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05 PROFINET Introduction

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(2) Trends in Automation. PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations. Trend away from central control structures to distributed local units Use of Ethernet in all levels of automation Increase in use of open IT standards in automation. Summery. IT and automation world are growing together.

(3) Why use Ethernet in an industrial environment? A uniform network structure PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. Reduce the interfaces Plant wide Engineering Continuity through to the field level. Use the advantages of ITtechnology in the production area Remote Access Web services Software updates. Improvements relative to today's systems High performance Unlimited quantities Simple handling.

(4) Special Demands for Industrial Automation. PROFINET. High Availability. RealTime Ethernet Distributed Field Devices. Plant wide Engineering. Ditributed Automation Network Installation Safety. Industrial approved Installation. Quick Reaction Times. Industrial Automation. Innovations Summery. Integration of existing Plants. Efficient Network and Device Diagnostics. Configurable Access Protection. Safety approved Applications.

(5) PROFINET – the solution!. PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation. PROFINET is the open Industrial Ethernet standard from PROFIBUS & PROFINET International (PI) PROFINET is based on Industrial Ethernet. Network Installation Safety. PROFINET utilizes TCP/IP and IT-Standards. Innovations Summery. PROFINET is Real-Time Ethernet PROFINET allows seamless integration of fieldbus systems.

(6) With PROFINET – use one bus for all your tasks!. PROFINET. Conventional automation topologies PG/PC. RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation. HMI. PLC WLAN. Industrial Ethernet Diagnostics. PLC. Safety Innovations. Field device. Summery. Field device. Field device. Web/TCP/IP.

(7) With PROFINET – use one bus for all your tasks!. PROFINET. Automation topologies with PROFINET PG/PC. RealTime Ethernet Distributed Field Devices Ditributed Automation. HMI. PLC IWLAN. Industrial Ethernet. Network Installation. Diagnostics Motion Control. Safety. Field device. Innovations Summery. Drive.    AccessPoint. Field device. . Web/TCP/IP.

(8) With PROFINET – use one bus for all your tasks!! Benefits and added value for customers PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation. Connect any automation device to any point All automation applications run via just one cable; Real-time and TCP/IP Standard and failsafe automation via one cable; if need be, also wireless with Industrial WLAN. Safety Innovations Summery. Flexibility and cost reduction for engineering, installation and maintenance.

(9) PROFINET – the topics. PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. Dezentrale Feldgeräte. Security Process Safety Safety IT Standards & Security. Real-Time Motion Communication. PROFINET PROFINET. IT-Standards Network Installation. Control. Distributed Field Device. Verteilte Intelligenz. Netzwerk- Motion Control Installation Distributed Automation. PROFINET – the comprehensive Industrial Ethernet Standard.

(10) Real-time Communication. PROFINET RealTime Ethernet Distributed Field Devices. Process. Real-Time Communication. Safety. Ditributed Automation Network Installation. IT Standards & Security. PROFINET. Distributed Field Device. Safety Innovations Summery. Motion Control. Network Installation Distributed Automation.

(11) PROFINET Real-time communication Uniform communication and fast reaction times Simultaneous real-time and IT-service on one cable Scalable real-time communication from non-critical time applications up to high performance applications. PROFINET RealTime Ethernet Distributed Field Devices. Real-Time (RT) Isochronous Real-Time (IRT). Ditributed Automation. Unlimited TCP/IP communication. Network Installation Safety. Internet. Factory Automation. Motion Control. Innovations Summery. 100ms. IT-services RT. 250µs. TCP/IP IRT.

(12) Real-Time (RT) Use of standard components, e.g. Switches PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations. Same performance class as today's fieldbus systems (e.g. PROFIBUS) Typical application is factory automation High Performance by minimizing the stack processing time. IT applications e.g.  HTTP  SNMP  DHCP.... PROFINET Applications Configuration Diagnostics. Processdata. TCP/UDP IP Ethernet. Real-Time. Summery. Real-Time (RT).

(13) Isochronous Real-Time (IRT). PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. Hardware support for the allocation of time slots for real-time message frames No influence on real-time characteristics by TCP/IP or broadcast/multicast communication High level of performance, even in the case of cascaded switches Accurately timed data transmission Basic technology for isochronous applications IRT interval. TCP/IP. IRT interval. TCP/IP. IRT interval. Cycle 2 = time slot. Cycle 1. TCP/IP Cycle n. e.g. 1 ms position control cycle Isochronous communication. TCP/IP communication. IO data. TCP/IP data.

(14) Distributed Field Devices. PROFINET RealTime Ethernet Distributed Field Devices. Process Safety. Ditributed Automation Network Installation. IT Standards & Security. Real-Time Communication Distributed Field Device. PROFINET. Safety Innovations Summery. Motion Control. Network Installation Distributed Automation.

