Nordberg Redbook

(1)

Performance data

of Crushing Equipment

Red book

Electronic version A GD - 11/96

(2)

Gyratory Crushers

Capacities (30-60 / 42-70)... 3

Capacities (48-75 / 54-75)... 4

Capacities (60/90 - 60/110) ... 5

Capacities (72-112) ... 6

Curves - setting 150mm / 125mm / 115mm / 100mm ... 7

Curves - setting 230mm / 205mm / 180mm / 150mm... 8

Dimensions of Gyratory Crushers (drawing) ... 9

(3)

GYRATORY CRUSHERS CAPACITIES

OPERATING DATA (SHORT TONS)

CRUSHER SIZE A-B INCH (MM) MAXIMUN DESIGN HORSE-POWER CTR SHAFT RPM GYR PER MIN ECC THROW INCH (mm)

OPEN SIDE DISCHARGE SETTING - C INCH (mm) 4 (100 4 1/2 (115) 5 (125) 5 1/2 (140) 6 (150 6 1/2 (165) 7 (180) 7 1/2 (190) 8 (205) 8 1/2 (215) 9 (230) 9 1/2 (240) 10 (255) 30-60 (762-15254) 250 450 190 3/4 (19) 470 580 690 780 7/8 (22) 570 680 820 950 1 (25) 640 780 930 1050 1 1/4 (32) 800 970 1170 1290 42-70 (1067-1778) 400 600 160 3/4 (19) 690 750 820 880 960 1030 1100 1 (25) 910 1010 1110 1210 1320 1430 1550 1 1/8 (29) 1130 1240 1370 1500 1630 1770 1 1/4 (32) 1360 1460 1720 1860 2000

Capacities (30-60 / 42-70)

(4)

OPEN SIDE DISCHARGE SETTING - C INCH (mm) 4 (100) 4 1/2 (115) 5 (125) 5 1/2 (140) 6 (150) 6 1/2 (165) 7 (180) 7 1/2 (190) 8 (205) 8 1/2 (215) 9 (203) 9 1/2 (240) 10 (255) 48-75 (1219-1905) 500 514 140 1 1/4 (32) 1230 1420 1540 1780 1970 2190 2430 1 3/8 (35) 1370 1500 1680 1920 2160 2410 2660 1 1/2 (38) 1620 1820 2080 2340 2600 2880 1 5/8 (41) 1700 1950 2230 2520 2810 3110 54-75 (1372-1905) 500 514 140 1 1/4 (32) 1140 1330 1530 1750 1970 2190 2420 1 3/8 (35) 1240 1460 1670 1910 2140 2390 2640 1 1/2 (38) 1580 1830 2090 2350 2620 2900 1 5/8 (41) 1690 1960 2250 2550 2840 3160

Capacities (48-75 / 54-75)

(5)

OPEN SIDE DISCHARGE SETTING - C INCH (mm) 4 (100) 4 1/2 (115) 5 (125) 5 1/2 (140) 6 (150) 6 1/2 (165) 7 (180) 7 1/2 (190) 8 (205) 8 1/2 (215) 9 (230) 9 1/2 (240) 10 (255) 60-90 (1524-2286) 700 514 130 1 3/8 (35) 2130 2360 2590 2830 3060 3310 3570 1 1/2 (38) 2310 2560 2610 3060 3330 3610 3880 1 8/8 (41) 2480 2730 2990 3260 3530 3800 4090 1 3/4 (44) 2620 2940 3250 3570 3920 4260 4600 60-110 (1524-2794) 1000 514 115 1 1/2 (38) 3480 3640 3810 3990 4160 4350 4530 1 5/8 (41) 3740 3930 4130 4330 4530 4740 4960 1 3/4 (44) 3990 4200 4430 4660 4890 5130 5380 2 (51) 4510 4740 4970 5210 5450 5700 5960

Capacities (60/90 - 60/110)

(6)

Capacities (72-112)

OPEN SIDE DISCHARGE SETTING - C INCH (mm) 4 (100) 4 1/2 (115) 5 (125) 5 1/2 (140) 6 (150) 6 1/2 (165) 7 (180) 7 1/2 (190) 8 (205) 8 1/2 (215) 9 (203) 9 1/2 (240) 10 (255) 72-112 (1829-2845) 1400 514 115 1 1/2 (38) 3050 3440 3820 4230 4630 5060 5480 1 5/8 (41) 3300 3710 4130 4570 5020 5480 5940 1 3/4 (44) 3500 3930 4360 4810 5280 5730 6210 2 (51) 3920 4430 4930 5450 5980 6520 7080

(7)

Curves - setting 150mm / 125mm / 115mm / 100mm

Curve 01: Setting 150 mm

Curve 02: Setting 125 mm

Curve 03: Setting 115 mm

Curve 04: Setting 100 mm

(eruptive)

01

02

03

04

(8)

Curves - setting 230mm / 205mm / 180mm / 150mm

Curve 01: Setting 230 mm

Curve 02: Setting 205 mm

Curve 03: Setting 180 mm

Curve 04: Setting 150 mm

(eruptive)

01

02

03

04

(9)

B

A

B

A

G

L

K

E

F

J

Disch. Opening

C

D

M

N

See Note 2

See

Note 1

See Note 3

Notes:

1. Minimum distance for removal of eccentric or hydraulic support.

2. Minimum distance for countershaft removal.

3. Foundation bolts not furnished unless ordered separately.

(10)

30-60 (762-1524) 42-70 (1067-1778) 48-75 (1219-1905) 54-75 (1372-1905) 60-90 (15242286) 60-110 (1524-2794) 72-112 (1825-2845) A ₍₂₄₃₈₎8'-0" ₍₂₇₄₃₎9'-0" ₍₃₂₅₁₎10'-8" ₍₃₂₅₁₎10-'8" ₍₄₂₆₇₎14'-0" ₍₄₄₇₀₎14'-8" ₍₆₀₉₆₎20'-8" B ₍₂₉₄₆₎9'-8" ₍₃₄₂₉₎11'-3" ₍₄₀₆₄₎13'-4" ₍₄₀₆₄₎13'-4" ₍₄₈₇₇₎16'-4" ₍₅₁₀₅₎16'-9" ₍₆₅₀₂₎21'-4" C ₍₁₃₄₆₎4'-5" ₍₁₁₄₃₎3'-9" 3'-9 1/4"₍₁₁₄₉₎ 3'-10 1/4"₍₁₁₇₅₎ 4'-10 3/4"₍₁₄₉₄₎ ₍₁₄₉₉₎4'-11" 4'-1 1/2"₍₁₂₅₇₎ D 8'-10 1/2"₍₂₇₀₅₎ 12'-9 3/4"₍₃₉₀₅₎ 14'-0 5/8"₍₄₂₈₃₎ 14'-11 1/2"₍₄₅₅₉₎ 17'-9 5/8"₍₅₄₂₅₎ ₍₅₈₄₂₎19'-2" 21'-5 1/2"₍₆₅₄₀₎ E ₍₁₅₂₄₎5'-10" ₍₁₈₅₄₎ 6'-1" ₍₂₁₀₈₎6'-11" ₍₂₁₀₈₎6'-11" ₍₂₇₁₈₎8'-11" ₍₂₇₁₈₎8'-11" ₍₃₀₇₃₎10'-1" F ₍₂₀₃₂₎6'-8" 7'-8 3/8"₍₂₃₄₆₎ 8'-10 1/2"₍₂₇₀₅₎ 8'-10 1/2"₍₂₇₀₅₎ 10'-7 1/4"₍₃₂₃₁₎ ₍₃₁₂₄₎10'-3" ₍₃₆₈₃₎12'-1" G 13'-6 1/2"₍₄₁₂₈₎ 17'-4 1/4"₍₅₂₉₀₎ 19'-2 1/2"₍₅₈₅₅₎ 20'-2 3/8"₍₆₁₅₆₎ 24'-2 1/8"₍₇₃₇₁₎ ₍₇₆₄₅₎25'-1" ₍₈₃₀₆₎27'-3" H ₍₃₁₂₄₎10'-3" ₍₄₀₈₉₎13'-5" ₍₄₅₉₇₎15'-1" 16'-10"₍₅₁₃₁₎ ₍₅₈₁₇₎19'-1" 19'-11"₍₆₀₇₁₎ ₍₆₉₀₉₎22'-8' J ₍₂₇₄₃₎9'-0" 10'-12"₍₃₀₉₉₎ ₍₃₈₁₀₎12'-6" ₍₃₈₁₀₎12'-6" ₍₄₄₇₀₎14'-8" ₍₄₆₉₉₎15'-5" 17'-3 1/2"₍₅₂₇₀₎ K ₍₂₁₅₉₎7'-1" ₍₂₅₄₀₎8'-4" 8'-7 1/4"₍₂₆₂₃₎ 8'-7 1/4"₍₂₆₂₃₎ 10'-0 5/8"₍₃₀₆₃₎ 10'-2 1/4"₍₃₁₀₅₎ ₍₃₈₆₁₎12'-8" L ₍₁₀₄₁₎3'-5" ₍₁₄₂₂₎4'-8" 5'-5 1/4"₍₁₆₅₇₎ 5'-5 1/4"₍₁₆₅₇₎ 6'-4 3/8"₍₁₉₄₀₎ 6'-4 3/8"₍₁₉₄₀₎ ₍₂₅₆₅₎8'-5" M ₍₆₆₀₎2'-2" 5'-7 5/8"₍₁₇₁₈₎ 6'-3 5/8"₍₁₉₂₁₎ 7'-2 1/4"₍₁₉₂₁₎ 7'-10 1/4"₍₂₁₉₀₎ 7'-10 1/4"₍₂₃₉₄₎ 8'-4 1/4"₍₂₅₄₆₎ N 15'5 1/2"₍₄₇₁₂₎ 23'-10 3/8"₍₇₂₇₄₎ 24'-1 1/2"₍₇₃₅₃₎ 25'- 1 3/8"₍₇₆₅₅₎ 29'-10" 5/8"₍₉₁₀₈₎ 33'-10 3/8"_(10322) 33'-11 1/4"_(10344)

