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Combined Start-up Manual
To be used in conjunction with the Reference Manual on the CD supplied
t e s t i n g t o p e r f e c t i o n
Scope 2
Introduction 2
Before use 2
Safe operation of the test stand 2
A guide to the safe use of mains powered test frames 3
System overview 8
Force testing 8
Torque testing 8
System Set-up 9
Force testing stands 9
Attaching the Intelligent loadcell (ILC) 9
Setting the limit stops 11
Vortex-i 12
Applying top-load 12
Switching on the test stand 12
Fitting the loadcell to the test stand 12
Installing the Emperor™ software on the PC 13
Master and operator users 14
The touch screen 15
Screen elements 16
Starting Emperor™ 15
The Splashscreen 15
Masters and operators 15
Emperor™ HELP System 15
MultiTest-iSpecification 17
Vortex-iSpecification 18
Appendix 1 - Declarations of conformity 19
Appendix 2 - Items supplied with the test stand 20
Appendix 3 - Repacking Instructions 21
Appendix 4 - Changing the operating system language 22
Scope
This Start-up Manual is suitable for use with the Mecmesin MultiTest 0.5-i, 1-i, 2.5-i, 5-i, 10-i, 25-i, 50-iand the Vortex-iand their derivatives.
Introduction
Thank you for choosing Mecmesin products. With correct use it will provide many years of accurate and reliable service.
Important: It is essential that you familiarise yourself with the contents of this Start-up Manual
before attempting to operate your MultiTest-
i
or Vortex-
i
system.
Before Use
Unpacking the stand
When you first receive the MultiTest or Vortex please check that there is no obvious damage to the Packing. Appendix 2 lists the items which should be included with your test stand. Please contact Mecmesin or your authorised distributor
immediately if any items are missing or there are signs that the packaging or the test stand has been damaged. Do not use the test stand until you have done so.
We strongly recommend that the packing is kept as this can be useful if the unit needs to be returned for calibration. Appendix 3 contains instructions for repacking the stand.
Safe operation of the test stand
Before you use the test stand, you must read the guidance contained in a ‘Guide to the safe use of Mains Powered Test Frames’ on the safe use of these products. Test systems delivered into the European Union (EU) will have a copy of this section translated into a language appropriate for your country supplied by your Mecmesin distributor.
Failure to adhere to the guidelines for safe use given in this operating manual may result in irreparable
damage to the test stand and personal injury to the operator.
A Guide to Safe Use of Mains Powered Test Frames
MECMESIN TEST FRAMES HAVE BEEN DESIGNED AND MANUFACTURED IN A CONTROLLED SYSTEM TO ENSURE COMPLIANCE WITH ALL RELEVANT EUROPEAN COMMUNITY DIRECTIVES.
DECLARATION OF CONFORMITY:A copy of the relevant Declarations of Conformity can be seen in Appendix 1. Alternatively, electronic copies are available at the ‘Knowledge Centre’ section of the Mecmesin website,
www.mecmesin.com 1. Receiving and Unpacking
1.1 The specification gives the weights of the test frames. Use suitable lifting equipment to remove the test frame from the packaging.
1.2 Once safely removed from the packaging place the test frame on a stable and level work surface. 1.3 Inspect the machine for any signs of obvious transit damage.
IF ANY DAMAGE IS DISCOVERED DO NOT GO ANY FURTHER WITH INSTALLATION AND DO NOT CONNECT TO THE MAINS SUPPLY UNDER ANY CIRCUMSTANCES.
Contact your local supplier immediately who will decide the most appropriate action and rectify the situation as quickly as possible. We strongly recommend that you retain the packaging for the test frame as this can be re-used when the frame needs to be returned to your authorised Mecmesin distributor for periodic servicing and calibration. Instructions for re-packing the test frame are given in Appendix 3.
2. Installing the Machine
Note:that for test frames with a height greater than 1 metre, customers in Europe are required to ensure that for a force of 20% of machine weight, or 250 newtons (whichever is less) applied to the top of the machine shall not be capable of toppling the machine, or machine and bench together.
2.1 Bolting MultiTest Test Frames to the Work Surface
In order to comply with European regulation and safe use of the equipment, single column stands should be secured to the bench as follows:
* N.B. For MultiTest-xtConsole controlled frames we recommend that the console is located below the information label on the mounting rail for stability. If the Console is to be mounted above this point, please contact your authorised Mecmesin agent to purchase a set of Anchor Brackets.
