Rhino SD3/XD3 24 Vdc Unloaders

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24 Vdc Unloaders

Customer Product Manual

Part 1615807-01

Issued 11/20

For parts and technical support, call the Industrial Coating

Systems Customer Support Center at (800) 433-9319 or

contact your local Nordson representative.

This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version.

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Address all correspondence to: Nordson Corporation Attn: Customer Service

in this publication is subject to change without notice.

Trademarks

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Introduction 1-1. . . . Qualified Personnel . . . 1-1 Intended Use . . . 1-1 Regulations and Approvals . . . 1-1 Personal Safety . . . 1-2 High-Pressure Fluids . . . 1-2 Fire Safety . . . 1-3 Halogenated Hydrocarbon Solvent Hazards . . . 1-4 Action in the Event of a Malfunction . . . 1-4 Disposal 1-4. . . . Safety Labels . . . 1-5

Overview. . . . 2-1

Introduction . . . 2-1 Specifications . . . 2-1 Dimensions and Weight . . . 2-2 Connections . . . 2-2 Operating Sound Levels . . . 2-3 200 mm Air Motor . . . 2-3 10-in. Air Motor . . . 2-3 Air Requirements . . . 2-4 Unloader Components. . . 2-5 55-Gallon Unloader . . . 2-5 5-Gallon Unloader . . . 2-7 Standard Components . . . 2-9 24 Vdc Control Module. . . 2-9 Control Box . . . 2-10 Hydraulic Section . . . 2-11 Hydraulic Section Pump Outlet Manifold. . . 2-12 Interconnect Hose Module . . . 2-13 ARW Flowmeter . . . 2-14 Air Preparation Assembly . . . 2-15

Optional and System Configuration Dependant Components 2-16

Light Tower. . . 2-16 Pressure Switch . . . 2-17 Ram Pressure Relief Valve . . . 2-18 Depressurization Valve. . . 2-19 Material Output Gauge. . . 2-20 Bleeder or Ball Valve . . . 2-21 Container-In-Position Sensor . . . 2-22 Electric Container Level Sensors . . . 2-23 Air Motor. . . 2-24 Air Motor Sensors . . . 2-25 55-Gallon Follower Modules . . . 2-26 5-Gallon Follower Module . . . 2-27

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Installation . . . . 3-1

Installation Procedure . . . 3-1 Unpack the Unloader. . . 3-2 Install the Unloader . . . 3-2

Operation . . . . 4-1

First-Time Startup. . . 4-1 Container Change Procedure. . . 4-5 Ram Cylinder Depressurization Procedure . . . 4-8 Pump Operation . . . 4-10 Basic Operation . . . 4-10 Pneumatic Controls . . . 4-10 Air Motor Supply . . . 4-10 Ram and Blow-Off Air Supply . . . 4-11 Maintenance . . . 4-12

Troubleshooting . . . . 5-1 Parts and Repair. . . . 6-1

Introduction 6-1. . . . Unloader Modules . . . 6-1 Reference Documentation . . . 6-4 55-Gallon Unloader . . . 6-4 5-Gallon Unloader . . . 6-5

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Change Record

Revision Date Change

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Section 1 Safety

Introduction

Read and follow these safety instructions. Task- and equipment-specific warnings, cautions, and instructions are included in equipment

documentation where appropriate.

Make sure all equipment documentation, including these instructions, is accessible to persons operating or servicing equipment.

Qualified Personnel

Equipment owners are responsible for making sure that Nordson equipment is installed, operated, and serviced by qualified personnel. Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks.

Intended Use

Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property.

Some examples of unintended use of equipment include

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using incompatible materials

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making unauthorized modifications

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removing or bypassing safety guards or interlocks

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using incompatible or damaged parts

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using unapproved auxiliary equipment

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operating equipment in excess of maximum ratings

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Personal Safety

To prevent injury, follow these instructions.

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Do not operate or service equipment unless you are qualified.

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Do not operate equipment unless safety guards, doors, or covers are

intact and automatic interlocks are operating properly. Do not bypass or disarm any safety devices.

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Keep clear of moving equipment. Before adjusting or servicing moving

equipment, shut off the power supply and wait until the equipment comes to a complete stop. Lock out power and secure the equipment to prevent unexpected movement.

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Relieve (bleed off) hydraulic and pneumatic pressure before adjusting or servicing pressurized systems or components. Disconnect, lock out, and tag switches before servicing electrical equipment.

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While operating manual spray guns, make sure you are grounded.

Wear electrically conductive gloves or a grounding strap connected to the gun handle or other true earth ground. Do not wear or carry metallic objects such as jewelry or tools.

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If you receive even a slight electrical shock, shut down all electrical or electrostatic equipment immediately. Do not restart the equipment until the problem has been identified and corrected.

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Obtain and read Safety Data Sheets (SDS) for all materials used. Follow the manufacturer’s instructions for safe handling and use of materials, and use recommended personal protection devices.

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Make sure the spray area is adequately ventilated.

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To prevent injury, be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise guarded for practical reasons.

High-Pressure Fluids

High-pressure fluids, unless they are safely contained, are extremely hazardous. Always relieve fluid pressure before adjusting or servicing high pressure equipment. A jet of high-pressure fluid can cut like a knife and cause serious bodily injury, amputation, or death. Fluids penetrating the skin can also cause toxic poisoning.

If you suffer a fluid injection injury, seek medical care immediately. If possible, provide a copy of the SDS for the injected fluid to the health care provider.

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The National Spray Equipment Manufacturers Association has created a wallet card that you should carry when you are operating high-pressure spray equipment. These cards are supplied with your equipment. The following is the text of this card:

WARNING: Any injury caused by high pressure liquid can be serious. If

you are injured or even suspect an injury:

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Go to an emergency room immediately.

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Tell the doctor that you suspect an injection injury.

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Show them this card

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Tell them what kind of material you were spraying

MEDICAL ALERT—AIRLESS SPRAY WOUNDS: NOTE TO PHYSICIAN Injection in the skin is a serious traumatic injury. It is important to treat the injury surgically as soon as possible. Do not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the bloodstream.

Consultation with a plastic surgeon or a reconstructive hand surgeon may be advisable.

The seriousness of the wound depends on where the injury is on the body, whether the substance hit something on its way in and deflected causing more damage, and many other variables including skin microflora residing in the paint or gun which are blasted into the wound. If the injected paint contains acrylic latex and titanium dioxide that damage the tissue’s resistance to infection, bacterial growth will flourish. The treatment that doctors recommend for an injection injury to the hand includes immediate decompression of the closed vascular compartments of the hand to release the underlying tissue distended by the injected paint, judicious wound debridement, and immediate antibiotic treatment.

