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TABLE OF CONTENTS

1 PURPOSE ... 5

2 ASSUMPTIONS... 5

3 SOFTWARE SUPPORT ... 5

4 SOFTWARE SYSTEM REQUIREMENTS ... 5

5 SOFTWARE INSTALLATION ... 6

6 SOFTWARE STARTUP ... 7

6.1 Startup ... 7

6.1.1 Api-Rbi Installation – Client Tier Only... 7

6.1.2 API RBI Installation LOCAL... 8

6.1.3 API RBI Installation REMOTE... 9

6.2 Shutdown ... 9

6.3 Run MYSQL Database (Standalone)... 10

6.4 Shutdown MYSQL Database (Standalone) ... 10

6.5 API RBI Property Editor ... 11

6.6 Local DB Connections ... 11

6.7 Remote DB Connections ...12

6.8 Server Connection... 12

6.9 Bundle DB ... 13

6.10 Special Cases ... 13

6.10.1 Start the API RBI Server ... 13

6.10.2 Start the Client ... 14

6.10.3 Close the Client ... 14

6.10.4 Shut the Server ... 14

6.11 MS Access–MYSQL links ... 15

6.12 Logging software bugs ... 22

6.13 Tracking Software Bugs ... 26

7 API RBI VERSION 8.02 FORMS ... 28

7.1 Basic Form Layout ... 28

7.2 Toolbar Functions ... 29

7.2.1 Remote Node ... 30

7.2.2 Filter... 35

7.2.3 Import of API RBI Version 3.3.3 database into Version 8.02... 38

7.2.4 Administrator Tool ... 41

7.2.5 User Tool ... 44

7.2.6 API RBI Property Editor ... 48

7.2.7 Inspection Category Table Editor ... 48

7.2.8 Fluid Designer... 49

7.2.9 PRV Data ... 51

7.2.10 Fixed Equipment RBI ... 51

7.2.11 Administrator’s Guide... 51

7.2.12 User’s Guide ... 53

7.2.13 Help... 54

7.2.14 About ... 55

7.2.15 VCEDamge ... 56

7.2.16 Backup MYSQL Databases... 56

7.3 Navigation Tree... 57

7.3.1 Purpose ... 57

7.3.2 Available Forms and Actions ... 57

7.3.3 STARTUP... 63

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7.3.5 PLANT... 65

7.3.6 UNIT ... 66

7.3.7 EQUIPMENT ... 67

7.3.8 COMPONENT ... 68

7.4 Input Form/Table Format ... 69

7.4.1 Data fields ... 69 7.4.2 Actions ... 69 7.4.3 Damage Factors ... 74 7.5 Corporation Table... 75 7.5.1 TABLE ACTIONS ... 75 7.5.2 Field Help ... 76 7.6 Corporation Form ... 77 7.6.1 FORM ACTIONS... 77 7.6.2 Field Help ... 77 7.7 Batch Calculate... 78

7.8 Calculation in Progress Form ... 78

7.9 Calculator Status Report ... 79

7.10 Calc Message Report ... 79

7.11 Batch Calculate Filter with Diag...80

7.12 Refreshed Batch Calculate Filter Form ... 80

7.13 Equipment Form ... 83

7.13.1 FORM ACTIONS... 83

7.13.2 FIELD HELP - EQUIPMENT... 84

7.14 Unit Settings ... 85

7.14.1 FORM ACTIONS... 85

7.14.2 FIELD HELP UNIT SETTINGS - GENERAL ... 86

7.14.3 FIELD HELP UNIT SETTINGS – SOLUTION CONTROL ... 86

7.15 Global Component Settings ... 87

7.15.1 FORM ACTIONS... 87

7.15.2 FIELD HELP... 88

7.16 Reports ... 90

7.16.1 Bundle Damage Modifier ... 91

7.16.2 Bundle Financial... 91

7.16.3 Bundle Materials... 93

7.16.4 Bundle Process ... 93

7.16.5 Bundle Risk... 95

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7.16.22 Risk... 106

7.16.23 Risk Matrix Report ... 107

7.16.24 Risk Matrix Financial Report... 108

7.16.25 Risk Mechanism ... 109

7.16.26 Risk Summary ... 109

7.16.27 Tank Details ...110

7.16.28 Tank Inventory Group... 110

7.16.29 Tank Bottom Supplement ... 111

7.16.30 Thinning Mechanism ... 111

7.16.31 Thinning Type Local ... 112

7.16.32 Toxic ... 113

7.16.33 Fluids... 113

7.16.34 Inspection History Report ... 114

7.16.35 Materials... 115

7.17 Find ...116

7.18 Import/Export Spreadsheet ...117

7.19 Inventory Group Table ...120

7.19.1 TABLE ACTIONS ... 120

7.19.2 FIELD HELP... 121

7.20 Component Form...122

7.20.1 GENERAL TAB... 122

7.20.2 GENERAL TAB – TUBE BUNDLE... 128

7.20.3 Operating Condition Tab - Original Consequence Model ... 131

7.20.4 Operating Condition Tab - New Consequence Model ... 132

7.20.5 Operating Condition Tab – Tube Bundle ... 134

7.20.6 Operating Condition Tab – Tank... 137

7.20.7 Field Help -Operating Conditions Tab - Tank ... 137

7.20.8 Component Settings Tab... 138

7.20.9 Field Help - Component Settings Tab ... 138

7.20.10 Component Settings Tab – Tank ... 140

7.20.11 Field Help - Component Settings Tab – Tank ... 140

7.20.12 Component SettingsTab - Bundle ... 142

7.20.13 Field Help – Bundle Component Settings Tab... 142

7.20.14 Volume and Mass Tab ... 144

7.20.15 Bundle Filter ...147

7.20.16 Weibull Plot... 150

7.21 Thinning Damage Mechanism Form...151

7.21.1 Thinning Tab ... 151

7.21.2 Thinning Supplemental Tab ... 156

7.21.3 Equipment Lining Tab... 183

7.22 Cracking Damage Mechanism Forms ...186

7.22.1 Amine Cracking ... 187 7.22.2 Carbonate Cracking ... 190 7.22.3 Caustic Cracking ...193 7.22.4 Chloride Cracking ... 196 7.22.5 HIC SOHIC H2S ... 199 7.22.6 HIC SOHIC HF ... 202 7.22.7 HSC HF ... 205 7.22.8 Other Cracking... 208 7.22.9 Polythionic Cracking... 211 7.22.10 SSC H2S... 214 7.23 External Damage ...217

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7.23.1 CUI Austenitic Stainless Steels ... 218

7.23.2 CUI Carbon and Low Alloy Steels... 221

7.23.3 External SCC Austenitic Stainless Steels... 225

7.23.4 External Corrosion Carbon and Low Alloy... 228

7.24 Brittle Fracture Damage Mechanism Forms ...232

7.24.1 885 Embrittlement ... 233 7.24.2 Low Temperature ... 236 7.24.3 Sigma Phase ... 240 7.24.4 Temper Embrittlement ... 243 7.25 HTHA...247 7.26 Mechanical Fatigue ...250