The extended length test stands MultiTest 0.5 and MultiTest 1 are supplied with base anchoring brackets to allow the test stands to be bolted to a bench.
Test stand Height (mm) Feet/fixing supplied Bolting recommended?
0.5 1710 Anchor brackets Yes
1 1510 Anchor brackets Yes
2.5 941 Rubber feet No*
A Guide to Safe Use of Mains Powered Test Frames
Note:when securing the Console to the test frame do not exceed the recommended height of 700mm (26.6”) as this can cause stability problems.
Fitting the feet to the stand
The MultiTest 2.5 and MultiTest 5 are supplied with rubber feet. Support the stand and fit the four rubber feet to the base of the stand.
2.2 Ensure adequate ventilation
To prevent overheating, ensure that all the air ventilation vents on the test frame are not obstructed. Where a Console is fitted, it is cooled by an internal fan; make sure that when fitted to the test frame the Console air vents are not obstructed. 3. Check the setting for the electrical supply
Connecting a mains powered test frame to the wrong supply will almost certainly cause extensive damage to the equipment. Mecmesin test frames must only ever be connected to a mains power installation that has a fully installed earthing system.
CONNECTING A MAINS POWERED TEST FRAME TO AN ELECTRICAL POWER OUTLET WITHOUT AN EARTH CONNECTION IS EXTREMELY DANGEROUS AND COULD LEAD TO A RISK OF ELECTROCUTION.
The combined mains input socket and voltage selector can be found on the rear panel of single column stands and on the right hand side of twin-column force stands. It is on the rear of Vortex stands. Check that the voltage selector is set correctly for your supply. The voltage that is selected is the one that appears the correct way up when looking at the socket.
It is possible to change the voltage selection by turning off the power and removing the line cord (if fitted). The fuse cartridge can now be withdrawn. Check that both fuses of the correct rating are present, and re-fit the fuse cartridge so the desired voltage marking is the correct way up.
Combined mains switch and voltage selector. This unit is
set to 220-240V ac
4. Operating environment
Mecmesin test frames should only ever be installed in suitable environmental conditions. The operating temperature and humidity should be within the range given in the specification.
After all the above points have been checked and confirmed to be correct you may connect the machine to the mains outlet only with the supplied mains leads.
When the power is applied with the ON/OFF switch in the ON position, four Light Emitting Diodes (LED) or the back-lit display on the front panel will illuminate as appropriate. This shows power is reaching the machine and it is ready for use.
5. Emergency stop button
Ensure that access to the Emergency Stopbutton on the front control panel is never obstructed. The Emergency Stop button will stop all movement of the crosshead or platen. Pushing the button will override all other controls. When pressed, the stop button will stay latched down, preventing any movement of the crosshead or platen. To re-set the button, rotate it about 30 degrees clockwise.
6. Operator training
Each person who is to use the machine should be fully trained in the safe use of motorised testing machines. Training can be arranged by contacting Mecmesin Ltd or an authorised distributor. The machine has the ability to generate forces large enough to cause permanent damage to human limbs, if placed between the crosshead and the base. Fingers, hands and other parts of the body should be kept away from the moving crosshead and shroud opening.
Note:that, in the case of the 5kN force testing frames and the twin-column force testing frames, the concertina dust covers conceal a potential mechanical hazard and should not be tampered with, especially when the machine is running.
6.1 Computer-controlled test frames
If the test frame is controlled by an external computer running a Microsoft Windows® operating system, then we strongly recommend that no other programs are used while Mecmesin Emperor™ Software is running. Commands and inputs to other software programs could cause problems with Emperor™ and result in unpredictable behaviour. Extra consideration should be given to systems that are connected to networks and the possibility of unexpected actions as a result of external commands.
Care should be taken with computer-controlled devices such as the mouse and keyboard such that they are not inadvertently activated possibly causing the crosshead to move unexpectedly. Ensure that the mouse is not left with the cursor positioned over any of Emperor’s™ buttons which could start the crosshead moving if the mouse button were accidentally pressed.
6.1.1 Remote control software and Applications
We specifically advise against the use of remote control software including tablet “apps” that can be used to operate the system remotely from a separate device. With this type of software it is possible to reproduce the function of the
controlling computer or xtsystem touch screen from another device. This could lead to an unsafe situation where the movement of the stand is controlled remotely - possibly with the operator in another location and not able to see the stand or any potential hazard.