Fire Safety

To avoid a fire or explosion, follow these instructions.

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Ground all conductive equipment. Use only grounded air and fluid hoses. Check equipment and workpiece grounding devices regularly. Resistance to ground must not exceed one megohm.

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Shut down all equipment immediately if you notice static sparking or arcing. Do not restart the equipment until the cause has been identified and corrected.

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Do not smoke, weld, grind, or use open flames where flammable

materials are being used or stored.

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Fire Safety

(contd)

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Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors. Refer to local codes or your material SDS for guidance.

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Do not disconnect live electrical circuits when working with flammable materials. Shut off power at a disconnect switch first to prevent sparking.

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Know where emergency stop buttons, shutoff valves, and fire

extinguishers are located. If a fire starts in a spray booth, immediately shut off the spray system and exhaust fans.

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Shut off electrostatic power and ground the charging system before adjusting, cleaning, or repairing electrostatic equipment.

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Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation.

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Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice.

Halogenated Hydrocarbon Solvent Hazards

Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components. Under pressure, these solvents can react with aluminum and explode, causing injury, death, or property damage. Halogenated hydrocarbon solvents contain one or more of the following elements:

Element Symbol Prefix

Fluorine F “Fluoro-”

Chlorine Cl “Chloro-”

Bromine Br “Bromo-”

Iodine I “Iodo-”

Check your material SDS or contact your material supplier for more information. If you must use halogenated hydrocarbon solvents, contact your Nordson representative for information about compatible Nordson components.

Action in the Event of a Malfunction

If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following steps:

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Disconnect and lock out system electrical power. Close hydraulic and pneumatic shutoff valves and relieve pressures.

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Identify the reason for the malfunction and correct it before restarting the system.

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Safety Labels

Refer to Table 1-1 for the text of the safety labels and see Figure 1-1 for the location of the safety labels.

The safety label is provided to help operate and maintain equipment safely.

Table 1-1 Safety Labels

Item Description

1

WARNING: The following information is important to the health and safety of employees.

Failure to follow the messages in this safety notice can result in personal injury, including death, or damage to the equipment or property.

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Allow only personnel with appropriate training and experience to operate or service the equipment. The use of untrained or inexperienced personnel to operate or service the equipment can result in injury, including death, to themselves or others, and damage to the equipment.

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DO NOT place any body part or portion of the body between the drum and the air

manifold, or between the crossbar and the platen/follower plate.

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To safely operate and maintain this equipment, refer to the Safety, Operation, and

Maintenance sections in the applicable product manual. Manuals are available at

www.emanuals.nordson.com.

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It is very important to remember that when the ram is in the Neutral position, it is not mechanically locked. Air pressure remains in the ram cylinders. Small air leaks in the circuit could cause the ram to move. Use support blocks to prevent the ram from moving when necessary.

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Avoid servicing this equipment from the rear. If service from the rear is unavoidable, lock out all electric and pneumatic power sources.

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10018522/10018529 55-Gallon 5-Gallon 2 1 1 2

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Section 2 Overview

Introduction

This document covers all components of the Rhinor SD3/XD3 24 Vdc Unloaders. Standard equipment on all 24 Vdc unloaders inludes:

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Runaway/Pump Stroke Sensor

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2- or 3-Lens Light Tower

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Empty Level Sensor

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Follower-In-Drum Sensor

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Ram Control Selector Switch

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Material Purge Button.

Several other components are also available depending on system configuration. Each solenoid valve is equipped with a manual override button and all solenoid valves are rated for a 100% duty cycle. Refer to the following sections for more information.

Specifications

WARNING: Use Nordson or equivalent nylon or PTFE fluid hoses with

electrical continuity between fittings. Hoses must be capable of

withstanding the maximum output pressure of the pump. Use flexible hoses between the pump and the fluid system to dampen vibrations.

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Dimensions and Weight

Description Dimensions Note

5-Gallon Electric

Height Ram up 78.2 in. (198.7 cm)

Ram down 73.2 in. (186.0 cm)

Depth (front to back) 21.3 in. (54.2 cm)

Width 34.7 in. (88.2 cm) Weight Shipping weight _{(136.1-158.8 kg)}300-350 lb A Assembled weight _{(122.5-145.2 kg)}270-320 lb A 55-Gallon Electric Height

With conveyor Ram up 111.3 in. (282.7 cm)

Ram down 82.1 in. (208.6 cm)

Without conveyor Ram up 106.6 in. (270.8 cm)

Ram down 77.4 in. (196.6 cm)

Depth (front to back) With conveyor

Conveyor up 34.0 in. (86.4 cm)

Conveyor down 59.7 in. (151.7 cm)

Without conveyor 32.8 in. (83.4 cm)

Width With conveyor 54.6 (138.7 cm)

Without conveyor 52.6 (133.6 cm)

Weight

Shipping weight _{(276.7-322.1 kg)}610-710 lb A

Assembled weight _{(249.5-294.8 kg)}550-650 lb A

NOTE A: Weight depends on options, such as container level light tower and container hold-down.

Connections

Description Connection

5-Gallon

Air inlet G ½-in. NPT

Material outlet size per SAE J1926-1 (ISO 11926-1), 1 1/16-12 UN-2B¾ SAE, Dash Size -12 straight thread O-ring port thread

55-Gallon

Air Inlet G ½-in. NPT

Material outlet size 1‐¼ SAE, Dash Size -20 straight thread O-ring portper SAE J1926-1 (ISO 11926-1), 1 ⅝-12 UN-2B thread

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Operating Sound Levels

200 mm Air Motor

NOTE: Sound levels created by the Rhino pump and 200 mm air motor are

shown in decibels.

Air Motor Pressure Sound Level dBA (max)

95 psi (6.55 bar) 90.2 dBA

10-in. Air Motor

NOTE: Sound levels created by the Rhino pump and 10-in. air motor are

shown in decibels.

Air Motor Pressure Sound Level dBA (max) Sound Level dBC (max)

100 psi (7 bar) 86.6 dBA 87.3 dBC

60 psi (4.13 bar) 83.8 dBA 84.9 dBC

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Air Requirements

See Figure 2-2. The minimum instantaneous flow rate must be at least 175 SCFM at 60 psi for rapid air motor direction changes. This flow rate

minimizes material pressure loss during pump shifts.

100psi 80psi 60psi 40psi 20psi 100psi 80psi 60psi 40psi 20psi

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Unloader Components

55-Gallon Unloader

NOTE: All images are for reference only. Actual modules may vary

dependent on system configuration. Refer to Table 2-1 and see Figure 2-1.

