Quality Induction Manual

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SITE QUALITY IDUCTION

SHOAIBA POWER PLANT EXTENSION,

STAGE III

FRANCISCO M. CASTOR

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SITE QUALITY INDUCTION

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SITE QUALITY INDUCTION

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SITE QUALITY INDUCTION

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SITE QUALITY INDUCTION

1.2 IS+ Quality Management System ,e-uirements

− T!e full inolement of %eo%le enables t!eir ability to be used for t!e organi/ation0s benefit IS+

&&&2&&&4

− T!e organi/ation s!all establis! document im%lement and maintain a Quality Management System

and continually im%roe its effectieness in accordance 6it! t!e re-uirements of t!e International Standard Item 7 .1 IS+ &&12&&84

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2. Plant Quality Management System

−

Po6er Turbo System Sector Quality Management System

−

Plant 9usiness Quality Management System

−

Plant0s Quality Management System

• +er ie6

• Process *escri%tion

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T!e Management Systems 6it!in t!e Po6er Turbo$Systems Sector follo6 a common structure.

T!e !ig!er leels of t!e system are common to all businesses t!ese are

• Management System Manual

" PT Sector *ocument 6!ic! includes t!e Policy Statement4

• *irecties :ig! ;eel Mandatory

Instructions4

9elo6 t!ese 2 leels t!e 9usiness Management Systems are de%loyed.

T!e sco%e of t!e Management Systems addresses Quality <nironmental and :ealt! = Safety re-uirements.

Plant Quality Management System

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T!e Plant 9usiness !as deelo%ed and o%erates a Quality Management System 6!ic! meets t!e re-uirements of IS+ &&12&&&. T!is is erified and certified by Inde%endent <>ternal "uditing ;loyd0s ,egister Quality

"ssurance4.

ISO 9001:2000

ISO 9001:2000 Process

Process Approach

Approach

? T!is International Standard %romotes t!e ado%tion of a %rocess a%%roac! 6!en deelo%ing im%lementing and im%roing t!e effectieness of -uality management system to en!ance customer satisfaction by meeting customer re-uirements. @ M"A"B<M<AT ,<SP+ASI9I;IT ,<S+D,C< M"A"B<M<AT M<"SD,<M<AT "A";SIS = IMP,+E<M<AT C D S T + M < , C D S T + M < , P,+*DCT ,<";IF"TI+A In%ut +ut%ut Product QD";IT M"A"B<M<AT SST<M QD";IT M"A"B<M<AT SST<M C+ATIAD"; IMP,+E<M<AT +) T:< , < Q D I , < M < A T S S " T I S ) " C T I + A

Plant Business - Quality Management

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Standardised Management System

Po6er Turbo Systems Management System Manual ProGect S%ecific Management System

MSM

Sector

Directives

Pant !"siness Process Mode

#or$ Instr"ctions

Tec%nica Instr"ctions

ProGect

Quality

Plan

ProGect

S%ecific Procedures

A&&ication Notes

PM ) P< )

Pant's Q"aity Management System( Overvie)

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T!e Plant 9usiness Management system

• Dse %rocess ma%s # flo6 diagrams for good isibility

• Is %rocess oriented a%%lying in%ut and out%ut management 6it! clear interfaces

• Dses interactie linHs to documents forms etc.

• )ocus on customer re-uirements and customer satisfaction

Process escriptions

#$$%&''()).%+$%-/0110./#.%)0-.+*1$./'

Pant's Q"aity Management System( Process Descri&tion

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3. Site Quality Management System

T!e Quality System a%%licable to S!oaiba Contract is described in t!e follo6ing documents

3.1 International Standard

• Quality Management System of "lstom Po6er System Plant 9usiness S6it/erland and

)rance is Certified to IS+ &&12&&8

• "ll ot!er International Standards sti%ulated#mentioned in Contract Tec!nical S%ecification

3.2 Contract *ocuments # S%ecification

• Contract Ao. 2&8211&2#&&

• Contract *ocument Page "' %ara 8 Quality "ssurance #Quality Control Q"#QC4

• Contract Conformance *ocument )ile 7 5 Eolume 29 9ooH 2#3 Section &1&2& C!a%ter ' L

Quality "ssurance

3.3 ProGect Quality Plan PQP4 $ *oc 7 8&$E$Q$3&&&1 ,e. "

: PQP describes t!e Management +rgani/ation and Control of all Quality related actiities to

be im%lemented during t!e e>ecution of t!e S!oaiba Stage III ProGect. It 6ill coer all %!ases of t!e %roGect from contract a6ard and %roGect start$u% t!roug! engineering %rocurement manufacturing construction and commissioning to !and$oer to t!e costumer

: It 6ill s%ecifically identify and describe t!e follo6ing

• ProGect Management

• <ngineering

• Procurement and logistic

• *ocument Control

• Contract Management

• Ins%ection and testing

• "lstom Partici%ants

• Site Construction and Commissioning Management

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3.3.1 Quality Management System

: Beneral ,e-uirement

T!e "lstom Po6er System Plant 9usiness Quality Management System Identifies and describes t!e %rocess and %rocedures needed and t!eir a%%lication during all %!ases of %roGect e>ecution to ensure full com%liance 6it! bot! t!e contract and t!e statutory and regulatory re-uirements

.1.1 9usiness

T!e "lstom Partici%ants !ae registered t!eir res%ectie business %roc ess on t!e internal "lstom Intranet and IT Aet6orH

.1.2 IS+ Certification

: *ocumentation

Beneral

a4 Sector Management System Manual incl uding t!e Quality Policy Statement. b4 Partici%ants4 9usiness Management System

c4 ProGect Quality Plan

d4 Site Quality <>ecution )ile *oc 7 8&$E$Q$3&&1& e4 ProGect S%ecific Procedures Master S%ecification4 f4 ProGect Ins%ection = Test Programs ITPs4

g4 ProGect Quality ,ecords

<+M, <nd of Manufacturing ,e%ort

SJC) Site JorHs Conformity )iles <rection#Commissioning4

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3.3.2 Control of *ocuments

T!e ProGect Management Team s!all in conGunction 6it! t!e %artici%ants to establis! and maintain a *ocument Control System to manage and control all %roGect documentation.

T!e system s!all coer document flo6 among t!e %artici%ants t!e %roGect management and t!e costumer. T!e system utili/es t!e "lstom ProGect Information System PI,S named MIS for S!oaiba Stage III ProGect4. T!is system and tools %roide for document control numbering reision

transmission distribution filing arc!iing and !and$oer. T!is s!all include but not limited to • *ocuments and *ra6ing

• Tec!nical ,e%orts • *ata S!eets • Tec!nical Procedures • Tec!nical S%ecification • <-ui%ment list • Sc!edules • Quality Plans • Procedures

• <rection and Commissioning Manuals • Ins%ection and Test Programs # Plans • Manufacturers *ata ,e%orts

• +%eration and Maintenance Manuals • "udit ,e%orts

• Contract Eeriation • "s 9uilt *ra6ings etc

MIS is used for all "lstom documents and corres%ondences related to %roGect • MIS Info Control

• MIS *ra6ing Control.