6.2 Avoid prolonged use of the Console or keyboard and mouse
Prolonged use of devices with a touch screen or a keyboard and mouse may lead to Repetitive Strain Injury. Users should be made aware that excessive use of the keyboard and mouse or the touch screen should be avoided, and frequent rest breaks are recommended.
6.3 Program “Hold”
’Hold’ and ‘pause’ functions are available in some programs. While a ‘Hold’ or ‘pause’ is in progress, the stand may appear to be inactive, but then may start moving again without warning. Do not attempt to adjust the grips or remove the sample until the test is completed.
An operating test stand should never be left unattended. Always disconnect the machine from the mains power supply when not in use to avoid inadvertent actuation of the machine by untrained personnel.
6.4 Finishing a test
At the end of testing it is good practice to remove the last sample from the grips. Do not leave a sample under tension or compression in a force testing frame, or under torsion in the case of a Vortex stand when the power is turned off. This could present a hazard should an attempt be made to recover the sample either before or after power is re-applied to the test frame.
6.5 Console or computer failure and operation of the front panel jog buttons
If the Console or controlling computer fails or becomes inactive, it is still possible to control the movement of the crosshead or rotary platen in the case of a Vortex stand by using the jog buttons on the front panel of the test frame. Operate the jog buttons to recover a trapped sample. Once the sample has been removed, switch off the test frame and contact your local Mecmesin distributor for advice before using the test frame again.
6.6 In the event of a mains power failure
If the mains power should fail, the test frame will stop moving, but the computer or Console may still operate from its internal battery for some time. Some sample data may be lost depending upon what the system was doing when the power failed.
CAUTION- It is possible that when the power fails the sample could be under compression or tension in a force testing stand, or under torsion in the case of a Vortex stand. Care should be exercised when attempting to release a trapped sample from the grips. It is preferable to wait until the power is restored and then relieve the strain using the jog buttons before removing the sample.
7. Using computer-controlled or Console controlled stands with other equipment 7.1 Digital inputs and outputs
MultiTest-i, xtand Vortex-iand xtare provided with digital input and output connections than can be used with other devices e.g. Programmable Logic Controllers (PLC). If the stand has been connected to such an external device, it is possible for the PLC to have control over the stand. Particular attention should be paid when configuring the ‘START TEST’ and ‘GO HOME’ commands as these can cause the crosshead or platen to move without warning and without any input to the computer, Console or front panel jog buttons.
7.2 Assemblies of machines and the emergency stop button
If the test stand is to be incorporated into other ‘Machines’ as defined by the Machinery directive section 1.2.4.4 such as a PLC network, then it is important to note that pressing the emergency stop button on the Mecmesin test frame will not stop any machinery except the Mecmesin test stand, unless the controller is specifically programmed to perform such action in this event. Any personnel configuring such a system must be deemed ‘competent’ to perform such a task. It is the
responsibility of the user to carry out any necessary risk assessment associated with safety-critical operation.
8. Eye protection and protective clothing
Eye protection should always be used in the form of an approved pair of safety spectacles.
Extra bodily protection may be necessary if destructive testing or volatile failure of a test piece is likely. Consideration needs to be given to the likely behaviour of the samples being tested and the use of any appropriate personal protective
equipment that may be needed. A risk assessment should be carried out prior to using the test frame to ensure that all necessary safety measures have been considered and carried out.
It is important to review the risk assessment if new tests or new samples are introduced. 9. Machine guarding
If, after the risk assessment, it is considered that machine guarding is needed, then please contact your local supplier who, through the Mecmesin Sales Department, can arrange the supply of a suitable guard for the required level of protection. 10. Continued safe use
Once the machine is installed it should provide a reliable long term resource for universal testing. If however the machine fails, or appears to behave in an unusual manner, contact your local supplier for support. Do not continue to use the machine until it has been checked and if necessary, repaired and returned to a safe working condition.
10.1 Servicing and calibration
To ensure optimal safe performance, your test stand must be regularly serviced and the Intelligent Loadcell (ILC) or Intelligent Torque Cell (ITC) calibrated by Mecmesin Ltd or an authorised distributor.
