Importance of solar drying
Importance of solar drying
• The world population is more than 6 billion and The world population is more than 6 billion and about 800-900 million people do not have enough
about 800-900 million people do not have enough
food to eat.
food to eat.
• There are three methods to solve hunger There are three methods to solve hunger problem:
problem:
– Increase food productionIncrease food production – Reduce population growthReduce population growth
– Reduce loss of food during and after harvestingReduce loss of food during and after harvesting
• It has been estimated that world as a whole more It has been estimated that world as a whole more
than 20-30 percent food grains and 30-50 percent
than 20-30 percent food grains and 30-50 percent
vegetables, fruits/fish etc. are lost before it
vegetables, fruits/fish etc. are lost before it
reaches to the consumers.
reaches to the consumers.
• Drying is a traditional method for preserving Drying is a traditional method for preserving
food. Solar drying is an effective method to
food. Solar drying is an effective method to
preserve food.
preserve food.
• Solar energy is diffuse in nature and thus Solar energy is diffuse in nature and thus
suitable for crop drying, locally available and
suitable for crop drying, locally available and
thus saves transportation, solar dryers can be
thus saves transportation, solar dryers can be
made locally of any size and capacity and solar
made locally of any size and capacity and solar
dryers are economical if cash crops are dried.
Advantages in Favour of Crop
Advantages in Favour of Crop
Drying
Drying
•
It permits early harvesting and reduces the
It permits early harvesting and reduces the
field losses of the products,
field losses of the products,
•
Reduces the risk of field losses caused by wild
Reduces the risk of field losses caused by wild
animals,
animals,
•
It permits better planning of harvesting
It permits better planning of harvesting
season,
season,
•
It reduces spoilage in storage drastically,
It reduces spoilage in storage drastically,
•
It permits the farmer to sell his product at
It permits the farmer to sell his product at
better price during early period of harvesting
better price during early period of harvesting
season,
season,
•
Quality of the product gets enhanced
Quality of the product gets enhanced
significantly and hence farmer gets more
significantly and hence farmer gets more
money for his product, and
money for his product, and
OPEN SUN DRYING
OPEN SUN DRYING
• It is the simplest method of drying used in most It is the simplest method of drying used in most
developing countries.
developing countries.
• The food / crop is spread out in the open under The food / crop is spread out in the open under
the sun.
the sun.
Advantages
Advantages
(1)
(1) No technology involved No technology involved (2)
(2) Very low cost (cost of labour only) Very low cost (cost of labour only)
Disadvantages
Disadvantages
(1) Contamination of the product due to dirt and
(1) Contamination of the product due to dirt and
insects.
insects.
(2) Wastage by birds / mice.
(2) Wastage by birds / mice.
(3) Spoilage due to sudden and unpredicted rain.
(3) Spoilage due to sudden and unpredicted rain.
(4) There is no control of temperature over crop
(4) There is no control of temperature over crop
drying.
drying.
(5) Overdrying may cause loss of germination
(5) Overdrying may cause loss of germination
power, nutritional changes, sometimes complete
power, nutritional changes, sometimes complete
damage.
PARAMETERS FOR SOLAR
PARAMETERS FOR SOLAR
DRYING
DRYING
• The drying of product depends on external variables The drying of product depends on external variables
like temperature, humidity and velocity of air stream
like temperature, humidity and velocity of air stream
and internal variables which is a function of drying
and internal variables which is a function of drying
material and depends on parameters like surface
material and depends on parameters like surface
characteristics (rough or smooth surface), Chemical
characteristics (rough or smooth surface), Chemical
composition (sugar, starch, etc.), physical structure
composition (sugar, starch, etc.), physical structure
(porosity, density, etc.). and size and shape of the
(porosity, density, etc.). and size and shape of the
product. The rate of moisture movement from the
product. The rate of moisture movement from the
product inside to the air outside differ from one
product inside to the air outside differ from one
product to another and very much depends weather
product to another and very much depends weather
the material is hygroscopic or non-hygroscopic. Non-
the material is hygroscopic or non-hygroscopic. Non-
hygroscopic materials can be dried to zero moisture
hygroscopic materials can be dried to zero moisture
level while the hygroscopic materials like most of
level while the hygroscopic materials like most of
the food products will always have a residual
the food products will always have a residual
moisture content.
moisture content.
