Engineering Tools. Backup & Restore. Data saving and restoring _ Software Manual EN. Ä.R7Tä

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Backup & Restore

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1 About this documentation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 3 1.1 Document history _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 6 1.2 Conventions used _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 7 1.3 Terminology used _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 8 1.4 Definition of the notes used _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 9

2 Controller-based Automation: Central motion control _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 10

3 Basic concept _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13 3.1 What are the functions offered by »Backup & Restore«? _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13 3.2 Storage media used _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13 3.3 Differences between backup, restore, and update _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15 3.3.1 Backup _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15 3.3.2 Restore and auto-restore _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 16 3.3.3 Update and auto-update _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 17 3.4 Standard procedure _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 18 3.5 Signalling of the processing state _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 20

4 Creating a backup and carrying out a restore process _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 21 4.1 Creating a backup _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 21 4.1.1 Creating a backup on the Engineering PC (recommended variant) _ _ _ _ _ _ _ _ _ _ _ _ _ 23 4.1.2 Creating a backup on the Controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 24 4.1.3 Creating a backup using the »WebConfig« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 25 4.1.4 Creating a backup with the Windows® Explorer (on the directory/file level) _ _ _ _ _ _ _ 27 4.2 Carrying out a restore/auto-restore _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 28 4.2.1 Carrying out a restore on the Engineering PC (recommended variant) _ _ _ _ _ _ _ _ _ _ _ 29 4.2.2 Carrying out a restore on the Controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 30 4.2.3 Carrying out a restore with the »WebConfig« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 31 4.2.4 Carrying out a restore with the Windows® Explorer (on the directory/file level) _ _ _ _ _ 33 4.2.5 Carrying out an auto-restore _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 34 4.3 Carrying out an update/auto-update (only available for control technology) _ _ _ _ _ _ _ _ _ _ _ _ 35

5 Diagnostics _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 36 5.1 Status LEDs of the Controllers _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 36 5.1.1 Status LEDs of the Controller 3200 C _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 37 5.1.2 Status LEDs of the Controllers c300/p300 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 38 5.1.3 Status LEDs of the Controllers p500 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 39 5.1.4 Specific signals during a »Backup & Restore« process _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 40 5.2 Text outputs (optional panel/screen required) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 41 5.2.1 Error messages for the execution of a backup or restore _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 41 5.2.2 Error messages for the execution of an update _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 44 5.3 Fault: Controller c300/p300 does not start _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 46

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1 About this documentation

This documentation ...

• contains some information relating to the use of the »Backup & Restore« Lenze software tool in the context of the Lenze "Controller-based Automation" system;

• is part of the "Controller-based Automation" manual collection. It consists of the following sets of documentation:

Documentation type Subject

System manuals Visualisation (system overview/sample topologies)

Communication manuals

Online helps Bus systems• Controller-based Automation EtherCAT® • Controller-based Automation CANopen® • Controller-based Automation PROFIBUS® • Controller-based Automation PROFINET®

Reference manuals

Online helps Lenze Controllers:• Controller 3200 C • Controller c300 • Controller p300 • Controller p500

Software manuals

Online helps Lenze Engineering Tools:• »PLC Designer« (programming)

• »Engineer« (parameter setting, configuration, diagnostics) • »VisiWinNET® Smart« (visualisation)

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1 About this documentation

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

More technical documentation for Lenze components

Further information on Lenze products which can be used in conjunction with Controller-based Automation can be found in the following sets of documentation:



Tip!

Current documentation and software updates with regard to Lenze products can be found in the download area at:

www.lenze.com

Mounting & wiring Symbols:

 Mounting instructions

• Controllers

• Communication cards (MC-xxx) • I/O system 1000 (EPM-Sxxx) • Inverters, Servo Drives • Communication modules

 

Printed documentation

PDF file / online help in the Lenze engineering tool

 Hardware manuals

• Inverters, Servo Drives

 Operating instructions

• Controllers

• Servo system ECS (ECSxE, ECSxM)

Sample applications/Using application templates  Online help/reference manuals

• Application Sample i700 • Application Samples • Application Template • FAST technology modules

Parameterisation, configuration, commissioning  Online help/reference manuals

• Controllers

• Inverters, Servo Drives • I/O system 1000 (EPM-Sxxx)

 Online help/communication manuals

• Bus systems

• Communication modules

 Operating instructions

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Target group

This documentation addresses to persons who back up/restore data and carry out software updates using the Lenze »Backup & Restore« tool on a Controller.

Information regarding the validity

The information in this documentation applies to ...

• the Lenze "Controller-based Automation" system from release 3 onwards; • Lenze Cabinet and Panel Controllers.

Screenshots/application examples

All screenshots in this documentation are application examples. Depending on the firmware version of the field devices and the software version of the Engineering tools installed (e.g. »PLC Designer«, »Backup & Restore«), the screenshots in this documentation may deviate from the screen representation.