If the machine is damaged in use, advise your local supplier and have the machine repaired to a safe working condition. Do not use the machine until it has been repaired.
11. Cleaning
It may occasionally become necessary to clean the outside of your test stand. This can be done by disconnecting the mains electricity supply, removing loose debris with a soft brush, then wiping with a damp cloth.
Note:when cleaning the membrane keypad, care must be taken to avoid liquids, especially alcohols, seeping around the edge of the membrane. Therefore, we recommend the use of a lightly dampened cloth to avoid liquid spillage onto the membrane. Under no circumstances should organic solvents or any other cleaning fluid be used.
12. Moving/Re-installing the Machine
The test stand must be powered down before attaching/removing cables. When the connectors are not in use please ensure that they are covered with the connector covers all the time.Note:no cable should exceed 3 metres in length.
Note:it is advisable to remove the Console, if present, from the test stand before moving the machine.
Lifting the test stand. The specification gives the weights of the test stands. Use suitable lifting equipment to remove the test stand. The prefered method of lifting MultiTest twin-column stands is by use of the supplied lifting eye-bolts fitted to the top of both columns.
IF IN DOUBT CONSULT YOUR LOCAL SUPPLIER TO ENSURE CONTINUED SAFE USE. 13. Disabling and scrapping
When the test stand has reached the end of its useful life, it should be decommissioned. Remove the electricity supply cable to the test frame and, if appropriate, the Console power adaptor.
Dispose of the test stand in accordance with all local and national safety and environmental requirements.
Force Testing The MultiTest-i
Torque Testing The Vortex-i
A system comprised of the following elements: At least one Intelligent loadcell (ILC)
Mains cable and data cable Emperor™ Software
A PC or lap-top computer (not supplied)
An Intelligent Torque cell (ITC) Mains cable and data cable Emperor™ Software
A PC or laptop computer (not supplied)
The test stand provides a stable platform with a moving crosshead (force testing) or rotating platen (torque testing). The Intelligent loadcell measures the force developed, and the Intelligent Torque cell measures the torque applied. A Personal Computer (PC) or laptop computer is used to run the Emperor™ software that provides the control of the moving part of the stand, and records, stores and displays the information provided by the measuring cell. Emperor™ is used to create the program for the test, and can make calculations on the received data. The results of the calculations and the raw data can be printed out or saved in files, and may be exported for remote, secure storage, or may be used for further analysis by other software applications.
The stand communicates with the controlling computer via a USB or serial connection. If other connections are available then peripheral devices such as printers and network connections can be added.
System Set-up
Force Testing Stands Attaching the intelligent loadcell (ILC)Slide the ILC onto the dove-tail…
tighten the clamp…
Attach the grips or holding accessories.
Attaching a compression plate to the ILC
Attaching an accessory with QC fitting to the anvil plate
Plug the USB cable into the 9-pin female socket marked ‘PC’ on the rear of the single column stands, or the right-hand side of a twin-column stand.
Upper and lower limit stops are provided to protect the system by stopping the crosshead from moving when a limit stop has been reached. After attaching the holding or gripping accessories set the position of the limit stops so that the crosshead will be brought to a stop before the grips make contact with the anvil plate or top of the stand.
To set a limit stop, slacken the knob anti-clockwise, move it to the desired position and tighten clockwise.
1. Limit stop on MultiTest 0.5-i, 1-i, 2.5-i
2. Limit stop on MultiTest 5-i
3. Upper limit stop on a twin-column stand showing the limit stop (with thumbscrew) and the system limit stop. System limit stops should not be moved. In an emergency, to release a trapped sample the system limit can be moved, but it is recommended that the stand should be returned to an authorised Mecmesin distributor for servicing and re-setting. Note:there are no limit stops on the Vortex-i.
Setting the limit stops
Vortex-
i
Slide the crosshead onto the columns and tighten the adjustment knobs. Plug the Intelligent Torque cell cable into the base of the Vortex-i.While the Vortex-iis applying torque to a test specimen, top-load can be applied simultaneously to any specimen, by putting an appropriate mass in the loading dish; in these circumstances the central adjuster wheel must be slackened off.
The mains switch is located on the rear of Vortex-iand a single column MultiTest-istand and, and on the right-hand side of the twin-column MultiTest-istand.
