renault basic

(1)

TRUCK MAINTENANCE

1 of 84

(2)

INDEX

INTRODUCTION

44

MANUFACTURER'S INFORMATION SYSTEMS

55

4 400000 0 - - RRaanngge e aannd d ddooccuummeennttaarry y ssyysstteem m RReennaauullt t TTrruucckk 66 4 400001 1 - - RRaanngge e aannd d ddooccuummeennttaarry y ssyysstteem m RReennaauullt t TTrruucckks s _ _ sshhoorrt t ccoouurrssee 77 4 400002 2 - - UUssiinng g WWiinnddoowws s aannd d tthhe e wwoorrkksshhoop p iinnffoorrmmaattiioon n ttoooollss 88 4 400003 3 - - RRuunnnniinng g WWiinnddoowws s aannd d uussiinng g tthhe e wwoorrkksshhoop p iinnffoorrmmaattiioon n ttoooollss 99

TRUCK TECHNOLOGY

1010 4 400110 0 - - LLiigghht t vveehhiicclle e tteecchhnnoollooggy y EEUURRO O 33 1111 4 400111 1 - - TTeecchhnnoollooggy y oof f MMaasstteer r aannd d MMaassccoottt t EEUURRO O 4 4 ((PPhhaasse e IIIIII)) 1122 4 4001122-- MMaaxxiittyy:: TTeecchhnnoollooggyy 1133 4 400220 0 - - MMeeddiiuum m rraanngge e tteecchhnnoollooggy y EEuurro o 44 1144 4 400330 0 - - RRooaad d rraanngge e tteecchhnnoollooggy y EEuurro o 44 1155 4 400550 0 - - SSppeecciiffiic c tteecchhnnoollooggy y ffoor r rreeffuusse e ccoolllleeccttiioon n vveehhiiccuullees s ((BBOOMM)) 1166 4 400880 0 - - CCoonnssttrruuccttiioon n rraanngge e tteecchhnnoollooggy y EEuurro o 44 1177 4 400991 1 - - CCoonnssttrruuccttiioon n rraanngge e tteecchhnnoollooggy y EEuurro o 3 3 ((rraanngge e eexxcclluuddiinng g DDXXii)) 1188

METHODS AND TOOLS

1919

4

411000 0 - - 2244//224 4 bbrreeaakkddoowwn n rreeppaaiir r ddiiaaggnnoossttiicc 2200

4111

4111 - - Using Using a a Windows Windows computer computer work work station station 2121

4 411330 0 - - SSeerrvviicce e ssttaattiioon n ddiiaaggnnoossttiicc 2222 4 411440 0 - - DDiiaaggnnoossttiic c : : mmeetthhoodds s aannd d ttoooollss 2233 4 4114411-- DDiiaagg NNGG33ttooooll 2244 4 411442 2 - - RReennaauullt t TTrruucckks s aafftteer r ssaallees s ddooccuummeennttaattiioonn 2255 4 411445 5 - - UUssiinng g tthhe e ddiiaaggnnoossttiic c DDXXi i ttooooll 2266 4 411446 6 - - LLooggiiccaal l DDiiaaggnnoossttiic c RReeaassoonniinng g ((LLDDRR)) 2277

ENGINES

2828 4 422110 0 - - LLiigghht t vveehhiicclle e ppoowweer r uunniitts s EEuurro o 3 3 aannd d EEuurro o 44 2299 4220

4220 - - Medium Medium range range power power units units Euro4 Euro4 (DXi (DXi 5 5 and and 7l) 7l) 3030

4230

4230 - - Heavy Heavy range range power power units units Euro Euro 3 3 and and 4 4 (DXi (DXi 11, 11, 12 12 and and 13l) 13l) 3131

4

422994 4 - - HHeeaavvy y rraanngge e ppoowweer r uunniitts s EEuurro o 3 3 ((eexxcceeppt t DDXXii)) 3322

4

4229999-- IInnjjeeccttiioonnddiiaaggnnoossttiicc 3333

GEARBOXES, REAR AXLES

3434

43 4310 10 - Ge- Geararboboxexes as and dnd dririve ve axaxleles on s on EuEuro 3 ro 3 anand Eud Euro ro 4 li4 lighght ct comommemercrciaial vel vehihiclcleses 3535 4 433118 8 - - AAuuttoommaattiic c ggeeaarrbbooxxees s oof f tthhe e rraanngge e EEuurro o 3 3 aannd d EEuurro o 4 4 vveehhiicclleess 3366 4 433220 0 - - MMiiddlluum m rraanngge e ggeeaarrbbooxxees s EEuurro o 3 3 aannd d EEuurro o 44 3377 4 433330 0 - - HHeeaavvy y rraanngge e ggeeaarrbbooxxees s EEuurro o 3 3 aannd d 44 3388 4 433332 2 - - RRoobboottiisseed d ggeeaarrbboox x ZZF F AASSTTRROONNIIC C ((OOppttiiddrriivveer r 11)) 3399 4 433334 4 - - RRoobboottiisseed d ggeeaarrbbooxxees s EEuurro o 3 3 aannd d 44 4400

BRAKING

4141 4511

4511 - - Air Air braking braking on on the the light light range range Euro3 Euro3 4242

4 455440 0 - - AAiir r bbrraakkiinng g oon n EEuurro o 3 3 rrooaad d rraanngge e ((eexxcclluuddiinng g DDXXii)) 4433 4 455880 0 - - BBrraakkiinng g ddiiaaggnnoossttiic c oon n a a bbrraakke e tteesstteerr 4444

HEATING

4545 4611

4611 - - Air Air conditioning conditioning 4646

4

466112 2 - - IInnddeeppeennddeennt t HHeeaattiinng g SSyysstteemmss 4477

ELECTRICITY AND ELECTRONIC ASSISTANCE

4848

4

477003 3 - - IInnttrroodduuccttiioon n tto o ttrruucck k eelleeccttrroonniiccss 4499 2 of 84

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INDEX

INTRODUCTION

44

MANUFACTURER'S INFORMATION SYSTEMS

55

4 400000 0 - - RRaanngge e aannd d ddooccuummeennttaarry y ssyysstteem m RReennaauullt t TTrruucckk 66 4 400001 1 - - RRaanngge e aannd d ddooccuummeennttaarry y ssyysstteem m RReennaauullt t TTrruucckks s _ _ sshhoorrt t ccoouurrssee 77 4 400002 2 - - UUssiinng g WWiinnddoowws s aannd d tthhe e wwoorrkksshhoop p iinnffoorrmmaattiioon n ttoooollss 88 4 400003 3 - - RRuunnnniinng g WWiinnddoowws s aannd d uussiinng g tthhe e wwoorrkksshhoop p iinnffoorrmmaattiioon n ttoooollss 99