Table 2-1 55-Gallon Unloader Components

Item Description Note

1 Hydraulic Section Pump Outlet Manifold

2 Depressurization Valve A

3 Material Output Gauge A

4 Air Motor Sensors B

5 Light Tower

6 Pressure Switch B

7 ARW Flowmeter

8 Conveyor B

9 Air Preparation Assembly A

10 Electric Container Level Sensors

11 Container-in-Position Sensor B

12 Hydraulic Section

13 Interconnect Hose Module

14 Air Motor

15a Bleeder Valve

15b Ball Valve

16 55-Gallon Follower Module

17 24 Vdc Control Module

18 Control Box

NOTE A: Optional component

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13 1 4 2 3 5 6 7 9 8 11 12 10 15a 15b 14 17 18 16

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5-Gallon Unloader

Table 2-2 5-Gallon Unloader Components

Item Description Notes

1 Air Preparation Assembly

2 24 Vdc Control Module

3 Interconnect Hose Module

4 Air Motor 5 Control Box 6a Bleeder Valve 6b Ball Valve 7 Light Tower 8 Pressure Switch B 9 ARW Flowmeter B

10 Electric Container Level Sensors B

11 Container-In-Position Sensor B

12 5-Gallon Follower Module

13 Container Hold-Down A

14 Hydraulic Section

15 Hydraulic Section Pump Outlet Manifold

16 Depressurization Valve A

17 Material Output Gauge A

18 Air Motor Sensors B

NOTE A: Optional component

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1 2 3 4 5 6a _6b 7 8 9 10 11 12 14 13 15 16 17 18

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Standard Components

24 Vdc Control Module

dependent on system configuration. See Figure 2-3.

The control module provides the electrical operating functions for the Rhino SD3/XD3 bulk unloaders. It mounts to the side of small and large frame Rhino SD3/XD3 bulk unloaders.

The control module can be used on standalone or changeover Rhino SD3/XD3 bulk unloaders. The changeover configuration allows the operator to change the empty container of one Rhino SD3/XD3 bulk unloader while the other one is operating. Refer to the Rhino SD3/XD3 24 Vdc Control

Module manual for detailed information.

Refer to the Rhino SD3/XD3 24 Vdc Control Module manual for detailed information. 10018522/10018529 24 Vdc Control Module 5-Gallon 24 Vdc Control Module 55-Gallon

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Control Box

The control box mounts to the Rhino SD3/XD3 24 Vdc Controls Module. It is used by the operator to perform manual purge functions, control the ram direction, and on two-hand down control boxes enable/disable ram

movement during system operation.

Refer to the Rhino SD3/XD3 Control Box manual for detailed information.

10018460/10018461

Standard Control Box Two-Hand-Down Control Box

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Hydraulic Section

The standard hydraulic section has a shovel attached to the end of the hydraulic plunger that projects into the center of the follower plate. The shovel moves up and down with the plunger, helping to force material into the hydraulic section. The hydraulic section pressurizes the material and forces it out of the pump.

Refer to the Rhino SD3/XD3 Hydraulic Section manual for detailed information.

Table 2-3 Hydraulic Section Versions

Version Description

SD3, CS Standard Duty − Carbon Steel XD3, CS Extreme Duty − Carbon Steel XD3, SS Extreme Duty − Stainless Steel

ARW Extreme Duty − Stainless Steel _{(includes ARW packing gland)} LD Low-Drag CE CE-Compliant LW Standard-Wattage HW High-Wattage T/C Electrically Heated Hydraulic Section Ambient Hydraulic Section Hydraulic Section

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Hydraulic Section Pump Outlet Manifold

The following Rhino SD3/XD3 hydraulic section pump outlet manifolds are available:

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With a ball check valve; carbon steel and stainless steel

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Heated and unheated; carbon steel and stainless steel

The pump outlet manifold with the ball check valve is typically used in dual unloader systems where the unloader cannot sense back pressure from the other unloader during operation.

The pump outlet manifold serves as a mounting location for the material outlet hose, and other optional functions.

Refer to the Rhino SD3/XD3 Hydraulic Section Pump Outlet Manifold manual for detailed information.

Unheated

Heated

Pump body shown for reference only.

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Interconnect Hose Module

The Rhino SD3/XD3 Interconnect Hose Modules are designed for use on dual post unloader frames configured with 5- and 55-gallon follower plates. Each module consists of hose, tubing, and cables routed through a cable track.

Refer to the Rhino SD3/XD3 Interconnect Hose Module manual for detailed information.

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ARW Flowmeter

The Rhinor SD3/XD3 ARW (automatic removal of weepage) flowmeter

supplies regulated air to the ARW packing gland. The ARW packing gland is designed for use with anaerobic compounds. Air flows into the inlet port and through an air passage behind the primary seal of the ARW packing gland. The air prevents curing of the material weepage that may occur past the primary seal. The material flows from the outlet port and into the customer-supplied ARW waste container.

Refer to the Rhino SD3/XD3 ARW Flowmeter manual for detailed information.

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Air Preparation Assembly

The Rhinor SD3/XD3 air preparation assembly filters and controls the air flow to the system. The air preparation assembly also includes a

replaceable air filter/air filter element and the main air shut-off valve that control external air flow to the system.

Refer to the Rhino SD3/XD3 24 Vdc Control Module manual for detailed information.

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Optional and System Configuration Dependant Components

Light Tower

The light tower mounts to Rhino SD3/XD3 electric changeover controls. The light tower has two or three lenses (depending on system configuration) that illuminate when a fault occurs during system operation or indicates the unloader status.

Refer to the Rhino SD3/XD3 Light Tower manual for detailed information.

2-Lens 3-Lens

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Pressure Switch

The Rhino SD3/XD3 pressure switch detects air pressure to the air motor or unloader supply air, depending on configuration. The pressure switch sends a signal to the controller indicating the pump/unloader is active. The pressure switch has two operating modes: the display mode and the

programming mode. The function of the keys depends on the selected

operating mode.

Refer to the Rhino SD3/XD3 Pressure Switch manual for detailed information.

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Ram Pressure Relief Valve

When using a 5-gallon follower on a 55-gallon frame, a Rhino SD3/XD3 air motor pressure relief valve must be installed to limit the amount of air pressure that can be applied to the ram cylinders in the downward direction. The ram pressure relief valve uses spring force to counteract the air

pressure force. When the force created from the air pressure becomes greater than the spring force, the valve pops fully open and vents air to the atmosphere.

Refer to the Rhino SD3/XD3 Pressure Relief for 55-Gallon Frames with

5-Gallon Follower manual for detailed information.

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Depressurization Valve

Rhino SD3/XD3 depressurization valve relieves material pressure from the pump and supply hose(s) by flowing material back under the follower plate. Refer to the Rhino SD3/XD3 Depressurization Module for Electric Controls manual for detailed information.