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3.3. Control of ,ecords

T!e ProGect Management Team and Partici%ants s!all ensure t!at records are establis!ed and maintained to %roide eidence of t!e effectie o%eration of t!e Quality Management System and defined in t!is Quality Plan and for

substantiating t!e contract re-uirements. a. Manufacturing P!ase

)or su%%ly and manufacturing %!ase t!e -uality records s%ecified 6it!in t!e Ins%ection and Test Programmers are com%iled %rogressiely and included 6it!in t!e <nd +f Manufacturing ,e%ort <+M,4 for eac! e-ui%ment. Co%ies of eac! <+M, s!all be transmitted to t!e customer %rogressiely. ,efer to section .2.2.(

<+M, L " file containing records of Manufacturing Ins%ection and Test Programs Aotification and Ins%ection ,e%orts4 . ,ecord 6ill coer if 6!en a%%licable4

• Ins%ection and Test Program ITP4 • Ins%ection and Test Plan ITP;4

• Material and <-ui%ment Test Certificates • Aon$Conformation ,e%ort AC,4

• Quality ,elease Certificate Q,C4 • Concessions

• Ty%e Test Certificates • 9atc! Test Certificates • Com%liance Certificates • Jelding ,ecords

• Jelder Test ,ecords • <lectrical Test ,e%orts

• Instrument Test and Calibration ,e%orts • Statutory a%%roal

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b. Site <rection and Commissioning

"t site -uality records s%ecified 6it!in t!e Site Ins%ection and Test Programs s!all be com%lied %rogressiely and included 6it!in t!e Site JorHs Conformance )ile SJC)4.

SJC) L <rection

SJC) L Commissioning

<ac! SJC) s!all com%rise t!e Site Quality ,ecords a%%licable to t!e e-ui%ment for 6!ic! it is being com%lied. T!e SJC) 6ill coer t!e same records listed aboe for <+M,. T!e co%ies of SJC) 6ill be transmitted to t!e customer %rogressiely u%on com%letion of t!e system. T!e number of co%ies to be transmitted to t!e customer s!all be in accordance 6it! t!e contract re-uirement.

<ac! %artners s!all as %art of t!eir -uality system %rocess and %rocedures indicate t!e met!ods to be em%loyed to control and maintain t!eir -uality records.

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3. Site Quality <>ecution Plan *oc 7 8&$E$Q$3&&1&

: T!e Site Quality <>ecution Plan is com%lementary to and follo6s t!e oerall guidelines

and re-uirements of t!e ProGect Quality Plan *oc. 7 8&$E$Q$3&&&1. It is dra6n u% and issued as a se%arate document since it deals 6 it! a different ty%e and number of e>ternal influencing factors re-uiring additional Gob site s%ecific %rocedures to be establis!ed.

: T!e obGectie of t!is 6orHing %rocedures is to define t!e general %roGect %rocedures for

documenting t!e Quality Management at Site. T!is %rocedure define t!e res%onsibility of t!e "lstom Po6er and t!e Consortium Partners and Partici%ants and identifies t!e

res%onsible member of t!e Consortium.

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. S!oaiba Site Q"#QC Set$u%

.1 Site Consortium +rgani/ation

− "lstom Po6er System S." L Consortium ;e ader

− Saudi "rc!irodon ;dt S",C+4 L Consortium Partner

− <9A <CS PTP P<I PCSPPCTSA L "PC Partici%ants

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SITE QUALITY INDUCTION

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SITE QUALITY INDUCTION

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SITE QUALITY INDUCTION

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S:+"I9" ST"B< III

Consorti"m Pro;ect Management Team

Consortium ProGect *irector

Bruno-'re(eric Bau(ouin

Consortium ProGect *irector

Bruno-'re(eric Bau(ouin

Consortium Controller

)aurent 'ollet

Consortium Controller

)aurent 'ollet

Consortium Quality Manager

Alain *an(yc+e

Consortium Quality Manager

Alain *an(yc+e

Construction Coordinator

Bernar( Marion

Construction Coordinator

Bernar( Marion

Consortium Site *irector

%armelo %aligiore

%armelo %aligiore 9ranc! Manager ,a&ih Aichah 9ranc! Manager ,a&ih Aichah Consortium ProGect <ngineering Manager Bertran( Schmitt Consortium ProGect <ngineering Manager Bertran( Schmitt Procurement#;ogistic urien .eorge Procurement#;ogistic urien .eorge Consortium Planner /mmanual )argeau Consortium Planner /mmanual )argeau S",C+ ohn lepetounas S",C+ ohn lepetounas PTP alil aar PTP alil aar <:S "disor Martin ressler <:S "disor Martin ressler

Consortium Contracts Manager

a3i( Pitts

Consortium Contracts Manager

a3i( Pitts

TSA

" *ere(as

TSA

" *ere(as

Consortium )inance Manager

Allan Martin

Consortium )inance Manager

Allan Martin <<S 9oiler#)B*4 /(#ar( 4enry <<S 9oiler#)B*4 /(#ar( 4enry "PC "PC

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%onsortium Site QA$Q% Manager 'rancisco %astor %onsortium Site QA$Q% Manager 'rancisco %astor Proect irector ohn lepetounas Proect irector ohn lepetounas Proect Manager Basem Ammari Proect Manager Basem Ammari Saety Manager 'iro& han Saety Manager 'iro& han QA$Q% Manager Panos ourou&i(es QA$Q% Manager Panos ourou&i(es %i3il %onst" Manager yriacos 4ai(emetris %i3il %onst" Manager yriacos 4ai(emetris /lectrical Manager P" Anastasopoul os /lectrical Manager P" Anastasopoul os Proect /ng" Manager ." 'a(ous Proect /ng" Manager ." 'a(ous Site %ommercial Manager *ino( umar Site %ommercial Manager *ino( umar Mechanical Manager ,a&ih ae Mechanical Manager ,a&ih ae

S:+"I9" ST"B< III

SA-CO Site Organi<ation

Marine %onst" Manager imitris Martinos Marine %onst" Manager imitris Martinos /arth or+ %onst" Manager BaCer Ali /arth or+ %onst" Manager BaCer Ali %onsortium Site /4S Manager 'aha( Al-Aslani %onsortium Site /4S Manager 'aha( Al-Aslani