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1 About this documentation

1.1 Document history

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1.1 Document history

Version Description

1.5 05/2015 TD17 Update for the "Controller-based Automation" 3.10 Lenze automation system 1.4 01/2015 TD17 Update for the Lenze automation system "Controller-based Automation" 3.9 1.3 04/2014 TD17 Revision on the Lenze automation system "Controller-based Automation" 3.8 1.2 08/2012 TD11 Update for the Lenze automation system "Controller-based Automation" 3.3 1.1 06/2011 TD11 Update for the "Controller-based Automation" 3.1 Lenze automation system 1.0 08/2010 TD11 First edition for the Lenze automation system "Controller-based Automation" 3.x

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1.2 Conventions used

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1.2 Conventions used

This documentation uses the following conventions for highlighting different types of information:

Type of information Highlighting Examples/notes

Spelling of numbers

Decimal Normal spelling Example: 1234

Decimal separator Point The decimal point is always used. For example: 1234.56

Hexadecimal 0x[0 ... 9, A ... F] Example: 0x60F4 Binary

• Nibble 0b[0, 1] Example: '0b0110'Example: '0b0110.0100' Text

Version information Blue text colour All information that only applies to a certain controller software version or higher is identified accordingly in this documentation.

Example: This function extension is available from software version V3.0!

Program name » « »PLC Designer«...

Window italics The message window... / The Options dialog box ... Variable names Setting bEnable to TRUE...

Control element bold The OK button ... / The Copy command ... / The Properties tab ... / The Name input field ...

Sequence of menu

commands If several commands must be used in sequence to carry out a function, the individual commands are separated by an arrow. Select File_Open to...

Shortcut <bold> Use <F1> to open the online help.

If a key combination is required for a command, a "+" is placed between the key identifiers: With <Shift>+<ESC>... Hyperlink underlined Reference to further information: Hyperlink to further

information. Icons

Page reference (7) Reference to further information: Page number in PDF file. Step-by-step instructions

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1 About this documentation

1.3 Terminology used

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1.3 Terminology used

Term Meaning

Controllers The Controller is the central component of the Lenze automation system which controls the motion sequences by means of the operating system.

The Controller communicates with the field devices via the fieldbus (inverter). Engineering PC The Engineering PC and the Engineering tools installed serve to configure and

parameterise the system.

The Engineering PC communicates with the controller via Ethernet.

Ethernet specifies the software (protocols) and hardware (cables, plugs, etc.) for wired data networks. In the form of "Industrial Ethernet", the Ethernet standard is used in industrial production systems.

On the basis of IEEE 802.3, standard Ethernet is specified by the Institute of Electrical and Electronics Engineers (IEEE), USA.

EtherCAT® (Ethernet for Controller and Automation Technology) is an Ethernet-based fieldbus system which fulfils the application profile for industrial real-time systems.

EtherCAT® is a registered trademark and patented technology licensed by Beckhoff Automation GmbH, Germany.

FAST Feasibly Applicable Software Toolbox (Lenze Application Software)

Control file The control file is a configuration file for the »Backup & Restore« runtime. The configuration of this file is used to carry out the action on the Controller. USB device The USB device...

• is the central storage medium for creating a backup/executing a restore; • serves to transfer data between the Controller and the Engineering PC.

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1.4 Definition of the notes used

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1.4 Definition of the notes used

The following signal words and symbols are used in this documentation to indicate dangers and important information:

Safety instructions

Layout of the safety instructions:

Application notes



Pictograph and signal word!

(characterise the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangerous situations)

Pictograph Signal word Meaning



Danger! Danger of personal injury through dangerous electrical voltage

Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.



Danger! Danger of personal injury through a general source of danger

Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.



Stop! Danger of property damage

Reference to a possible danger that may result in property damage if the corresponding measures are not taken.

Pictograph Signal word Meaning



Note! Important note to ensure trouble-free operation



Tip! Useful tip for easy handling

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2 Controller-based Automation: Central motion control

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2 Controller-based Automation: Central motion control

The Lenze "Controller-based Automation" system serves to create complex automation solutions with central motion control. Here, the Controller is the control centre of the system.

System structure of the Controller-based Automation

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_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Lenze provides especially coordinated system components:

• Engineering software

The Lenze Engineering tools on your Engineering PC (Windows® operating system) serve to parameterise, configure, and diagnose the system. The Engineering PC communicates with the Controller via Ethernet.

• Controllers

The Lenze Controller is available as Panel Controller with integrated touch display and as Cabinet Controller in control cabinet design.

Cabinet Controllers provide a direct coupling of the I/O system 1000 via the integrated backplane bus.

• Bus systems

EtherCAT is the standard "on-board" bus system of the Controller-based Automation. EtherCAT enables the control of all nodes on one common fieldbus.

Optionally, CANopen, PROFIBUS and PROFINET can be used as extended topologies.

The controllers c300/p300 are also provided with an "on board" CANopen interface (in addition to EtherCAT).

• Inverter (e.g. Servo-Inverter i700)

"Application software" of the Lenze Controllers

The "application software" of the Lenze Controllers enables the control and/or visualisation of motion sequences.

These versions are available: • "FAST Runtime":

The sequence control takes place (by logically combined control signals) in the Controller. The motion control takes place in the inverter.

• "FAST Motion":

The sequence control and the motion control take place in the controller. The inverter merely serves as actuating drive.

• Motion applications make special demands on the cycle time and real-time capability of the bus system between the Controller and the subordinate fieldbus nodes.

• This, for instance, is the case if the field devices are to move in a synchronised way or if position setpoints are to be transmitted.

• FAST technology modules provide for an easy development of a modular machine control in the »PLC Designer«.

• "Visualisation":

The optional visualisation of the automation system can be used separately or additionally to "FAST Runtime" or "FAST Motion".

For this purpose, an external monitor panel/display can be connected to the Cabinet Controller 3231 C/3241 C.