TRUCK TECHNOLOGY

1010 4 400110 0 - - LLiigghht t vveehhiicclle e tteecchhnnoollooggy y EEUURRO O 33 1111 4 400111 1 - - TTeecchhnnoollooggy y oof f MMaasstteer r aannd d MMaassccoottt t EEUURRO O 4 4 ((PPhhaasse e IIIIII)) 1122 4 4001122-- MMaaxxiittyy:: TTeecchhnnoollooggyy 1133 4 400220 0 - - MMeeddiiuum m rraanngge e tteecchhnnoollooggy y EEuurro o 44 1144 4 400330 0 - - RRooaad d rraanngge e tteecchhnnoollooggy y EEuurro o 44 1155 4 400550 0 - - SSppeecciiffiic c tteecchhnnoollooggy y ffoor r rreeffuusse e ccoolllleeccttiioon n vveehhiiccuullees s ((BBOOMM)) 1166 4 400880 0 - - CCoonnssttrruuccttiioon n rraanngge e tteecchhnnoollooggy y EEuurro o 44 1177 4 400991 1 - - CCoonnssttrruuccttiioon n rraanngge e tteecchhnnoollooggy y EEuurro o 3 3 ((rraanngge e eexxcclluuddiinng g DDXXii)) 1188

METHODS AND TOOLS

1919

4

411000 0 - - 2244//224 4 bbrreeaakkddoowwn n rreeppaaiir r ddiiaaggnnoossttiicc 2200

4111

4111 - - Using Using a a Windows Windows computer computer work work station station 2121

4 411330 0 - - SSeerrvviicce e ssttaattiioon n ddiiaaggnnoossttiicc 2222 4 411440 0 - - DDiiaaggnnoossttiic c : : mmeetthhoodds s aannd d ttoooollss 2233 4 4114411-- DDiiaagg NNGG33ttooooll 2244 4 411442 2 - - RReennaauullt t TTrruucckks s aafftteer r ssaallees s ddooccuummeennttaattiioonn 2255 4 411445 5 - - UUssiinng g tthhe e ddiiaaggnnoossttiic c DDXXi i ttooooll 2266 4 411446 6 - - LLooggiiccaal l DDiiaaggnnoossttiic c RReeaassoonniinng g ((LLDDRR)) 2277

ENGINES

2828 4 422110 0 - - LLiigghht t vveehhiicclle e ppoowweer r uunniitts s EEuurro o 3 3 aannd d EEuurro o 44 2299 4220

4220 - - Medium Medium range range power power units units Euro4 Euro4 (DXi (DXi 5 5 and and 7l) 7l) 3030

4230

4230 - - Heavy Heavy range range power power units units Euro Euro 3 3 and and 4 4 (DXi (DXi 11, 11, 12 12 and and 13l) 13l) 3131

4

422994 4 - - HHeeaavvy y rraanngge e ppoowweer r uunniitts s EEuurro o 3 3 ((eexxcceeppt t DDXXii)) 3322

4

4229999-- IInnjjeeccttiioonnddiiaaggnnoossttiicc 3333

GEARBOXES, REAR AXLES

3434

43 4310 10 - Ge- Geararboboxexes as and dnd dririve ve axaxleles on s on EuEuro 3 ro 3 anand Eud Euro ro 4 li4 lighght ct comommemercrciaial vel vehihiclcleses 3535 4 433118 8 - - AAuuttoommaattiic c ggeeaarrbbooxxees s oof f tthhe e rraanngge e EEuurro o 3 3 aannd d EEuurro o 4 4 vveehhiicclleess 3366 4 433220 0 - - MMiiddlluum m rraanngge e ggeeaarrbbooxxees s EEuurro o 3 3 aannd d EEuurro o 44 3377 4 433330 0 - - HHeeaavvy y rraanngge e ggeeaarrbbooxxees s EEuurro o 3 3 aannd d 44 3388 4 433332 2 - - RRoobboottiisseed d ggeeaarrbboox x ZZF F AASSTTRROONNIIC C ((OOppttiiddrriivveer r 11)) 3399 4 433334 4 - - RRoobboottiisseed d ggeeaarrbbooxxees s EEuurro o 3 3 aannd d 44 4400

BRAKING

4141 4511

4511 - - Air Air braking braking on on the the light light range range Euro3 Euro3 4242

4 455440 0 - - AAiir r bbrraakkiinng g oon n EEuurro o 3 3 rrooaad d rraanngge e ((eexxcclluuddiinng g DDXXii)) 4433 4 455880 0 - - BBrraakkiinng g ddiiaaggnnoossttiic c oon n a a bbrraakke e tteesstteerr 4444

HEATING

4545 4611

4611 - - Air Air conditioning conditioning 4646

4

466112 2 - - IInnddeeppeennddeennt t HHeeaattiinng g SSyysstteemmss 4477

ELECTRICITY AND ELECTRONIC ASSISTANCE

4848

4

477003 3 - - IInnttrroodduuccttiioon n tto o ttrruucck k eelleeccttrroonniiccss 4499 2 of 84

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4

477330 0 - - EElleeccttrrooppnneeuummaattiic c bbrraakkiinng g ssyysstteemms s oon n tthhe e hheeaavvy y rraannggee 5500

4740 - Electropneuma

4740 - Electropneumatic suspension systems on commtic suspension systems on commercial and light range vehicles ercial and light range vehicles 5151

4 4777755B B - - EElleeccttrroonniic c ssyysstteemms s oon n EEuurro o 3 3 lliigghht t ccoommmmeerrcciiaal l vveehhiicclleess 5522 4 477776 6 - - EElleeccttrroonniic c ssyysstteemms s oon n EEuurro o 4 4 lliigghht t ccoommmmeerrcciiaal l vveehhiicclleess 5533 4 477777 7 - - EElleeccttrroonniic c ssyysstteemms s oon n ccoommmmeerrcciiaal l vveehhiiccllees s EEuurro o 33 5544 4 4777777C C - - EElleeccttrroonniic c ssyysstteemms s oon n EEuurro o 4 4 hheeaavvy y ccoommmmeerrcciiaal l vveehhiicclleess 5555 4 477779 9 - - AAddvvaanncceed d eelleeccttrroonniic c ddiaiaggnnoossttiiccs s PPaarraammeetteerrizizaattioion n aannd d pprrooggrraammmmiinngg 5566 4 4778800-- PPrroocceessssiinngg FFaauulltt CCooddeess 5577 4 477992 2 - - IInnssttaallllaattiioon n aannd d aaddaappttaattiioon n ffoor r bbooddyywwoorrk k EEuurroo4 4 hheeaavvy y rraannggee 5588

SPEED LIMITERS

5959 4750

4750 - - Speed Speed limiter limiter approval approval 6060

4752

4752 - - Online Online training, training, renewal renewal of of speed speed limiter limiter approval approval 6161

REFRESHER COURSES/NEW PRODUCTS

6262

4 499330 0 - - RReeffrreesshheer r ccoouurrsse e ffoor r wwoorrkksshhoop p mmaannaaggeerr 6633 4 499440 0 - - RReeffrreesshheer r ccoouurrsse e ffoor r SSDDRR®® 6644 4 499550 0 - - RReeffrreesshheer r ccoouurrsse e ffoor r bbrreeaakkddoowwn n ssppeecciiaalliissttss 6655 4 499660 0 - - RReeffrreesshheer r ccoouurrsse e ffoor r mmeecchhaanniicciiaannss 6666