7.27 Bundle Damage Assessment ...252

7.28 Inspection History ...255

7.28.1 General Equipment Inspection History Tables ... 255

7.28.2 Inspection History Tables– Bundle ... 258

7.29 Inspection Planning Form – Date ...261

7.30 Inspection Planning Form - Plan ...264

7.31 Inspection Planning Form – Bundle ...267

7.31.1 General Tab... 267 7.31.2 CBA Tab ... 270 7.32 Component Data...272 7.33 PRV RBI ...273 7.33.1 PRV Navigation Tree ... 273 7.33.2 PRV Global Settings... 273 7.33.3 PRV Design Information ... 274

7.33.4 PRV Overpressure Demand Cases... 276

7.33.5 PRV Consequence Analysis... 284

7.33.6 Batch Calc ... 286

7.33.7 Batch Calc Progress ... 286

7.33.8 Batch Calc with Diag... 287

7.33.9 View Diag Files ... 287

7.33.10 PRV Protected Equipment ... 288

7.33.11 PRV Inspection History ... 289

7.33.12 PRV Inspection Planning/ PRV Results ... 291

7.33.13 PRV Details ... 293

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1 PURPOSE

The purpose of this document is to present a clear and concise procedural outline by which the user may enter, save, and calculate Risk Based Inspection data using API-RBI v 8.02.

2 ASSUMPTIONS

• The user is familiar with the concepts of API Risk Based Inspection as documented in the Base Resource Document, Second Edition, October 2000.

• API RBI Version 8.02 software has been correctly installed on the computer as described in the API RBI Version 8.02 Administrators Guide and in the API RBI Installation Guide.

3 SOFTWARE

SUPPORT

Support for the software is provided for technical issues by Lynne Kaley and for System Support by Mary Buchheim.

API RBI Software Version 8.02

March 2007

Technical Support System Support

Lynne C. Kaley Mary E. Buchheim

281-480-0556 216-283- 6018

[email protected] [email protected]

Documentation for this software is found in the directory \APIRBI_INSTALLATION\apirbi\doc. Documentation includes this User’s Guide, Administrators Guide, and the Interoperable Interface Specification. User help is provided for the Navigation Tree, at the form level, and at the field level.

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SOFTWARE SYSTEM REQUIREMENTS

This software is a three tiered system: Client, Server; Database. It can be set up to collapse to a single or 2 tiered system. Minimum computer system requirements are listed below.

System Requirements API RBI Software

Client Only Client/Server

Configuration

Client/Server/Database

512 MB RAM 1.5 GB RAM 1.5 GB Minimum

Pentium 2 or better Pentium 3 or better Pentium 3 or better 80 MB Hard Drive

Available Minimum

500 MB Hard Drive Available Minimum

1 GB Hard Drive Available Minimum

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5 SOFTWARE

INSTALLATION

Software installation instructions are provided in the API RBI Installation Guide. This document presumes that the software has been successfully installed using the information provided in the Installation Guide. The installation places 3 shortcuts on the user’s destop as well as 5 menu items in the program menu.

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6 SOFTWARE

STARTUP

6.1 Startup

The software can be started using either of 3 methods: the Api-Rbi Installation shortcut, the Api-Rbi Installation LOCAL shortcut, or the Api Rbi REMOTE.

6.1.1 Api-Rbi Installation – Client Tier Only

The first shortcut Api-Rbi Installation starts the only the Client tier of the software. It assumes that the server tier and the database tier are installed and running on other computers.

This process requires 4 data inputs from the user:. 1. Login Name,

2. Password,

3. IP Address of the API RBI Server, 4. Server Port

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6.1.2 API RBI Installation LOCAL

This shortcut is used when all 3 parts of the software are running on a single PC. This shortcut starts the all 3 parts of the software in a in a timed sequence with a fixed IP address 127.0.0.1 and with a default user of root whose password is root. The only input required from the user is to select which Mysql database to use.

The user will be presented with a database select list. The list includes all of the database folders in the APIRBI_INSTALLATION\mysql\data folder. Any database can be selected to use as the primary database.

The software will start in local mode and supply the default username and password for the login as well as an IP address and port number for the server.

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6.1.3 API RBI Installation REMOTE

This shortcut starts the API RBI Server and API RBI Client on the local computer. It assumes that a database has been created and is running on a separate computer and that the server tier has been configured to point to that particular database.

This process requires 4 data inputs from the user:. 1. Login Name,

2. Password,

3. IP Address of the API RBI Server, 4. Server Port

5. Server Binding Name

6.2 Shutdown

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6.3 Run MYSQL Database (Standalone)

This option is used if user’s activities require access to Mysql databases located on the user’s computer. Selecting the menu option opens a command window.

6.4 Shutdown MYSQL Database (Standalone)

This option is shuts down MYSQL on the users computer. If MYSQL has been started, it should always be shutdown using this option.

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6.5 API RBI Property Editor

The Property Dialog Editor is used to change the properties that are used to connect to the API RBI Server and API RBI Database. This activity is performed by a system administrator. The Property Editor can be used to set up multiple primary as well as remote databases to which the server can connect. Each tab in the editor must be saved independently. This editor changes the APIRBIServer.properties file on the server computer.

This option is will only be available on computers where the server tier of the software has been installed. Save must be pressed on each tab to save the changes.

6.6 Local DB Connections

This form provides information about the primary databases to which this server tier may connect . Make changes and press save. You will be prompted to warn that you are overwriting the

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6.7 Remote DB Connections

This form provides information about the remote node databases ot which this server tier may connect Make changes and press save. You will be prompted to warn that you are overwriting the

apirbiserver.properties file.

6.8 Server Connection

This form provides information about this server tier. Make changes and press save. You will be prompted to warn that you are overwriting the apirbiserver.properties file.

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6.9 Bundle DB

This provides information about the heat exchanger bundle table. Make changes and press save. You will be prompted to warn that you are overwriting the apirbiserver.properties file.

6.10 Special Cases

There are times when a user will need to make use of the underlying commands that bring up and shut down the software. These actions are described in this section. The command files used are located in the folder APIRBI_INSTALLATION folder. Depending on the type of installation selected some of these commands will not be available.

6.10.1 Start the API RBI Server

Double click the file named runsvr.cmd, the program should open as minimized, if however the window is opened the following should be present.

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6.10.2 Start the Client

Double click the file run.bat. The program will open minimized and a login form will appear.

6.10.3 Close the Client Press the close window X

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6.11 MS Access–MYSQL links

1. In order to link the MYSQL database to MS Access, the MYSQL driver must be installed on the pc. These steps may require assistance from your system administrator.