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S:+"I9" ST"B< III

Consorti"m QA/QC Organi<ation C%art

Plant QA irector 9ryan *o6es Plant QA irector 9ryan *o6es

%onsortium Proect

irector

9runo$)rederic 9audouin *e%uty alil Fafar

%onsortium Proect

irector

9runo$)rederic 9audouin *e%uty alil Fafar %onsortium QA$Q% Manager "lain EandycHe %onsortium QA$Q% Manager "lain EandycHe P@P $ P%S QA$Q% "lain EandycHe P@P $ P%S QA$Q% "lain EandycHe @S, QA$Q% oel Kam6a$ *omHam @S, QA$Q% oel Kam6a$ *omHam %onsortium Site QA$Q% )rancisco Castor %onsortium Site QA$Q% )rancisco Castor //S QA$Q% Berry 9runetto //S QA$Q% Berry 9runetto SA%O QA$Q% S!erif <l "/i/i SA%O QA$Q% S!erif <l "/i/i @hir( Party 9ureau Eeritas @hir( Party 9ureau Eeritas

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S:+"I9" ST"B< III

Site Consorti"m QA/QC Organi<ation C%art

4an( O3er Manager T9"

%onsortium Site QA$Q% Manager

)rancisco Castor *e%uty T9" %onsortium Site QA$Q%

Manager )rancisco Castor *e%uty T9" //S QA$Q% Senior Inspector Ste%!en Bloer //S QA$Q% Senior Inspector Ste%!en Bloer

SA%O QA$Q% Manager Panos Kourou/ides SA%O QA$Q% Manager

Panos Kourou/ides %onsortium Site irector

Carmelo Caligiore %onsortium Site irector

Carmelo Caligiore

@urn O3er Pac+age T9"

QA$Q% A(min" Assist" "bu/ar K!urais!i

,% ata=ase T9"

QA$Q% A(min" Assist" "bu/ar K!urais!i ,% ata=ase T9" 'I ata=ase :am/a "la6i 4 Punchlist ata=ase T9" 'I ata=ase :am/a "la6i 4 Punchlist ata=ase T9" ocument %ontroller "dam MaliH4 ocument %ontroller "dam MaliH4 Material Manager

"!med "" Mustafa "cting4 Material Manager "!med "" Mustafa "cting4

QA /ngineer T9" QA /ngineer T9" P@P Mechanical$/lectrical )ea( %oor(inator )rancisco Castor *e%uty "!med S!abir4 P@P Mechanical$/lectrical

)ea( %oor(inator )rancisco Castor *e%uty "!med S!abir4 %onsortium QA$Q% Manager Alain *an(yc+e %onsortium QA$Q% Manager Alain *an(yc+e

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%onsortium Site irector %armelo %aligiore %onsortium Site irector %armelo %aligiore //S QA$Q% Stephen .lo3er //S QA$Q% Stephen .lo3er

%onsortium Site QA$Q% Manager

'rancisco %astor

%onsortium Site QA$Q% Manager 'rancisco %astor P@P Site QA$Q% 'rancisco %astor P@P Site QA$Q% 'rancisco %astor SA%O QA$Q% P" ourou&i(es SA%O QA$Q% P" ourou&i(es A)S@OM Boiler //S ." Brunetto A)S@OM Boiler //S ." Brunetto A)S@OM D P@P Mechanical$/lectrica l A" *an(yc+e A)S@OM D P@P Mechanical$/lectrica l A" *an(yc+e A)S@OM Steam @ur=ine @S, D Mannheim " am#a - om+am A)S@OM Steam @ur=ine @S, D Mannheim " am#a - om+am SA%O Area QA$Q% /ng" Sheri /l A&i&i SA%O Area QA$Q% /ng" Sheri /l A&i&i %onsortium A$Q% Management A" *an(yc+e eputy:omary *al(enaire %onsortium A$Q% Management A" *an(yc+e eputy:omary *al(enaire O, SI@ / O' ' SI@ / %onsortium Proect irector B"'" Bau(ouin %onsortium Proect irector B"' Bau(ouin

S:+"I9" ST"B< III

Consorti"m QA/QC Organi<ation

2Lin$s On0Site/O880Site3

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1" Alla Ba+sh haa 2" %han( Mohame( 8" Mohame( @ariCue %I*I) I,SP/%@O 1",e(hat 4am(y 2" aitoun Mohame( 8" ,a=eem Mohamme( S@//) S@" Q% I,SP" 1" '/,A,O A,AGA !" 'ernan(o Garcia MA@/IA)S /%I/*I,. 1" Ma(i Mansour %OA@I,. I ,SP/%@O 1" ose S" Pan(es QA $Q% % OOI,A@O onathan Or(ones

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%OMP" PO." A@A BAS/ *AIGA,A@4A, M A4A/*A,

O'' SI@/" el(ing Inspector @e+ Sap+ota

SFB%O,@A%@OS QA$Q%

@hir( Party )a= 1" .M/

S:+"I9" ST"B< III

SA-CO QA/QC Organi<ation

H" Alre(o Gacia 2" @BA

Mechanical ? el(ing Insp" 1" ael 4ae& 2" 'ugro Suhaime 8" Al-4oty !" Ale .uillergan H" Musaia Sa=i+er 2" ose %alisso OE Site Inspector 1" ael Ali 2" Se+3anessan 'a=ricators QA$Q% %oncrete Pro(uction Batching Plant 1 ? 2 1" oshian

egional Material Manager P" ourou&i(es %onsortium Site QA$Q% Manger

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S:+"I9" ST"B< III

Site PTP QA/QC Organi<ation

Consortium Site Q"#QC Manager )rancisco Castor Consortium Site Q"#QC Manager )rancisco Castor Jelding#A*T Ins. 1.  . Bo/o4 2. T9" Jelding#A*T Ins. 1.  . Bo/o4 2. T9" 9+P#P9#TSA Q"#QC Coordinator S!abbir "!med 4 9+P#P9#TSA Q"#QC Coordinator S!abbir "!med 4 <lectrical # PCS Q"#QC Coordinator T9" <lectrical # PCS Q"#QC Coordinator T9" PTP Mec!anical# <lectrical ;ead Coordinator )rancisco Castor *e%uty S!abbir "!med4 PTP Mec!anical# <lectrical ;ead Coordinator )rancisco Castor *e%uty S!abbir "!med4 Pi%ing Ins%. 1. Eis!6anat! S!etty4 2. T9" Pi%ing Ins%. 1. Eis!6anat! S!etty4 2. T9" :ydro T P Ins%. 1. Ailo 9riones4 2. T9" :ydro T P Ins%. 1. Ailo 9riones4 2. T9" Mec! <-%t Ins%. Eassa%a Bo6da Mec! <-%t Ins%. Eassa%a Bo6da :E"C Ins%. Eeneracion4 :E"C Ins%. Eeneracion4 )ire )ig!ting Ins%ection 1. T9" )ire )ig!ting Ins%ection 1. T9" TSA Q"#QC T9"4 TSA Q"#QC T9"4 <lectrical Q"#QC *ocument Control "nt!ony acoba4 <lectrical Q"#QC *ocument Control "nt!ony acoba4 I=C *CS4 T9" I=C *CS4 T9" Cable Ins%. 1. ,. ,on-uilo4 2. T9" Cable Ins%. 1. ,. ,on-uilo4 2. T9" ;ig!ting#Small Po6er = Brounding 1. T9" 2. B. ,amos ;ig!ting#Small Po6er = Brounding 1. T9" 2. B. ,amos