• The design of a solar dryer depends on : solar The design of a solar dryer depends on : solar
radiation, temperature of air, relative humidity of
radiation, temperature of air, relative humidity of
air, moisture content of the product, amount of
air, moisture content of the product, amount of
product to be dried, time required for drying,
product to be dried, time required for drying,
availability of auxiliary energy, material of
availability of auxiliary energy, material of
construction of dryer and the resource availability.
PHYSICS OF DRYING
PHYSICS OF DRYING
•
Heat by convection and radiation to Surface of
Heat by convection and radiation to Surface of
product
product
Goes to interior of product
Goes to interior of product
•
Increase in temperature
Increase in temperature
•
Formation of water vapour
Formation of water vapour
Evaporation of moisture from Surface
Evaporation of moisture from Surface
Drying can be accelerated by:
Drying can be accelerated by:
•
Increasing flow rate of air
Increasing flow rate of air
•
Increasing temperature of drying air
Increasing temperature of drying air
•
Initial Drying
Initial Drying
- Surface drying, later on drying
- Surface drying, later on drying
depends on type of materials.
depends on type of materials.
•
Non hygroscopic
Non hygroscopic
- drying possible upto zero
- drying possible upto zero
moisture content.
moisture content.
•
Hygroscopic
Hygroscopic
- grains, fruit, food stuff have
- grains, fruit, food stuff have
residual moisture.
RATIONALE FOR CONTROLLED
RATIONALE FOR CONTROLLED
DRYING
DRYING
1. Grain 1. Grain
• Improves product quality, Improves product quality,
• Improves storage capability, Improves storage capability,
• Reduces time and space requirement for drying, Reduces time and space requirement for drying,
• Facilitates quick preparation of fields for next cropping, Facilitates quick preparation of fields for next cropping,
• Facilitates wet season harvesting and storage, Facilitates wet season harvesting and storage, • Improves drying hygene. Improves drying hygene.
2. Timber 2. Timber
• Improves product quality, Improves product quality,
• Reduces period capitoltied up in drying stock, Reduces period capitoltied up in drying stock,
• Improves low expertise, low capital, improved drying Improves low expertise, low capital, improved drying
options, options,
• Expands range of usable timber species, Expands range of usable timber species,
• Improves attainable drying level. Improves attainable drying level. 3. Fruits, Vegetables & Fish
3. Fruits, Vegetables & Fish
• Reduces product seasonability, Reduces product seasonability,
• Improves marketing control of farmer, Improves marketing control of farmer, • Reduces spoilage, Reduces spoilage,
• Improves drying hygene, Improves drying hygene,
• Improves storage capability, Improves storage capability,
EARLY WORK ON SOLAR DRYING IN
EARLY WORK ON SOLAR DRYING IN
INDIA
INDIA
1.
1. In NPL, New Delhi in 1954 solar heated air was used In NPL, New Delhi in 1954 solar heated air was used for drying of coal fines.
for drying of coal fines.
2.
2. In NPL, New Delhi in 1955, plane glass mirror In NPL, New Delhi in 1955, plane glass mirror
concentrators with overall dimensions of 1.83m x 0.91
concentrators with overall dimensions of 1.83m x 0.91
m were used for making jaggery from sugar cane and
m were used for making jaggery from sugar cane and
palm juice.
palm juice.
3.
3. Khadi & Village Industries Commission (KVIC), Khadi & Village Industries Commission (KVIC),
Ahmedabad in 1968, using similar mirrors erected a
Ahmedabad in 1968, using similar mirrors erected a
pilot plant which dehydrates palm nira and turns it
pilot plant which dehydrates palm nira and turns it
into gur or syrup.
into gur or syrup.
4.
4. Forest Research Institute (FRI), Dehradun, Developed Forest Research Institute (FRI), Dehradun, Developed a 7.1 cu.m, capacity timber seasoning kiln in 1972.
a 7.1 cu.m, capacity timber seasoning kiln in 1972.
5.
