Z1, Z2, Z3) ...60/60/2 x 60 m/min ...60/60/3 x 60 m/min ...60/60/2 x 60 m/min max. feeding force X/Y/Z (Z1, Z2, Z3)...15/15/2 x 8 kN ...15/15/3 x 8 kN ...15/15/2 x 8 kN max. axis acceleration X/Y/Z ...6/6/2 x 8.5 m/s2 ...6/6/3 x 8.5 m/s2 ...6/6/2 x 8.5 m/s2 • Measuring systems
in the feed axes X/Y (Y1, Y2) /Z (Z1, Z2,Z3) ...absolute/direct ...absolute/direct ...absolute/direct
• Workpiece changer (loading in parallel with production time)
W-axis (horizontal) ...NC drive/thrust bearing ...NC drive/thrust bearing ...NC drive/thrust bearing NC swivel axis, 0°/180° swiveling (spur-toothed on both sides) (spur-toothed on both sides) (spur-toothed on both sides)
• Workpiece support units
2 pieces A-axis (horizontal) ...NC drive/NC thrust bearing ...NC drive/NC thrust bearing ...NC drive/NC thrust bearing (master-slave drive) (master-slave drive) (master-slave drive)
(hydr. clamping on both sides) (hydr. clamping on both sides) (hydr. clamping on both sides) B-axes* (vertical) ...2/4 NC rotary tables ...3 NC rotary tables ...4 NC rotary tables
(independent drives) (independent drives) (independent drives)
• Clamping ranges
A-axes (interference diameter/length) ...2x < Ø870/1,690 mm ...2x < Ø870/1,690 mm ...2x < Ø870/1,690 mm B-axes* (interference diameter/height) ...2x < Ø680/475 mm ...3x < Ø450/410 mm ...4x < Ø340/440 mm
4x < Ø340/440 mm
max. transport load per A-axis...2,000 kg ...2,000 kg ...2,000 kg max. transport load per B-axis table ...2 x 300/4 x 160 kg...3 x 250 kg ...4 x 160 kg
• Tool magazine ...HSK-A63/HSK-A100* ...HSK-A63/HSK-A100* ...HSK-A63/HSK-A80* Number of storage places...128/96,120 ...120/90 ...128/120 max. tool Ø (all places occupied) ...80/110 mm ...85/145 mm ...80/110 mm max. tool Ø (free adjacent places) ...160/260 mm ...160/260 mm ...160/260 mm max. tool length ...320/320 mm ...320/320 mm ...320/320 mm max. tool weight ...8/16 kg ...8/16 kg ...8/16 kg tool change according to SAMAG standard ...4.2/4.7 s ...4.2/4.7 s ...4.2/4.7 s
• Connection and installation data
Electrical connected load ...80 kW ...120 kW ...120 kW Weight (basic machine) ...36,000kg ...36,000 kg ...36,000 kg Spatial requirement (standard variant, transverse chip conveyor)
W x L x H in mm ...7,710 x 5,840 x 3,980 ...7,710 x 5,840 x 3,980 ...7,710 x 5,840 x 3,980
Workpiece carrier
MFZ 6-2W
MFZ 6-3W
MFZ 6-4W
Configuration of the MFZ 6
B-Axis (optionally available)
Spindles & headstocks
MFZ 6-2W
MFZ 6-3W
MFZ 6-4W
MFZ 6-2W
MFZ 6-3W
MFZ 6-4W
Motor spindles (standard)
Tool Adaption
HSK-A63
HSK-A63
HSK-A63
Drive power per spindle (S1/S6)
24/32 kW
24/32 kW
24/32 kW
Torque per spindle (S1/S6)
150/195 Nm
150/195 Nm
150/195 Nm
Maximum speed
7,500 rpm
7,500 rpm
7,500 rpm
Motor spindles for heavy-duty chipping (option)
Tool Adaption
HSK-A100
HSK-A100
HSK-A80
Drive power per spindle (S1/S6)
40/46 kW
40/46 kW
24/32 kW
Torque per spindle (S1/S6)
300/345 Nm
300/345 Nm
150/195 Nm
Maximum speed
8,000 rpm
8,000 rpm
7,500 rpm
Top quality and absolute reliability equally define our customer service. Because our
customer service naturally doesn’t end with the handover of the machines. When
you need us, we are there for you as quickly as possible – no matter whether it’s a
question of maintenance, repair or any issues with operation.