Cable Tray # ,acH # Panel 9o>

1. <. C!ae/4 2. T9"

Cable Tray # ,acH # Panel 9o> 1. <. C!ae/4 2. T9" <-ui%ment # Transformer Ins%. 1. T9" 2. T9" <-ui%ment # Transformer Ins%. 1. T9" 2. T9" I=C Ins%. 1. T9" 2. T9" I=C Ins%. 1. T9" 2. T9" Security = Telecom Ins%ection <. 9inondo4 Security = Telecom Ins%ection <. 9inondo4

Carmelo Caligiore

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%onstruction Monitoring System /ngineer oyal Bin(u %onstruction Monitoring System /ngineer oyal Bin(u SA%O Planning

SA%O Planning P@P Site PlannerP@P Site Planner_{,ana .engiah}_{,ana .engiah} P@P Site PlannerP@P Site Planner_@BA_@BA _{Planning /ngineer}//S er&y oman %hmiel //S Planning /ngineer er&y oman %hmiel Site %onsortium Planner /(#in 'ormaleo Site %onsortium Planner /(#in 'ormaleo

%onsortium Site

irector

%armelo %aligiore

%onsortium Site

irector

%armelo %aligiore

eporting ,iu Mathe# eporting ,iu Mathe#

S:+"I9" ST"B< III

Site Panning . -e&orting

%onsortium Planning Manager /mmanuel )argeau %onsortium Planning Manager /mmanuel )argeau /%S Site Planner Si3an /%S Site Planner Si3an

(35)

%onsortium Site irector

%armelo %aligiore

%armelo %aligiore Sr" Proect %ontracts Manager @BA Sr" Proect %ontracts Manager @BA %ontract Manager

)ee @ec+ Seng

%ontract Manager

)ee @ec+ Seng

S:+"I9" ST"B< III

Site Contracts Organi<ation

Local Procurement Local Procurement Purchasing )ea(er oshi @) Purchasing )ea(er oshi @) Purchasin g Assistant Sunesh S Purchasin g Assistant Sunesh S Purchasers 1> ,elson Pangan 2> Gouse i(ane Purchasers 1> ,elson Pangan 2> Gouse i(ane Site Logistics Site Logistics %ontract Manager %olyn %han %ontract Manager %olyn %han Secretary A=(u %"@" Secretary A=(u %"@"

(36)

(37)

4 Assistant Alphons Mathe# 4 Assistant Alphons Mathe# 4 Manager eral( Mary(asan 4 Manager eral( Mary(asan

%onsortium Site

irector

%armelo %aligiore

%onsortium Site

irector

%armelo %aligiore

S:+"I9" ST"B< III

Site =- . Admin De&artment

4 Assistant A" aco= 4 Assistant A" aco= Site %ashier Moh(" Mahau&ul 4aCue Site %ashier Moh(" Mahau&ul 4aCue

Site %ost %ontroller o= 4amer Site %ost %ontroller

o= 4amer In3oicing Assistant o(elio @apangco In3oicing Assistant o(elio @apangco Site 4 ? A(min eral( Mary(asan Site 4 ? A(min eral( Mary(asan On Shore 'inance epartment On Shore 'inance epartment

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%armelo %aligiore

%armelo %aligiore %onsortium Security Manager <A=(ulrahman AI 4o=any> %onsortium Security Manager <A=(ulrahman AI 4o=any> Shit Super3isors

,a=il A" 4in(i /ssm aEar A"

Si((iCue Ma=rou+ a(ah

Al-@hala=i5 A=(ullah Sa((

Al- ohani

Shit Super3isors

,a=il A" 4in(i /ssm aEar A"

Si((iCue Ma=rou+ a(ah

Al-@hala=i5 A=(ullah Sa((

Al- ohani %onsortium Security A(3isor %onsortium Security A(3isor Secretary @homas P"@ Secretary @homas P"@ I" O;ce Alaa M" Imam A=(ul " A=(ullah I" O;ce Alaa M" Imam A=(ul " A=(ullah Stic+ers %ler+

'athi 4assn Ali Marrahi

Stic+ers %ler+

'athi 4assn Ali Marrahi Main .ate Super3isor Main .ate Super3isor ay Shit Super3isor Ba(er 'ahee(i ay Shit Super3isor Ba(er 'ahee(i ,ight Shit Super3isor Ba(er 'ahee(i ,ight Shit Super3isor Ba(er 'ahee(i .ate$ Site Security 19 .ate$ Site Security 19 Alstom %amp $ O;ce 1J Alstom %amp $ O;ce 1J SA%O %amp $ O;ce 1J SA%O %amp $ O;ce 1J

S:+"I9" ST"B< III

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%onsortium Site irector %armelo %aligiore %onsortium Site irector %armelo %aligiore

S:+"I9" ST"B< III

Overa Site Constr"ction Organi<ation

eputy %onstruction Manager Bosco .iuseppe eputy %onstruction Manager Bosco .iuseppe Secretary @BA Secretary @BA /?I Manager @BA /?I Manager @BA Site @echnical O;ce )ea(er @BA Site @echnical O;ce )ea(er @BA %i3il Manager .ianni igon %i3il Manager .ianni igon Mechanic al Manager <" Boge> Mechanic al Manager <" Boge> //S  4ame( //S  4ame( @urn+ey Manager <eggie 'ernan(o > @urn+ey Manager <eggie 'ernan(o > @S, " /ster @S, " /ster Material )ea(er <*" .iion> Material )ea(er <*" .iion> Procurem ent %oor(inat or <Insur" %laims $ %ustom %learance > 're(eric M" Procurem ent %oor(inat or <Insur" %laims $ %ustom %learance > 're(eric M" @echnical Manager Oli3ier io @echnical Manager Oli3ier io O3erall %onstruction Manager <%hristophe Pelleter> O3erall %onstruction Manager <%hristophe Pelleter> /%S Manager )" )erou /%S Manager )" )erou /B, Manager  4ame( /B, Manager  4ame(

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%i3il Manager .ianni igon %i3il Manager .ianni igon Alstom In(ia Alstom In(ia %i3il Super3isor Mani3annan %i3il Super3isor Mani3annan