5. Central Arid Zone Research Institute (CAZRI), Jodhpur Central Arid Zone Research Institute (CAZRI), Jodhpur developed a solar cabinet dryer in 1972 and tested it
developed a solar cabinet dryer in 1972 and tested it
for several years for drying fruits and vegetables.
for several years for drying fruits and vegetables.
6.
6. Annamalai University, in the year 1978 developed one Annamalai University, in the year 1978 developed one ton per day solar paddy dryer.
ton per day solar paddy dryer.
7.
7. National Industrial Development Corporation (NIDC) National Industrial Development Corporation (NIDC) of India developed several solar grain dryer in 1980
of India developed several solar grain dryer in 1980
and put to use in few cities in India.
REQUIREMENTS FOR SOLAR ENERGY
REQUIREMENTS FOR SOLAR ENERGY
AS AN ALTERNATIVE OF HIGH
AS AN ALTERNATIVE OF HIGH
ENERGY DRYERS
ENERGY DRYERS
•
Capacity of solar dryers must be
Capacity of solar dryers must be
equivalent to fossil fuel based dryer
equivalent to fossil fuel based dryer
•
The labour input for solar dryer
The labour input for solar dryer
operation should not increase
operation should not increase
•
Solar dryer operation must be
Solar dryer operation must be
independent of weather conditions
independent of weather conditions
•
With solar dryer the quality of dried
With solar dryer the quality of dried
product should not be lowered
product should not be lowered
•
The operating conditions should be
The operating conditions should be
reliable
reliable
Crops
Crops Initial moisture Initial moisture content (%) wb
content (%) wb
Final moisture
Final moisture
content (%) wb
content (%) wb
Water removed
Water removed
(kg/t of dried
(kg/t of dried
product) product) Energy Energy requirement requirement (10
(1066 kJ/t) kJ/t)
GRAIN
GRAIN
Wheat, barley, rye,
Wheat, barley, rye,
oats, paddy Corn
oats, paddy Corn
20-25 20-25 25-45 25-45 14-16 14-16 12-14 12-14 50-147 50-147 147-600 147-600 0.30-0.88 0.30-0.88 0.80-3.60 0.80-3.60 VEGETABLES VEGETABLES
Peas, beans Potatoes
Peas, beans Potatoes
Onion, Garlic, Onion, Garlic, Carrot, beets, Carrot, beets, Cabbage, Tamatoes Cabbage, Tamatoes 60-70 60-70 65-85 65-85 70-80 70-80 80-90 80-90 90-95 90-95 5-10 5-10 14 14 5-10 5-10 5-10 5-10 5-10 5-10 1250-2157 1250-2157 1458-4733 1458-4733 2000-3750 2000-3750 3500-8500 3500-8500 8000-3300 8000-3300 7.50-13.00 7.50-13.00 8.75-28.40 8.75-28.40 12.00-22.50 12.00-22.50 21.00-51.00 21.00-51.00 48.00-108.00 48.00-108.00 FRUITS FRUITS Apples, Apples, Apricots, peaches, Apricots, peaches, prunces, grapes, prunces, grapes, figs, banana figs, banana 75-80
75-80 14-2314-23 2080-33002080-3300 12.48-19.8012.48-19.80
FORAGES
FORAGES
Hay
Hay
Grass, alfala
Grass, alfala 40-60 40-60 80-90 80-90 10-14 10-14 10-14 10-14 433-1250 433-1250 3300-8000 3300-8000 2.60-7.50 2.60-7.50 19.80-48.00 19.80-48.00
CLASSIFICATION OF SOLAR
CLASSIFICATION OF SOLAR
DRYERS
DRYERS
• DIRECT TYPE DRYERSDIRECT TYPE DRYERS : In direct or natural convection : In direct or natural convection type dryers, the agricultural product is placed in shallow type dryers, the agricultural product is placed in shallow layers in a blackened enclosure with a transparent cover. layers in a blackened enclosure with a transparent cover. The solar radiations are directly absorbed by the product The solar radiations are directly absorbed by the product itself. The food product is heated up and the moisture itself. The food product is heated up and the moisture from the product evaporates and goes out by the natural from the product evaporates and goes out by the natural convection/circulation.
convection/circulation.
