p301 Rtu560 Basic

(1)

ABB

NAME

RTU560 Basic

RESP.DEPT.

HRABB / PSAC

PREPARED

06. Sep 2013.

COURSE ID

P301

LANGUAGE

En

CHECKED

REVISION

A

APPROVED

P301 RTU560 Basic

Remote Terminal Unit

R

T

U

5

6 0 B

a

si

c

(2)

1 RTU560 Introduction

2 RTU560 Cabinets and subracks

3 RTU560 Hardware Components

4 Integrated Web Server

5 RTUtil560 Concept

6 RTUtil560 Configuration

7 Excel Import/Export

(3)

Notice

These documents have been assembled and produced for

educational purposes. The contents of your course binder will not be

updated to include future amendments.

We appreciate your comments on our course documents. On the

basis of practical experience and your feedback we can improve our

courses in the future.

The information in this document is subject to change without notice

and should not be construed as a commitment by ABB. ABB

assumes no responsibility for any errors that may appear in this

document.

This document and parts thereof must not be reproduced or copied

without ABB’s written permission, and the contents thereof must not

be imparted to a third party nor be used for any unauthorized

purpose.

Participation in a course is not only passive receiving of information

but it requires activity on your part. Our courses contain several

practical exercises. Make use of these opportunities to test and

acquire familiarity with the equipment and aids used.

As a user of our training equipment, you must read and follow

carefully the safety instructions.

In no event shall ABB be liable for direct, indirect, special, incidental

or consequential damages of any nature arising from the use of this

document, nor shall ABB be liable for incidental or consequential

damages arising from the use of any software or hardware described

in this document.

With best wishes for a rewarding course.

ABB

(4)

Course presentation

The aim of the course is to present system architecture, hardware and software

components of RTU560 and basic engineeering principles. Focus is on the

telecontrol protocol options of Remote Terminal Unit RTU560.

Objectives

After this course the participant will be

able to:

- install RTUtil560, communicate with

RTU560 by the Internet Explorer

- download and upload files, make

RTU diagnose

- make basic configuration with

RTUtil

- import and export data from Excel

Participant profile

Engineering-, commissioning-, and

maintenance-personnelcommunicate

with each other using IEC 61850.

Prerequisites

Basic knowledge of general telecontrol

functions and of Microsoft Windows

and Office.

Topics

- RTU560 HW & SW Components

- Web Server

- RTUtil560 concept

- RTUtil560 configuration

(5)

(6)

RTU560 Introduction

Chapter 1 ABB Croatia, PSAC

RTU500 series overview

Requirements for modern RTUs

Network Control System

Station Control

System

Sub

devices

Monitoring and

control

Parallel

I/Os

PLC

functions

Diagnosis

Easy

engineering

Integrated HMI

Set of

protocols

Cyber security

(7)

Introduction

RTU560 product line

Transmission /

sub transmission

Primary distribution

substations

RTU540 product line

RTU500 series modules

RTU511 product line

Secondary distribution

substations

Feeder automation

RTU500 series functions and software

5.000 data points

750 data points

5.000 data points

RTU500 series overview

RTU500 history

RTU560 product line

RTU540 product line

RTU511 product line

(8)

RTU500 series overview

Suitable for all applications

Transmission/

sub transmission

Decentralized energy

resources

Voltage optimization

Fault detection

isolation restoration

Demand

response

Feeder

automation

RTU511

Pole-top RTU

Ring main units

Capacitor banks

Secondary distribution

substation

Primary distribution

substation

RTU540

RTU560

Classic RTU

Gateway

Substation

automation

RTU511

RTU500 series overview

RTU560 product line

Maximum possibilities for extendibility

and enhancement

Modular platform with high flexibility

Different possibilities for redundancy

Multi-processor architecture

(9)

RTU540 product line

Extendable with central and distributed

I/Os

Compact housing available with:

Integrated GPRS

Integrated I/Os

Communication redundancy

RTU500 series overview

New RTU511 product line

DIN rail RTU in tailored housing offering

high functionality for optimized price

Application areas:

Feeder automation

Secondary distribution substations

Your benefits

Compact and cost-efficient RTU

State-of-the-art processor with

ARM-based technology

Flexible integration of I/Os thanks to

scalable housing

Suitable for limited space requirements

Migration of existing RTU211 installations

RTU511

(10)