Among other things our services include:
• Machine installation, commissioning and production launch support
• Customer service, maintenance and repair, including express service
and rapid repairs
• Spare part supply and delivery of spare parts on short notice
• User-specific training programs
• Support for all technological issues
• Remote diagnosis via Ethernet interface (network)
SAMAG expertise in your vicinity: Our international service partner are trained by us.
Our experienced service team is always looking for ways to minimize downtime.
Always there for you
anytime, anywhere in the world
As part of our service contracts we offer
a wide range of custom solutions
for your SAMAG-machinery and for
other makes. For example:
• Maintenance, overhauling and retrofitting
of SAmAg machines and other makes
• Machine relocations
• Retooling to other components
• Conversion to NC control
We will be happy
to provide you
with a personal
service quotation.
SAMAG Service
Whether TFZ, WBM or MFZ - the systems are adapted exactly to the requirements of the customer.
SAMAG machine tool engineering in Saalfeld, Thuringia, has a tradition which stretches back over
140 years. At the end of the 19th century the company started to manufacturer the first drilling
machines here. Since that time, SAMAG engineers have repeatedly contributed to the impro
-vement of the quality and economy of production processes with innovative designs and outstan
-ding technological achievements. Now SAMAG is one of the pioneers in the field of multi spindle
process systems.
Today, SAMAG Saalfelder Werkzeugmaschinen GmbH is a
leading manufacturer of
• Multi-spindle horizontal machining centers: MFZ series for
individual workpiece machining for medium to large-scale
series production
• Deep-hole drilling and milling centers: TFZ series for the 4-sided
complete machining of cubic workpieces
• Multi-spindle production deep-hole drilling machines: WBM series
for the machining of rotationally symmetrical workpieces
• Special purpose machines, for example for the interior machining
of differential housings.
SAMAG Machine Tools
Diversity is
our program
Our machine tools have a sophisticated safety concept and are extremely easy to service due to their good accessibility.
Head office in Saalfeld/Thuringia
Total no. of employees > 650
• The company
SAMAG Saalfelder
Werkzeugmaschinen GmbH in Saalfeld
Divisions:
Machine Tools and Automotive
Machine tool manufacturing for the chipping industry;
Machined component production for the automotive industry
• Subsidiaries
:
SAMAG Truck Components GmbH in Rottenbach
Division:
Truck Components
Processing sheet, profile and tubing (forming) for the
automotive industry (cars and commercial vehicles),
electrical, medical and mechanical engineering
AGA Zerspanungstechnik Gera GmbH in Gera
In order for Samag to receive and pass along their expertise and knowledge, the SAMAG GROUp educates their own employees from within with an apprentice program.
Since 2001, we have introduced the environmental management system and participate voluntarily in the EC Eco-Audit according to the EMAS Regulation.
Bundled
technological competency
The SAMAG GROUp unites four divisions under one roof. Along with machine tool engineering,
they focus on the manufacture of components for the automotive and commercial vehicle
industry.
In this division of the company, metal cutting, forming and joining processes are used to
manufacture ultra-high quality components in small, medium and large series, primarily for
vehicle chassis and drive trains. The SAMAG GROUp has access to state of the art production
plants including laser cutting, stamping, forming, welding, bonding, cathodic dip-paint coating,
powder coating and assembly equipment.
Customers value SAMAG GROUp products precisely for their high quality production and high
delivery reliability.
