C-130 Fleet Management
Mark Braunstein
Lockheed Martin Global Training and Logistics (GTL)
100 Global Innovation Circle, Orlando Florida
Definitions
• What is meant by Fleet Management?
– The management of an operator's aircraft fleet (and other assets used to operate the fleet, e.g. SE)
– Fleet management can include related functions such as activity based costing, regulatory and engineering compliance, configuration
management, supply management, maintenance management and diagnostics and reporting
– Fleet Management is a function which allows the operator to remove / minimize risks associated
The Status Quo
• Many operators are managing their aircraft
fleet with some combination of the following.
– White boards and grease pencils
– Spreadsheets and stand alone databases
– Bespoke systems that are becoming outdated and hard to maintain
– Non integrated, stove pipe systems
– Newly implemented ERP systems (e.g. SAP) that are too difficult to use
What’s the Risk?
• Poor fleet management can result in;
– Excess inventory – ‘shadow’ storage locations, lack of trust in the supply chain
– Misuse of resources - manpower, SE, special tools – Time delays and loss of data – use of expeditors,
phone calls, no single source of ‘truth’
– Missed maintenance, improper maintenance, engineering or compliance failures
– Low asset operational availability (Ao) – And, in the worst case - Mission Failure
Fleet Mgmt Needs
• What is Needed??
– Tools that are simpler to use and maintain
– Less stuff, w/ smaller Footprint
– Fully integrated and consistent across platforms and organizations – Affordable !! As Maintained BOM - C-130J w/1300 Lines C-130J DTADS Integration
Realizing the Vision
• Adopting an automated Fleet Management
Solution – a good first step
– One that is focused on the military operator
– Look for something that scales to match your Fleet
• Look for one that can fully address your needs
– Asset Management, Personnel Management, ‘On Condition’ and Preventive Maintenance, Supply, Operational Planning, DTADS Integration
Asset Status
• Views of Collections of assets
• Controlled by User Authorization
• Asset Availability and Status
• Graphical Representation • Paper or Screen Reports • Full Management of
Serialized Asset Configuration
‘Status at a Glance’ –
Asset Management and Status Information – In Real Time
Asset Management
‘As maintained’ configuration and preventive maintenance is managed for each asset/component in the LSS
• Easily Navigated Structure • Maintenance and Usage
Can be Rolled Up or Associated at the Component Level • History Remains With
Component When
Removed / Transferred • Graphical Search to
Immediately Find
Personnel Mgmt
• Creation and Modification of Personnel Resources • Creates Identities, Link to
External Identity
Management Services • Define Roles, Skills, and
Certifications • Associate with
Organizational Elements • Includes Personnel
Location / Identification • Personnel Information and
Personnel Search
Basic Personnel Administrative Data and Contact Information
Problem Reporting
Problem Reports Document ‘On Condition’ Discrepancies Found During Inspection, In Flight or During Preventative Maintenance
• Creation, modification & use of problem reports on an asset
• Batch operations (e.g. Inspection TCTOs) • Modifications
• Manage faults by type or serial range
• Closure of a problem
report initiates closing up the serial structure
Work Order Mgmt
• Creating, planning &
searching work orders
• Assignment of resources & material / Spares
• Linked to Problem Report or PM
• Dependencies - e.g. hierarchical work orders
• Update and sign-off when complete
• Display of work order status and history
• Link to display of Tech Data and CBT
Effective Control of Operational Maintenance Processes, Assets & Personnel
Work Order Mgmt
Work Orders Can Be Ad-Hoc or Standard Work e.g. Predefined Operations. Specific Skills Identified and Linked to TOs or Training videos
Preventive Maintenance
• Define Preventive
Maintenance (PM) Programs and Groups by
Asset Type (e.g. Aircraft or Torque Wrench)
• PM Plans have user defined thresholds
• Events can be calendar-based or usage-based
(e.g. Conditioned Based Maintenance)
• Batch or on-demand rescheduling of PM
• PM schedules considered in asset availability
Preventive Maintenance Programs
Have One or More Groups Each with Specific Maintenance Plans
Base Level Supply
Management
• Store, manage and distribute part types
– Inventory location, min/max stockage levels, repairable / consumable, shelf life, warranty,
HAZMAT, manufacturer and supplier, and cost
• Issue assets to work orders & operational plans
• Cyclic inventory, pick lists, kits
• Trigger and track material requests
Operational Planning
Start a New plan / Modify a Current Plan - Assign Name, Dates / Orgs
• Creation and update of operational plans
(activities, sorties, missions, etc.) • Assignment of ;
• Assets / Parts (e.g. A/C, AGE, SE, etc.) • Crew (e.g. Pilot,
Navigator, etc.) • Ground Support
Personnel
• Request assistance when requirements cannot be satisfied
Base Level Supply
Management
The LSS Supports Retail Level Supply w/Visibility For Maintenance Operations
C-130J DTADS to LSS
Integration
Data Transfer and Diagnostics System (DTADS) Data Collected from A/C Sensors RMM Card• DTADS File Repository • Auto-Gen Work Orders • Capture of Usage Data • A/C State of Health Data • Supports Fleet Wide Asset
Management, Decision Support, PHM, etc.
Logistics Support System C-130J
Maintenance Debrief
Fault Codes & Usage Data Summary
Reports
Data Access Point (DAP)
Other Opportunities
Fully Industry Standard, SOA
Compliant, Meets Military Security Requirements, to Ease Integration
• Integrate with TO systems (ETMs - pdf files or full S1000D IETMS)
• Integrate with RFID for in transit visibility (ITV) • Integrate with other
national or support systems (e.g. ERP, Wholesale
Supply, PDM, HR, etc.) • Integrate with OLAP Tools
for advanced data analysis, reporting and / data mining
Come See Us !!
• We are at the Lockheed Martin Booth
– See Data Transfer and Diagnostic System
(DTADS) in operation and talk to the experts
– See DTADS integrated with the Logistics Support System (LSS)
– See the latest development and capabilities of the LSS