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Activity Based Costing At UPS

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l Link operating behavior to Product and Customer segment cost

l Support existing and new product pricing decisions l Report consistent and reliable profitability results by

product

UPS Developed ABC Systems to:

UPS Developed ABC Systems to:

Operating Costs Profitability Company

Operating Costs Profitability Company

Behavior

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• Identify the key activities within a function or process. • Measure the cost associated with the activities.

• Assign costs to products, customers and processes based on

the use of the activities.

Activity Based Costing at UPS is a crossfunctional discipline

requiring an understanding of our work activities.

Activity Based Costing at UPS is a crossfunctional discipline

requiring an understanding of our work activities.

Activity Based Cost Overview

Collaboratively, Finance and Accounting, Engineering, IT and Operations produced a series of ABC models at UPS.

Collaboratively, Finance and Accounting, Engineering, IT and Operations produced a series of ABC models at UPS.

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Evolution of Activity Based Costing at UPS

l JIT was used to reduce inventory

l Economy was moving from manufacturing to more service based

l An information driven business environment was developing

Transportation needs were moving toward time definite, feature based services:

Markets and technology were changing.

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Evolution of Activity Based Costing at UPS

UPS responded by developing new business strategies which focused on meeting customer needs

UPS responded by developing new business strategies which focused on meeting customer needs

l Detailed knowledge of our cost to serve by Product and Customer became a priority

l The market drove the need to better understand specific segments of our business

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Activity Based Costing Overview

Our operations are extremely complex with a wide variety of service options, operating conditions and support activities.

Our operations are extremely complex with a wide variety of service options, operating conditions and support activities.

Customers Shipper Location Pickup Location lCommercial Counters •Letter Boxes

•Air Service Centers •Customer Counters Pickup Type Regular Account lCPU lOn Demand •Late PM •Call Tag •ARS Standard Package Local Sort lInternational lAir lIncompatible •over 70 pounds •Drop •Hazardous Materials •Late P/U’s Central Sort Standard Package lHazardous Materials lIncompatibles lover 70 pounds lSmalls lAir/Internat’l Transport Ground Transport

lGrounded Air packages lAir Movement lRail Movement lLayover Driver lContract Carriers Standard Package Delivery Location Customers Predelivery Delivery lHazardous Materials lIncompatibles lover 70 pounds lTime Committed lMulti Package Stops

lTime Sensitive lResidential lCommercial lBldg Type lCODs lConsignee Billing

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UPS’s Activity Based Costing Approach

At the same time, providing information about the package has become a major priority and has increased downstream activities.

At the same time, providing information about the package has become a major priority and has increased downstream activities.

Shipper Receiver

Pickup Deliver

Origin Ctr Sort Dest Ctr

Local Sort Package Sort Delivery Sort

Transport Transport Travel to

Customer Travel from

Customer Collect Electronic

Billing Detail Scan Package

Package Movement Detail Scan Package Package Movement Detail Capture Data On International Shipments Input Exceptions Transmit Delivery Verification Capture Delivery Information

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UPS system is based on traditional ABC in that it takes detailed Functional Cost and Maps it to Products based on the Activities

that the Products drive

UPS system is based on traditional ABC in that it takes detailed Functional Cost and Maps it to Products based on the Activities

that the Products drive

Pickup & Delivery

Transport & Sort

Pickup and Delivery

Express Service International Service 1DA 1DA 2DA Deferre Grou Grou

Transport and Sort

Express Service International Service 1DA Letters Express Letters 1DA

2DA

Deferre Grou Grou

Domestic Air International Service 1DA Letters Express Letters 1DA Packages Express Packages 2DA Packages Expedited Packages

Domestic Ground Ground Service CWT

Information Services

Information Services Systems

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UPS’s ABC System is unique in that it leverages our database of work measurement and package movement detail to improve

our understanding of activity cost drivers

UPS’s ABC System is unique in that it leverages our database of work measurement and package movement detail to improve

our understanding of activity cost drivers

l UPS has a substantial investment in Industrial

Engineering

l Work measurement studies have been performed on work

activity at UPS as far back as 1921.

l These studies provide important insights into the content of

activities and the rate at which products drive these activities.

l UPS maintains detailed package flow control systems

l How products move through our system provides important

cost insights.

l Ready access to this data allows for frequent re-calibration of

our models

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Activity Based Costing Overview The Challenge

The Challenge

l UPS has a highly efficient network of shared assets that

constantly adjusts to meet demand.

l Resources are shared across product lines making it difficult to

identify unique cost differences.

l Analysis of UPS package flow models provides a framework

to begin to answer such questions as:

• What activities were needed to get the package to the final destination?

• What information system resources were required?

• What share of the activities and resources did the package consume? • What did these activities and resources cost?

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UPS’s Activity Based Costing Approach

Our ability to move packages between locations is another core competence. Our capacity to track a package’s movement

enhances our ability to accurately measure product cost.

Our ability to move packages between locations is another core competence. Our capacity to track a package’s movement

enhances our ability to accurately measure product cost.

For Example:

Customer in Marietta, Ga. sends a package to a customer in Asheville NC.