EXPERT CYCLES

6767 4 4998899-- SSDDRR®® pprree--sseelleeccttiioonn 6688 4 4999900-- SSDDRR®® ccyyccllee 6699 4 499991 1 - - LLiigghht t VVeehhiicclle e EExxppeerrt t TTeecchhnniicciiaann 7700 4 400992 2 - - CCuurrrriiccuulluum m SSDDR R RRTTI I MMoodduulle e 11 7711 4 400993 3 - - CCuurrrriiccuulluum m SSDDR R RRTTI I MMoodduulle e 22 7722 4 400994 4 - - CCuuuurrrriiccuulluum m SSDDR R RRTTI I MMoodduulle e 33 7733

BODYBUILDERS

7474 4 477992 2 - - IInnssttaallllaattiioon n aannd d aaddaappttaattiioon n ffoor r bbooddyywwoorrk k EEuurroo4 4 hheeaavvy y rraannggee 7755

PERIPHERALS

7676 4 488001 1 - - CChheecckkiinng g eelleevvaattiinng g ttaaiillggaatteess 7777 4 488002 2 - - CChheecckkiinng g aauuxxiilliiaarry y ccrraanneess 7788 4803

4803 - - Checks Checks on on trailers trailers 7979

4 488004 4 - - TTrraaiilleer r EEBBS S ddiiaaggnnoossttiic c ((HHAALLDDEEXX)) 8800 4 488005 5 - - FFAASSTT&&PPRRO O SSppaacce e SSppeecciiaalliisst t ((CCeerrttiiffiiccaattiioonn)) 8811 4 488007 7 - - IInnssppeeccttiinng g vveehhiicclle e ffiirre e eexxttiinngguuiisshheerrss 8822 4 444000 0 - - VVeehhiicclle e ggrroouunnd d lliinnkkaagge e ((mmeecchhaanniiccaall)) 8833 4 4880088A A - - OOPPTTIITTRRAACCK K iin n EE--LLEEAARRNNIINNGG 8844 3 of 84 3 of 84

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INTRODUCTION

Particular attention is paid to the

Particular attention is paid to thenew vehicle features for 2009new vehicle features for 2009 and the and the

optimal use of the diagnostic tool.

For specific needs not covered by this offer, please do not hesitate to

contact us :

4 of 84

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MANUFACTURER'S INFORMATION SYSTEMS

(7)

Range and documentary system

Renault Truck

REFERENCE

4000

Course level : basic

OBJECTIVES

Know all about the Renault Trucks range of products and services Master the use of the manufacturer's tools

Optimize your searches for technical data

WHO IS IT FOR ?

Essential for new recruits

Recommended for everybody, in order to improve workshop productivity

PROGRAM

Product range Services range

Industrial organization Commercial network

Specifications sheets, Repair manuals...Technical Notes

Reports, "Pilot" Customers, New vehicle launch operations. «Techline»

Vehicle tyres

Electrics and Multiplexing on vehicles Air conditioning on vehicles

Pollution control standards

Renault Trucks Links Consult Optidoc Fichier Parc Net Diag W-Data DIAG tool NG³ Techline Warranty Berliet Foundation Production sites Price : Participants : 10

Duration : 4 days Location : Saint-Priest or local

(8)

Range and documentary system

Renault Trucks _ short course

REFERENCE

4001

OBJECTIVES

Know all about the Renault Trucks range of products and services Master the use of the manufacturer's tools

Optimize your searches for technical data

WHO IS IT FOR ?

PROGRAM

Product range Services range

Industrial organization Commercial network

Specifications sheets, Repair manuals... Technical Notes

Reports, "Pilot" Customers, New vehicle launch operations.

«Techline» Dealernet Consult Optidoc Park file Net Diag W-Data Diag Ng3 case Price : Participants : 10

Duration : 2 days Location : Saint-Priest

création : 08/04/2006 - mise à jour : 01/25/2008

(9)

Using Windows and the workshop

information tools

REFERENCE

4002

Course level : basic

OBJECTIVES

To use a Windows computer work station in the workshop

To become familiar with the basic applications enabling immediate autonomy in the workshop and stores

To use the information applications specific to the workshop

WHO IS IT FOR ?

Recommended for new recruits

PROGRAM

Exploring and organizing a computer work station Using the keyboard and mouse

Windows operating system Application software Desktop WIndows Taskbar Start menu Create a file

Move, rename, delete a file Open, save and find a file

Park traceability

Accessing documentation online Updating diagnostic software via the manufacturer's network

Changing a vehicle's technical file via the manufacturer's network

Application on Renault Trucks Links

Price : Participants : 12

(10)

Running Windows and using the

workshop information tools

MANDATORY PRE REQUISITE

Informations tools (see course sheet 4002)

REFERENCE

4003

Course level : improvement

OBJECTIVES

To use the intranet applications available in the workshop

To use the different measuring instruments available in the workshop

WHO IS IT FOR ?

Recommended for all workshop personnel who wish to become familiar with the applications and operation of the manufacturer's information software

Essential for mastery of the workshop's technical information and organization, in order to improve productivity

PROGRAM

Renault Trucks Links messaging

Data extraction exercises

Display, analysis and use of extracted data

Bodybuilder parameterization

Review of battery

Extracting a battery test Extracting a load circuit test

Review on engine trimming

Extracting the conditions for processing a complaint

Using a performance reading

Renault Trucks Links application Diag NG³ tool

BAR 7300 Infom@x

1 computer per trainee Diag NG³ tool

BAR 7300 Documentation Practical exercises

(11)

TRUCK TECHNOLOGY

(12)

Light vehicle technology EURO 3

REFERENCE

4010

Course level : basic

OBJECTIVES

To learn about the principal specifications and components of the light vehicles in the Euro 3 (Master and Mascott Phase II)

To perform the essential maintenance operations on light vehicles Note: this course does not cover Diag DXi

WHO IS IT FOR ?

Necessary for mechanics who wish to learn about the light vehicle range from Euro 3

PROGRAM 1 -Electrics

Reading a diagram

Use of workshop documentation

Presentation of basis diagnostics with Diag NG3 2 - Braking

Study and servicing of the braking circuit Servicing of the different braking components Recommendations for ABS, REF, ASR.

Using the workshop documentation 3 - Engines

History of the different engines

Routine engine servicing and rebuilding Using the workshop documentation 4 - Transmission

Servicing and maintenance : clutch, mechanical gearboxes and rear axle

Using the workshop documentation

5 -Electronic equipment Immobiliser Vehicle management Display Teaching aids : Audiovisual aids Video-projector

Vehicles: Master and Mascott Euro 3

Components : engines: F9Q, G9U/G9T, ZD30; gearboxes: PF..., ZF 6S350, ZF 5S220

Diag NG3 case Documentation

(13)

Technology of Master and Mascott

EURO 4 (Phase III)

REFERENCE

4011

Course level : basic

OBJECTIVES

To learn about the principal specifications and components of the light commercial vehicles in the Master and Mascott Euro 4 ranges (Phase III)

To perform the essential maintenance operations on light commercial vehicles Note: this course does not cover Diag DXi

WHO IS IT FOR ?

Necessary for mechanics who wish to learn about the Master and Mascott Euro 4 (Phase III)

PROGRAM 1 - Electrics

Reading a diagram

Presentation of basic diagnostics with Diag NG3 2 - Braking

Study and servicing of the braking circuit Servicing of the different braking components Recommendations for ABS, REF, ASR.