(11)

VB single toggle jaw crushers

Performance tables ... 12

Typical product gradations ... 13

VB jaw crusher specifications ... 14

(12)

Performance tables

VB 92 VB 46 VB 57 VB 67 VB 0806 VB 1008 VB 1210 VB 1311 VB 1512 VB 1613 30 mm with 12% rejects 18 to 23 7 to 9 40 mm with 12% rejects 23 to 30 9 to 12 12 to 18 50 mm with 12% rejects 30 to 38 12 to 15 18 to 23 30 to 38 60 mm with 12% rejects 38 to 45 15 to 18 23 to 27 38 to 45 70 mm with 12% rejects 45 to 53 18 to 23 27 to 33 45 to 53 60 to 75 80 mm with 12% rejects 53 to 60 33 to 42 53 to 60 70 to 85 90 mm with 12% rejects 42 to 45 60 to 68 80 to 95 95 to 120 100 mm with 12% rejects 68 to 75 90 to 110 110 to 140 140 to 170 120 mm with 12% rejects 110 to 125 140 to 170 170 to 205 210 to 250 140 mm with 12% rejects 110 to 140 170 to 215 205 to 250 260 to 320 270 to 370 170 mm with 12% rejects 210 to 265 260 to 320 320 to 390 350 to 460 200 mm with 12% rejects 270 to 330 315 to 330 390 to 470 410 to 550 410 to 550 240 mm with 12% rejects 380 to 460 480 to 570 520 to 670 520 to 670 280 mm with 12% rejects 570 to 670 600 to 780 600 to 780

(13)

Typical product gradations

ROUND OPENING O

(14)

VB jaw crusher specifications

CRUSHER SIZES VB 92 VB 46 VB 57 VB 67 VB 0806 VB 1008 VB 1210 VB 1311 VB 1512 VB 1613

Size of feed opening - length mm 920 460 570 670 800 1000 1150 1300 1500 1600 Size of feed opening - weight mm 250 250 300 410 600 800 800 1100 1200 1300 Total weight of crusher

(without feed chute) kg 7650 2650 5700 8100 14500 18800 28000 42900 89000 96000 Weight of feed chute kg 90 100 120 175 970 860 1070 2400 1770 1770 Weight of one jaw kg 2 x 160 160 170 320 1090 1530 2600 3600 4 x 825 4 x 825 Rotation speed of crusher revs per min 355 450 370 355 305 225 225 205 180 180 Slip ring motor

Power 1500 REVS per min kw 37 to 45 18,5 to 22 22 to 30 37 to 45 55 to 75 90 to 110 110 to 132 132 to 160 160 to 200 200 Drive : V-belts

number and size 6 spc 3 spc 5 spc 6 spc 5 spc 6 spc 6 spc 8 spc 9 spc 10 spc belt length mm 5005 4750 5005 5005 7100 8500 8500 1000 11800 11800 Weight of heaviest component kg 500 500 500 500 1500 2000 3000 4000 3000 3000 Maximum lift for maintenance kg 3000 1000 2500 3000 5000 10000 15000 20000 30000 30000 Hydraulic controls: - jaw remova - toggle replacement - setting -option option -std std -std std -std std std std std std std std Jaws:

- number of parts for each jaw 2 1 1 1 1 1 1 1 4 4

(15)

Dimensions (mm)

SIZE A B C D E F G H I J K L M N O P 46 2500 1310 860 932 20 735 752 490 450 300 517 615 345 270 410 1242 57 3100 1561 1050 1080 20 724 875 465 490 170 710 890 470 330 190 1340 67 3600 1800 1240 1320 20 795 975 525 480 400 767 930 465 375 160 1500 92 2400 1441 930 1120 10 690 890 645 410 250 892 1060 600 475 160 1535 806 4200 2320 1670 2109 20 1640 1480 990 910 350 775 960 625 425 300 1870 1008 4500 2775 1955 2273 20 1660 1700 883 975 430 865 1035 710 560 240 400 1210 6300 3085 2265 2659 20 1970 1970 1025 1100 500 970 1145 800 630 260 400 1311 7000 3605 2650 3243 20 2300 2100 1152 1455 645 1132 1412 930 720 300 400 1512 8420 4283 3150 3125 20 2045 2875 1300 1750 900 1630 1950 1150 730 555 3320 1613 8420 4300 3150 3125 20 2045 2935 1300 1750 900 1630 1950 1150 730 555 3320

(16)

C-Series jaw Crushers

Technical Data... 17

Capacities... 18

Indicative product distribution ... 19

Dimensions (table) ... 20

(17)

Technical Data

C 63 B C 80 B C 100 B C 110 B C 125 B C 140BS C 160 B Nominal mm

feed opening Inch

440 x 630 17 x 25 530 x 800 21 x32 750x1000 30 x40 850x1100 34 x44 950x1250 37 x 49 1070x1400 42 x 55 1200x1600 47 x 63 Power kW electric hp 45 60 75 (55) 100 (75) 110 (90) 150 (125) 132 (160) 200 160 (132) 200 200 (160) 250 250 (200) 300 Speed rpm ₃₄₀ ₃₀₀ ₂₆₀ ₂₃₀ ₂₂₀ ₂₂₀ ₂₀₀ Length of mm stationary jaw Inch

1000 39 1250 49 1600 63 1800 71 2000 79 2200 87 2500 98 Max lift for maint. kg

(pitman less flywheel) Ibs

2080 4590 4150 9150 7060 15,560 9000 19,840 12,960 28,570 15,950 35,160 21,380 47,130 Total weight kg Ibs 6050 13,340 10,900 24,030 20,100 44,320 25,500 56,200 36,700 80,910 45,300 99,870 64,900 143,080

(18)

Capacities

C.S.S. C 63 B C 80 B C 100 B C 110 B C 125 B C 140 BS C 160 B mm Inch mpth stph mtph stph mthp stph mtph stph mtph stph mtph stph mtph stph 40 1-9/16 40 44 50 2 53 59 80 88 60 2-3/8 67 73 96 106 70 2- 3/4 80 88 113 124 150 165 190 209 80 3-1/8 93 103 129 142 168 185 212 225 90 3-9/16 107 117 146 160 185 204 235 256 100 4 120 132 162 178 203 224 257 287 290 319 125 5 203 223 248 272 313 350 343 377 387 426 150 6 292 321 368 412 396 436 455 501 520 572 175 7 336 370 424 475 450 494 523 575 596 656 200 8 381 419 480 537 503 553 591 650 672 739 225 9 425 468 556 611 659 725 748 823 250 10 609 670 727 800 824 906 275 11 795 875 900 990 300 12 976 1074

(19)

Indicative product distribution

NOTE:if the closed side setting (c.s.s) is 100 mm (4 in), the maximum end product size

is approx. 160 mm (6 3/8 in) and the proportion of fraction under 50 mm (2 in) approx.

35%.