• INDIRECT TYPE DRYERSINDIRECT TYPE DRYERS : In these dryers the food : In these dryers the food
product is placed in a drying chamber. The air is heated in product is placed in a drying chamber. The air is heated in solar air heaters and then blown through the drying
solar air heaters and then blown through the drying chamber. In some of the designs, dryers receive direct chamber. In some of the designs, dryers receive direct
solar radiations and also heated air from solar air heaters. solar radiations and also heated air from solar air heaters. In these dryers manipulation of temperature, humidity and In these dryers manipulation of temperature, humidity and drying rate is possible to some extent.
drying rate is possible to some extent.
• FORCED CIRCULATION TYPE DRYERSFORCED CIRCULATION TYPE DRYERS : In these dryers, : In these dryers, hot air is continuously blown over the food product. The hot air is continuously blown over the food product. The food product itself is loaded or unload continuously or food product itself is loaded or unload continuously or periodically. These kind of dryers are comparatively periodically. These kind of dryers are comparatively
(c) Forced circulation type solar dryers (a) Direct type solar
dryers
(b) Indirect type solar dryers
Drying terminology
• Percent moisture content, dry basis :
The mass ratio of water to dry solid multiplied by 100.
%
100
)
(
d
d
W
dry
M
where, W is the wet mass and d is dry mass of the product. • Percent moisture content, wet basis:
The mass fraction of water in the commercially dry solid multiplied by 100.
%
100
)
(
W
d
W
wet
M
• Bound moisture :
• Unbound moistureUnbound moisture::
The moisture contained by a material which
The moisture contained by a material which
exerts an equilibrium vapour pressure equal to
exerts an equilibrium vapour pressure equal to
that of pure liquid at the same temperature.
that of pure liquid at the same temperature.
• Equilibrium moisture Equilibrium moisture ::
The amount of moisture in the material that is
The amount of moisture in the material that is
in the equilibrium with its vapour in the gas
in the equilibrium with its vapour in the gas
phase. For a given temperature and humidity
phase. For a given temperature and humidity
conditions, the material cannot be dried below
conditions, the material cannot be dried below
its corresponding equilibrium moisture
its corresponding equilibrium moisture
content.
content.
• Hydrogroscopic material Hydrogroscopic material ::
A material that may contain bound moisture in
A material that may contain bound moisture in
small capillaries.
small capillaries.
• Non-hydroscopic materialNon-hydroscopic material: :
The material which cannot hold moisture in the
The material which cannot hold moisture in the
bound form.
• Constant rate periodConstant rate period: :
The part of the drying process during which the drying rate is constant and is
The part of the drying process during which the drying rate is constant and is
controlled by external rather than internal conditions.
controlled by external rather than internal conditions.
• Falling rate periodFalling rate period: :
The part of the drying during which the drying rate varies with time. Internal
The part of the drying during which the drying rate varies with time. Internal
factors, i.e., physical and transport properties of the material, control the
factors, i.e., physical and transport properties of the material, control the
drying process.
drying process.
• External drying factorsExternal drying factors: :
The independent variables associated with the conditions and flow of gas
The independent variables associated with the conditions and flow of gas
phase.
phase.
• Internal drying factorsInternal drying factors: :
The properties of the material that influence the transport of heat and mass
The properties of the material that influence the transport of heat and mass
within the phase.
within the phase.
• Critical moisture contentCritical moisture content: :
The moisture content of a material at the end of constant rate period. The
The moisture content of a material at the end of constant rate period. The
critical moisture content is not a unique moisture property of a material but
critical moisture content is not a unique moisture property of a material but
is influenced by its physical shape as well as the conditions of the drying
is influenced by its physical shape as well as the conditions of the drying
process.
process.
• Batch dryingBatch drying: :
The type of drying operation in which the material is fed to and discharged
The type of drying operation in which the material is fed to and discharged
from drying chambers in batches at definite intervals of time.
from drying chambers in batches at definite intervals of time.
• Specific volumeSpecific volume: :
The volume per unit weight of dry air.
The volume per unit weight of dry air.
• EnthalpyEnthalpy: :
The total energy contents of the substrate. For moist air, it is equal to the
The total energy contents of the substrate. For moist air, it is equal to the
heat content of the moist air per unit weight of dry air above a certain
heat content of the moist air per unit weight of dry air above a certain
reference temperature.