Applying top-load
Switching on the test stand
Installing the
Emperor™ software
on the PC
Access to data folders
Before installing the latest version of Emperor™ on your computer, you must remove any previous versions of Emperor™. From the Windows ‘Start’ icon click on ‘All Programs’ and select Uninstall Emperor™. This will remove the previous version of Emperor™, but will not remove any results or library files that you may have.
• Place the Emperor™ CD into the CD drive and close the door. Emperor™ should start automatically and ask if you wish to proceed with the installation of the software.
• Emperor™ will begin the process of installing the program onto your hard-drive. Emperor™ will need to access certain folders listed below. Before installing the program, please make sure that read and write access is granted for these folders. In particular if the computer is part of a centrally controlled Windows Domain system, it may be necessary to consult with your IT department to allow correct access to these locations.
Windows XPUser Data location
Emperor Force C:\Documents and Settings\All Users\Application Data\Mecmesin\Emperor\Force Emperor Torque C:\Documents and Settings\All Users\Application Data\Mecmesin\Emperor\Torque
Windows Vista or Windows 7User Data location
Emperor Force C:\ProgramData\Mecmesin\Emperor\Force Emperor Torque C:\ProgramData\Mecmesin\Emperor\Torque
All Windows versionsProgram files location
Emperor Force C:\Program Files\Emperor\Force
Install shield
Accept the License Agreement • Accept the License Agreement.
Install English, all languages or choose Custom installation • You can choose which languages are installed.
If Emperor™ does not start:
• click on the Windows® shortcut to ‘My Computer’
• click on the CD drive that contains the Emperor™ software CD. • navigate to the Emperor™ folder
• click on ‘Setup.exe’ file
Emperor™ will begin the process of installing the program onto the hard-drive. If you experience problems with the installation, try logging onto Windows® as an Administrator before starting the installation. If Emperor™ runs properly under an Administrator, but you still experience problems with individual Windows® users, please check the Windows® users permissions.
Problems with the Installation
Starting Emperor™
The Splashscreen
Masters and Operators
Emperor™ HELP
Once you have successfully installed Emperor™ you can start the program from the icon on the desktop or by selecting Emperor™ from the Windows® menu [Start] [All programs] [Emperor™].
To prevent unauthorised use of the program you must logon with a valid username and password. Default usernames and passwords are provided for first-time use. You can add new users later.
Emperor™ has two levels of user access:
Masters have full access to all parts of the Emperor™ program, including creating new Masters and Operators.
Operators have access that can be restricted to certain parts of the system to prevent accidental changes to settings and programs.
The default usernames and passwords are:
Users will now be presented with a choice of running Emperor™ in: • Console mode
For details see the xtSystems Reference Manual • Program Testing mode
For details see Emperor™ Reference Manual.
For details of the Emperor™ program please see the Emperor™ Reference Manuals, which are available as an Adobe® PDF file on the supplied CD.
Splashscreen with a username and password entered. The software version is circled.
Status Username (case sensitive) Password (case sensitive)
Operator operator operator
MultiTest-i Specifications
Operating temperature 10 - 35oC (50 - 95oF)
Humidity range Normal industry and laboratory conditions Compensation for system movement Yes
Loadholding Yes
Graphical representation Yes
Output of test results to PC/Printer/Datalogger Yes - includes auto-export to Microsoft® Excel and via USB/Network Ports or Wireless Network
RS232 via USB/Network converter in ASCII format
Common Specifications Options
Column gaiter Safety guard
available upon request
MultiTest-i 0.5 1 2.5 5 10 25 50 TEST FRAME Rated capacity N 500 1000 2500 5000 10000 25000 50000 kgf 50 100 250 500 1000 2500 5000 lbf 110 220 550 1100 2200 5500 11000 Number of ballscrews 1 1 1 1 2 2 2