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2 Controller-based Automation: Central motion control

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Fieldbus communication

The Lenze controllers have different interfaces for fieldbus communication:

1) Only the master functionality is supported.

2) Up to release 3.9: "EL 100 CAN" driver / from release 3.10: "Lenze CAN driver"

The Ethernet interface serves to connect the Engineering PC or to create line topologies (no integrated switch for Controller c300/p300).

Range Cabinet Controller Panel Controller

c300 3221 C 3231 C 3241 C p300 p500

Interfaces (on board)

Ethernet 1 2 1 2

EtherCAT 1 1) 1 1 1) 1

CANopen 1 1) - 1 1) 2)

-Optional interfaces (communication cards)

CANopen MC-CAN2 - - 2) PROFIBUS master MC-PBM -  -  PROFIBUS slave MC-PBS - -  PROFINET device MC-PND -  -  Ethernet MC-ETH - -  Serial interfaces MC-ISI -  - 



More information on the bus systems and configuration can be found in the operating instructions for the MC cards and the communication manuals:

• Controller-based Automation EtherCAT® • Controller-based Automation CANopen® • Controller-based Automation PROFIBUS® • Controller-based Automation PROFINET®

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3.1 What are the functions offered by »Backup & Restore«?

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3 Basic concept

This chapter contains information on the functional principle of »Backup & Restore«.

3.1 What are the functions offered by »Backup & Restore«?

»Backup & Restore« allows you to ...

• create backups (saving the data of a Lenze Controller)

• perform restore processes (restoring the data of a Lenze Controller)

• install updates (updating the software version of the Lenze Controller, only available for control technology)

3.2 Storage media used

The Lenze Controller manages the data bases within an internal flash memory and on the SD memory card.

[3-1] Storage media used

»Backup & Restore« allows for saving and restoring the data of the internal flash memory and the SD card on a USB flash drive.

Internal flash memory

The Lenze Controllers are provided with an internal flash memory. • This memory contains the operating system and the Lenze software. • The Controller boots from this memory.

• Since this memory is fixedly installed in the device, the data stored must be saved by means of »Backup & Restore«.

SD card

The SD card serves to save project data in the Lenze Controller. »Backup & Restore« saves the data of the SD card.

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3 Basic concept

3.2 Storage media used

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USB device

The USB device is the central storage medium for performing backup, restore, and update processes.



Tip!

www.lenze.com



Note!

Only use USB devices approved by Lenze. Only USB devices approved by Lenze ensure perfect functionality.

Currently approved models and memory sizes can be gathered from the current Lenze sales documents.

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3.3 Differences between backup, restore, and update

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3.3 Differences between backup, restore, and update

The »Backup & Restore« tool enables the actions ... • "Backup" (saving data),

• "Restore" (restoring data), • "Update" (software update)

• "Auto-restore"/"Auto-update" (optimises the performance of series commissioning)

3.3.1 Backup

What is a backup?

A backup saves the whole data base of a Lenze Controller

• The backup saves the following permanently stored data bases of the Controller: • Operating system of

• Software • Project data

• A backup provides the basis for being able to carry out a restore process in the event of an error. We recommend the regular creation of backups to avoid data losses.

Functional principle of a backup

[3-2] Functional principle of a backup

• When a backup is created on the Controller, components (from the internal flash memory and the SD card) are copied to the USB flash drive.

• The USB device is the storage medium for the backup processes. A backup always comprises the contents of the internal flash memory and the SD card.

• A backup is created manually.

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3 Basic concept

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3.3.2 Restore and auto-restore

What is a restore/auto-restore?

Restoring a (previously created) backup is referred to as a restore.

Restore and auto-restore are identical in terms of their data contents. They merely differ with regard to their use (one-time restoration or multiple restorations of the data).

Functional principle of restore and auto-restore

[3-3] Functional principle of restore and auto-restore

A restore writes the (previously saved) backup data from the USB device back to the internal flash memory and the SD card.

• In the case of a restore, first a safety backup is created, in order to be able to restore the original state in the event of an error.

• In the case of an auto-restore, no safety backup is performed.

• In the case of an auto-restore, a restore without a safety backup is performed.

Differences between a restore/auto-restore

Restore Auto-restore

• One-time restoration of a backup that has been configured beforehand.

• Select this process to restore the data bases of a backup on an individual Controller.

• When a restore is carried out, a safety backup is created beforehand.

• Multiple restorations of a backup on an optional number of Controllers without further configuration. • When the USB device is connected to a further

Controller, the auto-restore is executed automatically (series commissioning).

• When an auto-restore is carried out, a restore is executed directly. The system does not create a safety backup beforehand.

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3.3.3 Update and auto-update

What is an update / auto-update?

During an update, the Lenze operating system is updated (only available for control technology). Update and auto-update are identical in terms of their data contents. Use an auto-update to carry out an update on several Controllers successively: series commissioning.

Where can I receive an update and auto-update?

Lenze provides software updates.



Tip!

www.lenze.com

Functional principle of update and auto-update

[3-4] Functional principle of update and auto-update

• »Backup & Restore« updates the software of the Controller. An update transfers the data from the USB flash drive to the internal flash memory (Flash).

• In the case of an update first a safety backup is created, in order to be able to restore the original state in the event of an error.

• When an auto-update is performed, no safety backup is created. An optional number of Controllers can be provided successively with this update.