Basics of Solar Drying
Basics of Solar Drying
• Drying or dehydration of material means removal of moisture Drying or dehydration of material means removal of moisture from the interior of the material to the surface and then to
from the interior of the material to the surface and then to
remove this moisture from the surface of the drying material.
remove this moisture from the surface of the drying material.
• The drying of product is a complex heat and mass transfer The drying of product is a complex heat and mass transfer process which depends on external parameters such as
process which depends on external parameters such as
temperature, humidity and velocity of the air stream; drying
temperature, humidity and velocity of the air stream; drying
material properties like surface characteristics (rough or smooth
material properties like surface characteristics (rough or smooth
surface), chemical composition (sugar, starches, etc) physical
surface), chemical composition (sugar, starches, etc) physical
structure (porosity. density. etc.); size and shape of the product.
structure (porosity. density. etc.); size and shape of the product.
• The rate of moisture movement from the product inside to the air The rate of moisture movement from the product inside to the air outside differs from one product to another and very much
outside differs from one product to another and very much
depends on whether the material is hygroscopic or
depends on whether the material is hygroscopic or
non-hygroscopic. Non-hygroscopic material can be dried to zero
hygroscopic. Non-hygroscopic material can be dried to zero
moisture level while the hygroscopic materials like most of the
moisture level while the hygroscopic materials like most of the
food products will always have a residual moisture content. This
food products will always have a residual moisture content. This
moisture in hygroscopic material may be a bound moisture
moisture in hygroscopic material may be a bound moisture
(remains) in the material due to closed capillaries or due to
(remains) in the material due to closed capillaries or due to
surface forces) or unbound moisture which remains in the
surface forces) or unbound moisture which remains in the
material due to surface tension of water. When the hygroscopic
material due to surface tension of water. When the hygroscopic
material is exposed to air, it will either absorb moisture or desorb
material is exposed to air, it will either absorb moisture or desorb
moisture depending on the relative humidity of air. The
moisture depending on the relative humidity of air. The
equilibrium moisture content (EMC) will soon be reached when
equilibrium moisture content (EMC) will soon be reached when
the vapour pressure of water in the material becomes equal to
the vapour pressure of water in the material becomes equal to
the partial pressure of water in the surrounding air. The
the partial pressure of water in the surrounding air. The
equilibrium moisture content is, therefore, important in the
equilibrium moisture content is, therefore, important in the
drying since this is the minimum moisture to which the material
drying since this is the minimum moisture to which the material
can be dried under a given set of drying conditions.
• A series of drying characteristic curves can be plotted. A series of drying characteristic curves can be plotted.
The best is, if the moisture content M of the material
The best is, if the moisture content M of the material
is plotted versus time as shown in Fig. Another curve
is plotted versus time as shown in Fig. Another curve
can be plotted between drying rate i.e. dM/dt versus
can be plotted between drying rate i.e. dM/dt versus
time t as shown in Fig. But more information can be
time t as shown in Fig. But more information can be
obtained if a curve is plotted between drying rate
obtained if a curve is plotted between drying rate
dM/dt versus moisture content M as shown in Fig. As is
dM/dt versus moisture content M as shown in Fig. As is
seen from this figure for both hygroscopic and
seen from this figure for both hygroscopic and
non-hygroscopic materials, there is a constant drying rate
hygroscopic materials, there is a constant drying rate
terminating at the critical moisture content followed
terminating at the critical moisture content followed
by falling drying rate. The constant drying rate for both
by falling drying rate. The constant drying rate for both
non-hygroscopic and hygroscopic materials is the same
non-hygroscopic and hygroscopic materials is the same
while the period of falling rate is little different. For
while the period of falling rate is little different. For
non-hygroscopic materials, in the period of falling rate,
non-hygroscopic materials, in the period of falling rate,
the drying rate goes on decreasing till the moisture
the drying rate goes on decreasing till the moisture
content becomes zero. In the hygroscopic materials,
content becomes zero. In the hygroscopic materials,
the period of falling rate is similar until the unbound
the period of falling rate is similar until the unbound
moisture is completely removed. then it further
moisture is completely removed. then it further
decreases and some bound moisture is removed; this
decreases and some bound moisture is removed; this
continues till the vapour pressure of material becomes
continues till the vapour pressure of material becomes
equal to the vapour pressure of drying air. When this
equal to the vapour pressure of drying air. When this
equilibrium reaches then the drying rate becomes zero.
equilibrium reaches then the drying rate becomes zero.