Speed range mm/min 1 - 1000 1 - 1000 1 - 1000* 1 - 500 1 - 1000 1 - 1000** 1 - 400***
in/min 0.04 - 39.4 0.04 - 39.4 0.04 - 39.4 0.04 - 20 0.04 - 39.4 0.04 - 39.4 0.04 - 15
Crosshead speed accuracy DIMENSIONS
Distance between columns - - - - 400mm (15.7”) 400mm (15.7”) 420mm (16.5”)
Throat depth**** 67mm (2.6”) 67mm (2.6”) 67mm (2.6”) 95mm (3.7”) - - -Vertical daylight***** 1359mm (53.5”) 1159mm (45.6”) 590mm (23.2”) 710mm (28.0”) 1180mm (46.5”) 1140mm (44.9”) 1330mm (52.4”) Height 1710mm (67.3”) 1510mm (59.4”) 941mm (37”) 1082mm (42.6”) 1500mm (59.1”) 1500mm (59.1”) 1931mm (76”) Width 290mm (11.4”) 290mm (11.4”) 290mm (11.4”) 328mm (12.9”) 826mm (32.5”) 826mm (32.5”) 864mm (34”) Depth 414mm (16.3”) 414mm (16.3”) 414mm (16.3”) 526mm (20.7”) 512mm (20.2”) 542mm (21.3”) 572mm (22.5”) Weight 38kg (84lbs) 36kg (79lbs) 22kg (49lbs) 38kg (84lbs) 110kg (243lbs) 140kg (309lbs) 285kg (628lbs)
Maximum power requirement 120 watts 200 watts 250 watts 150 watts 400 watts 450 watts 450 watts
Voltage
* 2.5kN - above 2kN, the recommended maximum speed is 750mm/min (30in/min) ** 25kN - above 10kN, the recommended maximum speed is 500mm/min (20in/min) *** 50kN - above 25kN, the recommended maximum speed is 250mm/min (10in/min) **** Measured on centre line of loadcell
***** Measured without loadcell or grips
±0.1% of indicated speed
230V AC 50Hz or 110V AC 60Hz
LOAD MEASUREMENT Available loadcell ranges N
kgf lbf Loadcell measurement accuracy Loadcell measurement resolution DISPLACEMENT
Crosshead travel***** 1200mm (47.3”) 1000mm (39.4”) 500mm (19.7”) 590mm (23.2”) 960mm (37.8”) 950mm (37.4”) 1100mm (43.3”)
Position control resolution SOFTWARE
Digital display of load/length/speed Yes
Communication with test stand Via RS232 port or USB port (converter supplied)
Computer requirements 100Mb available HD, CD-ROM plus available RS232 port/USB port
Operating system (OS) Compatible OS installed as listed; Windows® 2000, XP & 7.
Sampling rate Selectable from 1000Hz, 500Hz, 100Hz, 50Hz and 10Hz
Secondary input Event Input (switch), Digital control I/O Ports
Data output LPT1 (Printer port), RS232 Port (direct or via USB/Network converter in ASCII format) ASCII file (Export to spreadsheet, SPC package etc...)
2 to 50000 (14 models) 0.2 to 5000 (14 models) 0.45 to 11000 (14 models)
±0.1% of full scale for loadcells from 2 to 2500N ±0.2% of full scale for loadcells from 5000 to 50000N
1:6500
±0.01mm (±0.0004”)
PC or Laptop computer minimum specification. Personal computer with minimum 2GB RAM and 320GB hard-drive running Windows® XP Pro with SP3, has a CD drive and has at least one USB port or one RS232 port.
Note:Emperor™ software cannot run with hardware based upon Unix or the Apple Macintosh.
Vortex-i Specifications
* with upper and lower mounting tables fitted.
Vortex-i 0.3N.m 1.5N.m 3N.m 6N.m 10N.m Measurement range N.m 0 - 0.3 0 - 1.5 0 - 3.0 0 - 6 0 - 10 kgf.cm 0 - 3 0 - 15 0 - 30 0 - 60 0 - 100 lbf.in 0 - 2.7 0 - 13 0 - 26 0 - 52 0 - 90 DISPLACEMENT Maximum displacement Displacement accuracy Displacement resolution 0.3, 1.5, 3, 6 and 10N.m capabilities ±0.5% of full scale 1:6500 mN.m, N.cm, N.m, kgf.cm, gf.cm, ozf.in, lbf.ft, lbf.in 0.1 - 20 rev/min (clockwise or anticlockwise)
±1% of indicated speed ±0.1 rev/min 2440 revs 0.2° per 36,000° 0.001 revs (±0.2°) 182mm (7.2”) 505mm (19.9”) [448mm (17.6”)]* 280mm (11.02”) 19.5kg (43lb) 10 - 190mm (0.39 - 7.5”) 10 - 78mm (0.39 - 3.07”) Operating temperature 10 - 35oC (50 - 95oF)
Humidity range Normal industry and laboratory conditions Compensation for system movement Yes
Loadholding Yes
Common Specifications Options
Safety guard
available upon request SOFTWARE
Digital display of load/angle/speed Communication with test stand Computer requirements Operating system (OS) Sampling rate Secondary input Data output
Yes
Via RS232 port or USB port (converter supplied) 100Mb available HD, CD-ROM plus available RS232 port/USB port
Compatible OS installed as listed; Windows® 2000, XP & 7. Selectable from 1000Hz, 500Hz, 100Hz, 50Hz and 10Hz
Event Input (switch), Digital control I/0 Ports
LPT1 (Printer port), RS232 Port (direct or via USB/Network converter in ASCII format) ASCII file (Export to spreadsheet, SPC package etc...)