2. The MYSQL driver is available at http://www.mysql.com/get/Downloads/MyODBC3/MyODBC-3.51.06.exe/from/http://mysql.orst.edu/ .

3. Copy the URL into the address bar of your browser and at the prompt, select save to your computer.

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5. From START, Settings, Control Panel, Administrative Tools, Data Sources (ODBC), create a user DSN MyRemote that uses the MYSQL Driver and points to the MYSQL database.

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6. From START, open MS Access, and select a new database – API RBI.

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8. Select ODBC Database as the Type of File

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10. Select all tables to link

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6.12 Logging software bugs

1. To access Scarab go to site http://208.40.63.53/scarab/issues/

2. You will see the following screen. You do not need to login simply select the hyperlink Global>Public

3. On the left side of the screen, you will see - Enter new issue. Select that hyperlink

2

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4. You can enter the information for a new issue here. Because the same form is used for all software products, some fields may not apply to the software product in question or you may not have all of the information listed. If the field does not apply or if you do not have the information for optional fields then simply skip those fields. Required fields are marked with an asterisk. The most important information is your name, phone number and email address so that an E2G contact person can get in touch with you help resolve the issue.

5. When finished with the first screen press the Next button. 4

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6. You will see the information that you have already submitted as well as additional fields. If you can complete the information, please do so. If you would like to include an attachment, then use the Browse button to locate the attachment, complete the Description field, and press the Add

Attachment button. When you have finished adding your information then simply press the Submit Issue button.

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7. You will be returned to the add defect screen but with a message indicating that your issue has been added to Scarab.

6

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6.13 Tracking Software Bugs

When you have submitted a bug via the Scarab system, you can return to the site to track the status for the bug.

1. You do not need to login simply select the hyperlink for the software product you are interested in viewing. For example go to Global>API RBI

2. From the drop down list that begins New and saved queries select Public Queries – API RBI Issues

2

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7

API RBI VERSION 8.02 FORMS

7.1 Basic Form Layout

All forms in the API RBI Version 8.02 software are designed in the same basic layout. At the top of the form in the border is the name of the user API RBI, Database Type, Database Name and Version number. A toolbar is in the topmost left corner. The Toolbar can be dragged around the screen but will only dock in the upper left position. In the left panel is the Navigation Tree. In the right panel is displayed the various input forms. At the bottom of the form is a status bar.

Input form User Name, Database Type, Database Name Version Number

Navigation Tree

Toolbar

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7.2 Toolbar Functions

Toolbar functions are: • Remote Node • Filter

• Import

• Administrator Tools • User Tools

• API RBI Property Editor • Inspection Category Editor • Fluid Designer

• PRV RBI

• Fixed Equipment RBI • Administrator’s Guide • User’s Guide

• Help

• About API RBI

• VCEDamageMechanisms • Backup MYSQL Database

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7.2.1 Remote Node

Remote Node is accessed via the Remote Node icon on the toolbar or from the right click menu at the Corporation Level. Remote Node allows the user to move unit data from/to any of the three supported database types. There are several restrictions.

• All of the databases must be at the same version of the APIRBI software.

• A unit from database A cannot be moved to database B if the unit name already exists in database B.

• Once data is moved via remote node changes made in the originating database are not reflected in the receiving database.

• The following data is not transferred via remote node: users other than root, filters, unit global settings, edits to the component data table values.

• A default configuration for remote node is provided in the APIRBIServer.properties file as a Mysql database with the name of rneeg. This information can be changed by using the API RBI Property Editor.

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7.2.1.2 Local Mysql Database Selection

For a user working with Mysql databases on their own pc, the different databases are in folders in the APIRBI_installtion\mysql\data folder. The default folder name for the API RBI product is eeg. You may have other folders containing API RBI data with other names. The only requirement for Mysql database names is that there cannot be any spaces in the folder name. An example user with 4 databases in the data folder: unit1, unit2, unit3, unit4. The user can use remote node to move data from any database to the other database.

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7.2.1.3 Entreprise Database Selection

If your server has been defined to have enterprise databases available for remote node then there will be additional items to select in the Enterprise Database Selection list..

If the remote database has not been updated for the most recent version of the software then you will receive the following error.

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7.2.1.4 Drag/Drop is used to move or copy the desired data to the remote node. To copy data from 1 database to another, use the following process.

a) In the source database window, highlight the unit to be copied with a single click

b) To Copy the unit, press the CTRL button and the left mouse button and hold while dragging the unit to the desired location in the target database.

c) Release the left mouse button and respond yes to the alert box.

The status bar will be updated with the following message during the copy process.

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To move data from 1 database to another, use the following process.

a) In the source database window, highlight the unit to be moved with a single click

b) To move the unit merely press and hold the left mouse button while dragging the unit to the desired location in the target database.

c) Release the left mouse button and respond yes to the alert box.

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7.2.2 Filter

The Filter function is accessed via the Filter icon on the toolbar or from the right click menu at the Corporation Level.

7.2.2.1 Select Filter from Toolbar

These forms help the user define filters for screening the database for display, reporting, and calculation. Available actions are: Add, Edit, Copy, Delete filters, as well as Apply Selected Filter and Remove Applied filter. Filters are applied on the entire set of Corporations, Plants, and Units. Once a filter has been applied, it is static. If calculations or data changes are made that would remove or add an item to the filtered set, then the filter must be removed and reapplied to see the difference in the filtered set. If a filter is applied that results in no data being selected, all data is reported on the navigation bar.

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To add a filter select the ADD button, to edit a filter select Edit. Add or edit the appropriate information.

1. Name the filter 2. Select an attribute 3. Select an operator 4. Select a criteria

5. Click Add Filter Component to add an additional screen and when finished click OK to save changes.

1

3

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7.2.2.2 To apply a filter select a filter from the dropdown list

7.2.2.3 Press Apply Selected Filter

7.2.2.4 The results of the filter are shown below. Green background is a visual indication that a filter is applied.

7.2.2.5 Filters are removed by returning to the filter page and pressing the Remove Current Filter button. When the filter is removed the green background on the Nav Tree is removed and the message in the status bar is updated to show no filter applied.

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7.2.3 Import of API RBI Version 3.3.3 database into Version 8.02.

1. Select the Import File Button from the Toolbar or the Import button from the Toolbar

2. Using the Explorer window, navigate to the location of • The API RBI Version 3.3.3 application • The API RBI Version 3.3.3 security file

• The API RBI Version 3.3.3 unit database you wish to import 3. Select the corporation and plant that will receive the data

4. Select the Metric Flag, select no and the unit will use English units, select yes and the unit will use metric units. English units use °F, psi, inches, lbm, ft2, ft3. Metric units use °C, MPa, mm, kg, m2, m3.