%i3il eputy Manager

Sa#at Aly

%i3il eputy Manager

Sa#at Aly %i3il Super3isor @BA %i3il Super3isor @BA

S:+"I9" ST"B< III

Site Civi Organi<ation

%i3il Super3isor @BA

%i3il Quantity Sur3eyor A&i(i Bin Mat Sau( %i3il Quantity Sur3eyor

A&i(i Bin Mat Sau(

SA%O %i3il Manager SA%O %i3il Manager O3erall %onstruction Manager <%hristophe Pelleter> O3erall %onstruction Manager <%hristophe Pelleter> eputy %onstruction Manager Bosco .iuseppe eputy %onstruction Manager Bosco .iuseppe Site @echnical O;cer Site @echnical O;cer

(41)

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/?I Manager @BA /?I Manager @BA O3erall %onstruction Manager <%hristophe Pelleter>

eputy:Bosco .iuseppe

O3erall %onstruction Manager

<%hristophe Pelleter>

eputy:Bosco .iuseppe

I?% )ea(er <%S> <ic+y Mongcal> I?% )ea(er <%S> <ic+y Mongcal>

S:+"I9" ST"B< III

Site Constr"ction Organi<ation : E.I

I?% Super3isor @BA I?% Super3isor @BA I?% Super3isor @BA I?% Super3isor @BA I?% Super3isor @BA I?% Super3isor @BA /lectrical %a=le Pulling /lectrical %a=le Pulling Super3isor <Arsenio 'errer> Super3isor <Arsenio 'errer> Super3isor <*irgilio Benite&> Super3isor <*irgilio Benite&> Super3isor @BA Super3isor @BA /lectrical /Cuipment /lectrical /Cuipment @ransormer ? IPB Super3isor @BA @ransormer ? IPB Super3isor @BA M*$)* S." Super3isor @BA M*$)* S. " Super3isor @BA Steel or+ ? %a=le @rays Super3isor @BA Steel or+ ? %a=le @rays Super3isor @BA @elecom ? Security System Super3isor @elecom ? Security System Super3isor /lectrical %a=le @ermination /lectrical %a=le @ermination 4* $ M* Super3isor @BA 4* $ M* Super3isor @BA )* Super3isor @BA )* Super3isor @BA )ighting ? Small Po#er Super3isor @BA )ighting ? Small Po#er Super3isor @BA .roun(ing System Super3isor @BA .roun(ing System Super3isor @BA /lectrical Superinten(ent <"M" Srini3asan> /lectrical Superinten(ent <"M" Srini3asan> /lectrical )ea(er <Ma(hu Soo(hanan> /lectrical )ea(er <Ma(hu Soo(hanan> I?% )ea(er <%S> <@amer 4agag> I?% )ea(er <%S> <@amer 4 agag> I?/ )ea(er @BA I?/ )ea(er @BA

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@urn+ey Manager <eggie 'ernan(o> @urn+ey Manager <eggie 'ernan(o> O3erall %onstruction Manager <%hristophe Pelleter>

eputy: Bosco .iuseppe

O3erall %onstruction Manager

<%hristophe Pelleter>

eputy: Bosco .iuseppe

ire ighting Leader T$A

S:+"I9" ST"B< III

Site T"rn$ey Organi<ation

*AC Leader (+eggie ernando) *AC Leader (+eggie ernando) Supervisor Pasha Sha+i= Supervisor Pasha Sha+i= Assistant T$A Assistant T$A Supervisor T$A Supervisor T$A Assistant T$A Assistant T$A Passenger "levator Supervisor T$A Passenger "levator Supervisor T$A

(44)

43

Site @echnical O;ce )ea(er

@BA

Site @echnical O;ce )ea(er @BA O3erall %onstruction Manager <%hristophe Pelleter> @echnical Manager: <Oli3ier io> O3erall %onstruction Manager <%hristophe Pelleter> @echnical Manager: <Oli3ier io> "ng. Support at Site ('ndia/$el,ort) Civil Anish -. P "ng. Support at Site ('ndia/$el,ort) Civil Anish -. P Auto%A <%i3il> <ocument %ontrol> /lmer i&on Auto%A <%i3il> <ocument %ontrol> /lmer i&on

S:+"I9" ST"B< III

Site Tec%nica O88ice

Auto%A <Structural> Sira(een Auto%A <Structural> Sira(een Assistant 1 <Sonny a3i(> Assistant 1 <Sonny a3i(> Assistant 2 @BA Assistant 2 @BA "ng. Support at Site ('ndia/$el,ort) Mech -apil Shrivastava "ng. Support at Site ('ndia/$el,ort) Mech -apil Shrivastava Assistant 1 @BA Assistant 1 @BA Assistant 2 @BA Assistant 2 @BA "ng. Support at Site ('ndia/$el,ort) "lec. aui "ng. Support at Site ('ndia/$el,ort) "lec. aui Assistant 1 @BA Assistant 1 @BA Assistant 2 @BA Assistant 2 @BA Document Controller Shahid Puvallur Document Controller Shahid Puvallur _01.12.09

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O3erall %onstruction Manager <%hristophe Pelleter> @echnical Manager: <Oli3ier io> O3erall %onstruction Manager <%hristophe Pelleter> @echnical Manager: <Oli3ier io> Material )ea(er <*" .ion> Material )ea(er <*" .ion> *AC /  *AC / 

S:+"I9" ST"B< III

Site Materia Organi<ation

P$ / +&P P$ / +&P Material andling 0 +eceiving T$A Material andling 0 +eceiving T$A Assistant T$A Assistant T$A Database &perator (Abdul +ahman) Database &perator (Abdul +ahman) Mechanical 'nspector (Antuculas) Mechanical 'nspector (Antuculas) eputy <Ahme( A Mustaa> eputy <Ahme( A Mustaa> P"' / PCS P"' / PCS Storeeeper (Mohammed Abdalla) Storeeeper (Mohammed Abdalla) Material andling 0 +eceiving $rian Avendano Material andling 0 +eceiving $rian Avendano Assistant T$A Assistant T$A ""S Material !roup ""S Material !roup ""S Database ""S Database

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S:+"I9" ST"B< III

E!N Site Overa Organi<ation

Commissioning Manager )rederiH Ean *er Mer6e Commissioning Manager

)rederiH Ean *er Mer6e

<:S Su%erisor $ Senior "bdul "/i/ <:S Su%erisor $ Senior "bdul "/i/ <:S Su%erisor T9" <:S Su%erisor T9" Construction Brou% $ee (r"anization Chart Construction Brou% $ee (r"anization Chart Construction Manager "lan Biles Construction Manager "lan Biles "dministration Brou% "dministration Brou%

ProGect Site "dministratie "sst. Ismail "rif

"dmin. "ssistant # ;ocal Purc!ase T9"