Basics of Solar Drying
Rate of moisture
loss
Eight thermodynamic properties of moist air, generally used in Eight thermodynamic properties of moist air, generally used in drying are vapor pressure, relative humidity, humidity ratio, drying are vapor pressure, relative humidity, humidity ratio, dry bulb temperature, dew point temperature, web bulb dry bulb temperature, dew point temperature, web bulb temperature, enthalpy, and specific volume. These parameters temperature, enthalpy, and specific volume. These parameters are correlated and the effect of one on another can be seen on are correlated and the effect of one on another can be seen on psychometric chart.
psychometric chart.
The drying process can be explained with the help of the The drying process can be explained with the help of the psychometric chart of Fig. If the air is not saturated (say dry psychometric chart of Fig. If the air is not saturated (say dry bulb temperature is 30
bulb temperature is 30C and wet bulb temperature is 20C and wet bulb temperature is 20C) C) and is allowed to pass over the material and if no external heat and is allowed to pass over the material and if no external heat is applied, then the sensible heat of air and material is is applied, then the sensible heat of air and material is exchanged for latent heat of vaporization of water. The path exchanged for latent heat of vaporization of water. The path travelled on psychometric chart will be 20
travelled on psychometric chart will be 20C wet bulb line C wet bulb line shown by line AB. During this process the humidity ratio shown by line AB. During this process the humidity ratio changes from 0.0140 to 0.0104 i.e. about 0.0036 kg of vapour changes from 0.0140 to 0.0104 i.e. about 0.0036 kg of vapour per kg of dry air is absorbed. Now by using solar energy, the per kg of dry air is absorbed. Now by using solar energy, the air is heated to 45
air is heated to 45C with a relative humidity of 17 per cent and C with a relative humidity of 17 per cent and is passed over the drying material. During the drying process, is passed over the drying material. During the drying process, this air is cooled-adiabatically along the 24
this air is cooled-adiabatically along the 24 C wet bulb line, C wet bulb line, then the final humidity ratio will be 0.0189. Thus the moisture then the final humidity ratio will be 0.0189. Thus the moisture evaporated with the. heated air will be 0.0075 kg of vapour per evaporated with the. heated air will be 0.0075 kg of vapour per kg of dry air which is almost double the water evaporated kg of dry air which is almost double the water evaporated compared to when air was not heated.
compared to when air was not heated.
Basics of Solar Drying
Natural Convection or
Natural Convection or
Direct type Solar Dryer
Direct type Solar Dryer
• These dryers appear to be more attractive for use These dryers appear to be more attractive for use in developing countries since these do not use
in developing countries since these do not use fan or blower to be operated by electrical energy. fan or blower to be operated by electrical energy.
• These dryers are low in cost and easy to operate.These dryers are low in cost and easy to operate.
• Some of the problems with these dryers are: slow Some of the problems with these dryers are: slow drying, no control on temperature and humidity, drying, no control on temperature and humidity, small quantity can be dried, and some products small quantity can be dried, and some products change colour and flavour due to direct exposure change colour and flavour due to direct exposure to sun.
to sun.
• Several direct type dryers are fabricated, tested, Several direct type dryers are fabricated, tested, and analysed in many countries.
and analysed in many countries.
• The simplest direct type solar dryer is solar The simplest direct type solar dryer is solar cabinet dryer.
Solar Cabinet Dryer
Solar Cabinet Dryer
• The solar cabinet dryer in its simple form The solar cabinet dryer in its simple formconsists of a wooden (or of any other material) consists of a wooden (or of any other material)
box of certain width and length (length is box of certain width and length (length is
generally kept as three times its width), insulated generally kept as three times its width), insulated
at its base and preferably at the sides and at its base and preferably at the sides and
covered with a transparent roof. covered with a transparent roof.