Closed side setting (c.s.s.) Percentage passing, weight %

.08 .12 .16 .2 .24 .31 .39 .79 1.2 1.6 2.4 3.9 7.8 11.8 15.7 (in)

(20)

Dimensions (table)

C 63 B C 80 B C 100 B C 110 B C 125 B C 140BS C 160 B A mm Inch 1600 63 1950 77 2400 94,5 2670 105 2900 114 3060 121 3550 140 B mm Inch 1100 43 1350 53 1700 67 2000 79 2100 83 2260 89 2650 104 C mm Inch 1950 77 2400 95 2880 113 2665 105 3370 105 3645 133 4200 165 D mm Inch 1120 44 1367 54 1725 68 1810 71 2090 82 2360 93 2540 100 E mm Inch 1389 55 1708 67 2250 89 2385 94 2688 106 2890 114 3182 125 F mm Inch 160 6 200 8 245 10 380 15 450 18 450 18 450 18 G mm Inch 525 21 665 26 818 32 950 37 1073 42 1172 46 1315 52 H mm Inch 1000 39 1200 47 1400 55 1500 59 1600 63 1600 63 1800 71 J mm Inch 760 30 940 37 1170 46 1300 51 1470 58 1640 65 1880 74 K mm Inch 164 6,5 170 7 267 10,5 250 10 280 11 300 12 385 15

(21)

(22)

G-Cone Crushers

G-CONE CRUSHERS, 8 SERIES... 24

G 49 Capacities... 24

G 49 curves (setting 10-8-6 mm, feed) ... 25

G 108 Capacities... 26

G 108 curves (setting 12-14-16 mm, feed) ... 27

G 158 Capacities... 28

G 158 curves (setting 25-16 mm) ... 29

G 258 Capacities... 30

G 258 curves (setting 27-33-40 mm) ... 31

(23)

G-CONE CRUSHERS, 11 SERIES ... 32

G 411 capacities ... 32

G 811 capacities ... 33

G 411 and G 811 curves (setting 8-10-15 mm) ... 34

G 411, G 811 curves (setting 8-11-16mm) ... 35

G 2511 capacities ... 36

G 2511 curves (setting 25-30-35 mm) ... 37

G 3511 capacities ... 38

G 3511 curves (setting 35-40-45 mm) ... 39

G-CONE CRUSHERS, 12 SERIES... 40

G 412, G 612, G 1012 capacities... 40

G 412 curves (setting 8-11-16mm)... 41

G 612 curves (setting 8 - 11 - 16 mm) ... 42

G 1012 curves (setting 15 - 20 - 25 mm) ... 43

G 1812-2612-2812-3812 capacities... 44

G 1812 curves (setting 20 - 25 - 31 mm) ... 45

G 2612, G 2812 curves (setting 25 - 30 - 34 mm) ... 46

G 3812 curves (setting 30 - 35 mm) ... 47

G-CONE CRUSHERS, 15 SERIES... 48

G 415 and G 815 capacities ... 48

G 3514, 4214, 2215, 1315 capacities ... 49

G 3815, G 5015 capacities... 50

G 415, G 815, G 1315 curves (setting 8 - 13 - 16 mm) ... 51

G 1815, G 2215 curves (setting 20 - 25 - 35 mm) ... 52

G 5015 curve (setting 65 mm)... 53

(24)

G 49 CAPACITIES

G-CONE CRUSHERS, 8 SERIES

CRUSHER / SETTING

4

6

8

10

14 FEED MAXI

G49

(TERTIARY)

30

45

50

65

70

35 G49

INCREASED STROKE

(TERTIARY)

35

50

60

70

80

35

(25)

G 49 CURVES (SETTING 10-8-6 MM, FEED)

CURVE 01: SETTING 6 MM

CURVE 02: SETTING 8 MM

CURVE 03: SETTING 10 MM

CURVE 04: FEED

0 10 20 30 40 50 60 70 80 90 100 0.125 0.25 0.5 1 2 4 6 16 32 64 128

02

03

04

01

(26)

G 108 CAPACITIES

CRUSHER / SETTING

10

12

14

16

18 FEED MAXI

G108

(TERTIARY)

75

80

85

90

92

60 G108

INCREASED STROKE

(TERTIARY)

90

95

100

105

60

(27)

G 108 CURVES (SETTING 12-14-16 MM, FEED)

CURVE 01: SETTING 12 MM

CURVE 02: SETTING 14 MM

CURVE 03: SETTING 16 MM

CURVE 04: FEED

02

01

03

04

0 10 20 30 40 50 60 70 80 90 100 0.125 0.25 0.5 1 2 4 6 16 32 64 128

(28)

G 158 CAPACITIES

CRUSHER / SETTING 13 16 18 20 25 FEED MAXI

G158 - 16 65 72 78 82 92 110 MM

G158 - 20 - 90 95 100 110 110 MM

(29)

G 158 CURVES (SETTING 25-16 MM)

01

02 CURVE 01: SETTING 25 MM

CURVE 02: SETTING 16 MM

(30)

G 258 CAPACITIES

CRUSHER / SETTING

24

27

30

35

40 FEED MAXI

G258

(TERTIARY)

110

115

120

130

140

200 G258

INCREASED STROKE

(TERTIARY)

120

125

150

160

200

200 CRUSHER/SETTING

30

35

40

45 FEED MAXI

G258

(SECONDARY)

120

130

140

150

200 G258

INCREASED STROKE

(SECONDARY)

150

160

200

220

200

(31)

G 258 CURVES (SETTING 27-33-40 MM)

CURVE 01: SETTING 27 MM

CURVE 02: SETTING 33 MM

CURVE 03: SETTING 40 MM

01

02

03

0 10 20 30 40 50 60 70 80 90 100 0.125 0.25 0.5 1 2 4 6 16 32 64 128

(32)

G 411 CAPACITIES

CRUSHER / SETTING 6 10 13 16 18 20 22 FEED MAXI

G411 - 20 80 95 110 120 130 135 140 32 MM

G411 - 25 - 120 135 150 160 170 - 32 MM

G411 - 30 - 145 165 180 185 - - 32 MM

(33)

G 811 CAPACITIES

G811 - 20 80 100 115 120 130 140 145 60 MM

G811 - 25 - 125 140 155 165 175 - 60 MM

(34)

G 411 AND G 811 CURVES (SETTING 8-10-15 MM)

CURVE 01: SETTING 15 MM

CURVE 02: SETTING 10 MM

CURVE 03: SETTING 8 MM

01

02

03

(35)

G 411, G 811 CURVES (SETTING 8-11-16MM)

CURVE 01: SETTING 16 MM

CURVE 02: SETTING 11 MM

CURVE 03: SETTING 8 MM

01

02

03

(36)

G 2511 CAPACITIES

CRUSHER / SETTING

20

25

30

35 FEED MAXI

G2511

(SECONDARY)

140

160

180

200

230 G2511

INCREASED STROKE

(SECONDARY)

180

240

270

300

230

(37)

G 2511 CURVES (SETTING 25-30-35 MM)

CURVE 01: SETTING 25 MM

CURVE 02: SETTING 30 MM

CURVE 03: SETTING 35 MM

CURVE 04: SARJA 1

01

02

03

04

0 10 20 30 40 50 60 70 80 90 100 0.125 0.25 0.5 1 2 4 6 16 32 64 128

(38)

G 3511 CAPACITIES

CRUSHER / SETTING

35

40

45

50

55 FEED MAXI

G3511

(SECONDARY)

150

180

200

220

240

300 G3511

INCREASED STROKE

(SECONDARY)

200

250

280

310

330

300

(39)

G 3511 CURVES (SETTING 35-40-45 MM)

CURVE 01: SETTING 35 MM

CURVE 02: SETTING 40 MM

CURVE 03: SETTING 45 MM

01

02

03

0 10 20 30 40 50 60 70 80 90 100 0.125 0.25 0.5 1 2 4 6 16 32 64 128

(40)

G 412, G 612, G 1012 CAPACITIES

CRUSHER /

SETTING 6 8 10 13 16 20 22 28 FEED MAXI

G412 - 25 90 100 110 120 130 145 155 32 MM G412 - 32 - 130 140 155 170 - - 32 MM G412 - 40 - - 165 190 - - - 32 MM G612 - 25 - 120 130 145 160 180 190 220 50 MM G612 - 32 - - - 180 200 220 230 50 MM G612 - 40 - - - 220 240 270 280 - 50 MM G1012 - 25 - - - 150 165 180 185 210 60 MM G1012 - 32 - - - 180 200 220 230 - 60 MM G1012 - 40 - - - - 240 260 275 60 MM

(41)

G 412 CURVES (SETTING 8-11-16MM)

CURVE 01: SETTING 16 MM

CURVE 02: SETTING 11 MM

CURVE 03: SETTING 8 MM

01

02

03

(42)

G 612 CURVES (SETTING 8 - 11 - 16 MM)

CURVE 01: SETTING 16 MM

CURVE 02: SETTING 11 MM

CURVE 03: SETTING 8 MM

01

02

03

(43)

G 1012 CURVES (SETTING 15 - 20 - 25 MM)

CURVE 01: SETTING 25 MM

CURVE 02: SETTING 20 MM

CURVE 03: SETTING 15 MM

01

02

03

(44)

G 1812-2612-2812-3812 CAPACITIES

CRUSHER / SETTING 20 22 28 32 36 40 46 50 53 FEED MAXI G1812 - 25 180 185 205 215 225 230 100 MM G1812 - 32 - 230 270 300 - - 100 MM G1812 - 40 - - 310 350 - - 100 MM G2612 - 25 - 185 215 240 265 290 160 MM G2612 - 32 - - 280 300 330 160 MM G2612 - 40 - - 330 360 - - 160 MM G2812 - 18 200 205 220 235 245 260 280 200 MM G2812 - 25 - - 300 320 340 360 390 200 MM G2812 - 32 - - - 380 410 440 - 200 MM G2812 - 40 - - - - 480 - - 200 mm G3812 - 18 - - 140 160 180 200 230 250 270 320 MM G3812 - 25 - - - 220 255 285 330 365 - 320 MM G3812 - 32 - - - - 360 390 450 - - 320 MM G3812 - 40 - - - 490 540 - - 320 MM