Depressurization Module 55-Gallon

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Material Output Gauge

The material output gauge connects to the hydraulic section pump outlet manifold and measures the material output pressure.

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Bleeder or Ball Valve

dependent on system configuration.

See Figure 2-15. The bleeder or ball valve is used to relieve material pressure and purge air from the system during pump priming. The bleeder or ball valve is located on the hydraulic section.

Refer to the Rhino Bleeder/Ball Valve manual for detailed information.

Bleeder Valve _{Ball Valve} Figure 2-15 Bleeder or Ball Valve

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Container-In-Position Sensor

The Rhino SD3/XD3 container-in-position sensor provides a signal to the system controller to verify that a container is in position below the follower plate. When a container is placed between the frame material container guides, it makes contact with the whisker and closes a circuit to the system controller.

Refer to the Rhino SD3/XD3 Container-In-Position Sensor manual for detailed information.

Container-In-Position 5-Gallon Container-In-Position

55-Gallon

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Electric Container Level Sensors

dependent on system configuration.

See Figure 2-17. The Rhino SD3/XD3 electric container level sensor module uses magnetic sensors to monitor the distance between the bottom of the follower plate and the base surface of the unloader frame.

The module contains two to four sensors depending on system configuration:

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Drum Empty (4)

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Drum Low (if equipped) (3)

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Follower-in-Drum (2)

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Ram Top of Stroke (if equipped) (1)

When a magnet on the piston cylinder frame moves in front of the applicable sensor, the sensor sends a signal to the controller.

Refer to the Rhino SD3/XD3 Electric Container Level Sensors manual for detailed information.

Bottom of Piston Frame Top of Piston Frame

1

2

3

4

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Air Motor

The air motor drives the hydraulic section. A five-port, three-position (5/3) or five-port, two-position (5/2) main air control valve controls the direction of the air motor shaft movement (depending on system configuration).

When the air motor piston moves up and down, the sensor or switch detects the location of the piston. The proximity sensor sends momentary signals to a pilot valve. The pilot valve sends a positive continuous signal to the main air motor control valve for each direction of travel.

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Air Motor Sensors

The Rhino SD3/XD3 air motor sensors monitor pump strokes and runaway pump conditions for 24 Vdc unloaders with air motors. The sensors include a pump stroke/runaway sensor (1) and an optional stop position sensor (3) that connect to a 4-pin Y cable (2) for connection to the unloader. Refer the unloader electrical schematic in the unloader manual for the correct

connection location. The system controller supplies the logic and control voltage to the sensor. The system controller indicates a runaway fault condition when the sensor senses a pump cycle rate greater than 10 strokes in a 20-sec period.

Refer to the Rhino SD3/XD3 Air Motor Sensors manual for detailed information.

1

2

3

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55-Gallon Follower Modules

A follower module attaches to the hydraulic section of the pump. It is designed to force material out of containers. Standard and PTFE−coated follower plate modules are available to fit 55-gallon US standard (572-mm) containers.

There are three types of 55-gallon follower modules:

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Ambient follower modules

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Temperature Conditioned (T/C) follower modules

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Electrically Heated follower modules

Refer to the Rhino SD3/XD3 55-Gallon Follower Modules manual for detailed information.

Ambient Follower Module T/C Follower Module

Electrically Heated Follower Module

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5-Gallon Follower Module

The follower module attaches to the hydraulic section of the pump. It is designed to force material out of straight-sided containers.

There are four sizes of 5-gallon O-ring follower modules:

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280 mm container

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286 mm container

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305 mm container

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310 mm container

There is one size wiper seal follower module that will fit 280-286 mm containers.

NOTE: A wiper seal is available that will fit 280-286 mm containers.

Refer to the Rhino SD3/XD3 5-Gallon Follower Modules manual for detailed information.

5-GALLON (280, 286, 305, and 310 mm) with O-ring Seal 5-GALLON (280-286 mm) with Wiper Seal

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Conveyor

The Rhino SD3/XD3 conveyor is designed to make container changes easier to perform and is only available on 55-gallon systems. The maximum load capacity of the conveyor is 750 lb (340 kg).

Refer to the Rhino SD3/XD3 Conveyor manual for detailed information.

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Container Hold-Down

The Rhino SD3/XD3 5-gallon dual-post container hold-down is vertically and horizontally adjustable, so it is able to accommodate a wide variety of container diameters and is only available on 5-gallon systems.

Refer to the Rhino SD3/XD3 5-Gallon Dual-Post Container Hold-Down manual for detailed information.

10014972

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Consumable Items

Keep the following on hand when repairing the pump.

Adhesives, Sealants, and Lubricants

Use these adhesives, sealants, and lubricants for maintenance and repairs.

Part Description

900464 Loctite Threadlocker Blue 242r adhesive

900481 Pipe/thread/hydraulic sealant (PST)

156289 Mobilt SHCt 634 lubricant

900344 Never-Seezr_lubricant

1001849 Mobil SHC 100 grease

Solvent Chamber Fluid

Solvent chamber fluid lubricates the plunger and reduces upper packing wear. Solvent chamber fluid is not shipped with the pump.

Part Description

900255 FLUID, type-K, pump chamber, 1 qt

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Section 3 Installation

WARNING: Allow only qualified personnel to perform the following tasks.

Follow the safety instructions in this document and all other related documentation.

Installation Procedure

CAUTION: Read and understand this entire section before performing any

installation procedures. Contact a local Nordson representative with questions regarding the installation of this equipment.

WARNING: Personnel performing these procedures must know how to

safely operate the unloader elevator controls.

Review the following before installing the unloader into a system:

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Install a customer-supplied shutoff valve in the air supply line to isolate the unloader for maintenance or other procedures.

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The maximum main air supply pressure is 100 psi (7 bar).

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Install a customer-supplied air filter to supply clean, dry shop air filtered to 5 microns.

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The main air supply to the unloader must be at least 60 psi (4.83 bar) and filtered to 5 microns.

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The material outlet port is ‐12 SAE on 5‐gallon systems and ‐20 SAE on

55‐gallon systems.

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Use hose supports in applications where the material hose is suspended

by an overhead tool balancer or similar device to prevent hose damage. Route the hose in a manner that prevents kinking and abrasion.

WARNING: When operating the elevator control valve, it is important to

remember that Neutral is not a locked and secured position. The follower module may drift downward over time.

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Unpack the Unloader

1. Remove the unloader from the packing crate and pallet. Perform the following:

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Examine all surfaces for evidence of dents, scratches, corrosion, and other physical damage.

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Report any damage to a Nordson representative.

Install the Unloader

1. Position the unloader at a location that allows access to the front of the unloader. Secure the unloader to the floor in the desired location using the holes provided in the frame base plate.