RTU500 series overview

New RTU511 product line

Migration strategy RTU211 to RTU511

Installed Base: 20.000 units

Benefits:

Reuse of Multi-I/O module and Power

supply

Reuse of wiring

Reuse of configuration data

New RTU500 functionality

Migration kit

RTU500 series overview

RTU500 series functions and software

Engineering tools designed for different user groups

Webserver for configuration and diagnosis

Powerful PLC (support of IEC 61131-3)

Integrated webserver-based HMI

(11)

RTU500 series functions and software

Standard protocols (IEC, DNP, Modbus)

More than 30 additional protocols

IEC 61850

Flexible time management concept

Redundancy suitable for all types of redundant requirements

RTU500 series overview

Web Server interface



Diagnosis and Maintenance



System messages



Process values and qualifiers



Configuration up- and download



Firmware update



Process archive



Disturbance file archive

(12)

RTU500 series overview

Web Server interface



Integrated HMI



Station visualisation and station

control



Alarm and Event List



System Overview



Picture editor with symbol library



Trends



Analog trends

(13)

RTU560 Cabinets and Subracks

Chapter 2 RTU560 Cabinets and subracks



Cabinets



Swing Frame



Rear Mounted



Wall Mounted



Subracks



560MPR03



560SFR02



560MPR01

(14)

RTU560 Cabinets and subracks



Cabinet – Swing Frame

RTU560 Cabinets and subracks



Cabinet – Rear Mounted

(15)



Cabinet – Wall mounted

RTU560 Cabinets and subracks

Subrack 560MPR03



With flexible configuration for I/O, CMU and power

supply



Designed to be used with or without redundant power

supply. Therefore, it has 2 slots for redundant supply.



Up to 18 slots can be used for I/O boards,

communication units (CMU) or a mixture of both.



It is interfaced to other racks via the RTU560 serial

peripheral bus.



Up to 7 560MPR03 racks can be connected to an I/O

bus segment.



By using the bus connection unit 560BCU04, the

560MPR03 becomes a rack with up to 8

communication units 560CMU05/560CMU02).

(16)

RTU560 Cabinets and subracks

Subrack 560SFR02



The 560SFR02 rack is designed to be used with or

without redundant power supply.



Up to 18 slots can be used for I/O boards,

communication units (CMU) or a mixture of both.



It is interfaced to other racks via the RTU560 serial

peripheral bus.



Up to 7 560SFR02 racks can be connected to an I/O

bus segment. By using the bus connection unit

560BCU05, the 560SFR02 becomes a rack with up to

8 communication units (560CMU05/ 560CMU02).



Installed in a swing frame cabinet or in a frame.

RTU560 Cabinets and subracks

Subrack 560MPR01



The mounting plate rack 560MPR01 accommodates

up to 2 communication units (CMU) 560CMU02 or

560CMU05 and up to 8 peripheral modules in a

RTU560 substation.



One additional (extension) mounting plate rack can be

connected to the 560MPR01 via the RTU560 serial

peripheral bus (SPS)..

(17)

(18)

RTU500 Hardware Components

Chapter 3 ABB Croatia, PSAC, Training material

RTU500 Hardware Components

Communication Units



560CMU02



Central module of the RTU560 with 32 bit CPU



2x serial communication interfaces (232 or

RS-485) for local/remote communication



2x Ethernet interface (10/100BaseT)



1x serial peripheral bus



560CMU05



Central module of the RTU560 with 32 bit CPU



4x serial communication interfaces (232 or

RS-485) for local/remote communication



2x Ethernet interface (10/100BaseT)

(19)

Interface to Web HMI



560HMR01



Interface board to RTU560 integrated web HMI



Windows 7 Professional (32 bit)



2x Ethernet interface (10/100BaseT)



4x USB ports for keyboard and mouse



1x VGA port for monitor



1x Stereo audio-out



The essential tasks of the 560HMR01 are:



Interface to RTUs that are running web-server and RTU560

integrated HMI. It communicates via Ethernet LAN interfaces

and provides interfaces to connect a local monitor, mouse

and keyboard



Runs Windows based operating system for RTU560

integrated HMI



The 560HMR01 takes two slots of the module rack

RTU500 Hardware Components

Power Supply



560PSR00



Input voltage 24...60 V DC



Output voltage: 5 and 24 V DC



Suitable for redundant power supply in

560MPR03/560SFR02



560PSU01



Input voltage 110...220 V DC



Output voltage: 5 and 24 V DC



Suitable for redundant power supply in

(20)

RTU500 Hardware Components

Power Supply



560PSU02



Input voltage: 48...220 V DC



Output voltage: 5 and 24 V DC



Suitable for redundant power supply in

560MPR03/560SFR02

RTU500 Hardware Components

Input/output Modules



23BE23 – Binary input module



To be used for single indications, double indications,

digital measurands and pulse counters.