(45)

G 1812 CURVES (SETTING 20 - 25 - 31 MM)

CURVE 01: SETTING 31 MM

CURVE 02: SETTING 25 MM

CURVE 03: SETTING 20 MM

01

02

03

(46)

G 2612, G 2812 CURVES (SETTING 25 - 30 - 34 MM)

01

02

03 CURVE 01: SETTING 34 MM

CURVE 02: SETTING 30 MM

CURVE 03: SETTING 25 MM

(47)

G 3812 CURVES (SETTING 30 - 35 MM)

CURVE 01: SETTING 35 MM

CURVE 02: SETTING 30 MM

01

02

(48)

G 415 AND G 815 CAPACITIES

CRUSHER /

SETTING 6 8 10 13 16 20 22 28 FEED MAXI

G415 - 25 - 160 165 175 185 195 210 220 25 MM G415 - 32 - - 190 215 225 245 255 - 25 MM G415 - 40 - - - 250 280 - - - 25 MM G415 - 25 - - 160 175 185 200 208 230 55 MM G815 - 32 - - - 220 235 250 265 - 55 MM G815 - 40 - - - 270 290 305 - 55 MM

(49)

G 3514, 4214, 2215, 1315 CAPACITIES

CRUSHER / SETTING 20 22 28 32 36 40 46 50 55 60 FEED G3514 - 20 - - - - 170 240 330 370 20-300 MM G3514 - 25 - - - 300 410 470 20-300 MM G4214 - 20 - - - 230 300 370 400 480 20-360 MM G4214 - 25 - - - 390 470 500 600 20-300 MM G2215 -25 190 205 250 285 315 350 400 15-160 MM G2215 -32 - 260 320 360 410 450 480 15-160 MM G2215 - 40 - - 400 460 500 550 - 15-160 MM CRUSHER /

SETTING 12 16 20 22 28 30 32 FEED MAXI

G1315 - 25 205 230 255 270 310 320 330 15-100 MM

G1315 - 32 - 290 320 335 380 - - 15-100 MM

(50)

G 3815, G 5015 CAPACITIES

CRUSHER /

SETTING 35 45 50 55 60 65 70 75 80 FEED MAXI

G3815 - 18 250 330 370 400 430 470 510 540 570 300 MM G3815 - 25 - 470 530 580 630 670 730 790 - 300 MM G3815 - 32 - 600 670 730 780 850 930 970 - 300 MM G5015 - 18 - 330 360 400 435 460 500 535 570 350 MM G5015 - 25 - 460 520 560 630 670 730 780 820 350 MM G5015 - 32 - - 650 730 780 860 910 970 - 350 MM

G3815-18 (SECONDARY) 250 330 370 400 430 470 510 300

G3815-25

(SECONDARY)) 470 530 580 630 670 730 300

G3815-32

(51)

G 415, G 815, G 1315 CURVES (SETTING 8 - 13 - 16 MM)

CURVE 01: SETTING 16 MM

CURVE 02: SETTING 13 MM

CURVE 03: SETTING 8 MM

01

02

03

(52)

G 1815, G 2215 CURVES (SETTING 20 - 25 - 35 MM)

01

02

03 CURVE 01: SETTING 35 MM

CURVE 02: SETTING 25 MM

CURVE 03: SETTING 20 MM

(53)

G 5015 CURVE (SETTING 65 MM)

CURVE 01: SETTING 65 MM

(54)

Omnicone Crushers

Performances ... 55

Product curves (Omnicone in secondary application) ... 56

Product curves (Omnicone in tertiary application) ... 57

The Omnicone crusher range ... 58

(55)

Performances

MODEL _TYPE FEED

SIZE CAPACITY IN TPH AT C.S.S. 10 12 14 16 20 25 32 40 50 STDC 190 125 145 170 STDM 160 110 120 135 150 937 STDF 125 90 100 110 125 SHC 100 765 80 90 100 SHM CONSULT FACTORY SHF STDC 200 180 200 230 STDM 170 150 170 190 1144 STDF 130 125 140 160 180 SHC 100 90 105 120 140 SHM CONSULT FACTORY SHF STDC 240 300 340 380 440 STDM 195 220 250 280 310 350 1352 STDF 135 190 210 240 250 SHC 120 160 170 190 230 245 SHM CONSULT FACTORY SHF STDC 290 370 420 170 500 STDM 240 300 340 390 430 1560 STDF 200 240 270 300 330 SHC 140 200 220 270 SHM CONSULT FACTORY SHF

(56)

Product curves (Omnicone in secondary application)

(57)

(58)

The Omnicone crusher range

TYPE

crusher MOTOR MOTOR PULLEY DRIVE BELTS

Weight kg Pulley Speed (rpm) 1500 rpm kW Ø PCD mm Width mm Number of belts Section Minimum belt length mm Ø PCD mm Width mm 937 1144 1352 1560 8200 14 300 20 000 32 000 630 630 800 1000 161 212 212 212 830 830 750 750 90 110 160 220 355 355 400 500 161 212 212 212 6 8 8 8 SPC SPC SPC SPC 3000 3550 4000 4500

(59)

Omnicone X

Spectacular results... 60

Results (curves) ... 61

Omnicone Clearance dimensions (table)... 62

Omnicone Clearance dimensions (drawing) ... 63

(60)

Spectacular results

Omnicone Installed Power Throught put capacity MTPH

Production

Minus 10 % minus 10 % MTPH

Minimum closed circuit dimension acceptable

937 X 110 kW 100 to 110 65 68 6 mm

1144 X 160 kW 150 to 160 57 88 8 mm

1352 X 220 kW 250 to 270 45 117 12 mm

The gradations and capacities are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

(61)

Results (curves)

AVERAGE GRADATIONS

OMNICONE X TERTIARY APPLICATION (% passing through a square mesh, depending on the setting)

(62)

Omnicone Clearance dimensions (table)

Model 937 1144 1352 1560 mm mm mm mm A Maintframe flange 760 910 1060 1225 B Maintframe flange 760 910 1060 1215 C Maintframe flange 760 910 1060 1225

D Maintframe hub diameter 400 480 500 580

E To bottom of maintenance hub 120 60 160 140

F To bottom of oil piping 286 216 324 323

G To top of dust collar (hyraulic) 1200 1435 1535 1785 H Adjustment ring maximum

diamenter 1760 2180 2540 2850

J Clearance for countershaft

removal 1700 2000 2310 2530

K To end of countershaft 1107 1290 1525 1640

L Maximum height to top of feed

hopper 1520 1810 1880 2216

M Inside diameter of feed hopper 970 1146 1392 1586

N To top of feed plate 1021 1316 1407 1730

O Overall height (L + F) 1806 2026 2204 2539

P

Overall height of bowl assembly (long std inter protrude below bow)

882 965 1005 1140

Q Adjustment cap maximum

diameter (hydraulic) 1590 1870 2070 2276

R Clearance for bowl assembly

removal 2090 2410 2540 2930

S Overall height of head assembly 720 865 945 1150 T Head/mantle maximum diameter 970 1150 1345 1560 U Clearance for head assembly

removal 1935 2325 2470 2930

V Maximum overall crusher width 1880 2410 2710 3026 W Additional upward travel during

clearing stroke 80 76 90 122

X Mounting hole location 545 660 830 883

Y Mounting hole diameter 56 60 65 64

(63)

(64)

64

Omnicone SX

Performances ... 65

Product curves (secondary application) ... 66

Product curves (tertiary application)... 67

Dimensions (table)... 68

Dimensions (drawing) ... 69

Technical information ... 70

(65)

65

Performances

CAPACITY IN MTPH AT CSS MACHINE 10 13 16 19 22 25 32 38 45 51 937 SX 90/ 110 120/ 140 140/ 160 150/ 170 160/ 190 170/ 200 190/ 220 210/ 240 1144 SX 150/ 180 180/ 210 200/ 230 220/ 250 230/ 270 250/ 290 300/ 350 350/ 400 1352 SX 240/ 270 270/ 300 290/ 330 310/ 350 320/ 370 400/ 460 450/ 520 1560 SX 520/ 580 570/ 630 620/ 680 MACHINE 937 SX 1144 SX 1352 SX 1560 SX Installed power, kW 132 160 / 200 200 / 250 250 / 315

(66)

66

Product curves (secondary application)

OMNICONE SX

Secondary application passing through a square mesh, depending on the setting.

The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

(67)

67

Product curves (tertiary application)

OMNICONE SX

Tertiary application passing through a square mesh, depending on the setting.