API RBI 3.3.3 application API RBI 3.3.3 Security File

API RBI 3.3.3 Unit Database Folder

3 Corporation and plant to receive data 4 Metric Flag

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5. Import generates a report. This report can be reviewed in this window and a decision made to continue with the import by pressing the Continue button, or cancel the import pressing the Cancel button. The file that will be imported can be viewed by pressing the View Excel button. This will allow the user to view the data that has been extracted from the 3.3.3 database. The report generated can be found in the folder APIRBI_INSTALLATION\import\log folder. No changes can be made to this file. A search facility is provided to search the file for a specified string.

Continue with import

Cancel import

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6. During the import process the screen is greyed out and locked.

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7.2.4 Administrator Tool

Administrator activities are accessed via the Administrator Toolbar icon. The administrator tool allows the software administrator to create, edit, and delete API RBI users.

Required fields have a yellow background. Optional fields have a white background.

7.2.4.1 Create or Edit User

1. Select the user to edit. If you wish to create a user then click on any user name in the list 2. Click on the Edit User button.

3. Change the appropriate information.

4. In the Corporation, Plant and Unit fields, using the drop down list change the Corporation, Plant, Unit assignment.

5. User roles are defined as

• Reporter can not SAVE, RENAME, DELETE, CALCULATE, or WHAT-IF Reporter can NAVIGATE, FORMDATA, REPORT

• Specialist can not RENAME, DELETE

Specialist can SAVE, CALCULATE, WHAT-IF, NAVIGATE, FORMDATA, REPORT • Risk Analyst can RENAME, DELETE, SAVE, CALCULATE, WHAT-IF, NAVIGATE, FORMDATA, REPORT

• Administrator can RENAME, DELETE, SAVE, CALCULATE, WHAT-IF, NAVIGATE, FORMDATA, REPORT, MANAGE USERS

6. Press Save to Save changes or Cancel to quit

7.2.4.2 Delete User

1. Select the user to delete 2. Click on the Delete User button.

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User Details Tab 3 2 1 4 5 6

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7.2.5 User Tool

The User Tool is accessed from the Toolbar UT icon.

From this form the user can change information about their user data and reset their password when it expires. When passwords expire the user is sent to this page after attempting to logon with an expired password. To reset the password perform the following steps:

1. The user details tab allows user to change any User information necessary. Passwords may not be repeatedly used. The last 10 passwords are not available for reuse.

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3. The general tab is used to

• Set the Server Trace Level. Users may be asked to change this setting in an effort to resolve problems encountered in the use of the software. To change this value, select the new trace level, press the Set Level button and the press the Save button.

• If the server tier is installed on this computer, the user can choose to change the local or enterprise database to which the server is pointing. Changes made on this form apply to all clients using this server installation

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4. The calculation tab is used to allow calculations at the plant leve and to set the diagnostic mode on for all calculations. Making either of these options active, applies for all calculations requested until the flags are changed and effect all clients using this server installation.

• When plant level calculations are enabled, when the calculation button is pressed calculations are performed for all units within the plant.

• When batch diag mode is active, the diagnostic files are generated for all calculations regardless of whether that option is presented on the batch calculation filter form.

5. When changes are complete, select Save button to save changes. 6. To exit the tool, select Cancel button.

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7.2.6 API RBI Property Editor

This icon accesses the API RBI Property Editor, see section 6.5 for a description of this option.

7.2.7 Inspection Category Table Editor

The Inspection Category Table Editor allows the user to edit the text description for the various inspection methods for each type of damage.

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7.2.8 Fluid Designer

Fluid Designer is selected from the Fluid Designer icon from the toolbar. The Fluid Designer allows the user to create custom fluids for use in the software. Creating a fluid with the Fluid Designer requires the use of the new consequence model. When the Consequence Model flag is changed from Original to New, fluid recipes are added to the database based on the original fluid composition, the Toxic Model and Toxic Percent.

The database has been seeded with all of the fluids from the API RBI 3.3.3 software. These fluid compositions may not be changed. These fluids can be used as a basis for new fluids by selecting the edit function and saving the changes with a new fluid name.

1. To edit a fluid select the desired fluid from the dropdown list and press EDIT. 2. To add a fluid press ADD.

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4. Then change the percent in the mixture, edit the Basis, Equation of State or fluid cost. If you wish to add an additional component, you will need to edit the percentages for the other components first before selecting the new component. The software will not allow you to exceed 100% and will scale your mixture amounts to 100%.

5. If you are adding a new fluid then name the mixture and select its components and their percentages in the mixture. As you select each component, press the ADD COMPONENT button to add it to the fluid.The software will not allow you to exceed 100% and will scale your mixture amounts to 100%. 6. When all changes have been made press OK to save your changes.

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7.2.9 PRV Data

Toggle to switch between the PRV data and the Fixed Equipment data. The PRV navigation tree begins at the PRV level.

7.2.10 Fixed Equipment RBI

Toggle to switch between the Fixed Equipment RBI data and the PRV RBI Data.

7.2.11 Administrator’s Guide

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7.2.12 User’s Guide

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7.2.13 Help

This Toolbar option presents the Help file for the particular level of the Nav Tree where the user is located.

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7.2.14 About

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7.2.15 VCEDamge

This Toolbar option will launch the Equity Engineering Program VCEDamageMechanisms if it is present on the user’s computer.

7.2.16 Backup MYSQL Databases

This Toolbar option will allow the user to backup their MYSQL databases located on the user’s computer..

This option only appears on a computer where the server tier of the software is installed using a MYSQL database. Using this option, the software automatically performs maintenance and backup activites for the MYSQL databases. These activities include database maintenance including a check of database index files, recovery of database files if files are found to be lost or corrupt, an analyis of the database tables for repair and optimization. A database backup is created from a zip of each database.

This maintenance is important because when Mysql is started, any database listed in the \data folder is loaded into memory. This allows the user to switch between databases without shutting down Mysql. In the API RBI application we take advantage of this ability with remote node. However since all of the databases are loaded into memory, if the software shuts down unexpectedly, the data in all of the databases is vunerable to being corrupted or lost. For this is the reason, performing maintenance and backups for all databases is an important task.

In a typical user environment, there will be a limited number of databases available and this activity will only take a short period of time. In the situation where the user has many databases, the

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7.3 Navigation Tree

7.3.1 Purpose

The navigation tree is the primary method to navigate through the data records. Data is organized by Corporation-Plant-Unit, and then by equipment, and then by component.

Administrative Users of the software will see all of the corporations, plants, units available in the database. Other users will only see the information relevant to their corporation, plant, or unit that was specified when the user was created.

7.3.2 Available Forms and Actions

Different Forms and Actions are available at each level of the Navigation Tree from a right click. A description of the forms available is contained in the subsequent sections of this document. Actions available to the user from the Navigation Tree are copy, move, delete and rename.