Pleasantdale Hub Charlotte Hub Asheville Center Customer Pickup Marietta Center

We know the route the package will travel, the facilities it will pass through and the mode of transportation used.

We know the route the package will travel, the facilities it will pass through and the mode of transportation used.

Customer Delivery

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Activity Based Costing Overview

UPS has the ability to leverage extensive work measurement and package movement detail to measure product cost.

UPS has the ability to leverage extensive work measurement and package movement detail to measure product cost.

Pleasantdale Hub Charlotte Hub Asheville .53 hrs 4.19 hrs 1.4 hrs Marietta Center

Customer P/U Customer Delivery

.02 hrs .02 hrs

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Activity Based Costing Overview Atlanta Gateway Louisville Gateway 2.0 Block Hrs 4.0 Block hrs Marietta Ctr Alamosa Fdr a/c Gateway Denver Gateway Alamosa Ctr 1.0 Block hr

Airfeed cost are based on Aircraft type, distance flown and number of flight segments required.

Airfeed cost are based on Aircraft type, distance flown and number of flight segments required.

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Insights from our ABC System Support many Current Applications

Insights from our ABC System Support many Current Applications

Performance Measurement

View of cost and profitability of a division by product across the network.

Planning & Forecasting Activity Based Forecasting to integrate financial

business plans with profit objectives.

Cost Reduction Efforts Database of cost information for internal cost

comparisons and analysis.

Pricing Tool to ensure appropriate pricing.

Incentive Administration System

Monitoring system to track performance by customer and account representative.

Customer Performance Measurement

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UPS’s Activity Based Costing Systems:

l Generated monthly

l View by business unit and product

l Electronic report format

l Data allows multi period, product and/or business unit

reporting

l Information in the ABC systems is continuously updated

ABC systems support Product Performance Reporting at the corporate and operational business unit level.

ABC systems support Product Performance Reporting at the corporate and operational business unit level.

Has become an essential tool for monitoring financial performance at the product and business unit level.

Has become an essential tool for monitoring financial performance at the product and business unit level.

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Next Day Air--Pkg Revenue $ XXX PU Cost XX Del Cost XX Sort XX Feed XX Non-Op XX ____ Profit $ XXX Customer View Next Day XXXX Ground XXXX Internat’l XXXX Total Profit XXXX Total cost/profit Regions XXXX Districts XXXX Processes XXXX Functions XXXX Total XXXX

Middle Market View

Customer ABC XXXX Customer TNT XXXX Customer… XXXX Total Profit XXXX Product Segment Customer Entity

UPS costing methodologies allow for the creation of P&L views across multiple dimensions.

UPS costing methodologies allow for the creation of P&L views across multiple dimensions.

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Activity and Customer analysis help us determine the most efficient way to minimize cost for both UPS and the customer.

Activity and Customer analysis help us determine the most efficient way to minimize cost for both UPS and the customer.

l Focus operational improvement efforts on high impact areas.

l Change shipping behavior to minimize cost impact on UPS’s

network.

l Modify distribution network to reduce total transportation cost.

l Integrate logistic solutions to help optimize benefits across the

entire value change.

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• Change shipping behavior to minimize cost impact on UPS’s

network

• Modify distribution network to reduce total transportation cost

• Integrate logistic solutions

Customer Strategy:

UPS’s goal is to reduce cost throughout the value chain.

UPS’s goal is to reduce cost throughout the value chain.

Customer analysis helps determine the most efficient way to minimize cost for both UPS and the customer

Customer analysis helps determine the most efficient way to minimize cost for both UPS and the customer

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l Customer level profitability gives insights into trends affecting our

customer portfolio.

l Data mining techniques such as CART, CHAID, Self Organizing

Maps, etc. are used to identify meaningful customer groupings.

l Monitoring customer accounts has enhanced our ability to

understand effects of various strategic initiatives.

Customer Strategy:

Data mining techniques are used to analyze over 50 million records so that profits can be associated to all packages and

customers.

Data mining techniques are used to analyze over 50 million records so that profits can be associated to all packages and

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• Invested capital is assigned to products based on unique

usage of each asset type.

• Results reflect widely varying degrees of capital intensity

across ground and air operations.

Invested Capital & Economic Profit

UPS includes capital requirements into pricing and growth strategies to ensure positive Economic Profit.

UPS includes capital requirements into pricing and growth strategies to ensure positive Economic Profit.

We extended our Activity Based Costing techniques to measure invested capital.

We extended our Activity Based Costing techniques to measure invested capital.

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l Cost is measured at a fine level of detail in our G/L system.

l Detailed work measurement standards improve cost insights and

encourage continuous improvement.

l Combining cost detail and work measurement has given us a leading

edge Activity Based Cost model.

l This allows UPS to accurately measure financial performance and

make effective decisions in pricing, cost control, quality improvement, reengineering, forecasting and customer relationship management.

In Today’s Competitive Marketplace, companies will not survive without a firm understanding of product costs

In Today’s Competitive Marketplace, companies will not survive without a firm understanding of product costs

References

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