• The inside surfaces of the box are coated with The inside surfaces of the box are coated with
black paint and the product to be dried is kept in black paint and the product to be dried is kept in the trays made of wire mesh bottom. These trays the trays made of wire mesh bottom. These trays
loaded with product are kept through an loaded with product are kept through an
openable door provided on the rear side of the openable door provided on the rear side of the
drier. drier.
• Ventilation holes are made in the bottom through Ventilation holes are made in the bottom through which fresh outside air is sucked automatically. which fresh outside air is sucked automatically. Holes are also provided on the upper sides of the Holes are also provided on the upper sides of the
dryer through which moist warm air escapes. dryer through which moist warm air escapes.
• This dryer has given encouraging results and This dryer has given encouraging results and
reduced the drying time by one third compared to reduced the drying time by one third compared to
Mixed Mode Type Solar Dryer
Mixed Mode Type Solar Dryer
• In the mixed mode type of solar dryers, the solar In the mixed mode type of solar dryers, the solar
air heater with or without any electric fan along
air heater with or without any electric fan along
with a drying bin is used.
with a drying bin is used.
• Such simple mixed mode type solar dryer was Such simple mixed mode type solar dryer was
developed at AIT Bangkok for drying paddy and
developed at AIT Bangkok for drying paddy and
therefore named as rice dryer.
therefore named as rice dryer.
• It consists of a solar air heater made of a frame of It consists of a solar air heater made of a frame of
bamboo poles and wire covered with 0.15 mm thick
bamboo poles and wire covered with 0.15 mm thick
transparent PVC sheet. The ground is covered with
transparent PVC sheet. The ground is covered with
burnt rice husk which absorbs the solar radiation
burnt rice husk which absorbs the solar radiation
and heats the air in contact.
and heats the air in contact.
• The hot air in this air heater rises to the drying The hot air in this air heater rises to the drying
chamber which either consists of transparent PVC
chamber which either consists of transparent PVC
sheets on bamboo frame absorbing directly the
sheets on bamboo frame absorbing directly the
solar radiation or a bamboo frame covered from all
solar radiation or a bamboo frame covered from all
the four side with some opaque material.
the four side with some opaque material.
• The drying material (rice etc.) is kept on the nylon The drying material (rice etc.) is kept on the nylon
net tray in thin layer through which hot air heated
net tray in thin layer through which hot air heated
from air heaters enters its bottom and goes up into
from air heaters enters its bottom and goes up into
the chimney.
•
The chimney is a long cylinder made of
The chimney is a long cylinder made of
bamboo frame covered with black PVC to
bamboo frame covered with black PVC to
keep the inside air warm. There is a cap at
keep the inside air warm. There is a cap at
the top of the chimney, leaving some space in
the top of the chimney, leaving some space in
between chimney top and cap to allow warm
between chimney top and cap to allow warm
humid air to go out and protecting the
humid air to go out and protecting the
product from rain and other foreign
product from rain and other foreign
materials.
materials.
•
The height of the chimney and the hot air
The height of the chimney and the hot air
inside it creates a pressure difference
inside it creates a pressure difference
between its top and bottom thereby creating
between its top and bottom thereby creating
forced movement of air through the rice bed
forced movement of air through the rice bed
to the top of the chimney.
to the top of the chimney.
•
The drying rate will depend on the depth of
The drying rate will depend on the depth of
the bed, initial moisture content of the
the bed, initial moisture content of the
material, solar insolation, ambient
material, solar insolation, ambient
temperature, and the design of the dryer.
temperature, and the design of the dryer.
Mixed Mode Type Solar Dryer
Mixed Mode Type Solar Dryer
(contd.)
Forced Circulation Type Solar
Forced Circulation Type Solar
Dryer
Dryer
• As the name implies, such dryers use some kind of As the name implies, such dryers use some kind of one or several electric operated blower/exhaust fan one or several electric operated blower/exhaust fan to circulate air between air heater/storage
to circulate air between air heater/storage bin/drying chamber.
bin/drying chamber.
• Such dryers are more efficient, faster, reliable, Such dryers are more efficient, faster, reliable, preferred and can be used for drying large
preferred and can be used for drying large quantities of agricultural products.
quantities of agricultural products.