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7.3.2.1 Copy Unit, Equipment or Components can be copied from one plant to another plant even to a different corporation, plant, unit combination. Copy will make a copy of all equipment,

components, damage forms, and inspection history records. Calculation results will not be copied. It is not possible to copy to/from corporations with a different metric flag setting. 1. Highlight the Unit, Equipment or Component you would like to copy.

2. Hold down the CTRL key and then left mouse button and drag the equipment or component to the new location. When copying a unit drag to the new plant level, when copying an equipment drag it to the new unit, and when copying a component, drag it to the new

equipment. If you are copying a unit from one plant to another and a unit with the same name exists in the new location, the equipment information will be merged with the existing

equipment. If you are copying an equipment or component and the name exists in the new location, then will be amended to ensure data integrity. An alert box will appear to confirm the copy request.

3. Release the right mouse key and then the CTRL key. The Copy will stay until the copy is completed.

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2

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7.3.2.2 Rename from the Navigation Tree - When Rename is selected, the user is prompted for a new name. All references to the old name are replaced with the new name.

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7.3.2.3 Delete

• Delete from the Navigation Tree - For equipment and component deletes all information below the level selected.

• Delete from the Navigation Tree For Corporations, Plants, or Units deletes all the information below the level selected and if the entry deleted is the only instance left at that level, it also deletes the levels above. Deleting the last unit from a plant for that Corporation deletes that corporation. 1. Highlight the item to be deleted.

2. Respond YES to the prompt.

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7.3.2.4 Move

To move a unit, equipment, or component. 1. Highlight the Unit, Equipment or Component

2. Hold down the right mouse and drag the item to its new location on the Navigation Tree.

3. Release the right mouse key and the item will move.

1

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7.3.3 STARTUP

• Upon start up the Navigation Tree displays the API RBI Logo screen.

• Single click navigates down the Navigation Tree and loads the appropriate data into the correct form - singe click your corporation name to display the Corporation Table filled with data.

• Forms/Actions available from a right click at this level are Corporations, Corporation Table, Filter, Import, Admin Tools, User Tools, Inspection Category Editor, Administrator’s Guide, User’s Guide, Help, and About.

• Corporation opens the Corporation Form

• Corporation Table displays the table view for Corporation, Plant and Unit

• Remote Node allows data to be transferred between 2 databases see paragraph 7.2.1. • Filter is the functionality to filter the database see paragraph 7.2.2

• Import API RBI Version 3.3.3 into Version 8.02 see paragraph 7.2.3 • Administrator Tools opens the Administrator’s Tool see paragraph 7.2..4 • User Tool opens the User Tools see paragraph 7.2.5

• Inspection Category Editor allows users to edit inspection descriptions see paragraph 7.2.7 • Administrator’s Guide is a PDF of that document see paragraph 7.2.11

• User’s Guide is a PDF of this document see paragraph 7.2.12

• Help Displays help information for specific Navigation Tree location see paragraph 7.2.13 • About displays the about information see paragraph 7.2.14

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7.3.4 CORPORATION

• Single click navigates down the Navigation Tree. A double click loads the appropriate data into the correct form - double click your corporation name will display the Corporation Form filled with data. • Forms/Actions available from a right click at this level are Corporation, Rename, Delete, Help, About. • Corporation presents the data for the current corporation. This form is used to display/edit preload

data for the management systems modification factor and global settings for the risk analysis and inspection planning analysis

• Rename from the Navigation Tree - When Rename is selected, the user is prompted for a new name. All references to the old name are replaced with the new name.

• Delete from the Navigation Tree For equipment and component deletes all information below the level selected.

• Delete from the Navigation Tree For Corporations, Plants, or Units deletes all the information below the level selected and if the entry deleted is the only instance left at that level, it also deletes the levels above. Deleting the last unit from a plant for that Corporation deletes that corporation • Help Displays this help information

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7.3.5 PLANT

• Single click navigates down the Navigation Tree. A double click loads the appropriate data into the correct form - double click your plant name will display the Corporation Form filled with data. • Forms/Actions available from a right click at this level are Corporations, Rename, Delete, Help, and

About.

• Rename from the Navigation Tree - When Rename is selected, the user is prompted for a new name. All references to the old name are replaced with the new name.

• Delete from the Navigation Tree For equipment and component deletes all information below the level selected.

• Delete from the Navigation Tree For Corporations, Plants, or Units deletes all the information below the level selected and if the entry deleted is the only instance left at that level, it also deletes the levels above. Deleting the last unit from a plant for that Corporation deletes that corporation. • Help Displays this help information

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7.3.6 UNIT

• Single click navigates down the Navigation Tree. A double click loads the appropriate data into the correct form - double click your unit name will display the Corporation Form filled with data.

• Forms/Actions available from a right click at this level are Batch Calc Filter, Corporation, Equipment, Unit Settings, Global Component Settings, Reports ,Expand All, Collapse All , Import, View, Export, Rename, Delete, Help, and About.

• Batch Calculate – Opens a form to specify the required information to perform a calculation on all components in this unit.

• Corporation – Displays the Corporation Form for this particular Corporation-Plant-Unit location on the Navigation Tree.

• Equipment – Create a new piece of equipment in this unit

• Unit Settings – Allows users to change default values used in the new consequence model.

• Global Component Settings – Allows user to edit the global values without changing the base set for this unit and to apply them to all components in this unit.

• Reports – Opens the Report form

• Expand All – Displays all equipment and all components in this unit • Find – Search for a component in this unit

• Collapse All – Only displays the unit name in this unit

• Import, View, and Export Spreadsheet – use the Excel based import/export tool to view and edit data from the database

• Rename from the Navigation Tree - When Rename is selected, the user is prompted for a new name. All references to the old name are replaced with the new name.

• Delete from the Navigation Tree For equipment and component deletes all information below the level selected.

• Delete from the Navigation Tree For Corporations, Plants, or Units deletes all the information below the level selected and if the entry deleted is the only instance left at that level, it also deletes the levels above. Deleting the last unit from a plant for that Corporation deletes that corporation. • Help Displays this help information

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7.3.7 EQUIPMENT

• Single or double clicking loads an Equipment Form with data from the first piece of Equipment in the list.

• Forms/Actions available from a right click at this level are Batch Calc, Component, Equipment, Inventory Group Table, Reports, Rename, Delete, Help, and About.

• Batch Calculate – Opens a form to specify the required information to perform a calculation on all components in this equipment.

• Component - Create a new component in this piece of equipment • Equipment – Create a new piece of equipment in this unit

• Inventory Group Table - Table view of all inventory groups for this unit. • Reports – Opens the Report form

• Rename from the Navigation Tree - When Rename is selected, the user is prompted for a new name. All references to the old name are replaced with the new name.

• Delete from the Navigation Tree For equipment and component deletes all infomation below the level selected.