Using the workshop documentation 3 - Power units

History of the different engines

Routine engine servicing and repairs Using the workshop documentation

Management of the engine fault codes (EOBD) 4 - Transmission

5 - Electronic equipment Immobiliser Vehicle management Display Teaching aids : Audiovisual aids Video-projection

Vehicles: Master and Mascott Euro 4 Components : engines : G9U, DXi3 ; gearboxes : PF..., ZF 6S380, ZF 5S270 Diag NG3 case

Documentation

Duration : 4 days Location : Saint Priest or local

(14)

Maxity : Technology

REFERENCE

4012

Course level : basic

OBJECTIVES

To learn about the principal specifications and components of the Maxity

To perform the essential maintenance operations on light commercial vehicles Note: this course does not cover Diag DXi

WHO IS IT FOR ?

Necessary for mechanics who wish to know about the Maxity

PROGRAM 1 - Electrics

Reading wiring diagrams on a computer

Presentation of basic diagnostics with Diag NG3 Using the computerised repair manual

2 - Braking

Study and servicing of the braking circuit Servicing of the different braking components Cautions on recommendations linked to the ABS, REF, ASR.

Using the workshop documentation 3 - Engine

Routine servicing of the engine and renovation Common Rail injection system

4 - Transmission

5 - Electronic equipment

Presentation of electronic architecture Immobiliser Vehicle management Display Teaching aids : Audiovisual aids Video projector

Vehicles: Maxity Euro 4

Components : DXi 2.5 and DXi3, 5M and ZF 6S380 gearboxes, DANA rear axle

Diag NG3 case

Computerised documentation on RT Online

Duration : 4 days Location : Saint Priest or local création : 09/17/2007 - mise à jour : 10/03/2008

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Medium range technology Euro 4

REFERENCE

4020

Course level : basic

OBJECTIVES

To learn about the principal specifications of the new vehicle andlocate the different components of the Midlum DXi

To perform the essential maintenance operations on these vehicles Note: this course does not cover Diag DXi

WHO IS IT FOR ?

Necessary for mechanics who wish to learn about the Euro 4 medium range Recommended for electricians who wish to explore the Euro 4 range

PROGRAM

The driving and service handbook Preventive maintenance:

technical aspects/intervals fluids and lubricants,

Repair manuals Reading a diagram

Design and mechanical specifications of DXi 5 and DXi 7 engines

Special features, adjustments Maintenance and servicing Common rail injection system

Presentation of exhaust gas post treatment system Safe practice for use and servicing

Design and mechanical specifications: Special points

Adjustment method Operation

Maintenance and servicing

Hydraulic power steering Maintenance and servicing

Servicing of braking system fitted with E.B.S 5 Maintenance of APM air production system Servicing of thedifferentsystems

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Road range technology Euro 4

REFERENCE

4030

Course level : basic

OBJECTIVES

To learn about the principal specifications of the new vehicle andlocate the different components of thePremium and Magnum DXi

To perform the essential maintenance operations on these vehicles Note: this course does not cover Diag DXi

WHO IS IT FOR ?

Necessary for mechanics who wish to learn about the Euro 4 medium range Recommended for electricians who wish to explore the Euro 4 range

PROGRAM

The driving and service handbook Preventive maintenance:

technical aspects/intervals fluids and lubricants,

Repair manuals Reading a diagram

Design and mechanical specifications of DXi 11 and

DXi 13 engines

Special features, adjustments Maintenance and servicing

Delicate mechanical operations: removal of pump injectors and timing adjustment

Presentation of exhaust gas post treatment system Safe practice for use and servicing

Design and mechanical specifications: Special points.

Adjustment method Operation

Maintenance and servicing

Servicing of braking system fitted with E.B.S 5 Maintenance of APM air production system Presentation of ECS

Servicing of thedifferentsystems

(17)

Specific technology for refuse

collection vehicules (BOM)

BASIC ELECTRICS (see course sheet 4703)

REFERENCE

4050

Course level : improvement

OBJECTIVES

To perform service, maintenance and diagnostic operations on refuse collection vehicles (B.O.M.)

WHO IS IT FOR ?

PROGRAM

Presentation of topology and electronic control units

Connection on chassis Bodybuilder functionalities

Personal safety of B.O.M. operators.

Technical and mechanical specifications Injection system management

Servicing, maintenance and diagnostic

Technical and mechanical specifications Operation

Handover and use

Operation

(18)

Construction range technology

Euro 4

basic electrics (see course sheet 4703)

REFERENCE

4080

Course level : improvement

OBJECTIVES

To learn about the new Euro 4 construction range

To know how to work on the on-board electronic systems fitted on the construction range

To know how to carry out service work and maintenance on the drive train units, the braking circuits and the suspension of the construction range

WHO IS IT FOR ?

Recommended for colleagues (mechanics familiar with the electrical basics or electricians) who need to perform the principal servicing operations on the construction range and identify potential sources of down time on the on-board electronic systems

PROGRAM

1 - Electronic architecture Euro 4 Presentation of data transfer buses

Shared functions of engine and vehicle ECUs Presentation of immobilizer function, lighting management and central door locking

2 - Bodybuilder applications

Wiring for bodybuilder functions

Programming of bodybuilder functionalities on VECU and BBM

3 - Air production management and electronically controlled braking

Presentation of APM Presentation of EBS 5 4 - Engines

Technical specifications and servicing Operation of injection system

Delicate mechanical checks: pump injector removal and timing adjustment

5 - Gearboxes

Mechanical gearbox specifications Presentation of automated gearbox Servicing and maintenance

6 - Rear axle and transfer box

Mechanical specifications of units Servicing and maintenance

7 - Suspension

Mechanical specifications of units Servicing and maintenance

Teaching aids : Audiovisual aids Video projector

Vehicles (Premium Lander and Kerax) DXi 11 / DXi 13 engine

Documentation Diag NG3 case

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Construction range technology

Euro 3 (range excluding DXi)

REFERENCE

4091

Course level : basic

OBJECTIVES

To successfully perform the principal service operations on vehicles in the dCi and E-tech heavy range To identify potential sources of failures

WHO IS IT FOR ?

Recommended for new colleagues (mechanics or electricians) who wish to successfully perform the principal service operations on the heavy range and to identify potential sources of downtime on the different systems

PROGRAM Electrics Mechanical part Engine technology Specifications Special features Technologyof electronicinjectionsystems

Mechanical gearbox specifications Servicing and maintenance

Presentation of EBS 2 .2 system and ABS

Présentation

Reading fault codes, programming an ECU, calibration and parameterization of the different systems

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METHODS AND TOOLS

(21)

24/24 breakdown repair diagnostic

REFERENCE

4100

Course level : improvement

OBJECTIVES

To implement the technical skills and "diagnostic" reflexes required to get a vehicle back on the road

WHO IS IT FOR ?