• These dryters can be used at low as well as at high These dryters can be used at low as well as at high temperatures and used for drying large quantities temperatures and used for drying large quantities of product.
of product.
• These dryers are of bin type, tunnel type, belt type, These dryers are of bin type, tunnel type, belt type, column type, or rotary type.
column type, or rotary type.
• Some forced circulation type solar dryers use some Some forced circulation type solar dryers use some kind of thermal storage unit, heat recovery wheel kind of thermal storage unit, heat recovery wheel and auxiliary heating arrangement.
and auxiliary heating arrangement.
• Auxiliary energy may be supplied either by electric Auxiliary energy may be supplied either by electric heating or oil or gas burners and used only when heating or oil or gas burners and used only when solar air heaters or the heat from the thermal
solar air heaters or the heat from the thermal
storage device is not sufficient to supply necessary storage device is not sufficient to supply necessary energy for drying the product.
• Several storage systems are proposed but the most Several storage systems are proposed but the most preferred one is the rock bed storage system which preferred one is the rock bed storage system which
stores the heat in the form of sensible heat and stores the heat in the form of sensible heat and
performs the dual function of storing the heat and that performs the dual function of storing the heat and that
of a heat exchanger. of a heat exchanger.
• A hybrid solar dryer (solar assisted) was developed at A hybrid solar dryer (solar assisted) was developed at Fresno, California for drying large amount of fruits and Fresno, California for drying large amount of fruits and
vegetables. vegetables.
• It consists of several solar air heaters with a total area It consists of several solar air heaters with a total area of 1350 m
of 1350 m22, a thermal storage (rock bed type) of 350m, a thermal storage (rock bed type) of 350m33
volume, a rotary wheel type heat recovery whell and a volume, a rotary wheel type heat recovery whell and a
tunnel dehydration in which 14 trucks loaded with tunnel dehydration in which 14 trucks loaded with
prepared food move at a rate of 24 hours per truck in prepared food move at a rate of 24 hours per truck in
one direction and the heated air is sent from the other one direction and the heated air is sent from the other
direction. direction.
• The system is designed for a fixed air flow rate of The system is designed for a fixed air flow rate of 9.5m
9.5m33/s to the dehydrator 24 hours a day. The drying /s to the dehydrator 24 hours a day. The drying
temperature varies from 60
temperature varies from 60C in the beginning of June C in the beginning of June to 66
to 66C in August to September.C in August to September.
• The solar contribution in this hybrid systems is 1582 The solar contribution in this hybrid systems is 1582 MJ/hr which is about 60 per cent of the total heat
MJ/hr which is about 60 per cent of the total heat requirement of drying.
requirement of drying.
Forced Circulation Type Solar Dryer
Forced Circulation Type Solar Dryer
(contd.)
Photograph of Forced
Important Conclusions
Important Conclusions
• Experience over the past four decades has shown that Experience over the past four decades has shown that inspite of high potential of solar drying it has not
inspite of high potential of solar drying it has not taken off. Some of the reasons are;
taken off. Some of the reasons are;
• Systematic work on solar dryer has been done only in Systematic work on solar dryer has been done only in few countries.
few countries.
• Solar dryer has not been developed as a system. Solar dryer has not been developed as a system.
• In industralized countries, there is great interest In industralized countries, there is great interest towards solar drying. However, neither the
towards solar drying. However, neither the
temperature nor the heat requirement can be temperature nor the heat requirement can be achieved with solar collector.
achieved with solar collector.
• Solar drying is considered more applicable to low Solar drying is considered more applicable to low temperature in-storage type drying in tropical and temperature in-storage type drying in tropical and subtropical countries.
subtropical countries.
• Pre-healing of drying air in batch dryers has been Pre-healing of drying air in batch dryers has been demonstrated to be techno-economically viable. demonstrated to be techno-economically viable.
• Solar drying should be disseminated for medium and Solar drying should be disseminated for medium and low scale farmers for drying cash crops.
low scale farmers for drying cash crops.
• To popularise solar drying, pilot demonstration To popularise solar drying, pilot demonstration followed by training and workshop will have to be followed by training and workshop will have to be intensified.