The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

(68)

68

Dimensions (table)

Model 937 SX 1144 SX 1352 SX 1560 SX mm mm mm mm A Mainframe flange 760 910 1060 1225 B Mainframe flange ₇₆₀ ₉₁₀ ₁₀₆₀ ₁₂₁₅ C Mainframe flange ₇₆₀ ₉₁₀ ₁₀₆₀ ₁₂₂₅

D Mainframe hub diameter 400 480 500 580

E To bottom of mainframe hub 120 60 160 140

F To bottom of oil piping 286 216 324 323

G To top of dust collar_(Hydraulic) 1200 1435 1535 1785

H Adjustment ring maximum_diameter 1760 2180 2540 2850

J Clearance for countershaft_removal 1700 2000 2310 2530

K To end of countershaft 1107 1290 1525 1640

L Maximum height to top of feed_hopper 1520 1810 1880 2216

M Inside diameter of feed hopper 970 1146 1392 1586

N To top of feed plate 1021 1316 1407 1730

O Overall height (L + F) ₁₈₀₆ ₂₀₂₆ ₂₂₀₄ ₂₅₃₉

P

Overall height of bowl assembly (long std liner protudes below bowl)

882 965 1005 1140 Q Adjustment cap maximum diameter (Hydraulic) 1590 1870 2070 2276

R Clearance for bowl assembly_removal 2090 2410 2540 2930

S Overall height of head_assembly 720 865 945 1150

T Head / mantle maximum_diameter 970 1150 1345 1560

U Clearance for head assembly_removal 1935 2325 2470 2930

V Maximum overall crusher

width 1880 2410 2710 3026

W Additional upward travel

during clearing stroke 80 76 90 122

X Mounting hole location 545 660 830 883

Y Mounting hole diameter 56 60 65 64

(69)

69

(70)

70

Technical information

TYPE CRUSHER MOTOR Weight Kg Pulley Countershaft Speed (mm) 1 500 rpm kW Ø PCD Width mm 937 SX 8 600 500 212 1050 132 1144 SX 14 300 710 212 1050 160 / 200 1352 SX 20 000 800 263 940 200 / 250 1560 SX 32 000 800 263 830 250 / 315

(71)

Weights complete crusher and assemblies ... 72

Crusher capacities ... 73

Product curves (secondary application HP200 - HP300) ... 74

Product curves (tertiary application HP200 - HP300) ... 75

Dimensions ... 76

(72)

Weights complete crusher and assemblies

HP200 SX HP300 SX HP400 SX HP500 SX HP700 SX

Kg Lbs Kg Lbs Kg Lbs Kg Lbs Kg Lbs

Crusher Complete 10.350 22.800 15.400 33.900 21.800 48.000 30.000 66.000 61.900 136.500

Bowl, Bowl liner, Adj.

Cap, Hopper 2.585 5.695 3.230 7.115 4.800 10.575 7.200 15.800 16.350 36.050 Head, Mantle and Feed

plate 1.050 2.315 1.825 4.020 3.240 7.130 4.900 10.700 8.720 19.200 Recommended Power 145 KW 200 HP 220 KW 300 HP 300 KW 400 HP 375 KW 500 HP 450 KW 600 HP Countershaft Speed RPM 900 / 1200 900 / 1200 850 / 1050 770 / 951 740 / 913

(73)

Crusher capacities

Open Circuit - Peak Capacity Metric Tons/Hour Short Tons/Hour

Closed Side Setting, mm/in.

SIZE 10mm 3/8" 13mm 1/2" 16mm 5/8" 19mm 3/4" 22mm 7/8" 25mm 1" 32mm 1"1/4 38mm 1"1/2 45mm 1"3/4 51mm 2" HP200 SX 90 - 120 100 - 130 120 - 150 130 - 165 140 - 180 155 - 200 150 - 190 165 - 210 160 - 200 175 - 220 170 - 220 185 - 240 190 - 235 210 - 260 210 - 250 230 - 275 HP300 SX 115 - 140 125 - 155 150 - 185 165 - 205 180 - 220 200 - 240 200 - 240 220 - 265 220 - 260 240 - 285 230 - 280 255 - 310 250 - 320 275 - 355 300 - 380 330 - 420 350 - 440 385 - 485 HP400 SX 140 - 175 155 - 195 185 - 230 205 - 255 225 - 280 250 - 310 255 - 320 280 - 355 275 - 345 305 - 380 295 - 370 325 - 410 325 - 405 360 - 445 360 - 450 395 - 495 410 - 515 450 - 570 465 - 580 510 - 640 HP500 SX 175 - 220 195 - 240 230 - 290 255 - 320 280 - 350 310 - 385 320 - 400 355 - 440 345 - 430 380 - 475 365 - 455 400 - 500 405 - 505 445 - 555 445 - 555 490 - 610 510 - 640 560 - 705 580 - 725 640 - 800 HP700 SX 260 - 325 285 - 360 325 - 410 360 - 450 385 - 480 425 - 530 435 - 545 480 - 600 470 - 590 520 - 650 495 - 620 545 - 685 545 - 680 600 - 750 600 - 750 660 - 825 690 - 865 760 - 955 785 - 980 865 - 1080

For Range of Work Index = 13 to 16 kWh/st For Range of Work Index = 14 to 18 kWh/st

(74)

Product curves (secondary application HP200 - HP300)

Average product gradations in open circuit for hard medium material* Secondary application

* The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

(75)

Product curves (tertiary application HP200 - HP300)

Average product gradations in open circuit for hard medium material* Tertiary application

* The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

(76)

Dimensions

HP200 SX HP300 SX HP400 SX HP500 SX HP700 SX

mm in mm in mm in mm in mm in

A To bottom of oil piping 290 11 - 3/8 270 10 - 5/8 240 9 - 1/2 425 16 - 3/4 688 27 - 1/8

B Adjustment ring maximum

diameters 1.760 69 - 1/4 2.020 79 - 1/2 2.370 93 - 3/8 2.730 107-1/2 3.390 133-1/2

C

Clearance required for removing countershaft assembly

1.865 73 - 3/8 2.020 79 - 1/2 2.470 97 - 1/4 2.650 104-3/8 3.450 135-13/16

D To end of countershaft 1.160 45 - 5/8 1.350 53 - 1/8 1.645 64 - 3/4 1.760 69 - 1/4 2.225 87 - 5/8

E Maximum height to top 1.605 63 - 1/4 1.890 73 - 3/8 2.055 80 - 7/8 2.290 90 - 1/8 3.279 129-1/8

F Inside diameter of feed

hopper 940 37 1.104 43 - 1/2 1.308 51 - 1/2 1.535 60 - 1/2 1.816 71 - 1/2

H Clearance required for

removing bowl assembly 2.155 84 - 7/8 2.460 96 - 7/8 2.650 104-3/8 3.300 129-7/8 3.880 154-3/4

I Clearance required for

removing head assembly 2.115 83 - 1/4 2.430 95 - 5/8 2.715 106-7/8 3.165 124-5/8 3.777 148-11/16

J

Additional upward travel of feed hopper during clearing stroke

76 3 98 3 - 7/8 105 4 - 1/8 125 4-15/16 179 7-1/16

K Mounting hole location

*5-1/2 FT - **7FT 545 21 - 1/2 660 26 830 32-11/16 882 34 - 3/4

1.130 1.245

44 - 1/2* 49**

L Main frame discharge

opening diameter 1.220 48 1.490 59 1.726 68 2.040 80 - 1/2 2.400 94 - 1/2

(77)

Main characteristics ... 78

Crushing cavity selection ... 79

Crusher capacities ... 80

Average product gradations ... 81

(78)

Main characteristics

Complete crusher weight : 5500 kg (12120 Lbs)

Recommended power : 75-90 kW (100-125 HP) Countershaft speed : 850-1200 RPM Overall dimensions Length : 2060 mm (82") Width : 1505 mm (60") Height : 1290 mm (51")

(79)

Crushing cavity selection

* The minimum setting is the setting which will cause ring bouce. It can change depending on rock characteristics and crusher speed.

Maximum feed size Minimum setting Minimum closed circuit (#)

COARSE 150 mm (6") 16 mm (5/8") 20 mm (3/4")

MEDIUM 70 mm (2 3/4") 10 mm (3/8") 10 mm (3/8")

FINE 40 mm (1 9/16") 8 mm (5/16") 6 mm (1/4")

EXTRA FINE 25 mm (1") 6 mm (1/4") 2 mm (8 mesh)

(80)

Crusher capacities

Setting mm (in) 6 (1/4") 8 (5/16") 10 (3/8") 13 (1/2") 16 (5/8") 19 (3/4") 22 (7/8") 25 (1") 28 (1 1/8") 32 (1 1/4") Capacity MT/h Capacity ST/h 45-55 50-60 50-60 55-65 55-70 60-75 60-80 65-80 70-90 75-100 75-95 80-105 80-100 85-110 85-110 90-120 90-120 100-135 100-140 110-155

(81)

Average product gradations

% cumulative passing

mm

* The gradations and capacities shown are dependent on feed gradation, crushing chamber, material density, material cleanliness, moisture and crushability.