Recommended for breakdown operatives familiar with the basics of electricity, in order to acquire a diagnostic and repair method

Recommended for mechanics who wish to become breakdown repair operatives PROGRAM

Review of basic electrical knowledge Operating principle of multiplexing Control and diagnostic method

Multimeter

Wiring diagrams Displays

Diag NG3

Think before you act: method Diagnostic methodology Practical case studies

Information on sources of incidents

Suspension systems Immobilizer

EBS-ESP Power units

(22)

Using a Windows computer work

station

REFERENCE

4111

Course level : basic

OBJECTIVES

To use a Windows computer in the workshop

To master the basic applications allowing immediate autonomy

WHO IS IT FOR ?

Anyone who needs to use a computer in his or her professional activity

PROGRAM What is a computer ? Components Data storage Software Networks

How to use the keyboard and mouse Organising your files

Presentation of the environment Presentation of screen Session management Windows management Windows explorer Portfolio management File management Recycle bin

Using a program (Word,...)

Duration : 2,5 to 3 hours Location : your company premises, online via Internet @ création : 08/07/2006 - mise à jour : 12/21/2007

(23)

Service station diagnostic

REFERENCE

4130

Course level : basic

OBJECTIVES

To acquire a basic knowledge of truck technology

To understand the technical and economic principles of servicing. To develop practical skills in first level diagnostics

To generate workshop activity via the station

WHO IS IT FOR ?

Recommended for mechanics

Essential for service station personnel

PROGRAM

Analysis of results

Defining the degree of urgency for operations to be performed

Origin and composition of lubricants Classification of lubricants

General information on filtering and products used for protection

Rudiments of spectrometric and physico-chemical analysis

Quick visual examination of vehicle when job accepted

Taking into account any mechanical anomalies observed when the vehicle is standing over the service station pit

(24)

Diagnostic : methods and tools

Access to Diagnostic DXi (see course sheet 4145)

REFERENCE

4140

Course level : basic

OBJECTIVES

To master the use of the Renault Trucks tools

To be capable of performing a diagnosis methodically and logically To increase the reliability of your diagnosis

WHO IS IT FOR ?

Recommended for electricians and mechanics who perform diagnostics on vehicles Essential for electricians or mechanics who wish to specialise in diagnostics

PROGRAM 1 -Repair manuals Presentation Use 2 - Diagnostic tools Presentation Use Procedures Updates

3 - Logical diagnostic reasoning

How to approach a technical problem on a vehicle methodically

Presentation of the different methods 4 - Practical exercises on vehicles

Teaching aids :

Audiovisual and IT aids Video projector

Documentation

Different types of vehicles Diag NG3 case, OPTIDOC Measuring station, multimeter

(25)

Diag NG3 tool

REFERENCE

4141

Course level : improvement

OBJECTIVES

To become familiar with the use of the Diag NG3 tool

Be capable of performing a diagnostic on a simple failure, using the tool

WHO IS IT FOR ?

Recommended for mechanics Recommended for electricians

NOTE : Diag DXi is not covered in this course (see course 4145) PROGRAM

1 - Hands-on experience with the diagnostic tool Facilities available

Use

Program updates

2 - Application on vehicles

Basics of electricity and multiplexing Practical exercises

Teaching aids : Audiovisual aids Video-projector

Vehicles: Midlum dCi, Premium dCi, or Magnum E-tech

(26)

Renault Trucks after sales

documentation

Must know how to use Windows (4002 or 4111) (see course sheets 4002 & 4111)

REFERENCE

4142

Course level : basic

OBJECTIVES To be able to :

Use the Renault Trucks repair manuals, read wiring diagrams and pneumatic diagrams Identify the documentation available in the Optidoc IT application and use Optidoc Master the manufacturer's tools and optimise the use of the Renault Trucks tools.

WHO IS IT FOR ?

Strongly recommended for everyone who wants to improve their productivity in the workshop.

PROGRAM

1 - Presentation of Renault Trucks technical documentation:

Repair manuals Time manuals

Technical notes, network Info bulletins... 2 - Paper repair manual :

Using a manual and navigating through the chapters

Searching for technical data Exercises on vehicle.

3 - Electronic repair manuals

Using a manual and navigating through the chapters

Searching for technical data Exercises on vehicle.

4 - Reading a pneumatic diagram

5 - Reading wiring diagrams Renault Trucks diagrams Renault Coaches diagrams Nissan diagrams

Teaching aids :

Audiovisual and IT aids

Renault Trucks documentation

IT applications: Renault Trucks Online, Optidoc Diagnostic tool : Diag NG3

DXi range vehicles

Price : Please contact us Participants : 7 to 10

Duration : Please contact us Location : Saint Priest

(27)

Using the diagnostic DXi tool

Basic electrics (see course sheet 4703)

REFERENCE

4145

Course level : improvement

OBJECTIVES

To be capable of installing the diagnostic software and making the first connection To understand the electronic architecture of the new DXi EURO3 and EURO4 vehicles

To learn about the environment of the Diagnostic DXi software, to interpret fault code readings, to use the different tests, to master calibration and programming

WHO IS IT FOR ?

Essential for breakdown specialists Essential for electricians

Necessary for mechanics wishing to develop their diagnostics PROGRAM

Presentation of the different communication buses Description of the different electronic units

Functions shared over the engine ECU and the vehicle ECU

Use of the different menus and icons Reading and interpreting fault codes Carrying out and interpreting tests

Updating the diagnostic tool and its various programs

Mastering the calibration and parameterization operations

Reprogramming an ECU

Campaigns and programming using intermediate storage

Sending work cards

(28)

Logical Diagnostic Reasoning

(LDR)

4703 (Basics of electrics) 4145 (Access to Diagnostic DXi) 4142 (After sales documentation) (see course sheets 4703 & 4142 & 4145)

REFERENCE

4146

Course level : basic

OBJECTIVES

To be capable of :

Applying logical diagnostic reasoning in the workshop, whatever the malfunction encountered.

WHO IS IT FOR ?

For any workshop technician who has already acquired a good basic knowledge of the trade (electrics, mechanics, pneumatics) and wishes to improve his efficiency in fault finding his workshop productivity.

PROGRAM

1 - Presentation of logical diagnostic reasoning : What is the diagnostic ?

Different diagnostic methods: empirical and rational Principal diagnostic stages, from taking charge of the vehicle until its return to the customer

2 - Application of logical diagnostic reasoning : Fault finding on vehicles. (Work in sub groups) Fault finding on educational mock-ups. (Work in sub groups)

Teaching aids :

DXi range vehicles Educational mock-ups Audiovisual and IT aids

Renault Trucks documentation

Computer applications: Renault Trucks Online, Optidoc

Diagnostic tool: Diag NG3 Measuring station

Pneumatic control tool Workshop tooling

Price : Please contact us Participants : 6 to 8

Duration : Please contact us Location : Saint Priest

(29)

ENGINES

(30)

Light vehicle power units Euro 3

and Euro 4

REFERENCE

4210

Course level : improvement

OBJECTIVES

Be capable of diagnosing and repairing the principal malfunctions on Master, Mascott and Maxity Euro 3 and 4 engines

Be capable of configuring the injection ECUs of these engines

WHO IS IT FOR ?