• Help Displays this help information • About displays the about information

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7.3.8 COMPONENT

• Single or double clicking loads a Component Form with data from the first Component in the list. • Forms/Actions available from a right click at this level are Batch Calculate, Batch Calc with Diag, Component, Thinning & Linings, Cracking, External Damage, Brittle Fracture, HTHA, Mechanical Fatigue, Component Data Table, Inspection History Table, Inspection Planning, Reports, Rename, Delete, Help, About.

• Batch Calculate – Opens a form to specify the required information to perform a calculation for this component.

• Batch Calculate With Diag– Opens a form to specify the required information to perform a calculation for this component with varying levels of diagnostics..

• Component Create a new component in this piece of equipment • Damage, Inspection, and Inspection Planning Forms

• Component Data Table – Contains application wide values for gff, minimum thicknesses, down times, and failure costs for each of 4 hole sizes.

• Reports – Opens the Report form

• Rename from the Navigation Tree - When Rename is selected, the user is prompted for a new name. All references to the old name are replaced with the new name.

• Delete from the Navigation Tree For equipment and component deletes all information below the level selected.

• Help Displays this help information • About displays the about information

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7.4 Input Form/Table Format

Input forms have the following basic format. Each has a title block, blocks of data fields, and at the bottom of the form action buttons. Forms may have multiple tabs, with each tab containing a group of data.

7.4.1 Data fields

Data fields have the following color format: • Yellow fields are required input fields • White fields are optional input fields

• Blue fields are for display only and contain either information entered on other forms or calculated values.

7.4.2 Actions

Standard Action buttons are generally

• Save Data – Saves data to database, Pressing the SAVE button saves data on all tabs. • Help – Displays form/table help,

• Delete – Deletes current record from database, • Comments – Popup window for comments • Next Record

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Error checking - Any time a SAVE function is requested, the data on the form is validated for acceptable type of data, if data is within the minimum/maximum range, and presence of required data. Validation errors are returned on an Error Message reply.

If a user has changed a value on a form, and then attempts to move off of the form without saving the change, the user is prompted to make a decision.

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Help is provided for each form/table and for each individual field on a form or table. Field help contains the field name, units for English and metric systems, help information, range of values.

• Form Help

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Comments can be added for any equipment, component, or damage record.

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Damage Forms have additional actions

• What-If Flag – switches specific fields from calculated to input optional, If the What-If flag is NO, then

Calculation is done from the Batch Calculate or Batch Calculate with Diag forms • If the What-If flag is YES, then

• Calculate – performs calculations based upon changes to What-If fields, however no changes are saved to the database.

What-If Flag = NO

What-If Flag = YES

Fields switched to accept input

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7.4.3 Damage Factors

When a Damage Factor, DF, or a Total Damage Factor, Total DF, is reported on a damage form the following definitions are followed.

DF = The computed Total Technical Module Subfactor (TMSF) value based on the specific damage mechanism.

Total_DF = The computed Total Technical Module Subfactor (TMSF) value based on all acting Damage Mechanism. Based upon the following rule:

Tmsf_total= sum of ( tmsf for thinning & Equipment Linings + tmsf for External Corrosion & CUI + tmsf for Brittle Fracture + tmsf for Cracking + tmsf for Mechanical Fatigue + tmsf for HTHA)

Where

Tmsf for Thinning & Linings = If tmsf for Linings is > 0 then use the minimum of the tmsf for Linings and the tmsf for Thinning, Else use the tmsf for Thinning

Tmsf for External Corrosion & CUI is the sum of the tmsf for CUI Low Carbon + CUI Austenitic + External Damage Low Carbon + External Damage Austenitic

Tmsf for Brittle Fracture is the sum of the tmsf for Low Temperature Brittle Fracture + Sigma + Temper Embrittlement + 885 Embrittlement

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7.5 Corporation Table

A table showing all the corporations, plants, and units and their descriptions, or just a selected one.

7.5.1 TABLE ACTIONS

FORM VIEW

1. Right Click on the row number to activate form edit for this record. From the Form Edit View, the user can

2. edit the current record and click on OK or 3. cancel the edit with CANCEL.

4. Data entered in the Form Edit View is not validated until the SAVE button is clicked in the Table View

CUT/PASTE

Row Data can be copy and pasted from/into tables. Simply highlight the row you wish to copy and press CTRL-C. This places the data onto the clipboard. Move to the location for pasting. This can be any row in the current table or you can move to a different component but the same table. Place the cursor into the first cell and press CTRL-V and the data will be pasted. If you are at the last row of the table the data will be appended to the table. If data is pasted into a different table than the original table, the program will attempt to fit the data. Numerical field pasted to numerical fields will act normally. if the value being pasted appears in the destination select list, if will be preserved. If the value being pasted is from a select list and does not appear in the select list then the default value will be used. If the user wishes to just copy and paste the contents of a cell, then the user needs to place the cursor inside the cell and highlight its contents and then press CTRL-C. To paste the value put the cursor inside the cell and press CTRL-V.

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ADD ROW

1. Inserts a blank row into current table

2. Required fields are Corporation, Plant, Unit, and Metric_Flag.

SAVE

1. Required fields are Corporation, Plant, Unit, and Metric_Flag.

2. Note only the highlighted row will be saved upon selecting the Save Data button 3. Select Save Data button from the action panel

4. If data passes validation the New Corporation will be appended to the bottom of the list 5. If validation fails the user errors are immediately displayed in the error reply message

HELP

View this form help screen.

DELETE

Delete current Corporation from database

7.5.2 Field Help

Corporation_ID = The unique record identifier for the Corporation_Table required Plant = The Plant Name required

Unit = The Unit Name required

Metric_Flag = Metric Flag indicates the Metric or English (US) unit in the database (Y=Metric/N=English(US)) required

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7.6 Corporation Form

This form shows data specific to a corporation. This form contains the field Metric Flag. This setting specifies whether the specified unit has had input entered in the Metric or US Customary unit system. Changing the Metric flag value will convert the entire unit from one unit system to the other.

7.6.1 FORM ACTIONS

SAVE

1. Required fields are Corporation, Plant, Unit, and Metric_Flag.

2. If data entered is validated, the edited Corporation will be added to the database. 3. If validation fails the user errors are immediately displayed in the error reply message

HELP

View this form help screen.

DELETE

Delete current Corporation from database

7.6.2 Field Help

Corporation_ID = The unique record identifier for the Corporation_Table required Plant = The Plant Name required

Unit = The Unit Name required

Metric_Flag = Metric Flag indicates the Metric or English (US) unit in the database (Y=Metric/N=English(US)) required

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7.7 Batch Calculate

• Calculations done from this form do not generate diagnostic files.

• While calculations are in progress the Calculation in progress form appears.

• The user must not navigate to a different form until the Batch Calculate Filter screen is refreshed. • Once calculations are complete the view returns to this form.