Resolution: 1 ms



Process voltage: 24...60 V DC



LED signal for each input



23BA20 – Binary output module



16 output contacts configured as



1-pole command



2-pole command



1.5-pole command in configuration with 23BA23



Operating voltage 24...60 V DC, 60 W



Imax.: 2 A with 24 V DC (ohmic load)

(21)

Input/output Modules



23BA23 – Command output monitoring module



The 23BA23 board is intended for use in the RTU560

productline.



The 23BA23 board should be installed if the output

circuit of an object command has to be checked

before the actual command is given.



The 23BA23 board executes a (1 out of n) check.



Auxiliary test voltage 24...60 V DC



23AE23 – Analog input module



The 23AE23 board records up to 8 analog measured

values. The 23AE23 board allows it to connect all

typical measured value ranges



± 2 mA, ± 5 mA, ± 10 mA, ± 20 mA, ± 40 mA



± 2 V DC, 0 ... + 20 V DC



Resolution 12 bit + sign

RTU500 Hardware Components

Input/output Modules



23AA21 – Analog output module



Analog signal represented digitally by 11 bit + sign



Selectable current outputs:



+/-2.5 mA; +/-5 mA; +/-10 mA; +/-20 mA; +4...20 mA



23BE50 – Binary input module



To be used for single indications, double indications, digital

measurands and pulse counters.



Resolution: 1 ms



Process voltage: 24...60 V DC



LED signal for each input

(22)

RTU500 Hardware Components

Input/output Modules



23BA40 – Command output module



16 output contacts configured as 16 single contact outputs

or 8 double contact outputs



Switching voltage: 24...220 V DC / 250 V AC



Max. switching capacity: 120 W (DC)



Max. switching current: 300 mA at 110 V DC, 200 mA at

220 V DC (L/R = 40 ms)



Isolated relay output contacts NO, 2-pole connection



23BE40 – Binary input module



16 channel potential isolated inputs, without common return



Process voltage: 110...125 V DC and 220...250 V DC

RTU500 Hardware Components

Ethernet communication and Real-time clock



560NUS12 – ethernet switch



Unmanaged switch



2x SFP slot, without optical transmitter/receiver



2x 10/100 BaseT port (electrical)



Linear network structure supported



560RTC01 – Time clock GPS



Real time clock for synchronization of the RTU560 with

the standard time of the GPS satellite including

configuration tool.



The use of the module 560RTC01 ensures that process

information from several terminal units are synchronized

(23)

RTU540 product line



Smart solutions for distribution automation



DIN rail mounted base modules



Internal GPRS modem (optional)



1 or 2 ethernet ports (optional)



Integrated BI, BO, AI (optional)

RTU500 Hardware Components

RTU511 product line



RTU511 Communication units:



RTU511 Power supply units:

(24)

RTU500 Hardware Components

RTU500 series modules



RTU500 Power supply units:



RTU500 Input/output modules:



RTU500 Ethernet communication:

RTU500 Hardware Components

Licenses



Basic License



Gateway functionality



All protocols included



50 / 250 / 750 / 5000 Data points



PLC + Archive License



Basic license included



PLC functionality



Archive functionality



HMI License



PLC + Archive license included

(25)

License release 10



Basic



50 DP/ 250 DP/ 750 DP/ 5000 DP



Incl. IEC 61850 Server and Client



All protocols



Compact flashcard 128 MB



PLC/Archive



50 DP/ 250 DP/ 750 DP/ 5000 DP



Incl. Basic licence



Compact flashcard 128 MB



HMI License



50 DP/ 250 DP/ 750 DP/ 5000 DP



Incl. Basic and PLC/Archives licences



Compact flashcard 128 MB

RTU500 Hardware Components

License release 11



Basic



50 DP/ 250 DP/ 750 DP



All protocols



SD card



PLC/Archive



50 DP/ 250 DP/ 750 DP



Incl. Basic licence

(26)

(27)

RTU500 Integrated Web Server

Chapter 4 RTU500 Integrated Web Server

General



The integrated Webserver is a powerful tool for commissioning and error analysis. By using the

Microsoft, Internet Explorer or another Web-browser it is possible to show all information about the

state of the RTU560 and the state of the connected primary process.