Recommended for mechanics familiar with the electrical basics, in order to acquire a method for analysis and repair method on the injection

Necessary for electricians who wish to specialise in injection diagnostics PROGRAM

1 - The different Euro 3 and Euro 4 injection systems High and low pressure circuits,

Operation of the different actuators and sensors, particle filter (FAP)

Management of engine fault codes (EOBD) 2 - Mastery of delicate mechanical operations

Remove and refit a high pressure pump Remove the injectors

Setting the timing ZD30

Timing belt on G and DXi engines FAP servicing

3 - Use of diagnostic and parameterization tools Presentation of software applications relating to engines

Electrical and mechanical diagnostic for high and low pressure circuit components

Vehicles: Master, Mascott and Maxity Engines: G9T/U, DXi 2.5 and DXi 3 Engines: F9Q, G9T/U, ZD30

(31)

Medium range power units Euro4

(DXi 5 and 7l)

Diag DXI Tool (see course sheet 4145)

REFERENCE

4220

Course level : improvement

OBJECTIVES

To diagnose and repair all malfunctions on the medium range Euro4 engines To configure the injection ECUs of these engines

WHO IS IT FOR ?

Essential for mechanics

PROGRAM

1 - Common rail injection system

Presentation and implementation of the common rail injection system

Low pressure and high pressure circuits 2 - Mastery of all mechanical operations

Replace an injector

Replace an injector bushing Replace a high pressure module Remove and refit the camshaft

3 - Diagnosing all types of malfunction on these engines

Low pressure feed circuit check High pressure circuit check Various mechanical checks

Processing of fault codes (OBD2)

4 - Use of diagnostic and parameterization tools Presentation of software applications relating to engines

Programming an EMS unit Configuring an EMS unit

Using the computer to search for the appropriate technical documentation

Engine protection data reporting with Diagmax Teaching aids :

Audiovisual aids Video-projector

Vehicles: Midlum DXi and/or Premium Distribution DXi

Engines: DXi 5 and 7l Documentation

Diag NG3 case

(32)

Heavy range power units Euro 3

and 4 (DXi 11, 12 and 13l)

Diag DXI tool (see course sheet 4145)

REFERENCE

4230

Course level : improvement

OBJECTIVES

To diagnose and repair all malfunctions on the heavy range engines To configure the injection ECUs of these engines

WHO IS IT FOR ?

Essential for mechanics

PROGRAM

1 - Pump injector system

Presentation and implementation of pump injector system

Low pressure circuit

Operation of a pump injector

2 - Mastery of all mechanical operations Replace a pump injector

Replace an injector bushing Remove and refit a cylinder head Remove and set the timing

3 - Diagnosing all types of malfunctions on these engines

Low pressure feed circuit check Checking an injector

Various mechanical checks

4 -Use of diagnostic and parameterization tools : Presentation of software applications relating to engines

Programming an EMS unit Configuring an EMS unit

Using the computer to search for the appropriate technical documentation 5 - Analysis on brake tester

Vehicles: Premium and Magnum DXi Engines: DXi 11, 12 and 13l

(33)

Heavy range power units Euro 3

(except DXi)

REFERENCE

4294

Course level : improvement

OBJECTIVES

To diagnose and repair the principal malfunctions on dCi and E-tech engines To configure the injection ECUs of these engines

WHO IS IT FOR ?

Necessary for mechanics familiar with the electrical basics, in order to acquire a method for analysis and repair method on the injection

Recommended for electricians who wish to specialise in injection diagnostics PROGRAM

High and low pressure circuits

Operation of the different actuators and sensors

Remove the injectors

Remove and adjust the timing for the Common Rail pumps

Remove the unit pumps

Presentation of software applications relating to engines

Electrical and mechanical diagnostics for high and low pressure circuit components

(34)

Injection diagnostic

BASIC ELECTRICS AND DIAG DXI TOOL (see course sheets 4145 & 4703)

REFERENCE

4299

Course level : expert

OBJECTIVES

To be capable of working on the"CommonRail" and "Pump Injector"systems used on commercial vehicles

To perform a diagnostic on these systems

To deal with a complaint about engine performance

WHO IS IT FOR ?

Recommended for mechanics, electricians or SDR

PROGRAM

1 - Technology of the new injection systems CommonRail and Pump Injector systems Safe practice for maintenance operations 2 - Diagnostic in workshop

Fault finding on vehicles and diagnostic Fuel circuit faults

Electrical faults

Parameterization faults

3 - Explanations of failures and search methodology Specific checks

Interpretation of data provided by the diagnostic tool

4 - Processing an engine performance complaint Receiving the complaint

Preliminary diagnostic Performance report Using the report

Teaching aids : Audiovisual aids Video-projector Vehicles Documentation Diag NG3 case

Contribution from Renault Trucks Oils

(35)

GEARBOXES, REAR AXLES

(36)

Gearboxes and drive axles on Euro

3 and Euro 4 light commercial

vehicles

REFERENCE

4310

Course level : improvement

OBJECTIVES

To be capable of diagnosing, removing and refitting gearboxes

To be capable of checking and adjusting the various items of equipment`

WHO IS IT FOR ?

Recommended for mechanics who have mastered the technical basics and wish to specialise in LCV gearboxes and drive axles

PROGRAM 1 - Technology

Diaphragm clutches and automotive clutch servos Gearboxes and robotised gearboxes

2 - The different systems General gearbox principles Principlesof construction

3 - Mastery of adjustment methods Adjust a clutch control

Remove, refit and adjust gearboxes 4 - Mastery of maintenance operations

Remove and refit gearboxes and drive axles Check and adjust shafts

Teaching aids : Audiovisual aids Video projector

Vehicles: Master, Mascott Units:

Master gearboxes: PF1, PK5/PK6, PF6, PA6 and PA0 quick shift

Mascott gearboxes: ZF S5-270, ZF S6-350 Maxity 5M gearboxes

569 axle and DANA axle Documentation

(37)

Automatic gearboxes of the range

Euro 3 and Euro 4 vehicles

REFERENCE

4318

Course level : improvement

OBJECTIVES

To work on automatic gearboxes and their electronicized hydraulic retarders To perform fault finding and diagnostics

WHO IS IT FOR ?

Recommended for mechanics familiar with the electrical basics, in order to acquire a method for analysis and repair on automatic gearboxes

Recommended for electricians who wish to specialise in diagnostics on automatic gearboxes PROGRAM

1 - Presentation and design of systems 2 - Operating principle

3 - Components

Electrical and mechanical diagnostics on system components

4 - Methodology for checking and performing diagnostics on systems

5 - Maintenance operations

Partial removal of components

Checking the electrical components of the systems

Vehicles: Midlum or Premium BOM Units: Allison gearbox Retarder Documentation Diag NG3 case Price : Participants : 10

Duration : 2,5 days Location : Saint-Priest or local

(38)

Midlum range gearboxes Euro 3

and Euro 4

REFERENCE

4320

Course level : improvement

OBJECTIVES

To be capable of diagnosing and repairing any malfunction on medium range gearboxes using the repair manual

To be capable of checking and adjusting the various connected items of equipment in accordance with the manufacturers' recommendations

WHO IS IT FOR ?

Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis and repair on gearboxes.

