Fourth International Bulgarian-Greek Conference - Computer Science'2008
18 - 19 September 2008, Kavala, Greece
Engineering Data Management and
Product Data Management:
Roles and Prospects
Prof. Dr. Georg Paul
Otto von Guericke University Magdeburg, Germany
Dr. Rolf Paul
Agenda
Introduction: History
Overview
Main Functionality of EDM/ PDM
Challenges for Computer Science
Experiences of the Authors
Current Aspects
History – Overview I
Taylorism
at the ontset of the 20th century
organization of manufacturing processes on the basis of the
division of labor Æ 8 lines of business
Development of software tools (CAx, PPS)
starting in the 1960s
to support the business processes because of losses of information
Æ problem: no generic solution
Computer Integrated Manufacturing (CIM)
in the 1970s
CIM approach
Y-CIM -Model Production Planning + Production Control production program material capacity release of order product Design construction work scheduling ? EDM Shop-floor sched. Capture of production data Target/actual comparison CAX MRP NC-, CNC-, DNC- machines transport robots quality checkEDM/ PDM ?
History – Overview II
Present day developments are aimed at integrating PDM
solutions in product life cycle management systems (PLM)
management and integration of all information of a product
Role of PDM and PLM in the product life cycle
PDM systems communicatively manage engineering data
from earlier product development phases
PLM systems retain engineering data through all the
phases of the product life cycle
Feasability ProcessPlanning Production Operation Disposal
PLM
Product & Portfolio Planning Design Engineering Process Engineering Production Engineering Maintenance, Repair & OverhaulPDM
Customers
History of EDM/ PDM
the development of EDM/PDM has only been gathering
speed since the 1990s
Market
analyse Development Design
Manu-facturing Assembly Service
1990 2000 Engineering Data Base Engineering Data Management Product Data Management Systems Product Data Management Collaborative Product Data Management Product Lifecycle Management (EDB) (EDM) (PDMS) (PDM) (cPDM) (PLM)
Main Functionality of EDM/ PDM
has evolved
from CAD drawing and document management
to life cycle product data management
toward integrated data and process management
aim: integrating all product data and documents and
supporting product development processes end-to-end
provide comprehensive basic functionality for the
management of product data and processes
integrate CAE systems in a common, typically
heterogeneous environment
Agenda
Introduction: History
Overview
Main Functionality of EDM/ PDM
Challenges for Computer Science
Experiences of the Authors
Remarks
Concepts and Computer Science Techniques
Current Aspects
PLM architecture
Integrated/ connected Data models
e.g.
• Geometrical • Functional • Operational • DMUs
Digital MockUp Virtual Prototypes
e.g. • FEM-models • MKS-models • Ergonomics Reference model • Geometry • Structure • Properties • References
Enterprise Integration Environment / Interfaces
BA-Applications Authoring IT Systems • M-CAD • E-CAD • CAX PDM systems Auxiliary IT Systems • DMU • E-Viewer • ... • CAE • CAX • ... • Dig. Assistance • Publishing
Agenda
Introduction: History
Overview
Main Functionality of EDM/ PDM
Challenges for Computer Science
Experiences of the Authors
Remarks
Concepts and Computer Science Techniques
Current Aspects
Remarks to the authors
Close research cooperation since the early 1990s
Georg Paul
Department of Computer Supported Engineering Systems in the School of Computer Science at Otto von Guericke University Magdeburg
Rolf Paul
CEO of B.I.M. Consulting mbH in Magdeburg
collaborative research projects
conceptual treatment of problems in the field of EDM/PDM as well
as PLM
Product data management system PDV
configured on a relational database system
product structure model
forms the core of the
product data model
integration components
between the partial models
starting point for
managing and handling
the product model data
implemented at a
large carmaker in Germany
User/ Grants Model Versions Model Types Model Trans-action Model Product Structure Model Commu-nication Model State/ Workflow Model Docu-ment Model
“integrated Virtual Product Creation, iVIP”
iViP App lic ations