(82)

Crushing Cavity Selection ... 83

Crusher capacities ... 84

Product gradations ... 85

(83)

Crushing Cavity Selection

STANDARD SHORTHEAD Crusher Size Type of Cavity Minimum setting "A"

Feed opening with minimum recommended

discharge setting A

Minimum setting

"A"

Feed opening with minimum recommended discharge setting A B Closed side B Open side B Closed side B Open side MP1000 Fine 16mm 0.63" 215mm 8.50" 280mm 11.00" 10mm 0.38" 25mm 1.00" 90mm 3.50" Medium 25mm 1.00" 290mm 11.50" 345mm 13.50" 10mm 0.38" 82mm 3.25" 147mm 5.75" Coarse 32mm 1.26" 340mm 13.37" 387mm 15.25" 13mm 0.50" 127mm 5.00" 191mm 7.50" MP800 Fine 19mm 0.75" 241mm 9.50" 282mm 11.10" 7mm 0.27" 40mm 1.57" 91mm 3.58" Medium 25mm 0.98" 308mm 12.08" 347mm 13.66" 10mm 0.39" 77mm 3.03" 127mm 5.00 Coarse 32mm 1.26" 343mm 13.52" 383mm 15.10" 12mm 0.47" 113mm 4.45" 162mm 6.38

A

B

(84)

Crusher capacities

Open Circuit-Peak Capacity in Metric Tons/Hour-Short Tons/Hour Standard Capacities Standard setting 20mm 0.79" 25mm 0.98" 30mm 1.18" 35mm 1.38" 40mm 1.57" 45mm 1.77" 50mm 1.97" 55mm 2.17" MP1000 MTPH 720/ 880 900/ 1100 1080/ 1320 1260/ 1540 1440/ 1760 1620/ 1980 1800/ 2200 1980/ 2420 STPH 793/ 970 992/ 1212 1190/ 1455 1389/ 1697 1587/ 1940 1785/ 2182 1984/ 2424 2182/ 2667 MP800 MTPH 576/ 704 720/ 880 864/ 1056 1008/ 1232 1152/ 1408 1296/ 1584 1440/ 1760 1584/ 1936 STPH 635/ 776 793/ 970 952/ 1164 1111/ 1358 1270/ 1552 1428/ 1746 1587/ 1940 1746/ 2133 Shorthead Capacities Shorthead Setting 10mm 0.39" 12mm 0.47" 14mm 0.55" 16mm 0.63" 18mm 0.71" 20mm 0.79" 22mm 0.87" 24mm 0.94" MP1000 MTPH 530/ 648 563/ 688 596/ 728 629/ 769 662/ 809 695/ 849 728/ 890 761/ 930 STPH 584/ 714 620/ 758 657/ 803 693/ 847 730/ 892 766/ 936 802/ 981 839/ 1025 MP800 MTPH 424/ 518 450/ 550 477/ 583 503/ 615 530/ 647 556/ 679 582/ 712 609/ 744 STPH 467/ 571 496/ 606 525/ 642 554/ 678 584/ 713 613/ 748 641/ 785 671/ 820

(85)

Product gradations

Average Product Gradations in open circuits for Hard and Medium Material

Secondary Application

Average Product Gradations in open circuits for Hard and Medium Material

Tertiary Application SCREEN SIZE SCREEN SIZE PERCENT P ASSING PERCENT P ASSING

% Passing through a square mesh depending on the setting. *The gradations and capacities shown are dependant on the feed gradation, the crushing chamber

, the material density

, the material

cleanliness, its moisture and its crushability

.

% Passing through a square mesh depending on the setting. *The gradations and capacities shown are dependant on the feed gradation, the crushing chamber

, the material density

, the material

cleanliness, its moisture and its crushability

. 19.1 (.75") 38.1 (1.5") 76 (3.0") 26.9 (1.06") 53.9 (2.12") 9.50 (.375") 19 (.75") 13.5 (.53") 26.9 (1.06")

(86)

Range... 87

Open circuit performance... 88

Closed circuit performance ... 89

Average granulometric scale for aggregate product, open circuit 90

Dimensions ... 91

(87)

Range

TYPE STANDARD BCS 2' BCS 3' BCS 4' BCS 4' 1/4 BCS 5' 1/2 BCS 7' HD CRUSHER Weight kg 4600 10600 16800 21000 44600 18120 Heaviest component kg 1270 2630 4650 5210 12000 18120 Driven pulley pulley mm 533 762 915 915 915 -width mm 137 227 300 372 510 -Countershaft speed rpm 575 580 485 485 485 435 MOTOR Speed 1500 rpm Power kw 30 75 90 132 200 300 MOTOR PULLEY Pulley mm 210 305 306 306 306 -Width mm 148 240 300 359 359 -V BELTS Number 5 6 8 10 10 -Section mm 22 x 14 32 x 19 32 x 19 32 x 19 32 x 19 -Belt length m 4,163 5,023 6,863 6,863 6,863 -TYPE SHORTHEAD BCS 2' BCS 3' BCS 4' 1/4 BCS 5' 1/2 BCS 7' HD BCS 7' XHD CRUSHER Weight kg 4900 10900 21500 45250 70200 89600 Heaviest component kg 1270 2630 5210 12000 18120 25050 Driven pulley pulley mm 533 762 915 915 - -width mm 137 227 372 510 - -Countershaft speed rpm 575 580 485 485 435 525 MOTOR Speed 1500 rpm Power kw 30 75 132 200 300 370 MOTOR PULLEY Pulley mm 210 305 306 306 - -Width mm 148 240 359 359 - -V BELTS Number 5 6 10 10 -Section mm 22 x 14 32 x 19 32 x 19 32 x 19 -Belt length m 4,163 5,023 6,863 6,863

-These indicative figures and specifications are subject to change without notice.

These indicative figures and specifications are subject to change without notice.

(88)

Open circuit performance

Production tph at respective settings

6,3 10 12,5 16 20 25 32 40 50 63 16 19 22 27 33 19 22 27 33 45 54 22 27 36 50 63 36 45 54 65 75 90 50 65 85 105 125 90 115 135 160 85 105 130 160 180 105 130 160 190 225 140 175 215 245 270 150 190 220 260 300 100 125 150 180 200 225 150 180 210 245 280 200 230 280 320 215 250 290 330 370 215 250 290 320 345 270 330 370 410 280 340 400 450 580 420 470 610 380 500 620 730 610 730 810 1000 790 840 1090 1270 880 1180 1360

Production tph at respective settings

3 5 6 8 10 13 16 19 25 15 18 22 25 35 15 18 22 25 35 25 35 40 52 62 75 35 42 55 65 80 95 47 60 75 92 110 120 70 85 105 125 145 60 72 90 105 125 145 72 95 110 130 150 120 150 170 190 210 160 180 200 225 105 135 160 190 210 145 170 200 225 240 210 235 255 280 255 275 300 190 270 320 360 400 360 400 450 500 450 480 540 600 500 590 650 CONSULT FACTORY FOR CAPACITES

Open circuit SHORTHEAD

Size Cavity Minimum recommended setting A Aperture at minimum setting A Maximum recommended setting A' Aperture at minimum setting A' closed B open B closed B' open B' 2' SH 610 mm Fine 5 27 40 13 34 47 Croase 5 38 50 13 45 56 3' SH 914 mm Fine 3 12 40 31 40 65 Medium 5 33 60 25 42 71 Croase 6 50 76 25 69 91 Extra-croase 8 65 90 20 77 102 4' 1/4 SH 1295 mm Fine 5 28 63 59 82 117 Medium 6 42 72 59 79 109 Croase 9 74 106 53 118 150 Extra-croase 13 103 135 46 136 174 5' 1/2 SH 1676 mm Fine 6 36 71 54 84 119 Medium 8 57 87 54 102 132 Croase 12 100 131 44 124 155 Extra-croase 16 150 184 44 178 212 7' SH 2100 mm HB Fine 5 51 98 Medium 10 95 133 Croase 13 127 178 Extra-croase 16 152 203 7' SH 2134 mm XHB

CONSULT FACTORY FOR CAPACITES

Open circuit STANDARD

Size Cavity Minimum recommended setting A Aperture at minimum setting A Maximum recommended setting A' Aperture at minimum setting A' closed B open B closed B' open B' 2' ST 610 mm Fine 6 56 71 19 64 80 Croase 8 78 93 38 103 114 Extra-croase 11 100 111 38 118 128 3' ST 914 mm Fine 10 103 115 43 125 140 Croase 13 124 143 37 148 165 Extra-croase 19 180 196 37 198 211 4' ST 1219 mm Fine 12 130 144 61 173 187 Medium 15 157 176 63 215 230 Croase 19 182 204 80 250 265 Extra-croase 21 216 237 56 251 273 4' 1/4 ST 1295 mm Fine 13 131 150 62 180 199 Medium 20 205 224 62 253 272 Croase 22 229 253 50 258 280 Extra-croase 25 242 270 68 290 310 5' 1/2 ST 1676 mm Fine 19 196 208 78 238 250 Medium 22 219 241 92 289 311 Croase 25 251 276 76 302 327 Extra-croase 38 343 368 82 387 412 7' ST 2100 mm HB Fine 19 270 292 Medium 25 308 340 Croase 32 340 375 Extra-croase 38 425 460