DIMENSIONS
Maximum travel of adjustable transducer carriage Maximum headroom
Width between columns Weight
Capacity of lower mounting table Capacity of upper mounting table
LOAD MEASUREMENT Loadcell capacities Load accuracy Load resolution Load units Speed Speed accuracy Speed resolution
Maximum power requirements Voltage
230V AC 50Hz or 110V AC 60Hz 100W
Appendix 1
Appendix 2
Items supplied with the test stand MultiTest-i
1. Test stand
2. CD of Emperor™ software and manuals 3. Start-up manual
4. Dovetail bracket to be fitted to the crosshead (if applicable) 5. Appropriate mains cable and interface cable
6. Allen keys
7. Four rubber feet, four attachment screws (if applicable) 8. Four anchoring brackets (if applicable)
9. Adaptors (if applicable)
Vortex-i
1. Vortex-istand
2. CD of Emperor™ software and manuals
3. Intelligent Torque Cell (ITC), an integral part of the crosshead 4. Appropriate mains cable and interface cable
Appendix 3
Repacking instructions
MultiTest-i single column stands
1. Set the crosshead to approximately the centre of the test frame.
2. Remove the four rubber feet or base anchoring brackets from the base (if applicable).
3. Place the plastic foam collar over the column ensuring that the collar does not hang over the base casting.
4. Position the wooden back plate on the box and retain the plate through the box to the base casting using four M6x35 socket-head screws fitted with large M6 plain washers.
5. Place the separate cardboard fitted insert over the column.
6. Place all other items including feet/brackets, accessories and operating manual in the box with the test frame, ensuring they are suitably wrapped for protection in transit.
7. Place two of the four plastic foam spacers into the outside box so that they will support the ends of the inner box (longest sides uppermost).
8. Carefully place inner box into outer box, ensuring that the inner box rests evenly on the foam spacers. 9. Close and then seal the inner box with a suitable adhesive tape.
10. Place the remaining two foam spacers over the ends of the inner box, so they will support the ends as per the bottom two spacers.
11. Close and then seal the outer box with a suitable adhesive tape.
12. Attach your despatch wallet with the relevant paperwork for the end destination.
Note: for packing instructions for a MultiTest-i twin-column please contact Mecmesin Ltd or your local supplier.
Vortex-i
1. Set the top edge of the crosshead 100 to 225mm below the top of the side pillars to tighten both the crosshead adjustor knobs.
2. Set the loading dish to the lowest possible position, and tighten the central adjuster knob 3. Place the Vortex-iin the plastic foam base unit collar.
4. Place the Vortex-iand base unit collar into the outer box resting on two plastic foam spacers.
5. Wrap the gripping fixtures in the bubble wrap provided, place in accessories box and slide accessories box into the sleeve.
6. Slide the tongue of the accessories sleeve between the upper plastic foam spacer and outer box. 7. Align the edges of the inner sleeve with long sides of the outer box.
8. Gently slide down the inner sleeve until it is flush with the outer box. 9. Close and then seal the outer box with a suitable adhesive tape.
Appendix 4
Changing the operating language Language command (Set-up Menu)
Choosing the languageoption from the Setupmenu will display the dialog box that will enable the user to choose which language Emperor™ and the associated Help system will operate in; the list displays all the languages installed.
t e s t i n g t o p e r f e c t i o n
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Over 30 Years Experience in Force & Torque Technology
Formed in 1977, Mecmesin Limited is today widely regarded as a leader in force and torque technology for quality control testing in design and production. The Mecmesin brand
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for a range of quality control testing applications, which is almost limitless.
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