Necessary for mechanics who wish to specialise in gearbox diagnostics PROGRAM

1 - Presentation of technology Clutch system

Gearbox diagnostics

Presentation of pneumatic circuits

2 - The different systems General gearbox principles Principle of construction

3 - Mastery of delicate mechanical operations Remove and refit gearboxes

Check and adjust shafts Check and adjust retarder

4 - Use of diagnostic and parameterization tools : Diagnostics on pneumatic and mechanical

gearbox systems

Vehicles: Midlum dCi and DXi

Gearboxes : Eaton 5206, 83109,ZF 6S850,ZF 9S1110

(39)

Heavy range gearboxes Euro 3 and

4

REFERENCE

4330

Course level : improvement

OBJECTIVES

To be capable of diagnosing and repairing any malfunction on medium range gearboxes using the repair manual

To be capable of checking and adjusting the various connected items of equipment in accordance with the manufacturers' recommendations

WHO IS IT FOR ?

Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis and repair on gearboxes

Necessary for mechanics who wish to specialise in gearbox diagnostics PROGRAM

Clutch system

Gearbox diagnostics

Presentation of pneumatic circuits

General principles of gearboxes and retarder

Principle of construction

Remove and refit gearboxes Check and adjust shafts Check and adjust retarder

Diagnostics on pneumatic and mechanical gearbox and retarder systems

(40)

Robotised gearbox ZF ASTRONIC

(Optidriver 1)

REFERENCE

4332

Course level : expert

OBJECTIVES

To be capable of diagnosing and repairing any malfunction on the ASTRONIC gearbox using the repair manual

To check and adjust the various connected items of equipment, perform fault finding and diagnostics

WHO IS IT FOR ?

Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis and repair on ASTRONIC gearboxes

Necessary for mechanics who wish to specialise in robotised gearbox diagnostics PROGRAM

Clutch system

Gearbox diagnostics

Presentation of pneumatic circuits Presentation of shared functions

General principles of gearboxes and retarder Principle of construction

Know how to set the parameters and calibrate the gearbox

Diagnostics on pneumatic, mechanical and electrical gearbox and retarder systems Using the computer to search for the appropriate technical documentation

(41)

Robotised gearboxes Euro 3 and 4

REFERENCE

4334

Course level : expert

OBJECTIVES

To be capable of diagnosing and repairing any malfunction on robotised gearboxes using the repair manual

To check and adjust the various connected items of equipment, perform fault finding and diagnostics

WHO IS IT FOR ?

Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis and repair on robotised gearboxes

Necessary for mechanics who wish to specialise in robotised gearbox diagnostics PROGRAM

Clutch system

Gearbox diagnostics

Presentation of pneumatic circuits Presentation of shared functions

General principles of gearboxes and retarder Principle of construction

Know how to set the parameters and calibrate the gearbox

Diagnostics on pneumatic, mechanical and electrical gearbox and retarder systems Using the computer to search for the appropriate technical documentation

(42)

BRAKING

(43)

Air braking on the light range

Euro3

REFERENCE

4511

Course level : improvement

OBJECTIVES

To be capable of performing maintenance operations on the braking system

To be capable of locating the essentialpoints covered by the regulations on braking To be capable of checking the braking circuit components

WHO IS IT FOR ?

Recommended for mechanics who work on the braking circuit on the light range Necessary for light vehicle technicians

PROGRAM EEC

Adaptations/ improvements

Practical case studies

Information on the sources of incidents

Mechanical check Checking pressures

Adjustment of load sensing device

(44)

Air braking on Euro 3 road range

(excluding DXi)

REFERENCE

4540

Course level : improvement

OBJECTIVES

To become familiar with the essential points of the brake regulations for the road range, dCi and E-tech To know how to use the pneumatic diagrams

To know how to perform a diagnostic on the different braking circuits

WHO IS IT FOR ?

Recommended for a mechanic without the pneumatic basics

Necessary for mechanics who perform diagnostics and repairs on braking systems

PROGRAM

(45)

Braking diagnostic on a brake

tester

Electropneumatic braking

systems on the heavy range (see course sheet 4730)

REFERENCE

4580

Course level : expert

OBJECTIVES

To become familiar with all the diagnostic possibilities of a brake tester

To perform an analysis of the results in order to determine the adjustment or repair actions to perform on the vehicles

WHO IS IT FOR ?

Recommended for a mechanic familiar with the basics of electropneumatic braking Essential for performing diagnostics and analyses on braking systems

PROGRAM

Tractors and trailers

Mechanical and pneumatic checks Testing on a brake tester

(46)

HEATING

(47)

Air conditioning

REFERENCE

4611

Course level : improvement

OBJECTIVES

To perform work on air conditioning systems (servicing, diagnostic, repairs)

WHO IS IT FOR ?

PROGRAM

General

Physics theory Regulations

Principle of refrigeration and of different system components

Refrigerants, specifications and regulations Refrigerating and wiring diagram

Operating principle

Technology of the different types

Charging, checking and draining an installation Performing a diagnostic

Remedy for operating faults

Rational servicing of the equipment installed

(48)

Independent Heating Systems

MANDATORY

PRE REQUISITE

Basic electric (see course sheet

4703)

REFERENCE

4612

Course level : improvement

OBJECTIVES

To become familiar with the operating principle of the various independent heating systems

To learn how to

To learn how to perform checks and adjustments on these systemsperform checks and adjustments on these systems

WHO IS IT FOR ?

Recommended for mechanics who already possess the electrical basics, to acquire an analysis and repair

method for independent heating systems

Recommended for electricians for a specialisation in performing adjustments and checks on independent

heating systems heating systems PROGRAM PROGRAM Electrical circuits Electrical circuits

Fuel supply circuit

Heating circuit

Contributio

Contribution from n from a WEBASTO techniciana WEBASTO technician

Price

Price : : Participants Participants : : 1010

D

Duurraattiioon n : : 2 2 ddaayyss LLooccaattiioon n : : SSaaiinntt--PPrriieesstt

47 of 84

(49)

ELECTRICITY AND ELECTRONIC ASSISTANCE

48 of 84

(50)

Introduction to truck electronics

REFERENCE

4703

Course level : basic

OBJECTIVES

To acquire a basic knowledge of vehicle electrics and electronics

To learn how to read and interpret a wiring diagram

Touse a multimeter to perform simple checks

WHO IS IT FOR ?

Essential for mechanics without a basic knowledge of electrics, in order

Essential for mechanics without a basic knowledge of electrics, in order to acquire a method for to acquire a method for analysis andanalysis and

repair on electronic components

PROGRAM

Voltage, current, resistance

Electromagn

Electromagnetism, relays, etc... etism, relays, etc... ..

Load circuits and starting circuits

Reading a plan

Using repair manuals

Reading a wiring diagram

Basic knowledge of

Basic knowledge of electronicselectronics

Presentation of

Presentation of multiplexingmultiplexing

Simple tests for lines of

Simple tests for lines of communicatiocommunicationn

Sensors Sensors Location of devices Location of devices Identification of circuits Identification of circuits

Method for checks and diagnostics

Price

D

Duurraattiioon n : : 4 4 ddaayyss LLooccaattiioon n : : SSaaiinntt--PPrriieesst t oor r llooccaall

49 of 84

(51)

Electropneumatic braking systems

on the heavy range

MANDATORY

PRE REQUISITE

Basic electrics and braking on

road vehicules (see course

sheets 4540 & 4703)

REFERENCE

4730

Course level : expert

OBJECTIVES

To learn about all the

To learn about all the electronicalelectronically managed braking systems and brake servo systems on ly managed braking systems and brake servo systems on this range.this range.