• The View Calc Report button shows a summary any errors from the calculations.

• The View Calc Message Report shows any error messages generated by the calculations

7.8 Calculation in Progress Form

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This is the refreshed Batch Calc form after calculation is completed.

There are two reports available that give a status report on the requested calculations.

7.9 Calculator Status Report

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7.11 Batch Calculate Filter with Diag

• Level of diagnostics is selected with the YL dropdown YL1 generates the smallest diagnostics files while YL4 generates the largest. The diagnostic levels ending in ME indicate that the input is in Metric units while the diagnostic files will be in US Customary.

• Plot generation is controlled with a Yes/No flag

• While calculations are in progress the Calculation in progress form appears.

• The user must not navigate to a different form until the Batch Calculate Filter screen is refreshed. • Once calculations are complete the view returns to this form.

7.12 Refreshed Batch Calculate Filter Form

This form appears when calculations are completed. The VIEW CALC REPORT button will present a report on the calculations completed listed by component. The VIEW CALC MESSAGE REPORT will list all errors or warnings from the calculator.

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• View Diag – review diagnostic files generated by calculator, number and level of diagnostics is determined by the Diagnostic Type field,

• View Plots – review plots generated by the calculator. Plots may be produced as line, pie and bar plots. The next and previous buttons may be used to move from component to component to view plots. 1. Risk at current date

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2. Risk at future date no inspection

3. DF at current date

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7.13 Equipment Form

A form showing all data specific to a piece of Equipment. Available Equipment Types are: • Pipe, • Tube/NS Pipe, • Vessel/Finfan, • Heat Exchanger, • Compressor, • Pump, • Tank 650 • PRD Equipment

Once components have been added to a piece of equipment, the equipment type cannot be changed.

7.13.1 FORM ACTIONS

SAVE

4. Required fields are Equipment Name, Design Code, Detection System, Mitigation System. 5. If data entered is validated, the edited Corporation will be added to the database.

6. If validation fails the user errors are immediately displayed in the error reply message

HELP

View this form help screen.

DELETE

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COMMENTS

Comments can be added for any equipment, component, or damage record. When comments have been saved, the comments button will appear white.

7.13.2 FIELD HELP - EQUIPMENT

Equipment = The user name for this piece of Equipment, required Equipment_Description = Analyst Description (Optional Input)

Equipment_Type = Equipment Type (Such as Vessel\Finfan, Heat Exchanger, Pipe, Tube, Pump, Compressor, Tank650, PRD Equipment) Required

Asset_Identifier = The Corporate Asset Identifier assigned to this Equipment

Equipment_Start_Date = (yyyy-mm-dd :yyyy-mm-dd) The Computed Service Start Date, typically the commissioning date of the unit (See the API RBI Risk Matrix in Figure B-1 of the BRD)

Design_Code = Construction Code (Such as ASME BPV Code Section VIII Div 1 and ASME B31.3) required

Tank_DMFH = (ft : m) Tank Design Fill Height- API 650 Tanks only

Design_Pressure = (psig : MPa) Design Pressure can represent either Shellside or Tubeside Pressure depending on Equipment Type and Component Type. Usually Design Pressure represents the Shellside Pressure, but if Equipment Type = HEAT EXCHANGER and Component Type = HEXTS or HEXTUBE, then Design Pressure represents Tubeside Pressure. Design Pressure is only used in calculations if Operating Pressure is not provided.

Design_Temperature = (°F : °C) Design Temperature can represent either Shellside or Tubeside Temperature depending on Equipment Type and Component Type. Usually Design Temperature represents the Shellside Temperature, but if Equipment Type = HEAT EXCHANGER and Component Type = HEXTS or HEXTUBE, then Design Temperature represents Tubeside Temperature. Design Temperature is only used in calculations if Operating Temperature is not provided.

MDMT = (°F : °C) Minimum Design Metal Temperature (MDMT) can represent either Tubeside or Shellside values depending on Equipment Type. MDMT will represent Shellside values ONLY WHEN Equipment Type = Heat Exchanger (Optional Input)

Calculated MDMT = (°F : °C) Calculated Minimum Design Metal Temperature (MDMT)

Tube_Side_Design_Pressure = (psig : MPa) Tubeside Design Pressure for Equipment Type = Heat Exchanger and Component Type = HEXTS or HEXTUBE. Design Pressure is only used in calculations if Operating Pressure is not provided.

Tube_Side_Design_Temperature = (°F : °C) Tubeside Design Temperature for Equipment Type = Heat Exchanger and Component Type = HEXTS or HEXTUBE. Design Temperature is only used in

calculations if Operating Temperature is not provided.

Calculated TubeSide MDMT = (°F : °C) Calculated Minimum Design Metal Temperature (MDMT)

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7.14 Unit Settings

This form allows users to change default values used in the new consequence model.

7.14.1 FORM ACTIONS

SAVE

1. Required fields are. Liquid_Discharge_Coefficient , Vapor_Discharge_Coefficient,

Flammable_Concentration_Tot ,Calculation_Steps, Ave_Flam_Calc_Time, Ave_Toxic_Calc_Time, Tolerance_Toxic_Conc, Max_Elevation_Evaluate_Conc

2. If data entered is validated, the edited Corporation will be added to the database. 3. If validation fails the user errors are immediately displayed in the error reply message

HELP

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7.14.2 FIELD HELP UNIT SETTINGS - GENERAL

Atmospheric_Stability_Class = Atmospheric Stability Class. (Default = 4.0)

Surface_Roughness = (ft : m) Surface Roughness Parameter for Cloud Dispersion. For typical process plants, the surface roughness parameter is 0.1. (Default = 0.1) - (optional)

Wind_Velocity = (mph:kph) Ambient Wind Velocity. (Default = 8)- (optional)

Reference_Wind_Height = Reference Elevation for Wind Velocity. (Default = 6) - (optional) Elevation_Of_Release = (ft : m) Elevation of Release. (Default = 0.0) - (optional)

Ambient_Pressure = (psi : kPa) Ambient Pressure. (Default = 14.696) - (optional) Ambient_Temperature = (°F : °C) Ambient Temperature. (Default = 70) - (optional)

Ambient_Relative_Humidity = (% : %) Ambient Relative Humidity. (Default = 75) - (optional)

Probit_Limit_For_Damage = Probit Value for Fatalities and Equipment damage used in Consequence Effect Modeling. (Default = 5.0)- (optional)

Radiation_Limit_Personnel = (Btu/hr-ft² : W/m²) Thermal Radiation Limit for Fatalities. (Default = 4000.0) - (optional)

Radiation_Limit_Equipment = (Btu/hr-ft² : W/m²) Thermal Radiation Limit for Equipment Damage. (Default = 12000.0)- (optional)