iV iP Tool s P 1. 1 Pr o c e s s M a na ge m e nt P 1 .2 U ser C o m m u n ic a ti on P 2 .1 A p pl ic a ti on Se rv ic e s P 2 .2 P 2 .3 IV iP P D M To ol s PC 3 Inno v a ti v e D e s ign To ol s P C 4 Va li d a ti o n Tool s PC 5 To ol s f o r M a nuf a c tu r ing Tr ia ls C OR BA iViP Clien t ... P lu g in System S ervice s Se s s io n M a n ag e r C o m p one nt M a n ag e r Us e r M a n ag e r Tr a d e r E xte rn al Tool s DM U Wra pper PD M Wr apper CA D W rap per iV iP O bj ect In te rfa ce
(P u bl ic IDL D efin itio n fo r S yste m Co mm un ica tio n) PD M
E n a ble r
IDL for Com p o-ne n t M an a ge r IDL fo r Us er Ma n a ge r IDL for W o rkflo w …
iViP In te gra tion Pla tform
P lu g in
from a monolithic,
proprietary
solution toward
an integration
solution
Present level of maturity
the issues of architecture and system have been resolved
topics of extended application are now being examined
includes general work on
extending ERP functionality
integrating PLM and preparing its use for special fields
of application
Agenda
Introduction: History
Overview
Main Functionality of EDM/ PDM
Challenges for Computer Science
Experiences of the Authors
Remarks
Concepts and Computer Science Techniques
Current Aspects
Plant engineering and plant operation
have been moving into the field of PDM and PLM
application only since the turn of the millennium
due to the nature of manufacturing
every plant made-to-order manufacturers produce is a unique item
and manufactured specifically for a client
due to the plant manufacturer’s products are extremely
complex (an attribute of the product structure)
evolves in the course of the product development process
Æ growing bills of material
growing product structure accompanies a plant up to the phase of
operation as an “as designed”, “as built” and “as maintained” structure
PDM basic services application scenario
PDM Engine • possibly implementation of new businnes objects PDM-Kernel Data Supp ly Access Layer • possibly implementaion of a new adaper Definition T oolset ( DT S) Repository • possibly definition of a new module in theapplication repository Ex-por t
Object Model
Objecttype Relation
Attribute
Plug -In
Ad just the graphical user int erface (still file-based)
T rans-act io n Monito r +b o m +I d +i te rati on +p art_classi fi c atio n +p art_ty pe +sh ort_descri ptio n +stan dard pa rt +ve rsi on PartMas te r
PartMa ste rVer sions 0... +NextVersi o ns 0... n +PrevVe r sion User Data Table 1 Table 2 Meta Data
Create or actualize tables (still manual)
Plant engineering progress flow
Concept Design Basic Engineering Detail Engineering Erection Commis-sioning Operation Maintenance P&ID Wiring Diagram Data sheet Simulation Programs CAE-SystemsPDV-A for plant engineering and plant operation
B.I.M.-Consulting developed its own PDM/PLM system
PDV-A
for plant engineering and plant operation
(b
uilding upon the aforementioned research work with Otto vonGuericke University Magdeburg)
PDV-A
integration of technical data and processes
particular importance to project management and project
controlling
Ævariety of subcontractors involved and the large number of
suppliers from conceptual design up through commissioning
PDV-A system has proven itself in major pharmaceutical
projects as well as in SME in the chemical and
Project database for plant planning and engineering
Process equipment
PDV-A
as project database for planning and construction
Installation design Apparatus
manufacturing I&C
Purchasing Erection Commissioning
Construction Concept preparation Calculation of components and design Definition of
control circuits Buildings
Piping
Mechanical services
Agenda
Introduction: History
Overview
Main Functionality of EDM/ PDM
Challenges for Computer Science
Experiences of the Authors
Remarks
Concepts and Computer Science Techniques
Current Aspects
Conclusions - PDM
Abramovici/ Schulte
„While PDM was Information and CommunicationTechnology (ICT) driven and had a narrow focus on the management of product data within product design, PLM has a manage-ment focus addressing all data, processes and applications for the entire lifespan of a product.”
Paul/ Paul
the time for EDM/PDM solutions is not past by any means
a PDM core can play a supporting role in PLM solutions and
therefore deserves to be continuously extended and maintained
this PDM approach could be the basis for developing specially
customized as well as cost effective solutions for small and
Fourth International Bulgarian-Greek Conference - Computer Science'2008
18 - 19 September 2008, Kavala, Greece