In addition the Webserver is used for downloading configuration data and new firmware versions.



The connection to the Webserver will be initialized by the IP address to connected RTU560.

(28)

RTU500 Integrated Web Server

General

Information

RTU500 Integrated Web Server

General

List of pre-defined username and passwords:

User name

Password

Access rights

Show

User is allowed to show information

Load

User is allowed to load configuration/firmware

Control

User is allowed to perform commands

Admin

User is allowed to create/modify other user

The access to the Webserver is

protected by user name and

password.

(29)

System Diagnosis



The System Diagnosis is a powerful tool for commissioning and error diagnosis.



The General View shows only the most important information of the state...

RTU500 Integrated Web Server

System Diagnosis

(30)

RTU500 Integrated Web Server

System Diagnosis



The Network Tree shows the actual Network configuration of the RTU500.



This window is static and will not be updated.

RTU500 Integrated Web Server

System Diagnosis



The Hardware Tree contains important information about the state of the hardware

of the RTU500 and the actual state of the primary process.



A field with a blue-colored text contains a link to additional information at the

right-hand side of the screen, while a means that additional information is available,

which must be extended

(31)

System Diagnosis



While extending a subrack 23ET23S

in this example and extending a

CMU, the whole structure of the

hardware is shown.



Additional information are available

by using the blue-colored link.

RTU500 Integrated Web Server

System Events

(32)

RTU500 Integrated Web Server

Time Administration

RTU500 Integrated Web Server

Time Administration

(33)

Board Information

RTU500 Integrated Web Server

(34)

RTU500 Integrated Web Server

Process Information

RTU500 Integrated Web Server

Process Information

(35)

Process Commands

RTU500 Integrated Web Server

(36)

RTU500 Integrated Web Server

Setpoint Commands

RTU500 Integrated Web Server

(38)

RTU500 Integrated Web Server

Configuration File Manager

RTU500 Integrated Web Server

Configuration File Manager

(39)

Configuration File Manager

RTU500 Integrated Web Server

(40)

RTU500 Integrated Web Server

Firmware File Manager

RTU500 Integrated Web Server

Administration

(41)

Administration

RTU500 Integrated Web Server

(42)

RTU500 Integrated Web Server

Remote Diagnostics

RTU500 Integrated Web Server

Remote Diagnostics

(43)

Additional Information

(44)

RTUtil560 Concept

Chapter 5 ABB Croatia, PSAC, Training material

RTUtil560 Concept

Basic Operations

(45)

Workspace

RTUtil560 Concept

(46)

RTUtil560 Concept

Basic Operations, Signal Tree

RTUtil560 Concept

Basic Operations, Hardware Tree

(47)

Basic Operations, Tree Structure

RTUtil560 Concept

(48)

RTUtil560 Concept

Basic Operations

RTUtil560 Concept

Basic Operations, Icons

(49)

Basic Operations, Windows

RTUtil560 Concept

(50)

RTUtil560 Concept

Basic Operations, Tool Tips

RTUtil560 Concept

Basic Operations

(51)

Basic Operations, Naming

RTUtil560 Concept

(52)

RTUtil560 Concept

Basic Operations

RTUtil560 Concept

Basic Operations

(53)

Basic Operations, File Generation

RTUtil560 Concept

(54)

RTUtil560 Concept

Basic Operations, Additional Tools

RTUtil560 Concept

Basic Operations

(55)

(56)

RTUtil560 Configuration

Chapter 6 ABB Croatia, PSAC, Training material

RTUtil560 Configuration

Engineering steps

The engineering of RTU560 data contains several dependency steps that demand a

sequence in the data engineering process.