Pool_Surface_Diffusivity = (ft²/s : m²/s) Surface Thermal Diffusivity used for Pool Interaction. Typical value for concrete is 4.48E-6. (Default = 4.48E-6) - (optional)

Pool_Surface_Thermal_Conduct = (Btu/hr-ft/F:W/m-C)Surface Thermal Conductivity used for Pool Interaction. Typical value for concrete is 0.532. (Default = 0.532)- (optional)

Pool_Surface_Roughness = Surface Roughness Parameter for Pool Interaction. Typical value for concrete is 1.0. (Default = 1.0)- (optional)

Block_Admin = Flag for Block Valves. Enter YES if there are plant administrative controls on block valves to protect against inadvertant closing, to protect against casuing an overpressure demand. (Default = NO)

7.14.3 FIELD HELP UNIT SETTINGS – SOLUTION CONTROL

Liquid_Discharge_Coefficient = Crack Liquid Discharge Coefficent. (Default = 0.65)- (optional) Vapor_Discharge_Coefficient = Crack Vapor Discharge Coefficent. (Default = 0.975)- (optional) Flammable_Concentration_Tot = (%:%)Tolerance for Flammable Concentration in Cloud, %

Calculation_Steps = Number of intermediate calculation steps for the cloud dispersion analyis. (Default = 2)- (optional)

Ave_Flam_Calc_Time = (sec:sec) Concentration Averaging Time for Flammable Release Case. (Default = 10.0)- (optional)

Ave_Toxic_Calc_Time = (sec:sec) Concentration Averaging Time for Toxic Release Case. (Default = 1800.0) - (optional)

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7.15 Global Component Settings

This form contains the preloaded management systems modification factor and global settings for the risk analysis and inspection planning analysis, which can be varied by component. Changes made to Global Component Settings in this form effect all future components created in this Corporation. Fields that are made blank or if <NO APPLY> is chosen from a select list then this data will not be changed. Changing the Consequence Model flag from Original to New, causes the creation of new fluids to represent the fluids, Toxic Model and Toxic Percent for each component.

7.15.1 FORM ACTIONS

SAVE

1. If data entered is validated, the edited Global Component Setting will be added to the database. These changes are not applied to any exising componens but will be used for all new components. 2. If validation fails the user errors are immediately displayed in the error reply message

APPLY

Apply the settings shown to all components but do not save these changes to the defaults set.

HELP

View this form help screen.

CLEAR ALL

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7.15.2 FIELD HELP

Consequence Model = Flag to indicate if ORIGINAL or NEW consequence model is to be used. Default = ORIGINAL

RBI_Date = (yyyy-mm-dd :yyyy-mm-dd) The Date the RBI Analysis was performed

Available_External_Environment = The Environmental Driver for External Corrosion required.

Management_Factor = The Management System Modification Factor (MSMF); MSMF can be specified (with an input value ranging from 0.1 to 100) or computed if not specified. The Computed value of MSMF is based on the Management Systems Evaluation Score (MS_SCORE) from Figure 8-5 in the BRD Management_Score = Score on the Management Systems Evaluation (MS_SCORE) (Optional Input with a default value = 0.0)

Population_Density = (person/ft² : person/m²) Population Density, Global Setting for all Components in this Unit (Default used in Consequence & Risk Table) (Optional input with a Default value = 0.0001) Inspection_Option = There are two Inspection Options, Date and Plan. DATE derives an Inspection Date based on the specified inspection information, while PLAN derives an inspection plan based on the specified inspection Date required

Plan_Date = (yyyy-mm-dd :yyyy-mm-dd) The Global Settings field for Inspection Plan Date. There are two Inspection Options, Date and Plan. DATE derives an Inspection Date based on the specified inspection information. PLAN derives an inspection plan based on the specified inspection Date. For Component_Type = HEXTUBE (Tube Bundle) only the plan option is available.

Changes to this field on this form change the value shown on the Inspection Planning Form. Injury_Cost = ($ :$) The Cost for a Personnel Injury, Global Setting for all Components in this Unit (Default used in Consequence & Risk Table) (Optional input with a default value of 2,000,000.0) Environmental_Cost = ($/day :$/day) The Cost associated with Environmental Cleanup, Global Setting for all Components in this Unit (Default used in Consequence & Risk Table) (Optional input with a default value = 0.0)

Equipment_Cost = ($/ft² : $/m²) The Cost for Affected Area, Global Setting for all Components in this Unit (Default used in Consequence & Risk Table) (Optional input with default value = 550.0)

Production_Cost = ($/day : $/day) The Cost associated with Production Loss, Global Setting for all Components in this Unit (Default used in Consequence & Risk Table) (Optional input with a default value = 100,000.0)

Inspection_Plan_Basis = Option Flag to indicate the basis for the risk measure to be used in determining the next Inspection date Financial Risk (default) or Area Risk. For Equipment_Type = Tank650 or Component_Type = Hextube, only Financial analysis is done.

Area_Risk_Target = (ft²/yr : m²/yr) The Global Settings field for the Target Area Risk (the area risk for establishing a future inspection date); Target Area Risk is only used if the Inspection_Plan_Basis = area. The Target Area Risk set in the Global Settings Form is the default value. Required if inspection plan

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Turn_Around_Date_2 = (YYYY-MM-DD :YYYY-MM-DD) Turn Around Date 2 For

Component_Type=HEXTUBE, this value is only used in the cost benefit analysis to make economic inspection and bundle replacement decisions.

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7.16 Reports

This form lists the available reports for the software. Data included in the report is a function of the level on the Navigation Tree. If Reports are selected at the Corporation level more data records are included than if the report is requested at the equipment level, when only data for that equipment is listed in the report. Reports have been grouped according to their purpose. Groups are all, bundle, consequence, damage, inspection planning and risk, tank.

Reports can be viewed and/or exported into MS Excel.

1. Double click on the name of the report you would like to export. 2. Click on Export Report

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7.16.1 Bundle Damage Modifier

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7.16.3 Bundle Materials

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7.16.5 Bundle Risk

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7.16.7 Check Thckness

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7.16.10 Cracking Susceptibility

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7.16.12 Design & Operating Conditions

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7.16.14 Import

7.16.15 Inspection Due Date – Date Option

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7.16.16 Inspection Due Date –Plan Option

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7.16.18 Inventory Group

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7.16.20 Probability

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7.16.23 Risk Matrix Report

The Risk Matrix Report summarizes the risk data in the following 3 categories: • Area Risk at Current Date

• Area Risk at Future Date with out Inspections • Area Risk at Future Date with Inspections

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7.16.24 Risk Matrix Financial Report

The Risk Matrix Report summarizes the risk data for components calculated with the Inspection Plan Basis = Financial Risk in the following 3 categories:

• Financial Risk at Current Date • Financial Risk with no Inspections • Financial Risk with Inspections

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7.16.25 Risk Mechanism

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7.16.27 Tank Details

References

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