2. Set the ram down and air motor regulator to 0 psi/bar. Make sure the ram direction control is in the NEUTRAL position and the air motor shut-off valve is closed.

3. Connect the main air supply line to the pneumatic supply port. 4. Connect the material hose to the material outlet port.

5. Connect the power and Ethernet cables to the communication block and the system controller.

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Section 4 Operation

CAUTION: To prevent damage to the follower plate and seals, never use a

damaged material container.

WARNING: When operating the elevator controls, it is important to

remember that Neutral is not a locked and secured position. The follower plate may drift downward over time.

First-Time Startup

This procedure applies only to starting up a new system for the first time. Refer to Table 4-1 and see Figure 4-1.

1. Make sure the solvent chamber (7) is properly filled with solvent chamber fluid.

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If necessary, pour solvent chamber fluid into the solvent chamber (7) until it is within 1.5 in. (38 mm) from the top of the solvent chamber. 2. Place the ram direction control (4) in the Neutral position.

3. Set the air motor regulator (1) to 0 psi/bar. 4. Set the ram down regulator (3) to 30 psi (2 bar). 5. Close the air motor shut-off valve (2).

6. Make sure the air hoses and material delivery hose are not kinked or pinched.

7. Place the ram direction control (4) in the Ram Up position to raise the follower plate (13).

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8. Inspect the material container for dents or other damage. Do not use a damaged container.

CAUTION: To prevent damage to the follower plate seal, do not use

petroleum-based products; use grease.

9. Coat the follower plate seal (12) with grease compatible with the dispense material.

10. Place the container of material between the container locators/guides (11/not shown on 5-gallon) and center it under the follower plate (13) on the unloader frame (14).

NOTE: For 5-gallon systems, the pail locators may require adjustment

based on container size.

11. Remove the bleeder stem (8) from the bleeder stem fitting (10) to relieve any air trapped under the follower plate (13).

WARNING: Wear protective clothing, gloves, and safety glasses when

lowering the follower plate (13) into the container. The expelled air from under the follower plate (13) may contain material.

NOTE: It may be necessary to increase the elevator cylinder pressure

when using high-viscosity material to ensure proper operation of the cylinder assembly and to prevent the pump from losing contact with the material. Use the minimum air pressure necessary to operate the elevator.

12. Place the ram direction control (4) in the Ram Down position and slowly lower the follower plate (13) into the open container of material. To stop the follower plate (13), place the ram direction control (4) in the Neutral position.

NOTE: On systems with two-hand down controls, the 2-hand control

buttons (5) will have to be pressed to move the ram. 13. Perform the following:

a. When material begins to flow from the bleeder stem fitting (10), place the ram direction control (4) in the Neutral position. b. Install the bleeder stem (8) into the bleeder stem fitting (10) and

tighten securely. Use a rag to remove excess material around the bleeder stem (8)/bleeder stem fitting (10).

14. Place the ram direction control (4) in the Ram Down position to force material into the pump.

NOTE: On systems with two-hand down controls, the 2-hand control

buttons (5) will have to be pressed to move the ram.

15. Set the air motor pressure to 0 psi, then open the air motor shut-off valve (2).

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WARNING: To prevent personal injury, do not open the bleeder valve more

than two or three turns. 16. Bleed the pump.

a. Carefully open the bleeder or ball valve (9). The bleeder valve (9) achieves full flow by turning the handle ¼-turn.

NOTE: Do not open the bleeder valve (9) more than three turns.

b. Press and hold the material purge button (6).

c. Slowly increase the air motor pressure until material begins to flow from the bleeder or ball valve (9).

d. Leave the valve open until the material flow is continuous and any trapped air in the hydraulic section vents.

e. Release the material purge button (6). f. Close the bleeder or ball valve (9).

17. Make sure the hose and applicator are secured and the applicator is not pointing at any personnel in the area.

18. Trigger the applicator(s) to bleed off air in the lines.

19. Adjust the air motor regulator (1) to increase pressure until the applicator dispenses material that flows smoothly, continuously, and without air bubbles.

Table 4-1 First-Time Startup

1 Air Motor Regulator

2 Air Motor Shut-Off Valve

3 Ram Down Regulator

4 Ram Direction Control

5 2-hand Control Buttons

6 Material Purge Button

7 Solvent Chamber

8 Bleeder Stem

9 Bleeder or Ball Valve

10 Bleeder Stem Fitting

11 Container Locators/Guides

12 Follower Plate Seal

13 Follower Plate

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Two-Hand Down Control Box Standard Control Box

2 2 1 1 3 3 4 4 5 5 6 6 9 7 8 10 11 12 13 8 7 9 10 12 13 55-Gallon _5-Gallon 14

(49)

Container Change Procedure

Severe personal injury could result if hands or fingers are caught between the follower plate and container. Keep hands clear of this area.

Do not open the bleeder valve more than three turns. The bleeder valve and material may be forced from the valve body.

Refer to Table 4-2 and see Figure 4-2. 1. Set the air motor shut-off valve (2) to Off. 2. Place the ram direction control (4) in Neutral. 3. Perform the following:

a. Remove the bleeder stem (8) from the bleeder stem fitting (10). b. Connect the blow-off tube (7) to the bleeder stem fitting (10). c. Connect the blow-off air line (6) to the blow-off tube (7). 4. Place the ram direction control (4) in the Ram Up position. If the

container begins to rise off the unloader frame (14), place the ram direction control (4) in the Neutral position to allow the container to return to the unloader frame (14). Then, place the ram direction control (4) in the Ram Up position.

NOTE: On systems with two-hand down controls, the two-hand control

5. Raise the ram until it reaches its maximum height, clear of the container. 6. Remove the old container. Center a new, undamaged container under

the follower plate (13) between the container locators/guides (11/not shown on 5-gallon).

7. Depending on the system, perform one of the following:

a. Coat the follower plate seals (12) with a compatible lubricant if required.

OR

b. Remove used follower plate ring(s) from old container and install clean ring(s) in the new container.

8. Coat the follower plate seals (12) with a compatible lubricant if required. 9. Disconnect the blow-off air line (6) from the blow-off tube (7).

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12. Allow air to bleed from the bleeder stem fitting (10) as the follower plate (13) moves downward. When material starts to continuously flow from the bleeder stem fitting (10), place the ram direction control (4) in the Neutral position.

13. Install the bleeder stem (8) and wipe excess material.

14. Place the ram direction control (4) in the Ram Down position to apply downward force to the ram.

15. Note the normal operating pressure shown by the air motor gauge, then decrease the air motor regulator (1) to 0 psi

16. Then set the air motor shut-off valve (2) to On.

17. Depending on the system, perform one of the following using minimal pump air pressure:

a. Bleed the remaining air through the ball valve (9).