(89)

Closed circuit performance

Open circuit SHORTHEAD

Size Cavity Minimum recommended setting A Aperture at minimum setting A Maximum recommended setting A' Aperture at minimum setting A' closed B open B closed B' open B' 2' SH 610 mm Fine 5 27 40 13 34 47 Croase 5 38 50 13 45 56 3' SH 914 mm Fine 3 12 40 31 40 65 Medium 5 33 60 25 42 71 Croase 6 50 76 25 69 91 Extra-croase 8 65 90 20 77 102 4' 1/4 SH 1295 mm Fine 5 28 63 59 82 117 Medium 6 42 72 59 79 109 Croase 9 74 106 53 118 150 Extra-croase 13 103 135 46 136 174 5' 1/2 SH 1676 mm Fine 6 36 71 54 84 119 Medium 8 57 87 54 102 132 Croase 12 100 131 44 124 155 Extra-croase 16 150 184 44 178 212 7' SH 2134 mm HB Fine 5 51 105 Medium 10 95 133 Croase 13 127 178 Extra-croase 16 152 203 7' SH 2134 mm XHB

CONSULT FACTORY FOR CAPACITES

Production tphn based in closed circuit operation :

5 6.3 10 12,5 16 20 25 Recommended setting for closed circuit

5 6 8 10 13 16 19 1 2 1 2 1 2 1 2 1 2 1 2 1 2 10 18 12 20 19 24 22 27 30 38 10 18 12 20 19 24 22 27 30 38 23 38 24 44 45 57 54 68 64 82 23 38 28 46 47 60 57 71 68 88 81 104 31 52 51 66 66 82 78 100 93 120 108 132 60 77 75 93 90 115 107 137 131 159 40 66 48 80 78 100 92 115 107 137 125 160 48 80 82 105 97 120 110 143 128 165 105 132 128 165 145 187 171 209 137 176 155 200 180 220 75 115 115 150 141 176 163 209 180 231 125 160 150 187 172 220 193 247 216 264 180 231 201 258 230 280 219 280 248 302 145 208 218 327 286 354 327 408 381 454 286 381 327 454 381 500 454 544 345 490 408 590 500 600 422 617 500 626 CONSULT FACTORY FOR CAPACITES

NB : these figures are for materials with a density of 1.6.

Feed size, material hardness and moisture content of feed all affect capacity.

Column 1 gives tph finished product (screen undersize).

Column 1 gives tph passing through the crusher. Under certain conditions the SYSMONS

Standard Cone Crusher can be operated in closed circuit. We will pleased to study any specific application you may have.

Flow 2 Screen Flow 1 B and B 1 A and A 1 Recirculating load

(90)

Average granulometric scale for aggregate product, open circuit

ROUND OPENING Ø

SQUARE OPENING

(91)

Dimensions

DIMENSIONS (mm ) TYPE L h A B C D E F G H J K M Ø 2' ST 1801 1718 1375 1350 1050 368 990 90 550 1334 950 84 838 45 2' SH 3' ST 2232 2390 1705 1960 1235 430 1320 226 702 1524 1040 178 1057 58 3' SH 4' ST 2560 3192 2161 2613 1435 579 1664 298 823 1867 902 192 1202 64 4' 1/4 ST 2731 3201 2340 2623 1472 578 1766 298 900 2020 1012 192 1225 64 4' 1/4 ST 5' 1/2 ST 3912 3974 2896 3180 2236 794 2260 370 1100 2896 1388 227 1520 76 5' 1/2 SH 7' ST 1879 4622 4470 3683 3429 - 1041 2490 - 1347 3302 - 1803 102 7' SH 1193 B Ø

(92)

Gyradisc crushers

Capacities ... 93

Curves (for Gyr 36"-Gyr 48") ... 94

Dimensions ... 95

(93)

Capacities

CAPACITY 1 TOTAL CRUSHER STPH CAPACITY 2 in MTPH / STPH RECOMMENDED SCREEN SIZE

9mm .375" 6mm .250" 5mm .185" 3mm .131" 2mm .093" 1.6mm .065" 1mm .046" .833mm .0328" ASTM C-33 SPEC SAND GYR 36 65/75 54/60 45/50 31/35 27/30 20/23 16/18 13/15 9/10 20/25 STPH 4'x12'SD 4'x12'SD 4'x14'SD 5'x14'DD 5'x14'DD 6'x14'DD 6'x20'DD 6'x20'DD GYR 48 115/130 94/105 72/80 49/55 40/45 36/40 27/30 22/25 15/17 34/40 STPH 4'x12"SD 5'x14'SD 6'x16'SD 6'x20'DD 6'x20'DD 8'x20'DD 8'x20'DD 2 Req. 6'x16'DD GYR 66 190/210 144/160 108/120 76/85 63/70 54/60 40/45 36/40 22/25 55/60 STPH 5'x12'SD 6'x20'SD 8'x20'SD 2 Req. 6'x16'DD 2 Req. 6'x16'DD 2 Req. 6'x20'DD 3 Req. 6'x16'DD 2 Req. 8'x20'DD GYR 84 265/300 225/250 162/180 117/130 90/100 81/90 63/70 54/60 36/40 80/70 STPH 6'x14'SD 8'x20'SD 2 Req. 6'x20'SD 2 Req. 6'x20'DD 2 Req. 6'x20'DD 2 Req. 8'x20'DD 2 Req. 8'x20'DD 4 Req. 6'x16'DD SURGE BIN Closed circuit Recirculating load Capacity 1 Capacity 2

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Curves (for Gyr 36"-Gyr 48")

0.2 0.3 0.4 0.5 0.6 0.7 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60

ROUND OPENING Ø

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Dimensions

B A C J H G D E F Gyradisc Crusher Designation Head Diameter A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) J (mm) English Metric 36" GD 900 GD 36" 914mm 2121 3366 1051 2238 1422 686 546 540 1321 48" GD 1200 GD 48" 1219mm 2537 4039 1308 2654 1664 876 799 686 1765 66" GD HD 1650 GD 66" 1676mm 2977 3804 1543 3324 2464 1028 793 800 2260 84" GD HD 2100 GD 84" 2134mm 3645 5344 1800 3775 2962 1353 1029 902 2489 84" GD XHD 2100 GD 84" 2134mm 3629 5492 1949 3664 2962 1353 1029 902 2489

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Impact crushers (BP-HSI)

Quarry application guide ... 97

Main characteristics (BP horizontal shaft impactors) ... 102

BP curves ... 103

Capacities - BP 1007 ... 104

Capacities - BP 1010 ... 105

Capacities - BP 1013 ... 106

Capacities - BP 1310 ... 107

Capacities - BP 1313 ... 108

Capacities - BP 1315 ... 109

Capacities - BP 1620 ... 110

Main characterisitics (HSI) ...111

HSI curves ... 112

Capacities - HSI 1007 ... 113

Capacities - HSI 1010 ... 114

Capacities - HSI 1013 ... 115

Capacities - HSI 1310 ... 116

Capacities - HSI 1313 ... 117

Capacities - HSI 1315 ... 118

Capacities - HSI 1620 ... 119

Estimation of hammer wear life (HSI) ... 120

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Quarry application guide

PRIMARY APPLICATIONS

Rock characteristics

According to French standards : - abrasion index less than 250 g/t - crushability more than 35%

- dynamic fragmentation more than 20%

- compressive strength less than 1 800kg/cm2 _{(test done with cylinder of rock 40 mm diameter}

and 80 mm high).

According to US standards :

- paddle abrasion index less than 0.0240 g - Los Angeles abrasion index more than 20 % - average impact work index less than 16

maximum impact work index less than 23.

Main kinds of rock : Limestones, dolomitic limestone, gypsum, talc, chalk, marbles, marl, schists, slates

Hammer materials in primary applications . Manganese steel

The property of this alloy is to be hardened superficially by the rock blows and to remain ductile in the heart.

This is the only kind of alloy enabling primary application use without breakage.

Hammer life duration is not easily predictable and of course the homogeneity of the quarry face (see life duration of wear parts) ; paddle abrasion index gives only an idea of what will be the wear parts life duration.

Results from sites shows that hammers can last 200 hours for abrasion index of 250 g/t (A.index. of 0.024 g) and up to more than 2 000 hours for not abrasive limestones. (See chart about estimation of hammer wear life).

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. Other materials

In some application cases (i.e. with soft rocks, maximum feed size controlled to avoid too big blocks and no tramp iron,), it might be interesting to use martensitic steel or chrome iron hammers as far as life duration is concerned.