Differences between an update and an auto-update

Update Auto update

• One-time update of the Controller software

• Select this process in order to update the software on an individual Controller.

• When an update is performed, a backup is created beforehand for the purpose of safety.

• Multiple updates of the Controller software, on an optional number of Controllers in succession. • After connecting the USB device to a further

Controller, the auto-update is started automatically: series commissioning.

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3 Basic concept

3.4 Standard procedure

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3.4 Standard procedure

To carry out »Backup & Restore«, corresponding software applications are pre-installed on the Controller. Since the Controller is available with different operating systems, different software applications are provided for the configuration.

[3-5] Example: Ethernet connection between the Engineering PC and the Lenze Controller (3200 C)

The following possibilities are provided to you to carry out a »Backup & Restore«:

Software application Operating

system of Engineering PC Operating system of Controllers Windows® XP/7 Windows® CE/ Embedded Compact 7 Windows® Embedded Standard »Backup & Restore« on the Engineering PC

[3-6] Example: »Backup & Restore« Windows® 7

 -

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3.4 Standard procedure

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The »Backup & Restore« software application writes a control file to the USB device. The control file is evaluated by the system at the next restart. Then the action selected is executed.

Cabinet Controllers with a DVI interface provide for the connection of an external monitor panel. The panel that can be connected optionally makes it possible to monitor the progress of the actions. The current processing state is shown via the status LEDs.

Status LEDs of the Controllers (36)

Depending on the action selected, the Controller is restarted automatically (after the process has been carried out successfully), or a signal is output and it is waited until the USB device is removed and the Controller is restarted manually.

»WebConfig« (as an alternative - for remote access via

Engineering PC to a Cabinet Controller without monitor panel) (via remote access to Windows® CE)

-

-Windows® Explorer (as an alternative, if no (executable) Controller is available)

[3-8] Example: Windows® Explorer Windows® XP

  

Software application Operating

system of Engineering PC Operating system of Controllers Windows® XP/7 Windows® CE/ Embedded Compact 7 Windows® Embedded Standard

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3 Basic concept

3.5 Signalling of the processing state

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3.5 Signalling of the processing state

When an error occurs, it is indicated via the Status LEDs of the Controllers (36) and by a text message on the screen.

Signal transmitter Description

Status LEDs on the Controller The Controllers are equipped with status LEDs representing the current operating status.

• When a backup, restore, or update is carried out, the LEDs Error and

Status 1 indicate the processing progress or a possible error status. • On an optionally connected panel (screen) texts showing status and error

messages can be read.

»Backup & Restore«

Software application The »Backup & Restore« application provides status information in the form of dialog windows. • On an optionally connected panel (screen) texts showing status and error

messages can be read.

• When an update is carried out (only available for control technology), status messages are written. The status messages can be viewed via the »WebConfig« logbook function.

»WebConfig« The »WebConfig« indicates the respective status by displaying a text in the corresponding code:

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4.1 Creating a backup

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4 Creating a backup and carrying out a restore process

The »Backup & Restore« functionality of the Controller can be executed by means of different software applications which are described in the following subchapters.

A backup and restore (update) process can be carried out in the following ways: A. On the Engineering PC via ...

• »Backup & Restore« application, • »WebConfig«,

• Windows® Explorer.

B. Directly on the Controller via »Backup & Restore« application.

4.1 Creating a backup



Note!

• A backup saves all data of the Controller (data of the internal flash memory and the SD card).

• In order to successfully create a backup, the USB device must have sufficient memory capacity.

Guide values for the size of a backup file: • Windows® CE 6.0: 100 MB (3200 C/p500)

• Windows® Embedded Compact 7: 200 MB (c300/p300) • Windows® Embedded Standard: 2 GB

• The free memory capacity of the USB device at least has to be half of the SD card capacity + 2 GB (guide value for Windows® Embedded Standard).

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4 Creating a backup and carrying out a restore process

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Parts of the backup name

The name of the »Backup & Restore« directory is composed as follows:

<prefix>_<controller>_<serial number>_<operating system>_<backup name>_<date>_<time>

Example:

IPCBackup_1390099990000999999999_CE_Winder_20131105_165803

Element Information

Prefix IPC backup for a backup

IPC update for a (software) update

Product name Product name (available depending on the device) Examples: "c300", "p300"

Serial number Serial number of the controller

Operating system of Operating system with which the backup has been created. Example: CE for Windows® CE.

Backup name Backup name (length: 2-16 characters)

Specify a name for the backup that relates to the machine functionality, so that you can identify the backup better later on.

Example: "Winder" Date/time Creation time of the backup

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_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

4.1.1 Creating a backup on the Engineering PC (recommended variant)



How to carry out a backup on the Engineering PC:

1. Connect a USB device to the Engineering PC. 2. Start »Backup & Restore« on the Engineering PC. 3. Change to the Backup tab.

[4-1] Example: Backup with »Backup & Restore« under Windows® 7

4. Select the USB flash drive.

5. Assign a backup name in the input field (length: 2-16 characters).

Parts of the backup name (22)

6. Click the Start button.

A control file is written to the USB device into the "/Backup" directory. 7. Remove the USB device from the Engineering PC.

8. Connect the USB device to the Controller of which you want to create a backup. 9. Restart the Controller (with connected USB device) by mains switching.