OR

b. Open the bleeder valve (9) no more than three turns. Bleed the remaining air through the bleeder valve (9).

18. Slowly increase the air motor pressure until the pump starts to cycle. Continue cycling the pump at this slow cycle rate to bleed the air from the system.

19. After all the air is bled, close the ball valve or bleeder valve (9). 20. Adjust the air motor regulator (1) to the desired operating pressure set

setpoint, as shown on the air motor gauge.

Table 4-2 Container Change Procedure

1 Air Motor Regulator

2 Air Motor Shut-Off Valve

5 2-hand Control Buttons

6 Blow-Off Airline

7 Blow-Off Tube

8 Bleeder Stem

9 Bleeder or Ball Valve

10 Bleeder Stem Fitting

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2 2 1 1 3 3 4 4 5 5 9 10 11 12 13 9 10 12 13 55-Gallon _5-Gallon 7 6 7 6 8 8

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Ram Cylinder Depressurization Procedure

WARNING: The following steps will deactivate an important safety function

and should never be carried out without the follower plate at the bottom of its stroke and safely supported. The follower plate can fall and cause serious injury or death.

Refer to Table 4-3 and see Figure 4-3.

1. Put the ram direction control (3) in the ram down position.

2. Wait until the air is done exhausting from the bottom side of the cylinder. This can take 1 minute or longer.

3. Note the ram down pressure on the ram down gauge (2). 4. Turn ram down regulator (1) to 0 psi.

5. Wait until air is done exhausting from the top side of the cylinder. This can take 1 minute or longer.

6. Shut off main air to the unloader. 7. Perform the lockout procedure.

8. Remove the tubing connection from the connector (5) at the top of the the ram cylinder.

9. Remove the tubing connection from the connector (6) at the bottom of the ram cylinder.

10. Put the unloader back in service by reversing these steps and setting the ram down pressure back to the original setting.

Table 4-3 Container Change Procedure

2 Ram Down Gauge

4 2-Hand Control Buttons

5 Top of Cylinder Connector

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1 1 3 3 4 4 5 6 2 2

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Pump Operation

Refer to Table 4-1 and see Figure 4-1.

Basic Operation

A container of adhesive or sealant material is centered between the

container locators/guides and under the follower plate. The ram consists of an air-driven piston that lowers the follower plate into the container of material. The elastomer seal(s) around the outer edge of the follower plate creates an airtight compartment below the follower plate. Downward movement of the follower plate forces material into the hydraulic section of the pump.

When the piston of the ram cylinder activates the magnetic sensor at the bottom of the ram cylinder, the controls will shut off air supply to the air motor, signaling that the material container is empty. Follow the Container

Change Procedure on page 4-5 to complete the container change

procedure.

Pneumatic Controls

The operating controls for the unloader are primarily pneumatic. Clean, dry shop air filtered to 5 microns (filter is supplied by the customer) is supplied to three/four pressure regulators (four for systems with ARW): one for the pump air motor, one for the ram down, and one for the ram up/blow-off. The ram up/blow-off pressure is a fixed pressure.

Air Motor Supply

The regulated air supply flows through a shut-off valve before it enters the pump air motor.

Unregulated air at full shop pressure is supplied to the pilot valve. This valve supplies pilot air to the main motor control valve. This

higher-pressure signal air enables the air motor to make rapid directional changes regardless of the regulated supply air setting.

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Ram and Blow-Off Air Supply

The control module is primarily pneumatic. Shop air pressure is supplied to the control when the control module lockout valve is opened. Opening this lockout valve allows for operation of the ram direction control and the material container blow-off valve. Air pressure to the air motor regulator, as well as the signal valves in the control and air motor, are also activated. Air pressure is only supplied to the air motor when the air motor lockout valve is opened. The air supply to the pilot, intermediate, and material container blow-off valves is at full shop pressure.

The regulated air supply for the ram cylinder flows to a three-position elevator control valve. The valve controls the flow of air to the ram cylinder. The ram direction control has three positions: Ram Up, Ram Down,

and Neutral.

S

Ram Up position: Air enters the bottom of the cylinder. Air above the

elevator cylinder piston is vented. The air pressure forces the cylinder piston upward, which raises the follower plate and pump.

S

Ram Down position: Air enters the top of the cylinder. Air below the

elevator cylinder piston is vented. The air pressure forces the cylinder piston downward, which lowers the follower plate and pump.

S

Neutral position: There is no pressure to the elevator cylinder. The

follower plate should remain stationary, since the air pressure to both sides of the piston is sealed.

WARNING: The Neutral position is not a locked and secured position. The

follower plate may drift downward over time.

The blow-off feature routes air under the follower plate during the removal of an empty container. The blow-off nipple assembly connects to the follower bleed port. Putting the ram direction control in the Ram Up position while the follower is in the container and pressing and holding the purge button forces air under the follower plate. The air pressure forces the container off of the follower plate.

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Maintenance

This section details the preventative maintenance procedures for the unloader. The frequencies listed are only guidelines. Always perform preventative maintenance procedures according to your facility maintenance schedule.

It may be necessary to adjust frequencies due to the facility environment, process parameters, material being applied, or experience.

WARNING: Never use halogenated hydrocarbon solvents to clean

aluminum parts or to flush any system. Cleaning agents, coatings and paints, or adhesives may contain halogenated hydrocarbon solvents. Obtain and read the SDS for each material and solvent being used.

WARNING: Always relieve system pressure before servicing equipment.

Trigger all dispensing devices and bleed off system pressure.

Frequency Item Task

Daily

Customer-Supplied Air

Filter/Separator Drain the accumulated water if necessary.

Lines and Hoses Check all hydraulic and pneumatic connections and tighten them_{if required. Inspect all pneumatic tubing for bends or kinks.} Material Supply Make sure the material supply is free of dust and othercontaminates. Contaminates may affect pump performance or

clog the applicator.

Regulator Settings Check the air motor regulator and elevator regulator settings and_{adjust if necessary.} Solvent Chamber

Check the level of fluid in the solvent chamber. Refill the solvent chamber with fluid if necessary. Refer to the Pump section in this manual for the solvent chamber fluid type and part number if necessary.

Weekly

Unloader Clean the top of the unloader cylinders. Clean any material from_{the top of the follower plate and around the follower plate seal.} Follower Plate Seal Inspect the follower plate seal for damage or signs of excessivematerial leakage and replace if necessary. Refer to the Follower

section in this manual for replacement procedures.