(15) PROFINET – Connection of Distributed field devices. PROFINET RealTime Ethernet Distributed Field Devices. PROFINET IO Device with integrated 2-port switch for building line structures Use existing I/O modules without changes. Ditributed Automation Network Installation Safety Innovations Summery. Device configuration in the familiar way PLC user program with known commands. Flexible use of distributed field devices on PROFIBUS and PROFINET.

(16) PROFINET Device Classes PROFINET IO-Controller: PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation. Exchange of I/O signals with field devices Access to the I/O signals via the process image. PROFINET IO-Device: The field device allocated to the IO-Controller. PROFINET IO-Supervisor: HMI and Diagnostics station. Safety Innovations Summery. PROFINET Industrial Ethernet.

(17) Configuration in Engineering. PROFINET. Same configuration view for PROFIBUS and PROFINET. RealTime Ethernet Distributed Field Devices Ditributed Automation. HW-Config GSDML. Network Installation Safety Innovations Summery. GSD + XML = GSDML. Quick start in PROFINET through the use of existing user know-how.

(18) Standardized Device Description. PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. Description of device properties in the GSDML (Generic Station Description): Pluggable modules (Number, Type) Configuration data of the module (e.g. analog input) Module parameters (e.g. 4..20mA) Diagnosis information (e.g. wire break). The GSDML is XML-based Creation with every available XML-Editor Standardized XML method defines the content and format The structure of the GSDML corresponds to the ISO 15745 standard. GSDML.

(19) Structured diagnostics information. PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation. PROFINET-device diagnostics. Open Network diagnostics. in three levels:.  SNMP.  device.  Web.  slot  channel for network components:  address  location of error. Safety Innovations Summery. Level 1: error in the device (e.g. Valve station 2). open Network diagnostics IP address, location, Statistics. Module 1. Module 2. Channel 0. Channel 0. Channel 0. Channel 1. Channel 1. Channel 1. Channel 2. Channel 2. Channel 2. .... .... Channel n+x. Channel n+x. .... Level 2: Error in the Module (e.g. Analogue input module 3). Level 3: Error in the channel (e.g. Broken wire on level 2).

(20) PROFINET- diagnosis of devices in STEP7. PROFINET RealTime Ethernet. Same diagnostics view for PROFIBUS and PROFINET General diagnosis. Distributed Field Devices Ditributed Automation. Detailed diagnosis. Network Installation Safety Innovations Summery. Efficient error localization and removal through integrated system diagnostics.

(21) Topology information. PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. Use of topology information for ... easy commissioning due to good plant overview comprehensive diagnostics easy device replacement documentation support more production transparency. ... in Engineering Software Based on standards LLDP protocol to IEEE 802.1 AB. Cost savings in commissioning, maintenance, operation.

(22) Webdiagnostic Diagnostics whenever required PROFINET. Via an integrated PROFINET interface. RealTime Ethernet. Read access via the Internet browser Display optimized for PCs, Panels, PDAs. Distributed Field Devices Ditributed Automation. Easy access to diagnostics data at any location. Network Installation Safety Innovations Summery. Increased plant availability Web contents Module identification (MLFB, FW version, etc.) Operating status, diagnostics buffer Display of messages (Alarm S) Ethernet parameters and statistics.

(23) Integration of PROFIBUS in PROFINET. PROFINET RealTime Ethernet. PROFINET. Distributed Field Devices. Industrial Ethernet. Ditributed Automation Network Installation Safety Innovations Summery. Proxy. Transparent communication between Ethernet and PROFIBUS  Proxy is the representative of PROFIBUS devices on Ethernet  Proxy is a PROFINET-device on Ethernet and DP-Master on PROFIBUS. Openness through integration of existing fieldbuses Investment protection for device suppliers and end-customers. PROFIBUS.

(24) Network Installation. PROFINET RealTime Ethernet. Process. Distributed Field Devices. Safety. Ditributed Automation Network Installation. IT Standards & Security. Real-Time Communication. PROFINET. Distributed Field Device. Safety. Motion Control. Innovations Summery. Network Installation. Distributed Automation.

(25) PROFINET Installation Guide The “PROFINET Installation Guide“ supplements the PROFINET. standards for structured building cabling to meet the. RealTime Ethernet. special requirements of the industrial sector. Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. Network operators: Simple rules for network installation No network specialist knowledge required for the installation of PROFINET. Device manufacturer: Definition of accurate information for the device development Mechanical and electrical features of interfaces.

(26) Industrial Ethernet - topologies All topologies can be used PROFINET RealTime Ethernet. Ring structure guarantees high availability Line minimizes the cabling overheads Robust physics (Cable, Connectors). Distributed Field Devices Ditributed Automation. Ring Line. Network Installation Safety Innovations Summery. Tree Star. Nutzen:. Optimized network structures for cost savings in all applications.