ProGect Site Controller "bu Dbaid ProGect Site Controller

"bu Dbaid

*riers Is!a- Pam%at = ". abar

*riers Is!a- Pam%at = ". abar <<S Q"#QC Manager

Ste%!en Bloer <<S Q"#QC Manager

Ste%!en Bloer

Material ,eceiing "ssistant "bdul ,a/aH C!aud!ry Material ,eceiing "ssistant

"bdul ,a/aH C!aud!ry

Public ,elation +fficer K!alid "l$Sa!afi Public ,elation +fficer

K!alid "l$Sa!afi Q"#QC Su%erisor

Q"#QC Su%erisor

<9A ProGect Site Manager F. :amed

<<S <:S Manager "bid ,a/a )aroo-<<S <:S Manager "bid ,a/a

)aroo-Site <ngineer T9" Site <ngineer

T9"

ProGect Contract # Controls Manager Jilliam ">t

Mtls :andling = ,eceiing Coord Aesar "!med

;ocal S!o% Q"#QC SanGee ;ocal S!o% Q"#QC

SanGee Moata/ <lgo!ary_{Moata/ <lgo!ary};ocal <>%editor ;ocal <>%editor <<S Material Manager

Mi!ai Easiliu <<S Material Manager

Mi!ai Easiliu Mtls :andling = ,eceiing Manager

Mi!ai Easiliu

Mtls :andling = ,eceiing Manager Mi!ai Easiliu

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S:+"I9" ST"B< III

E!N Site Constr"ction Organi<ation

Turnoer Coordinator T!A Turnoer Coordinator T!A 9oiler Su%erisor Boindan 9oiler Su%erisor Boindan "dministratie "ssistant T9" "dministratie "ssistant T9"

Const. Su%erisor $ Pi%ing Imtiya/

Const. Su%erisors$ ,I;#Painting Mauricio 9o!or-ue/

N T9"

Const. Su%erisors$ ,I;#Painting Mauricio 9o!or-ue/

N T9" Painting Su%erisor#Steel erector

M. "n6ar

Painting Su%erisor#Steel erector M. "n6ar <lectrical Tec!nician Jail "l "nsari <lectrical Tec!nician Jail "l "nsari Construction Manager "lan Biles Construction Manager "lan Biles

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S:+"I9" ST"B< III

E!N Site Pro;ect Contracts / Contro 9ro"&

Contract # Controls Manager Jilliam ">t Contract # Controls Manager

Jilliam ">t Site Sc!eduler#Planner T9" Site Sc!eduler#Planner T9" Sub$Contract "dministrator Ismail "rif Sub$Contract "dministrator Ismail "rif

*r6g = *oc Control Coordinator :assan 9adaHHan *r6g = *oc Control Coordinator

:assan 9adaHHan Planning # Sc!eduling Brou%

Planning # Sc!eduling Brou% <<S Site Sc!eduler # Planner

er/y ,oman C!imel <<S Site Sc!eduler # Planner

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S:+"I9" ST"B< III

ECS Site Overa Organi<ation

<CS Site ProGect Manager ;ouis ;e,ou> <CS Site ProGect Manager

;ouis ;e,ou>

*ocument Control "li Mo!iudeen *ocument Control

"li Mo!iudeen +ffice "dministrator _{"bbas "li} +ffice "dministrator "bbas "li Q"#QC Su%erisor "lt!eo ,onden Q"#QC Su%erisor "lt!eo ,onden Planning # ,e%orting Sian Kail Planning # ,e%orting Sian Kail Construction Manager )B* ;ucas #d Mer6e Construction Manager )B* ;ucas #d Mer6e Commissioning ;ead <ng. ;ucas #d Mer6e Commissioning ;ead <ng. ;ucas #d Mer6e Material :andling Coordinator

"bdul Aassar asser "rafat! Material :andling Coordinator

"bdul Aassar asser "rafat! <<S Q"#QC Manager

Ste%!en Bloer <<S Q"#QC Manager

Ste%!en Bloer <<S Site Sc!eduler#Planner <<S Site Sc!eduler#Planner _{er/y ,oman C!imel}_{er/y ,oman C!imel}

<<S ProGect Site Manager F. :amed

<<S ProGect Site Manager F. :amed <:S Su%erisor Mu!ammad K!an <:S Su%erisor Mu!ammad K!an <<S Material Manager Easiliu Mi!ai <<S Material Manager Easiliu Mi!ai Site Manager <SP Paolo )aaro Site Manager <SP Paolo )aaro Insulation Su%erisor "bdul "/i/ Insulation Su%erisor

"bdul "/i/ Painting Su%erisor Pullard Painting Su%erisor

Pullard

Mec!anical <ngineer T!ilaHa%%an Mec!anical <ngineer

T!ilaHa%%an <=IC <ngineer _{". *oronio} <=IC <ngineer

". *oronio

Com <ng Mec!4 T!ilaHa%%an Com <ng Mec!4

T!ilaHa%%an <=IC <ngineer ". *oronio <=IC <ngineer

". *oronio

<lectrical ME4 ayaraG , <lectrical ME4

ayaraG , Com <ng I=C4_{,aGes! Kumar} Com <ng I=C4 ,aGes! Kumar

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%onsortium Site irector %armelo %aligiore %onsortium Site irector %armelo %aligiore

S:+"I9" ST"B< III

Pi&ing Pre8a5rication 2A0>%o5ar3

Piping Super3isor Alagarsamy Bala+annan Piping Super3isor Alagarsamy Bala+annan Piping Super3isor @hol+apian anniappian Piping Super3isor @hol+apian anniappian Q% /ngineer

%hittilapily ose Shau

Q% /ngineer

%hittilapily ose Shau

)ea( Piping Pre-a=rication

4orst .lau=er

)ea( Piping Pre-a=rication 4orst .lau=er Site QA$Q% Site QA$Q% Site Planning Site Planning

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%onsortium %omm" Manager ." Scolaro %onsortium %omm" Manager ." Scolaro Operation ? Maint" Manager @BA Operation ? Maint" Manager

@BA arranty Manager_@BA

arranty Manager @BA P@ )ea( @BA Maintenance %oor(inator @BA Operation )ea(er 1

@BA Operation )ea(er 2 @BA Operation )ea(er 8 @BA BOP Operators @BA arranty /ngineers @BA

S:+"I9": III

(53)

.2 Site Quality *ocuments − Quality Procedures

− Ins%ection and Test Plan ITP;s4 − Met!od Statements

− ,isH "ssessments

.2.1 Site Quality *ocuments Aumbering for Partners

Aumbering of Site Quality *ocument to be issued by eac! %artners is as follo6s 1. Turbine and Benerator TSA4

• QC Procedures and ITP;  8&$E$Q$1&&&1 1&&&2 etc. • Met!od Statement  8&$E$,$1&&&1 1&&&2 etc. • ,isH "ssessment  8&$E$K$1&&&1 1&&&2 etc. 2. I = C PCS4

• QC Procedures and ITP;  8&$E$Q$2&&&1 2&&&2 etc. • Met!od Statement  8&$E$,$2&&&1 2&&&2 etc. • ,isH "ssessment  8&$E$K$2&&&1 2&&&2 etc. 3. <lectrical P<I4

• QC Procedures and ITP;  8&$E$Q$&&&1 &&&2 etc. • Met!od Statement  8&$E$,$&&&1 &&&2 etc. • ,isH "ssessment  8&$E$K$&&&1 &&&2 etc. . Po6er 9locH and ,est of Plant PTP4

• QC Procedures and ITP;  8&$E$Q$3&&&1 3&&&2 etc. • Met!od Statement  8&$E$,$3&&&1 3&&&2 etc. • ,isH "ssessment  8&$E$K$3&&&1 3&&&2 etc.