Solvent Chamber Replace the solvent chamber fluid. If necessary, use a pick to_{remove any material blocking the outlet port.} − − − − − − Pump Refer to the Rhino SD3/XD3 Hydraulic Section Manual and_{Rhino SD3/XD3 Air Motor Manual for maintenance procedures.}

(57)

Section 5 Troubleshooting

These troubleshooting procedures cover only the most common problems. If the problem cannot be solved with the information given here, contact a local Nordson representative for assistance.

Problem Possible Cause Corrective Action

1. Air motor does not

work. No air supply, inadequate airsupply. Check the air supply and operatingpressure.

Blocked hydraulic system. Check hoses, applicators, and other

components in the hydraulic system.

Air motor regulator malfunction. Check the air motor regulator and

replace if necessary. Magnetic proximity sensor not

functioning. _{1. Disconnect the signal and output}Perform the following: air lines from the magnetic proximity sensor.

2. Actuate the sensor with a magnet to verify the pneumatic signal is present. Replace the magnetic proximity sensor if the pneumatic signal is not present.

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Corrective Action Possible Cause

Problem

Pilot valve not functioning. Perform the following:

1. Lock out the air to the unloader. 2. Disconnect the signal and output

air lines from the pilot valve. 3. Connect an air gauge at the end

of each output air port. 4. Turn on the air supply to the

unloader. Manually actuate each magnetic proximity sensor. 5. Verify the pneumatic signal is

alternating between the air gauges. Replace the pilot valve if the pneumatic signal does not alternate between the air gauges. Air motor main control valve not

functioning. Check the magnetic proximitysensors and the pilot valve. If the magnetic proximity sensors and the pilot valve are functioning, replace the air motor main control valve.

2. Air motor is leaking excessively or constantly.

Worn cylinder seal. Listen for air leaking from the seal

where the piston rod exits the

cylinder head. Replace the cylinder if air leaks are heard.

Air leaks from the air valve

exhaust ports. Replace the air motor main controlvalve or the cylinder. Worn magnetic proximity sensors

or pilot valve. These valves cannot be repaired andmust be replaced. Order new valves. Refer to the Rhino SD3/XD3 Air

Motor manual for ordering

information.

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Problem 3. Ram down does not

work. Malfunctioning elevator regulator,or damaged elevator control valve.

WARNING! Block the ram

cylinders before performing the corrective action to prevent the follower plate from drifting downward.

1. Close and lockout the main air shutoff valve.

2. Disconnect the tubing on ports two and four of the ram control solenoid valve.

3. Connect the tubing to port two and four of the ram control solenoid valve.

4. Open the main air supply valve. 5. Operate the ram direction control

and look for pressure on the gauge.

6. If there is not an air pressure reading at the gauge, perform the following:

a. Shut off the main air supply and remove the gauge. b. Turn on the air supply and

check for air flowing from the regulator. If there is no air flow, replace the regulator. 7. Connect all components Ram air cylinder seals worn or

damaged; piston is binding in the cylinder.

If the problem was not solved using the above procedure, replace the air cylinder. Refer to the Rhino

SD3/XD3 Dual-Post Frames manual

for rebuild procedures.

4. Ram up/blow-off assembly is not working.

No air supply pressure. Check the air supply. Make sure that

the ram direction control is in the

Ram Up position when attempting to

operate the blow-off feature. Ram down regulator or elevator

control valve malfunctioning. Refer to Problem 3, Ram down doesnot work for the corrective action.

Blow-off valve malfunctioning.

WARNING! Block the cylinders

before performing the corrective action to prevent the follower plate from drifting downward.

1. Close and lockout the main air shutoff valve .

2. Remove the blow-off tube. 3. Adjust the air pressure to 10 psi

(0.7 bar) and look for pressure on the gauge.

S

If no air is present, replace the blow-off valve.

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Problem

Blow-off check valve or hose

clogged with material. Check the blow-off check valve andtube for clogged material and clean if necessary.

5. Pump is not

delivering material. Insufficient air pressure to thepump air motor. Use the air motor regulator toincrease air pressure. Follower plate is not in contact with

the material. Make sure that the elevator is in theRam Down position. Increase ram

down pressure if necessary. Pump hydraulic section has an air

pocket. Bleed the pump. Refer to theFirst-Time Startup procedure in the Operation section of this manual.

Blockage in the hydraulic system. 1. Shut down the pump and relieve

the system pressure.

2. Remove the applicator from the system. Check the applicator for blockages. Replace or rebuild the applicator if necessary.

3. Disconnect the material hose from the pump. Check the hose for blockages. Clean or replace the hose if necessary.

4. If steps 1, 2, and 3 do not solve the problem, remove and rebuild the pump. Refer to the Rhino

SD3/XD3 Hydraulic Section

manual and Rhino SD3/XD3 Air

Motor manual for the procedures.

6. Seals between follower and material container are leaking.

Improper installation of seals. Verify that the seals are in the correct

direction per the Rhino SD3/XD3

55-Gallon Follower Modules or Rhino SD3/XD3 5-Gallon Follower Modules

manuals. If leaking persist, replace the seals.

7. Set-point temperature not achieved

(electrically heated systems only)

Failed RTD (hydraulic section and follower).

Failed thermostat (follower only).

Verify the RTD is functioning properly by taking a resistance reading across the RTD. It is a 120 Ω Nickel RTD. At 70°F, the resistance reading should be 135.35 Ω. If the facility and RTD are at a different temperature, refer to a 120 Ω Nickel RTD table for the correct resistance value of the RTD at the temperature being evaulated or contact Nordson Technical Customer Service for additional assistance. Verify operation of the thermostat. The thermostat is normally closed until it reaches 180°F, then it will open until the temperature goes below 170°_{F. Verify the follower}

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Problem

Failed heater cartridge (hydraulic section, pump outlet manifold, and follower).

Failed heater plate (follower only).

Verify the heater is functioning properly by taking a resistance reading across the heater element. For standard-wattage units, each cartridge should read 443-603 Ω. For high-wattage units, each cartridge should read 221-301 Ω.

Verify the heater is functioning properly by taking a resistance reading across the heater element. For standard-wattage units, each cartridge should read 65.1-75.4 Ω. For high-wattage units, each cartridge should read 32.6-37.7 Ω.

(62)

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Section 6 Parts and Repair

Introduction

To order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative.

Unloader Modules

Refer to Table 6-1 for an explanation of the abbreviations used in the unloader naming conventions for each model.