To know how to

To know how to work on electropneumatic braking systems.work on electropneumatic braking systems.

To become familiar with the diagnostic operations on these systems.

WHO IS IT FOR ?

Essential for mechanics or

Essential for mechanics or electricians working on electropneumatic braking systemselectricians working on electropneumatic braking systems

Recommend

Recommended for ed for electricians or mechanics who wish electricians or mechanics who wish to specialise in diagnosticsto specialise in diagnostics

PROGRAM

Presentation of pneumatic and electrical circuits

Location of components on the diagrams and on

the vehicles

Study of components

On the pneumatic part

On the electronic part

Repair manuals Repair manuals Diagnostic case Diagnostic case Interpretation of results Interpretation of results Price

D

Duurraattiioon n : : 4 4 ddaayyss LLooccaattiioon n : : SSaaiinntt--PPrriieesst t oor r llooccaall

50 of 84

(52)

Electropneumatic suspension

systems on commercial and light

range vehicles

REFERENCE

4740

Course level : improvement

OBJECTIVES

To learn about electronically managed air suspension systems on the light and heavy vehicle range To know how to work on these systems

To become familiar with the diagnostic operations on these systems

WHO IS IT FOR ?

Essential for mechanics or electricians working on air suspension systems

Recommended for electricians or mechanics who wish to specialise in diagnostics

PROGRAM

Presentation of functions

Location of components on vehicles Study of components

On the mechanical part On the pneumatic part On the electronic part

Repair manuals Diagnostic case

(53)

Electronic systems on Euro 3 light

commercial vehicles

Basics of electricity (see course sheet 4703)

REFERENCE

4775B

Course level : improvement

OBJECTIVES

To be capable of performing efficient diagnostics on the different electronic systems found on EURO 3 light commercial vehicles : Master and Mascott Euro 3 (Phase II).

WHO IS IT FOR ?

Necessary for mechanics familiar with the basics of electricity, in order to extend their knowledge of LCV electrics and to acquire a method of analysis and repair on LCV electronic systems

Essential for electricians who wish to specialise in electronic diagnostics on LCVs PROGRAM

1 - General Introduction

Reading and detailed examination of functional and wiring diagrams

Diagnostic

2 - Principal options ABS - Immobiliser Door closing

3 - Electronic injection Common Rail system 4 - Safety units

Airbag

Pretensioners

5 - Air conditioning management

Vehicles: Master and Mascott Euro 3 Documentation

Diag NG3 case

Duration : 4 days Location : saint Priest

(54)

Electronic systems on Euro 4 light

commercial vehicles

Basics of electricity (see course sheet 4703)

REFERENCE

4776

Course level : improvement

OBJECTIVES

To be capable of performing efficient diagnostics on the different electronic systems found on EURO 4 light commercial vehicles : Master (Phase III), Mascott (Phase III) and Maxity.

WHO IS IT FOR ?

Necessary for mechanics familiar with the electrical basics, in order to extend their knowledge of light vehicle electrics and to acquire a method of analysis and repair on light vehicle electronic systems

Essential for electricians who wish to specialise in electronic diagnostics on light vehicles PROGRAM

1 - General Introduction

Reading and practice with functional diagrams and wiring diagrams

Electronic architecture and electrical functions Diagnostic

2 -Principal equipment ABS-Immobilizer Door closing Hill start aid

3 - Electronic injection CommonRail system

Management of Euro 4 fault codes (EOBD) 4 - Safety-related units

Airbag

Pretensioners 5 - Air suspension

6 - Climate control management

Teaching aids :

IT aids (Renault Trucks OnLine) and audiovisual aids

Video-projector

Vehicles: Master, Mascott and Maxity Euro 4 Documentation

Diag NG3 case

(55)

Electronic systems on commercial

vehicles Euro 3

Basic electronics (see course sheet 4703)

REFERENCE

4777

Course level : improvement

OBJECTIVES

To learn about the Euro 3 electronic architecture typologies

To work efficiently on Euro 3 heavy commercial vehicle electronic systems, by mastering diagnostics and parameter configuration

WHO IS IT FOR ?

Necessary for mechanics familiar with the electrical basics, in order to acquire a method of analysis and repair on commercial vehicle electronic systems

Essential for electricians who wish to specialise in diagnostics on the vehicle electronics PROGRAM 1 - Multiplexing Operating principle Identification of circuits Test methods Location of components 2 - Electronic control units

Vehicle Immobiliser Display

Central door locking Tachograph

Engine

Comfort / safety-related items Bodybuilder control units

3 - Checking and diagnosing electronic systems 4 - Diagnostic and parameterization

Power take-offs

Management of consumption, maintenances and engine alerts

Vehicles: Midlum and Premium dCi, or Magnum E-tech

Documentation Diag NG3 case Measuring tools

IT station (Renault Trucks OnLine)

(56)

Electronic systems on Euro 4

heavy commercial vehicles

Basics of electricity and access to Diagnostic DXi (see course

sheets 4703 & 4145)

REFERENCE

4777C

Course level : improvement

OBJECTIVES

To learn about the Euro 4 electronic architecture typologies

To work efficiently on Euro 4 heavy commercial vehicle electronic systems, by mastering diagnostics and parameter configuration

WHO IS IT FOR ?

Necessary for mechanics familiar with the basics of electricity, in order to acquire a method of analysis and repair on heavy commercial vehicle electronic systems

Essential for electricians who wish to specialise in electronic diagnostics on heavy commercial vehicles PROGRAM 1 - DXimultiplexing Operating principle Identification of circuits Test methods Location of components 2 - DXielectronic control units

Vehicle Immobiliser Display

Lighting management Central door locking Engine

Comfort / safety-related items Bodybuilder control units

3 - Checking and performing diagnostics on DXielectronic systems

4 - Diagnostic and parameter configuration forDXi Power take-offs

Management of maintenances and engine alerts

Vehicles: Midlum, Premium, Kerax and Magnum DXi

IT station (Renault Trucks OnLine) Documentation

Diag NG3 case Measuring tools

Duration : 4 days Location : Saint Priest or local création : 09/18/2007 - mise à jour : 10/06/2008

(57)

Advanced electronic diagnostics

Parameterization and programming

Vehicule electronics (see course sheet 4777)

REFERENCE

4779

Course level : expert

OBJECTIVES

To be capable of performing a diagnostic and repairing a breakdown on a Euro3 and/or Euro 4 vehicle, using a clear methodology that can be applied to the whole of the vehicle range

WHO IS IT FOR ?

Recommended for SDR

Essential for experienced electricians or mechanics familiar with vehicle electronics, who wish to acquire complete autonomy in electronic diagnostics

PROGRAM

Inter-ECU communication system Data transfer bus diagnostics

Immobilizer Central locking

Lines of communication Electronic control units