If Windows® CE systems are used, the Controller is restarted automatically. 10. After starting the Controller, remove the USB device from the Controller.

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4 Creating a backup and carrying out a restore process

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4.1.2 Creating a backup on the Controller



How to carry out a backup on the Controller:

1. Connect a USB device to the USB interface of the Controller. 2. Start »Backup & Restore« on the Controller.

3. Change to the Backup tab.

[4-2] Example: Backup with »Backup & Restore« under Windows® CE

A control file is written to the USB device into the "/Backup" directory. 6. Restart the Controller (with connected USB device) by mains switching.

If Windows® CE systems are used, the Controller is restarted automatically.



Note!

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4.1.3 Creating a backup using the »WebConfig«



Tip!

Use the »WebConfig« for Cabinet Controllers without an external panel.



How to carry out a backup using the »WebConfig«:

1. Connect a USB device to the USB interface of the Controller. 2. Start the »WebConfig«.

3. Navigate to the Backup Restore menu button. 4. Select the Backup menu item.



Note!

• When the Refresh button is clicked, the values from the Controller are re-imported. • When the Submit button is clicked, only the values that have changed are

(26)

4 Creating a backup and carrying out a restore process

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5. Select the main action Backup in the display area.

7. Select the Start Backup action and confirm this selection via the Submit button. • A control file is written to the USB device.

• The Controller is restarted.

• The backup is written to the USB device.

(27)

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

4.1.4 Creating a backup with the Windows® Explorer (on the directory/file level)



Tip!

If there is no (executable) Controller or the Controller does not start correctly, the »Backup & Restore« functions can for instance be executed via the Windows® Explorer.

Only create a backup if the Controller is executable.



How to carry out a backup using the Windows® Explorer:

1. Connect a USB device to the Engineering PC. 2. Start the Windows® Explorer.

3. Change to the directory [USB flash drive]:\Backup\Copy_Backup_file. 4. Copy the Backup.xml file to the higher-level directory [USB flash drive]:\Backup.

Note: If there is a Restore.xml file in this directory, it has to be deleted. 5. Applies to the Controller 3200 C/p500:

Copy the menu.lst file from the directory [USB flash

drive]:\Backup\Copy_Backup_file to the root directory [USB flash drive]:\.

6. Remove the USB device from the Engineering PC.

7. Connect the USB device to the Controller of which you want to create a backup. 8. Restart the Controller (with connected USB device) by mains switching.

If Windows® CE systems are used, the Controller is restarted automatically. 9. After starting the Controller, remove the USB device from the Controller.



Note!

For carrying out a backup with the Windows® Explorer, only USB devices which have previously been used for a »Backup & Restore« process can be used.

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4 Creating a backup and carrying out a restore process

4.2 Carrying out a restore/auto-restore

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

4.2 Carrying out a restore/auto-restore

If you have a separate backup/update file, e.g. by reception via e-mail or download, first create the main "/Backup" directory on a USB device ([USB flash drive]:\Backup). Then copy the backup/update file to the backup directory.



Note!

• A restore/auto-restore can only be executed if the USB device used contains a valid backup.

Creating a backup (21)

• When a restore process is carried out, a safety backup is created beforehand.

• When an auto-restore process is carried out, a restore is executed directly. The system does not create a safety backup beforehand.

• After carrying out the restore process, remove the USB device from the Controller. • Only applies to Windows® Embedded Standard: After a restore has been carried out,

(29)

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

4.2.1 Carrying out a restore on the Engineering PC (recommended variant)



How to carry out a restore on the Engineering PC:

1. Connect a USB device with available backups/updates to the Engineering PC. 2. Start »Backup & Restore« on the Engineering PC.

3. Change to the Restore/Update tab.

[4-4] Example: Restore with »Backup & Restore« under Windows® 7

4. Select the USB flash drive. 5. Select the Restore action.

Available backups/updates are shown. 6. Select a backup/update.

A control file is written to the USB device. 8. Remove the USB device from the Engineering PC.

9. Connect the USB device to the Controller on which you want to carry out a restore. 10. Restart the Controller (with connected USB device) by mains switching.

• If Windows® CE systems are used, the Controller is restarted automatically. • The backup selected is loaded to the Controller.

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4 Creating a backup and carrying out a restore process

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

4.2.2 Carrying out a restore on the Controller



How to carry out a restore on the Controller:

1. Connect a USB device with available backups/updates to the Controller. 2. Start »Backup & Restore« on the Controller.

3. Change to the Restore/Update tab.

[4-5] Example: Restore with »Backup & Restore« under Windows® CE

4. Select the Restore action.

Available backups/updates are shown. 5. Select a backup/update.

6. Press Start.

A control file is written to the USB device.

7. Restart the Controller (with connected USB device) by mains switching.



Note!

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4.2.3 Carrying out a restore with the »WebConfig«



Tip!

Use the »WebConfig« if the Controller is not provided with a DVI interface or no monitor panel is connected.



How to carry out a restore with the »WebConfig«:

1. Connect a USB device with available backups/updates to the Controller. 2. Start the »WebConfig«.

3. Navigate to the Backup Restore menu button. 4. Select the Restore Update menu item.

5. Select the main action Restore in the display area.

[4-6] Example: Restore with the »WebConfig«

6. Select the desired display area of the backup/update files from the selection list. • Up to ten backups are shown in the display area.

• Here you can select the available backups 1 ... 10, 11 ... 20, or 21 ... 30.