(27) New PROFINET applications with Industrial Wireless LAN. PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. Wireless communication: mobility for new applications Automatic guided vehicle systems Monorail conveyors Inaccessible installation locations Bridging buildings and streets Mobile terminals. Additional highlights for industry Redundancy Determinism Robustness Wireless standard IEEE 802.11a/b/g & h. Just as safe and reliable as wired systems!.

(28) Wireless advantages. PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation. Customers have… Expensive trailing cables or sliprings Low flexibility & not enough space High maintenance costs. Network Installation Safety Innovations Summery. Customers want… Easy linking with difficult to access locations More space & high flexibility Low maintenance costs.

(29) IWLAN reliability Redundancy PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations. Thanks to access points with 2 radio cards: 2.4GHz and 5 GHz. IWLAN in real-time SCALANCE W data allocation enables cycle times of < 15 ms.. Access Point. Rapid Roaming For application monorail conveyor as replacement for contact conductors. IWLAN Client. Summery. New possibilities thanks to PROFINET and IWLAN!.

(30) IWLAN communication possibilities. PROFINET. PROFINET. Industrial Ethernet. RealTime Ethernet. Accesspoint Accesspoint. Distributed Field Devices Controller. Ditributed Automation. Accesspoint Controller. Network Installation Safety Innovations Summery. Controller IO-Device. IE Client Modul Notebook with Wireless Adapter. Profibus. IE Client Modul DP-Master. DP-Slave. DP-Slave with Wireless Proxy IO-Device.

(31) Planning Software application Planning PROFINET. Simulate. RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. Configuring Documentation.

(32) Safety. PROFINET RealTime Ethernet Distributed Field Devices. Safety. Ditributed Automation Network Installation. IT Standards & Security. Process Real-Time Communication. PROFINET. Distributed Field Device. Safety Innovations Summery. Motion Control. Network Installation Distributed Automation.

(33) Fail-safe communication via PROFIsafe. PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. First standard of communication in accordance with safety standard IEC 61508 PROFIsafe-Profile supports the safe communication for the open standard bus PROFIBUS and PROFINET The PROFIsafe-Profile meets possible faults like address adulteration, deceleration, data loss with Serial numeration of PROFIsafe-telegram Time monitoring Authenticity monitoring via unique addresses Optimized CRC-checking. Approved by. PROFIsafe supports standard- and failsafe Communication by one medium.

(34) Fail-safe communication,even wireless !. PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations. Safety data and standard data over radio link. F-CPU / Controller. High-quality radio link with extremely short response times thanks to Industrial Wireless LAN and Rapid Roaming (RR). W788-1RR. Perfect interplay between automation components and network components from one source. 4x W747-1RR + ET 200. Summery. Wired and wireless transmission technology in one communication link. 2x W747-1RR + ET 200 with Failsafe. Safety technology, even wireless, for new applications for mobile, remote or hard-to-access units.

(35) 37. PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. Innovations and Room for new Solutions.

(36) Future proven, Innovative Shared Device PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. Media Redundancy.

(37) Future proven, Innovative I-Device PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. Webapplications on Controller.

(38) 40. PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. Conclution.

(39) Increase in productivity thanks to .... PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations. Use of standard buses, even for failsafe communication Fast fault diagnosis and rectification thanks to uniform, integrated diagnostics High flexibility thanks to bus-based safety technology. Comprehensive automation with PROFINET Fail-safe controller. HMI. Switching. Security. Proxy Proxy Fail-safe I/O. Wireless. Sensors. Motion control. HMI. Other fieldbuses. Fail-safe drives. Fail-safe I/O. Summery. Reduced installation overhead , reduced spare-parts warehousing Investment protection thanks to migration of existing solutions Innovative solutions with wireless communication.

(40) Summery PROFINET - The Industrial Ethernet Standard for Automation PROFINET. Data. I/O. Motion. Safety. iWLAN. RealTime Ethernet Distributed Field Devices. PROFINET is the solution for all requirements in automation. Ditributed Automation Network Installation Safety Innovations. A sole supplier for our customers PROFIBUS - the world's leading fieldbus PROFINET- the innovative and comprehensive Industrial Ethernet Standard. Summery. PROFINET - Flexible in use, with new innovative functions to make your application faster, more robust, reliable and safe..

(41) Thank you for your attention! Bernd Lieberth PROFINET RealTime Ethernet Distributed Field Devices. Secretary RPA – South East Asia Siemens Ltd.. Ditributed Automation. Office: +65 6490 6464 Mobile: +65 9150 2977. Network Installation. E-Mail: [email protected]. Safety Innovations Summery.

(42) PROFINET RealTime Ethernet Distributed Field Devices Ditributed Automation Network Installation Safety Innovations Summery. http://edge.mfi.org.ph/profibus-symp.

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