Chrome iron material is much more harder than manganese steel and then much more brittle. This means that feed material must be well prepared and controlled as well as tramp iron otherwise breakages are bound to happen.

Martensitic steel material is in between manganese and chrome iron as far as ductility and hardness ; breakage might happen.

In case of abrasive material, it could be profitable, economically speaking and talking into account some breakages, to use such type of hammer material.

Improvement of life duration comparing to manganese: 1.2 to 1.5 times for martensitic steel

2 to 4 times for chrome iron

SECONDARY APPLICATIONS

Rock characteristics

According to French standards : - abrasion index less than 900 g/t - crushability more than 30%

- dynamic fragmentation more than 15%

According to US standards :

- paddle abrasion index less than 0.2100 g - Los Angeles abrasion index more than 15 % - average impact work index less than 20

maximum impact work index less than 26.

Horizontal shaft impactor has not to be used when more abrasive or tougher rock has to be processed.

Main kinds of rock : Same as for primary applications plus dolomite, some granites and basalts, sandstone, medium abrasive gravels and ores.

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Hammer materials in secondary applications . Manganese steel

Used when paddle abrasion index is less than 250 g/t (A. index less than 0.024g.). Hammer duration life is from 200 hours up to more than 1 500 hours for not abrasive limestones.

. Chrome iron

When paddle abrasion index is more than 250 g/t, chrome iron hammers become necessary. A secondary application top feed size allows the use of such material although a breakage might happen in case of tramp iron ; see performances chart for maximum top feed size when using chrome iron.

A protection by means of metal detector is necessary to prevent tramp iron to go through the machine.

Hammer life duration is from 150 hours up to more than 2 000 hours depending on rocks processed and on impactor working conditions.

IMPACTOR FEED

The quarry run is composed by 30% to 60% of rocks having half dimension of the maximum nominal size.

Bulk density is considered to be 1.6 g/cm3_.

Rule of thumb for quarry blocks:

- 3 dimensions represent the size of a bloc : thickness, the nominal size and length; thickness is about 0.6 times the nominal size and length is about 1.6 times the nominal size.

- See performances charts for weight of blocks and maximum top feed size.

MAXIMUM REDUCTION RATIO IN OPEN CIRCUIT

Refer to performances charts : the limit to get the final product size in open circuit is indicated.

MAXIMUM REDUCTION RATIO IN CLOSED CIRCUIT

Refer to performances charts :

In closed circuit, finer product size than indicated in the charts can be obtained but the recirculating load might be too large.

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CAPACITIES IN OPEN AND CLOSED CIRCUITS

Refer to performances charts and average output curves.

N.B. a product size has 90% passing at the corresponding square opening.

POWER TO BE INSTALLED

Refer to performances charts : power mentioned is maximum power to install according to primary or secondary application.

ROTATION SPEED

Refer to performances charts.

ADJUSTMENT OF THE BREAKER PLATES

- Second breaker plate setting

To be adjusted to the nominal product size dimension. - First breaker plate setting

Setting = (Top feed size + second breaker plate setting) / 4 + 20 mm. - Example : top feed size : 1000 mm

product size : minus 80 mm

Second breaker plate setting : 80 mm

First breaker plate setting : (100 + 80) / 4 + 20 = 290 mm. - During commissioning

These above theoritical setiings have to be adjusted if required to get the final requested product.

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HOW TO USE THE PERFORMANCES CHART

1- Choose the top feed size of the application.

2- Choose the final product size you want to get from the machine: Several cases :

- You get directly the nominal product size in open circuit (OC), or you reach the impactor working limit in open circuit.

- You might want to get finer product then you have to use a closed circuit (CC) at an opening sieve equal to the nominal product size. In this case the output of the impactor will be the finer specified output you can get in open circuit.

Note:

Nominal size is with 90% passing at corresponding square opening; gradation curve will be found in the average output curves chart.

3- Capacities are basic capacities of the requested nominal product size obtained with the corresponding electrical power. For reduced outputs, the necessary power is proportional to the outputs reduction.

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Main characteristics (BP horizontal shaft impactors)

size 1007 1010 1013 1310 1313 1315 1620 FEED OPENING Width (mm) 750 1020 1320 1020 1320 1540 2050 Height (mm) ₆₅₀ ₇₁₀ ₇₇₀ ₁₀₀₀ ₁₁₄₀ ₁₁₄₀ ₁₄₀₀ ROTOR Diameter (mm) ₁₀₀₀ ₁₀₀₀ ₁₀₀₀ ₁₃₅₀ ₁₃₅₀ ₁₃₅₀ ₁₅₅₀ Number of hammers ₄ ₄ ₄ ₄ ₄ ₄ ₅ POWER (kW) 55 75 90 90 110 132 110 132 160 110 132 160 132 160 200 160 200 250 250 315 2 x 200 WEIGHT (kg) ₈₃₀₀ ₁₀₀₄₀ ₁₁₉₇₀ ₁₅₆₈₀ ₁₈₈₁₅ ₂₁₉₆₀ ₄₂₅₀₀ Without feed box

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BP curves

BP HORIZONTAL SHAFT IMPACTORS

AVERAGE OUTPUT CURVES

90% PRODUCT PASSING AT CORRESPONDING SQUARE OPENING

% CUMULATIVE PASSING AT SQUARE OPENING SIEVES

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BP 1007

TOP

FEED SIZE

BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT

THE FOLLOWING SQUARE OPENING (MM) :

kW rpm

mm kg

MATERIAL BULK DENSITY : 1.6

MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% m/s 150 125 100 80 60 50 40 30 25 20 15 10 OC CC 90 740 300 x 500 x 800 200 OC 175 160 140 120 100* 38 CC 90 65 55 50 45 90 740 240 x 400 x 640 100 OC 175 150 135 115 100* 38 CC 85 70 60 55 45 90 780 180 x 300 x 480 45 OC 165 145 120 105* 41 CC 90 75 65 60 50 40 75 780 120 x 200 x 320 12 OC 150 130 110 100* 41 CC 80 75 65 55 45 75 820 60 x 100 x 160 1.6 OC 115 95* 43 CC 85 75 60 50 75 880 30 x 50 x 80 0.2 OC 110 95* 46 CC 85 70 55 OC CC

- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION.

- * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC).

. CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS.

- ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85

. BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15

. LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) :

. LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS.

. BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH

Capacities - BP 1007

MAX. POWER

CHROME IRON

SPEED

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Capacities - BP 1010

BP 1010

TOP

FEED SIZE

kW rpm

mm kg

MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% m/s 200 150 125 100 80 60 50 40 30 25 20 15 OC CC OC CC 132 740 360 x 600 x 960 350 OC 240 220 190 165 140 125* 38 CC 105 85 75 65 132 740 240 x 400 x 640 100 OC 240 210 185 155 135* 38 CC 115 95 85 75 60 110 780 180 x 300 x 480 45 OC 225 200 165 145* 41 CC 125 105 90 80 65 110 780 120 x 200 x 320 12 OC 210 175 155 135* 41 CC 110 100 85 70 110 820 60 x 100 x 160 1.6 OC 150 125* 43 CC 115 95 80 110 880 30 x 50 x 80 0.2 OC 150 130* 46 CC 110 95

MAX. POWER

CHROME IRON

SPEED

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Capacities - BP 1013

BP 1013

kW rpm

mm kg

MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% m/s 200 150 125 100 80 60 50 40 30 25 20 15 OC CC CC CC 160 740 360 x 600 x 960 350 CC 385 325 300 255 220 190 165* 38 CC 140 115 100 90 160 740 240 x 400 x 640 100 CC 330 290 255 210 190* 38 CC 160 135 115 100 80 132 780 180 x 300 x 480 45 CC 310 265 220 195* 41 CC 170 140 125 110 90 132 780 120 x 200 x 320 12 CC 280 235 210 180* 41 CC 150 135 115 95 132 820 60 x 100 x 160 1.6 CC 200 170* 43 CC 150 130 110 132 880 30 x 50 x 80 0.2 OC 200 170* 46 CC 140 125

MAX. POWER

CHROME IRON

SPEED

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Capacities - BP 1310

BP 1310

TOP

FEED SIZE

kW rpm

mm kg

MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% m/s 200 150 125 100 80 60 50 40 30 25 20 15 OC CC 160 520 480 x 800 x1280 800 OC 360 300 270 235 205 170* 36 CC 150 130 110 95 160 540 360 x 600 x 960 350 OC 385 325 300 255 220 190 165* 38 CC 140 115 100 90 160 540 240 x 400 x 640 100 OC 330 290 255 210 190* 38 CC 160 135 115 100 80 132 610 180 x 300 x480 45 OC 310 265 220 195* 43 CC 170 140 125 110 90 132 610 120 x 200 x 320 12 OC 280 235 210 180* 43 CC 150 135 115 95 132 650 60 x 100 x 160 1.6 OC 200 170* 46 CC 150 130 110 OC CC

MAX. POWER

CHROME IRON

SPEED