Table 6-1 Unloader Naming Conventions

Naming Convention Abbreviation Description

Product RHINO Rhino Unloader Control Style E Electrically Controlled

Unloader Pump Size and Frame Size

5DP 5-Gallon Pump, Dual-Post

5S 5-Gallon Pump on Standard 55-Gallon Frame 5L 5-Gallon Pump on Large 55-Gallon Frame 55S 55-Gallon Pump, Standard 55-Gallon Frame 55L 55-Gallon Pump, Large 55-Gallon Frame

40 40:1 65 65:1

Hydraulic Section Material C Carbon Steel - Standard Chop Check S Stainless Steel - Standard Chop Check Performance Grade - Hydraulic Section Pump

Style

S Standard Duty X eXtreme Duty

A ARW (Aggressive Removal of Weepage)

Temperature Conditioning

A- Ambient

W- Water Conditioned

L- Electrically Heated - Standard-Wattage H- Electrically Heated - High-Wattage

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Description Abbreviation Naming Convention Follower Size 28W 280-286 Wiper 280 Straight 280 mm Diameter 286 Straight 286 mm Diameter 30W 305-310 Wiper 305 Straight 305 mm Diameter 310 Straight 310 mm Diameter MT Mini-Tote 55 55-Gallon Follower

Follower Coating and Options

(BLANK) No Coating

T PTFE Coating on Unit G Grid Plate Option

2 Grid Plate and PTFE Coating

Follower Seal Type

E- EPDM Seal

N- Nitrile Seal (5-Gallon Only) S- Silicone Seal (5-Gallon Only) R- Urethane Ring (55-Gallon Only) Container Management

X None

G Guide Blocks or Discs H Container Hold-Down Frame Accessories

X None

C Conveyor (55-Gallon Only) D Drum Cart (55-Gallon Only)

Hydraulic Accessories

X No Depressurization, No Add-Ons D Depressurization Only

G Guard Over Solvent Cup Only

2 Depressurization and Guard Over Solvent_Cup Purge Relief Style V Ball Valve

B Bleeder Valve Unloader Color -N Nordson Blue -R Red -G Dark Gray Continued...

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Description Abbreviation

Naming Convention

Ram Operation Type

-E Standard Electric Panel -2 2-Hand Down

-B Barcode Equipped

-Z Barcode and 2-Hand Down Light Tower E Electric Light Tower Pressure Switch

X No Pressure Switch

A Air Motor Supply Pressure Switch G Main Air Supply Pressure Switch

Container Level Monitoring

E Empty

L Low and Empty

T LVDT, without Drum-in-Position 1 Empty Only, with Drum-in-Position 2 Low and Empty, with Drum-in-Position 3 LVDT, with Drum-in-Position

Air Motor Stop X None

A Air Motor Stop Electric Controls Location R Right Side of Unloader

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Reference Documentation

55-Gallon Unloader

Refer to the applicable documents for part and repair information.

Document Title Doc. No.

Rhino SD3/XD3 Bleeder/Ball Valve 1612230

Rhino SD3/XD3 Hydraulic Section Pump Outlet Manifold 1611641

Rhino SD3/XD3 Depressurization Module for Electric

Controls 1616767

Rhino SD3/XD3 24 Vdc Control Module 1615408

Rhino SD3/XD3 Interconnect Hose Modules 1615706

Rhino SD2/SD3 Air Motor 1615636

Rhino SD3/XD3 Control Box 1615505

Rhino SD3/XD3 Conveyor 1612094

Rhino SD3/XD3 Container-In-Position Sensor 1612968

Rhino SD3/XD3 55-Gallon Follower Modules 1615232

Rhino SD3/XD3 Hydraulic Section 1611632

Rhino SD3/XD3 Air Motor Sensor 1615707

Rhino SD3/XD3 Light Tower 1615708

Rhino SD3/XD3 Pressure Relief for 55-Gallon Frames with

5-Gallon Follower 1616793

Rhino SD3/XD3 Pressure Switch 1616719

Rhino SD3/XD3 ARW Flowmeter 1616630

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5-Gallon Unloader

Refer to the applicable documents for part and repair information.

Document Title Doc. No.

Rhino SD3/XD3 5-Gallon Dual-Post Container Hold−Down 1613100

Rhino SD3/XD3 Bleeder/Ball Valve 1612230

Rhino SD3/XD3 Hydraulic Section Pump Outlet Manifold 1611641

Rhino SD3/XD3 Depressurization Module for Electric

Controls 1616767

Rhino SD3/XD3 Interconnect Hose Modules 1615706

Rhino SD3/XD3 Control Box 1615505

Rhino SD2/SD3 Air Motor 1615636

Rhino SD3/XD3 Hydraulic Section 1611632

Rhino SD3/XD3 5-Gallon Follower Modules 1610313

Rhino SD3/XD3 Air Motor Sensor 1615707

Rhino SD3/XD3 Light Tower 1615708

Rhino SD2/XD2 Pressure Relief Valves 1077882

Rhino SD3/XD3 Pressure Switch 1616719

Rhino SD3/XD3 ARW Flowmeter 1616630

Rhino SD3/XD3 24 Vdc Control Module 1615408

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(69)

EU DECLARATION of CONFORMITY

Product: Rhino Pump Models: SD3 / XD3

Description: The Rhino Pumps are used for bulk unloading of material into a dispensing

system.

Applicable Directives:

2006/42/EC (Machinery Directive)

Standards Used for Compliance:

EN12100 (2010) EN809 (1998+A1) EN12621 (2006+A1)

Principles:

This product has been manufactured according to good engineering practice. The product specified conforms to the directive and standards described above.

Certificates: DNV ISO9001

______________________ Date: 03April2020

Jason Loushin

Product Development Engineering Supervisor Industrial Coating Systems

Nordson Authorized Representative in the EU Contact: Operations Manager

Industrial Coating Systems

Nordson Deutschland GmbH Heinrich-Hertz-StraBe 42-44 D-40699 Erkrath

Rhino SD3/XD3 24 Vdc Unloaders

24 Vdc Unloaders

Customer Product Manual

Part 1615807-01

For parts and technical support, call the Industrial Coating

Systems Customer Support Center at (800) 433-9319 or

contact your local Nordson representative.

Table of Contents

Change Record

Section 1

Safety

Introduction

Qualified Personnel

Intended Use

S

S

S

S

S

S

Personal Safety

S

S

S

S

S

S

S

S

S

High-Pressure Fluids

S

S

S

S

Fire Safety

S

S

S

Fire Safety

S

S

S

S

S

S

Halogenated Hydrocarbon Solvent Hazards

Action in the Event of a Malfunction

S

S

Safety Labels

S

S

S

S

S

Section 2

Overview

Introduction

S

S

S

S

S

S

Specifications

Dimensions and Weight

Connections

Operating Sound Levels

200 mm Air Motor

10-in. Air Motor

Air Requirements

Unloader Components

55-Gallon Unloader

5-Gallon Unloader

Standard Components

24 Vdc Control Module

Control Box

Hydraulic Section

Hydraulic Section Pump Outlet Manifold