Note: If more than 30 backups are available on a USB flash drive, only the first 30 backups can be selected via the »WebConfig«.

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4 Creating a backup and carrying out a restore process

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 8. Select the Start Restore Update action and confirm this selection via the Submit button.

• A control file is written to the USB device.

• The backup selected is loaded to the Controller. (For purposes of safety, a backup is created beforehand.)

• After the restore, the Controller is restarted.

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4.2.4 Carrying out a restore with the Windows® Explorer (on the directory/file level)

If the Controller does not start anymore, it is possible to manually prepare a USB device on the Engineering PC. With the USB device prepared you can then carry out a restore on the Controller.



How to carry out a restore with the Windows® Explorer:

1. Connect a USB device to the Engineering PC. 2. Start the Windows® Explorer.

3. Change to the directory [USB flash drive]:\Backup. It includes all backups and updates available on the USB device. 4. Open the folder of the backup which is to be loaded to the Controller.

The folder name corresponds to the backup file name.

5. Copy the Restore.xml file to the higher-level directory [USB flash drive]:\Backup. 6. Only for the Controller 3200 C/p500:

Copy the menu.lst file from the directory [USB flash

drive]:\Backup\Copy_Backup_file to the root directory [USB flash drive]:\.

7. Remove the USB device from the Engineering PC.

8. Connect the USB device to the Controller on which you want to carry out a restore. 9. Restart the Controller (with connected USB device) by mains switching.

• If Windows® CE systems are used, the Controller is restarted automatically. • The restore is carried out automatically when the Controller is restarted. 10. After starting the Controller, remove the USB device from the Controller.

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4 Creating a backup and carrying out a restore process

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4.2.5 Carrying out an auto-restore

An auto-restore is an optimised process for carrying out series commissioning with »Backup & Restore« or »WebConfig«.

With an auto-restore you can automatically load identical backup data to several Controllers. Carrying out an auto-restore requires a one-time backup of the Controller the data bases of which are to be copied.

A USB device configured for restore can afterwards be used for an optional number of auto-restore processes on different Controllers.



How to carry out an auto-restore:

The individual steps of an auto-restore process are identical to those of a restore process. In contrast to the restore process, you have to select the Auto-restore action.

Carrying out a restore on the Engineering PC (recommended variant) (29)

Carrying out a restore on the Controller (30)

Carrying out a restore with the »WebConfig« (31)



Note!

When an auto-restore is carried out, a restore is executed directly. The system does not create a safety backup beforehand.

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4.3 Carrying out an update/auto-update (only available for control technology)

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

4.3 Carrying out an update/auto-update (only available for control technology)

An update/auto-update can be carried out by means of »Backup & Restore«, »WebConfig«, or with the Windows® Explorer (on the directory/file level).

A (software) update provided by Lenze has to be copied to the USB flash drive into the directory

[USB flash drive]:\Backup.



How to carry out an update/auto-update:

The individual steps of an update/auto-update are identical to those of a restore/auto-restore process.

In contrast to the restore/auto-restore process, you have to select the Update or Auto-update action.

Carrying out a restore on the Engineering PC (recommended variant) (29)

Carrying out a restore on the Controller (30)

Carrying out a restore with the »WebConfig« (31)

Carrying out a restore with the Windows® Explorer (on the directory/file level) (33)



Note!

• When an update is carried out, a safety backup is created beforehand.

• When an auto-update is carried out, an update is executed directly. The system does not create a safety backup beforehand.

(36)

5 Diagnostics

5.1 Status LEDs of the Controllers

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

5 Diagnostics

5.1 Status LEDs of the Controllers

The Controllers are provided with LEDs which indicate the current operating status. Depending on the Controller used, the colouring of the LEDs may vary.

[5-1] Example: Cabinet Controller 3200 C

• Power: green/blue*, yellow • Error: green, red

• Status 1: green, yellow • Status 2: no function

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5.1.1 Status LEDs of the Controller 3200 C

LED

Colour 1 / colour 2 Interval Meaning Power

Green is lit

constant Starting sequence completed successfully.• No error pending. • Controller is switched on.

• Supply voltage OK. Yellow is lit

constant The supply voltage has not reached the minimum value (voltage failure/"Powerfail") Blinking

(2.0 Hz) State after switch-on/restart or reset Green Yellow Blinking

(0.5 Hz) System clock is not synchronised" (missing time information).Note:

If the Controller is switched off for more than two weeks, the time information set will be lost.

• The next starting process generates a logbook entry (power LED blinking green/blue).

• Set the current time manually via the »WebConfig« (parameter 91).

Only for Controller 3241 C: Capacitor pack (CAPS-PACK) not fully charged.

The length of the dark bar indicates the charge condition: • CAPS-PACK almost empty: long dark phase

• CAPS-PACK almost full: short dark phase Green Blinking

(5.0 Hz)

Only for Controller 3241 C: Error status of the capacitor pack (CAPS-PACK) UPS function not available, possible cause:

• Connection to the CAPS-PACK interrupted.

• CAPS-PACK not connected, cable break/short circuit. Green Yellow Blinking

(5.0 Hz)

Error

Red Blinking

(5.0 Hz) Errors:• Fatal error (Abort)

• SD card not available/not inserted correctly. • No operating system licence available. Green Red Blinking

(5.0 Hz) Mains switching required.Controller in test mode:

• A problem has occurred, but the device is running.