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5. 9oiler <9A4

• QC Procedures and ITP;  8&$E$Q$5&&&1 5&&&2 etc. • Met!od Statement  8&$E$,$5&&&1 5&&&2 etc. • ,isH "ssessment  8&$E$K$5&&&1 5&&&2 etc.

(. "4 )or <CS# <SP

• QC Procedures and ITP;  8&$E$Q$(&&&1 (&&&2 etc. • Met!od Statement  8&$E$,$(&&&1 (&&&2 etc. • ,isH "ssessment  8&$E$K$(&&&1 (&&&2 etc. 94 )or <CS# )B*

• QC Procedures and ITP;  8&$E$Q$(5&&1 (5&&2 etc. • Met!od Statement  8&$E$,$(5&&1 (5&&2 etc. • ,isH "ssessment  8&$E$K$(5&&1 (5&&2 etc.

'. Ciil S",C+4

• QC Procedures and ITP;  8&$$Q$'18&& • Met!od Statement  8&$$C$'1&&1 • ,isH "ssessment  8&$$K$'1&&1

N$0&9 L(1$  +** S($0 Q<+*($ D/<0$1 )($# <%+$0 1$+$<1 %0- %+-$0-1 1</# +1 QC P-/0<-01, ITPL1, MS  RA ++(*+7*0 ( &S$+?0 3QA9QCQ<+*($ D/<0$1. D0$+(*1  /<0$1 ++(*+7*0 ( MIS D-+)(? C$-*

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.2.2 ProGect S%ecific Procedures Master S%ecification4

Ty%ical ProGect S%ecific Procedures listed in "%%endi> C of ProGect Quality Plan are based on generic

%rocedures from t!e "lstom Management System and su%%lemented by t!e contract s%ecific

re-uirements.

ProGect s%ecific %rocedures are mandatory for all "lstom Partici%ants and ProGect Partners. "ll suc!

%rocedures s!all be aut!ori/ed and released by t!e Consortium P roGect *irector.

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.3.3 Site Quality Procedures

a. Consortium Site Quality Procedures

Consortium Site Quality Procedures !ae been deelo%ed s%ecific to S!oaiba III based on t!e generic %rocedure of t!e "lstom Management System and su%%lemented by t!e contract re-uirements.

*ocument 7 *escri%tion

1. 8&$E$Q$3&&1& Site Quality <>ecution Plan

2. 8&$ E$ Q$ 3&&12 Mat er ial ,eceiing Pro cedu re at Sit e  Q,C4 3. 8&$ E$Q $3&& 1 Site ,e -ue st fo r Ins% ect ion

. 8&$E$Q$3&&15 Control and Management of Aon$Conformance Products at Site 5. 8&$E$Q$3&&1( Punc!list Procedure

(. 8&$ E$Q $3&& 1' ) ield *es ig n C!a ng e Pro ce dur e

'. 8&$E$Q$3&&1 :andling Storage Preseration and Issuance of Materials at Site 8. 8&$ E$ Q$ 3&&21 Con so rt iu m Sit e Int er nal "ud it Pro cedu re

. 8&$ E$ Q$ 3&&22 Sit e Q uality Ind uction T rain in g Pro cedu re 1&. 8 &$ E$Q $3 && 2 M an uf ac tu rin g A C, to be Cl os ed at Si te

11. 8&$E$Q$3&&52 Quality Control Procedure4 Control and Management of Sureillance Aotice 12. 8&$E$Q$3&&53 Issuance of Sureillance Aotice to Partners#Partici%ant0s Eendors and Sub$contractors 13. 8&$E$Q$3&&5 Site Planning Procedure

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+t!er Procedures to be issued

1. 8&$E$Q$3&&35 Turnoer from <rection to Commissioning

2. 8&$E$Q$3&&38 Quality *ocument :andling

3. 8 &$E$Q$3 &&3  Con sor tium Site Quality S yst em M anag emen t ,eie 6

. 8&$E$Q$3&&& Site JorH Conformity )ile

5. 8&$E$Q$3&&5 TaHing +er of S%are Parts and S%ecial Stools

(. 8&$E$Q$3&&( :anding +er of <-ui%ments

'. 8&$E$Q$3&&8 Buarantee Ins%ection

8. 8&$E$Q$3&& TaHing oer Certificate

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b. Partners#Sub$Contractors S%ecific Quality Procedures

S%ecific %rocedures deelo%ed for S!oaiba Stage III ProGect by eac! %artner#sub$contractor as %er International Standards and Contract S%ecification to be used in QC related actiities at site.

<>am%les

Eisual Ins%ection Procedure ,adiogra%!ic Testing Procedure Magnetic Particle Testing Procedure ;i-uid Penetrant Testing Procedure :ydro Test Procedure

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c. "%%licable )orms

1. ,)I L ,e-uest )or Ins%ection 2. AC, L Aon$Conformance ,e%ort 3. )*C L )ield *esign C!ange . Punc!list

5. Sureillance Aotice

(. <CC L <rection Com%letion Certificate

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SITE QUALITY INDUCTION

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SITE QUALITY INDUCTION

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SITE QUALITY INDUCTION

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SITE QUALITY INDUCTION

!" Punchlist

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SITE QUALITY INDUCTION

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SITE QUALITY INDUCTION

J"

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.3.3.1

.3.3.1 "ut!ori/ed Signatories "ut!ori/ed Signatories

)urt!er

)urt!er to to t!e t!e im%lementation im%lementation of of effectie effectie Quality Quality Management Management System System and and 6it! 6it! reference reference to to t!e t!e re-uirementre-uirement

mentioned in item 7 ( of Quality Control Procedures for Control = Management of Aon$conformance at Site

*oc. 7 8&$E$Q$3&&15 eac! %artner#%artici%ants including sub$contractors s!all maintain and submit t!e list of

"ut!ori/ed Personne

"ut!ori/ed Personnel 6it! t!eir l 6it! t!eir signature to sing officisignature to sing official %roGect documentation.al %roGect documentation.

