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Purchasing and Supply Chain Management, 3e Monczka/Trent/Handfield

Thomson Learning Copyright 2005

1

The Purchasing Process

Chapter 2

The Purchasing Process

Chapter 2

Purchasing and Supply Chain Management

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Chapter Overview

™This chapter address the following topics

and ideas associated with achieving world

class efficiency and effectiveness:

ƒ Purchasing objectives

ƒ Purchasing’s responsibilities

ƒ The purchasing process and role of

e-procurement.

ƒ Types of purchases

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Purchasing and Supply Chain Management, 3e Monczka/Trent/Handfield

Thomson Learning Copyright 2005

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Companies Look to

Purchasing to Add Value

• A world-class purchasing staff must provide

cost-reductions, improve supply chain quality,

gain access to new sources of technology,

improve cycle time, involve suppliers in

product and process development, and

streamline processes.

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Purchasing

Objectives

“What makes a department world-class?”

• Objective 1: Support Operational

Requirements

– Uninterrupted flow of high-quality material.

• Objective 2: Manage the Purchasing Process

Efficiently and Effectively

– Limited resources necessitate best use of

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Purchasing and Supply Chain Management, 3e Monczka/Trent/Handfield

Thomson Learning Copyright 2005

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Purchasing

Objectives

“What makes a department world-class?”

• Objective 3: Supply Base Management

– Develop reliable, high-quality sources of supply.

• Objective 4: Develop Strong Relationships

with Other Functional Groups

– Strong cross-functional relationships must exist

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Purchasing

Objectives

“What makes a department world-class?”

• Objective 5: Support Organizational Goals

and Objectives.

– Purchasing must follow organizational

directives.

• Objective 6: Develop Integrated Purchasing

Strategies That Support Organizational

Strategies.

– Purchasing’s goals must be aligned with

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Purchasing and Supply Chain Management, 3e Monczka/Trent/Handfield

Thomson Learning Copyright 2005

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Purchasing’s Span of Control

• What decisions does Purchasing have

legitimate authority to make?

– Evaluate and Select Suppliers – Review Specifications

– Act as the Primary Contact with Suppliers

– Determine the Method of Awarding Purchase

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The Purchasing Cycle

The Purchasing Process as a Cycle consists of

five major stages.

– Identify user need

– Evaluate potential suppliers

– Bid, negotiate and select supplier – Purchase approval

– Release and receive purchase requirements – Measure supplier performance

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9

1. User need for Product or Service

Approved Supplier? Purchasing Card On-line catalog Electronic Data Interchange Stock Check Automated Reorder Point NO YES Small $ Amount? YES NO 4. Purchase Approval Specification Statement of Work New product requirement

Customer order / MRP Traveling req / barcode

Purchase requisition

2. Evaluate Suppliers 3a. Bid and/or

Negotiation 3b. Supplier Selection Purchase Order Blanket PO Purchase Release 5. Release and Receive Product or Service Bill of Lading Packing Slip Discrepancy Report Kanban Acknowledgement Supplier Invoice Match PO and Invoice Payment to Supplier 6. Update Supplier

Scorecard Input used To Award Future Business E-Procurement

Documents

The Purchasing Process

Request for Quote / Information Complex Requiremen t ? YES NO

Purchasing & Supply Chain Management 3e, Monczka/Trent/Handfield

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Purchasing and Supply Chain Management, 3e Monczka/Trent/Handfield

Thomson Learning Copyright 2005

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When to use Competitive Bidding

• Conditions for Competitive Bidding:

– High enough volume – Clear specifications

– Competitive marketplace

– Adequate time for the process – If no preferred supplier exists

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When is Negotiating Better?

• Conditions for Negotiating:

– When a criteria for competitive bidding is

missing.

– When price is not the only deciding factor. – When Early Supplier Involvement is needed. – When supplier can’t determine risks and

costs.

– When development and production time are

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Purchasing and Supply Chain Management, 3e Monczka/Trent/Handfield

Thomson Learning Copyright 2005

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Purchase

Order

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Blanket

Purchase

Order

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Purchasing and Supply Chain Management, 3e Monczka/Trent/Handfield

Thomson Learning Copyright 2005

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Types of Purchases

• Classifications of Goods and Services:

– Raw Materials : petroleum, coal, lumber – Semifinished Products and Components:

subassemblies, semi finished products

– Finished Products: a complete, saleable

product

– MRO: maintenance, repair and operating

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Purchasing and Supply Chain Management, 3e Monczka/Trent/Handfield

Thomson Learning Copyright 2005

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Types of Purchases

• Classifications of Goods and Services:

– Production Support Items: packaging

materials, tapes, glues, etc.

– Services: payroll services, lawn care, snow

removal

– Capital Equipment: production machinery,

new manufacturing facilities

– Transportation and Third Party

Purchasing: logistics services, management

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Selected Activities

Confirm user requirements

Develop category definition

Define basic characteristics

Understand industry and supply markets

Assess bargaining position

Evaluate alternative strategies

Select appropriate approaches and techniques

Identify qualified suppliers

Determine supplier value-added capabilities

Develop supplier “short list”

Sourcing Process

FedEx Strategic Sourcing Process

Profile the Sourcing Group

Select Sourcing Strategy

Generate Supplier Portfolio

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Selected Activities

• Plan negotiation strategy • Evaluate supplier proposals

• Conduct negotiations with suppliers • Recommend sourcing decision

• Plan and implement transition to

new suppliers relationships

• Link key processes

• Conduct joint process improvement

activities

• Monitor market conditions • Assess new technology and best

practices impact

• Conduct benchmarking activities • Determine appropriateness for

reexamining category

Sourcing Process

FedEx Strategic Sourcing Process

Negotiate and Select Suppliers

Operationalize Supplier Integration

Benchmark the Supply Market

Purchasing & Supply Chain Management 3e, Monczka/Trent/Handfield

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