SAMAG Saalfelder
Werkzeugmaschinen GmbH
Ein Unternehmen der
SAMAG GROUP
Hüttenstraße 21
07318 Saalfeld · Deutschland
Telefon +49 3671 585-0
www.samag.de
Multi-spindle machi -ning centers, specialpurpose machines • Sweden ... AB Sigfrid Stenberg Telefon +46 36 30 44 00 Telefax +46 36 30 44 30 www.stenbergs.se [email protected] • Argentina Chile ... ALTEMAQ S.A. Telefon +54 (011) 5238 9870 Telefax +54 (011) 5256 6220 www.altemaqsa.com.ar [email protected] • Italy ... b studio s.r.l. Telefon +39 011 9173152 Telefax +39 011 9195305 www.bstudiosas.it [email protected] • Spain ... MAQUINSER S.A. Telefon +34 93 846 62 28 Telefax +34 93 846 61 04 www.maquinser.com [email protected] • Slovak Republic Czech Republic ... MDTC s.r.o. Telefon + 421 42 443 4004 Telefax +421 43 422 2505 www.mdtc.sk [email protected] [email protected] • France ... Omnitechnique S.A.S Telefon + 33 1 64 49 65 50 Telefax + 33 1 64 49 65 55 www.omnitechnique.com [email protected] • P.R.China ... Rieckermann Beijing Office Telefon +86 10 6510 2266 Telefax +86 10 6524 0006 www.rieckermann.com [email protected] Rieckermann Shanghai Office Telefon +86 21 6472 8743 Telefax +86 21 6472 6395 www.rieckermann.com [email protected] • Korea ... Rieckermann Packtech Ltd. Telefon +82 2 34810242 Telefax +82 2 34810872 www.rieckermann.com [email protected] • Turkey ... PMS Makina Ltd. Telefon +90 216 658 79 81 Telefax +90 216 658 79 82 www.pmsmakina.com.tr [email protected] • Romania ... sc b studio srl Telefon +40 256 22 15 89 Telefax +40 256 29 35 www.bstudiosas.it [email protected] • India ... Wemex International Telefon +91 251 2600632 Telefax +91 251 2603778 [email protected] • Mexico ... Team CNC Telefon +52 81 8332 4344 Mobil +52 181 10534414 Telefax +52 8882 3964 www.teamcnc.com.mx [email protected] • Russia Belarus ... Technopolice Group Telefon +7 499 517 91 91 Telefax +7 499 125 91 81 www.technopolice.ru [email protected] • USA/Canada ... MERRIFIELD Machinery Solutions Telefon +1 248 494 7335 Telefax +1 248 230 4973 www.merrifieldmachinery.com [email protected] Deep-hole drilling technology • Germany
(Bavaria, Saxonia, Thuringia) ... Och GmbH Telefon +49 911 83307 0 Telefax +49 911 83307 10 www.och.de [email protected] • Germany (PLZ 54, 55, 56, 60, 61, 62, 63, 64, 65, 66, 67) ... Ingenieurbüro Unseld Handelsvertretung Tel.: +49 69 878 764 50 Fax: +49 69 878 768 64 Mobil: +49 152 538 565 20 [email protected] • Austria ... METZLER GmbH & Co.KG Telefon +43 5522 779630 Telefax +43 5522 7796312 www.metzler.at [email protected] • Portugal ... MATER - Máquinas e Tecnologia Industrial, S.A Telefon +351 226 155 034 Telefax +351 226 155 039 [email protected] Telefon +351 244 813 407 Telefax +351 244 856 006 [email protected] www.matertech.pt [email protected] • Slovak Republic Czech Republic ... MDTC s.r.o. Telefon + 421 42 443 4004 Telefax +421 43 422 2505 www.mdtc.sk [email protected] [email protected] • P.R. China ... Rieckermann Beijing Office Telefon +86 10 6510 2266 Telefax +86 10 6524 0006 www.rieckermann.com [email protected] Rieckermann Shanghai Office Telefon +86 21 6472 8743 Telefax +86 21 6472 6395 www.rieckermann.com [email protected] • Korea ... Rieckermann Packtech Ltd. Telefon +82 2 34810242 Telefax +82 2 34810872 www.rieckermann.com [email protected] • Turkey ... PMS Makina Ltd. Telefon +90 216 658 79 81 Telefax +90 216 658 79 82 www.pmsmakina.com.tr [email protected] • USA/Canada ... MERRIFIELD Machinery Solutions Telefon +1 248 494 7335 Telefax +1 248 230 4973 www.merrifieldmachinery.com [email protected] • Mexico ... Team CNC Telefon +52 81 8332 4344 Mobil +52 181 10534414 Telefax +52 8882 3964 www.teamcnc.com.mx [email protected]