Status 1

Green is lit

constant Operating status:• Controller is running. • PLC project is running. Blinking

(0.5 Hz) Starting sequence of the Controller active. Green Yellow Blinking

(0.5 Hz) PLC project (e.g. the boot project) is loaded. After being loaded successfully, the LED is lit constantly green. Or user action required:

• Load PLC project: PLC started, project is not running • Remove USB device.

Controller in test mode:

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5 Diagnostics

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5.1.2 Status LEDs of the Controllers c300/p300

LED Meaning

Power Error Status 1 Status 2

is lit

blue Off Off Off Supply voltage available and system clock synchronised. is lit

blue Off BlinkingYellow Off Operating system is running and the control technology (PLC project) is started. is lit

blue BlinkingRed BlinkingYellow Off SD card not available/not inserted correctly. is lit

Yellow Off Off Off Input voltage has fallen below a minimum value (power fail).UPS function is triggered. Blinking

Yellow Off Off Off State after switch-on/restart or reset Blinking

blue/ yellow

Off Off Off System clock not synchronised. Off Off Off Off Reset has been triggered. Off Blinking

red/green Off Off Controller in test mode:A problem has occurred, but the Controller keeps running. Off Off Blinking

green/ yellow

Off PLC project (e.g. the boot project) is loaded. After being loaded successfully, the LED is lit constantly green.

Or user action required:

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5.1.3 Status LEDs of the Controllers p500

LED Meaning

Power Error Status 1 Status 2

is lit

blue Off Off Off Supply voltage available and system clock synchronised. is lit

Yellow Off Off Off Input voltage has fallen below a minimum value (power fail). Blinking

Yellow Off Off Off State after switch-on/restart or reset Blinking

blue/ yellow

Off Off Off System clock not synchronised. Off Off Off Off Reset has been triggered. Off Blinking

red/green Off Off Controller in test mode:A problem has occurred, but the Controller keeps running. Off Off Blinking

green/ yellow

Off PLC project (e.g. the boot project) is loaded. After being loaded successfully, the LED is lit constantly green.

Or user action required:

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5 Diagnostics

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

5.1.4 Specific signals during a »Backup & Restore« process

When a backup, restore, or update process is carried out, the Controllers display the corresponding status of the »Backup & Restore« process by means of the Error and Status 1 LEDs. The status LED signalling indicates the respective status:

LED

Colour 1 / colour 2 Interval Meaning Error - during a »Backup & Restore«

Green Is lit constantly »Backup & Restore« process completed, status: "Ready". Red Blinking

(5.0 Hz) »Backup & Restore« process, status: "Error".Possible causes: • Fatal error (Abort)

• SD card not available/not inserted in the slot correctly Green Red Blinking

(5.0 Hz) Mains switching required

Status 1 ("busy") -during a »Backup & Restore«

Green Blinking

(0.5 Hz) »Backup & Restore« process active. Green Yellow Blinking

(0.5 Hz) PLC project (e.g. the boot project) is loaded. After being loaded successfully, the LED is lit constantly green. Or user action required:

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5.2 Text outputs (optional panel/screen required)

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

5.2 Text outputs (optional panel/screen required)

While the actions are processed, the software outputs some information in the form of text messages and progress bars (requires optional panel/screen).

The backup and restore processes involve several successive steps. A sequence step can only be executed if the previous step has been successful.

• In order to be able to trace the processing order of the individual steps, messages are output during the entire processing procedure.

• The respective message indicates the processing step which has been passed through.

5.2.1 Error messages for the execution of a backup or restore

While the backup/restore is processed, the following error messages may occur:

Backup Restore

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5 Diagnostics

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Error message Information / remedy

E0 Failed to initialize

hardware modules An attempt is made to carry out a backup or restore on an unknown device.

• Use the approved Lenze hardware for carrying out the »Backup & Restore« processes.

E1 ERROR: No Backup and

Restore device found! The USB device inserted does not contain a valid data structure.• Prepare the USB device with the »Backup & Restore«

software application.

E2 ERROR: CONTROL FILE MISSING

OR CORRUPT! No changes applied!

The USB device inserted does not contain a valid control file. • Prepare the USB device with the »Backup & Restore«

software application.

E3 ERROR: The target drive is

the Backup device! No hard disk found.

Access to the internal storage medium is not possible. The hardware is damaged!

• Contact the Lenze support.

E4 ERROR: No internal storage

device detected! The system is unchanged!

Access to the internal storage medium is not possible. The hardware is damaged!

• Contact the Lenze support.

E5 ERROR: No operating system

found for backup! The backup was aborted! No data was saved!

No valid operating system was found on the device, or the system is damaged.

• Execute a restore.

Carrying out a restore/auto-restore (28)

• If it fails, contact the Lenze support.

E6 Error: Not enough disk

space on Backup device! The backup was aborted! No data was saved!

The USB device does not provide enough space to save the system.

• Use a USB device with a greater storage capacity, or remove the data that are not needed from the USB device.

E7 Error: No storage device

for user data for backup found! The backup is aborted! No data was saved!

The SD card has been removed. No backup has been carried out. • Remove the USB device

• Insert another SD card • Restart the device • Create a backup

E8 User data device is empty! The SD card does not contain data.

E9 ERROR: Windows® did not

shutdown properly. Please reboot Windows® and correct any consistency of the filesystem

The file system is damaged.