SITE QUALITY INDUCTION

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SITE QUALITY INDUCTION

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.2.. ITP $ ITP;

.2..1. ITP means ? Ins%ection = Test Programme @

T!is document %roduced by t!e Partici%ants reca%itulates all t!e Quality Control +%erations submitted to t!e Customer during t!e manufacturing of t!e e-ui%ment and during t!e erection # commissioning of t!e

e-ui%ment#systems. • Coer all t!e actiities

− Ciil JorHs Steam Turbine 9oiler <SP )B* etc − Mec!anical for 9+P = ,+P

− <lectrical I=C :E"C )) ….

• )or eac! of t!e t!ree %roGect %!ases

− Manufacturing − Site erection − Commissioning

• Pro%ose t!e necessary and sufficient tests = ins%ection to t!e customer in order to assure !im t!at t!e control re-uirements 6ill be satisfied.

• *efine t!e customer notification %oints after a%%roal •*efine t!e records to be su%%lied

: In t!e <+M, <nd +f Manufacturing ,e%ort4 − In SJC) Site JorH Conformance )ile4

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.2..2. ITP; means ? Ins%ection = Test Plan @

T!is document %roduced by t!e Partici%ants reca%itulates all t!e Quality Control +%erations a%%lied by t!e Partici%ants for eac! e-ui%ment manufactured and for t!e erection#commissioning of t!e e-ui%ment#systems. ITP;s can be %roduced by subcontractors suc! as er ection com%any.

• T!ey are muc! more detailed t!at t!e ITPs more e-ui%ment more ins%ections and test as t!ey reflect Hno6 !o6 of t!e %artici%ant and its su%%lier4

• T!ey refer to test %rocedures 6orH instructions and codes = standards s%ecific to t!e e-ui%ment and to eac! %artici%ant

• T!ey define t!e %artici%ants and e>ternal aut!orities 6itness %oints and customer notification %oints • T!ey define t!e records to be %roduces by t!e %artici%ants

Submission of ITP; !as been re-uested by +6ner#<ngineer

• It !as been agreed t!at t!e QCP for t!e non re%eated sco%e are to be submitted for a%%roal •T!e re%eated sco%e QCP are to be submitted for information as %er clause 35$11 of Sc!edule "

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.2.5 Met!od Statements and ,isH "ssessment

,eference to Site Quality <>ecution P lant *oc. 7 8&$E$Q$3&&1& item 1.3 6 orH instruction#directie and guidance and to ProGect <nironmental :ealt! and Safety Plan *oc 7 8&$E$K$3&&&1 item . subcontractor0s ,isH "ssessments and Met!od Statements 6ill be submitted to t!e nominated "PCC re%resentatie in a timely manner as agreed for reie6 and a%%roal by all concerned members %rior to t!e commencement of t!e associated actiities.

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.2.( +erall Site Quality *ocument Inde>

;ist of all Site Quality *ocuments 6it! u%dated status %er %artners suc! as QC Procedures ITP; MS = ," aailable in OFStage 3Q"$QCQuality *ocuments0. *etails of documents aailable in MIS *ra6ing Control

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5. Quality "udit

Consortium Site Internal "udit Procedure

1. Procedure number 8&$E$Q$3&&21 issued a6aiting a%%roal from t!e client.

2. "udit Programme for 2&&#2&1& and c!ecHlist 6ill be released %rior to t!e audit.

3. T!is %rocess assessment s!all include internal and e>ternal  su%%lier4 audits.

. T!is internal audit s!all includes a e>ternal site auditR to be %erformed once a year . To do so

an accredited ";ST+M auditor  is isiting site.

5. Management reie6 is %erformed once a year . T!e results are re%orted in an internal re%ort

 clarification '2 to Section &1&2&4 . T!e co nclusions are re%orted erbally to S<C.

(. ";ST+M is %erforming internal "udits t6ice a year in all function inoled in t!e %roGect

e>ecution %rocess. It is not foreseen t!at o6ners are accom%anying t!ese audits clarification 'to section &1&2&4

'. Site Management Customer Satisfaction Surey. "s %er "lstom Quality Policy "PC submit t6ice

a year our Customer Satisfaction Surey )orm to Client.

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(.

Q"#QC Communication

a. Site Q"#QC JeeHly Internal Meeting

0 JeeHly Q"#QC Meetings carried$out 6it! all Partner # Partici%ants Sub$Contractors. Minutes

being ,ecorded and distributed accordingly.

0 "s %er PP<P L JI L &11 JeeHly Meeting is being carried$out 6it! Com%any # ,e%resentatie and

been Minuted.

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b. Q"#QC re%orting is %erformed t!roug! 3 main means 

0 T!e *,S Progress ,e%ort on *ra6ing#*ocuments4 for 

$ t!e Consortium ProGect Procedures and ITPs $ t!e *esign#+%erating#Maintenance Manuals $ t!e "s$9uilt dra6ings

0 T!e Site JeeHly Progress ,e%ort for 

$ AC, status $ )*C status $ Punc!list status

0 T!e Mont!ly re%ort for 

$ t!e Aotifications for Ins%ection $ t!e ITP;s

$ t!e +ffsite AC,s $ t!e deiation re-uest

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'.

)inal *ocumentation

"s %er Section 13&& clause 18 *esign +%eration Maintenance  Commissioning S%are %art Catalogue and "s$built documentation s!all be submitted on t!e %reliminary form and on final form.

T!is is described as follo6s 

1. *esign Manual  Master s%ecification nr 8&$E$Q$3&&&

2. +%eration Manual  Master s%ecification nr 8&$E$Q$3&&&'

3. Commissioning Manual  Master s%ecification nr 8&$E$Q$3&&&(

. Maintenance Manual  Master s %ecification nr 8&$E$Q$3&&&

5. S%are Part catalogue  Master s%ecification nr 8&$E$Q$3&&&8

(. "s built  Master S%ecification on !old a6aiting t!e conclusion of t!e discussion

6it! client for Stage I and II

Quality Induction Manual

SITE QUALITY IDUCTION

SITE QUALITY IDUCTION

SHOAIBA POWER PLANT EXTENSION,

SHOAIBA POWER PLANT EXTENSION,

STAGE III

STAGE III

FRANCISCO M. CASTOR

Table of Contents

Table of Contents

1.

1.

Int

Int

rod

rod

uct

uct

ion

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3

2.

2.

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Pla

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ual

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Man

Man

age

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me

me

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ys

ys

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tem

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…….

Pa

Pa

ge 5

ge 5

3.

3.

Sit

Sit

e Qua

e Qua

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lit

y Ma

y Ma

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gem

gem