• Windows® has to be started and an error check of the file system has to be carried out while the write filter is switched off.

E10 ERROR: Backup of the

Windows® filesystem failed! backup aborted! No Data was saved!

Errors have occurred during the backup of Windows® Embedded Standard. No backup was carried out.

• Try again to create a backup. If this attempt fails, contact the Lenze support.

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Log file

Then the text messages are stored on the USB device in a log file:

[USB flash drive]:\Backup\Log.txt

E14 ERROR: Storage capacity of

the selected backup is too small. Invalid backup!

The control file does not match the backup, or the backup was manipulated.

• Only use backups that are consistent in themselves.

E15 ERROR: The size of the

target device is too small. Backup exceeds storage capacity of target device!

The backup originates from a greater storage medium. • Contact the Lenze support.

(44)

5 Diagnostics

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

5.2.2 Error messages for the execution of an update

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_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ During an update the following error messages may occur:

The error messages can be viewed via the »WebConfig« in the Logbook section.

Error message Remedy

E1 System version is identical

to the selected update package. No action necessary.

The software version of the Controller is already up to date (version identical to that of the update).

• Remove the USB device from the Controller. • No further action required.

E2 No Backup package found Errors have occurred during the creation of the backup. The

update process cannot be continued. • Check messages in the file

[USB flash drive]\Backup\Log.txt.

• Eliminate error. • Restart update process.

E3 Migration finished

successfully. Update

finished with <<1>> errors. Please restore your

previous Backup.

The migration of the databases has been carried out successfully, but the installation of the update has failed. Try the following:

• Configure USB device for a restore.

• Execute restore. (Like this your system is reset to the original state.)

• Repeat update process.

Carrying out an update/auto-update (only available for

control technology) (35)

E4 Migration failed. The

system is corrupt! Please restore your previous Backup.

Update of the data has failed. • Configure USB device for a restore.

• Execute restore. (Like this your system is reset to the original state.)

• Repeat update process.

Carrying out an update/auto-update (only available for

control technology) (35)

E5 Migration failed. The

system is unchanged! The attempt to carry out modifications has been made in the temporary directory, so that no changes have been made to the

system.

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5 Diagnostics

5.3 Fault: Controller c300/p300 does not start

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5.3 Fault: Controller c300/p300 does not start

If Controller c300 or p300 does not start, you can activate the Lenze standard settings with the Reset button.



How to activate the Lenze standard settings:

1. Switch off voltage supply. 2. Press Reset button.

3. Switch on the voltage supply while the Reset button is pressed and keep the Reset button pressed for at least 10 s.

• If the Error-LED (green/red) blinks after this action has been executed, manual mains switching is required.

(47)

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A

Activating the Lenze standard settings (Reset button)46

Activating the standard settings (Reset button)46

Application notes9

Application software of the Lenze Controllers11

Auto update17

Auto-restore16

B

Backup15

Backup/restore error messages41

Basic concept of »Backup & Restore«13

C

Carrying out a restore on the Controller30

Carrying out a restore on the Engineering PC29

Carrying out a restore with the »WebConfig«31

Carrying out a restore with the Windows® Explorer33

Carrying out a restore/auto-restore28

Carrying out an auto-restore28

,

34

Carrying out an auto-update35

Carrying out an update/auto-update35

Carrying out the restore21

Controller c300/p300 does not start (fault)46

Creating a backup 21

Creating a backup on the Controller24

Creating a backup on the Engineering PC (recommended variant)23

Creating a backup using the »WebConfig«25

Creating a backup with the Windows® Explorer27

D

Diagnostics36

Differences between a restore/auto-restore16

Differences between an update and an auto-update17

Differences between backup, restore, and update15

E

E-mail to Lenze48

Error messages for the execution of a backup or restore41

Error messages for the execution of an update44

F

Fault: Controller c300/p300 does not start46

Feedback to Lenze48

Fieldbus communication (interfaces)12

Functional range of »Backup & Restore« 13

I

Interfaces for fieldbus communication 12

L

Layout of the safety instructions9

LEDs of the Controller 3200 C37

LEDs of the Controllers 36

LEDs of the Controllers c300/p300 38

LEDs of the Controllers p500 39

Log file43

P

Processing state 20

R

Reset button 46

Restore and auto-restore 16

S

Safety instructions 9

Screenshots5

Signalling of the processing state20

Standard procedure 18

Status LEDs of the Controller 3200 C37

Status LEDs of the Controllers 36

Status LEDs of the Controllers c300/p300 38

Storage media 13

Internal flash memory13

SD card13

USB device 14

System structure of Controller-based Automation10

T

Target group 5

Terminology used8

Troubleshooting 36

U

Update and auto-update17

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Your opinion is important to us

These instructions were created to the best of our knowledge and belief to give you the best possible support for handling our product. Perhaps we have not succeeded in achieving this objective in every respect. If you have suggestions for improvement, please e-mail us to:

[email protected]

Thank you very much for your support.

Your Lenze documentation team

(49)

Lenze Automation GmbH Postfach 10 13 52, D-31763 Hameln Hans-Lenze-Straße 1, D-31855 Aerzen Germany +49 5154 82-0 +49 5154 82-2800 [email protected] www.lenze.com Service Lenze Service GmbH

Breslauer Straße 3, D-32699 Extertal Germany

008000 24 46877 (24 h helpline) +49 5154 82-1112