The basic data engineering steps are:

1. Project configuration

2. Build up the tree structures



Build up station network topology in the Network Tree



Definition of all RTUs, I/O modules within RTUs and IEDs in the Hardware Tree



The link steps in the Hardware tree to build up relations between the trees



Link RTUs and IEDs from the Network to the Hardware tree



Definition of data points in Signal Tree



Link all data points

3. Set parameters, addresses



Set the addresses of the process data points



Set single parameters for several tree objects

4. Start the consistency check

5. Build the RTU-files for each RTU

6. Download generated files to all RTUs

(57)

Engineering steps, Project configuration



Create new project and initialize project

RTUtil560 Configuration

Engineering steps, Project configuration



Initialize Signal Tree:

Maximal length of a process data name is

32 characters.

It is important to leave empty field for last

level (level for naming Data points)!!!

Number of characters for last level should

be greater than 0.

In this case we have 17 characters left for

naming Data points

(58)

RTUtil560 Configuration

Engineering steps, Network Tree



Add Items in Network Tree:



Add RTUs



Add communication Protocols

RTUtil560 Configuration

Engineering steps, Hardware Tree



Link Items in Hardware Tree:



Link RTUs

(59)

Engineering steps, Hardware Tree



Add items in Hardware Tree:



Add rack type



Add I/O modules within rack

RTUtil560 Configuration

Engineering steps, Hardware Tree



Define I/O modules in each rack depending on delivered

hardware configuration:

(60)

RTUtil560 Configuration

Engineering steps, Hardware Tree



Add I/O bus:



Link communication lines within

560CMU05 ethernet interface

RTUtil560 Configuration

Engineering steps, Signal Tree



Create level structure in Signal Tree:



Add stations



Add bays



Add data points

(61)

Engineering steps, Signal Tree



Add all data points within Signal

Tree



For each Data point, type of data

should be defined:



SPI for single point



DPI for double point



AMI for measurands



...



For each Data Point define unique

name

RTUtil560 Configuration

Engineering steps, Hardware Tree



Link all Data Points to certain

hardware module or IED

(62)

RTUtil560 Configuration

Engineering steps, Parameters and addresses



Set parameters and addresses for each Data point:

RTUtil560 Configuration

Engineering steps, Parameters and addresses



Define ethernet and serial interfaces within RTU

CPU module (560CMU05)

(63)

Engineering steps, Parameters and addresses



Define „Time administration mode” of one RTU as

„MASTER”

RTUtil560 Configuration

Engineering steps, I/O Bus



Define I/O bus to one of serial (RS-485) interface to

connect 560CMU05 and I/O racks:

(64)

RTUtil560 Configuration

Engineering steps, Consistency check



Check consistency of configuration



If there are no errors, project is ready for file

generation



Warnings will not break file generation, only

errors will

RTUtil560 Configuration

Engineering steps, File generation



Compile the project and generate files:

Project = > Build RTU Files...



Define path for generated files



Set „Save information into RTU file for

extracting a whole project” to save

project on RTU

(65)

Engineering steps, File generation



Generated files:



RTU560.gcd



RTU560.iod



RTU560.oad



RTU560.ptx

Download files

to RTU

RTUtil560 Configuration

Engineering steps, Download configuration



To download files to RTU click on Configuration and

log in with user (Load), password (Load).

(66)

RTUtil560 Configuration

Engineering steps, Download configuration



Select generated files from (Local PC) folder and click

arrow pointing towards RTU (towards left)

RTUtil560 Configuration

Engineering steps, Download configuration



Wait for all files to copy to RTU



Restart RTU to accept new configuration

(67)

(68)

RTUtil560 Excel – Import/Export

Chapter 7 ABB Croatia, PSAC

RTUtil560 Excel – Import/Export

Excel Export

(69)

Excel Export – Step (1)



Go to Extra - > Excel Export

RTUtil560 Excel – Import/Export

(70)

RTUtil560 Excel – Import/Export

Excel Export – Step (3)

RTUtil560 Excel – Import/Export

Excel Export – Step (4)

(71)

Excel Export – Step (5)

RTUtil560 Excel - Import

(72)

RTUtil560 Excel - Import

Application

RTUtil560 Excel - Import

(73)

Functionality

RTUtil560 Excel - Import

(74)

RTUtil560 Excel - Import

_End

RTUtil560 Excel - Import

(75)

Initiatiaon

RTUtil560 Excel - Import

(76)

RTUtil560 Excel - Import

Initiation, Step-by-Step (2)

RTUtil560 Excel - Import

(77)

Initiation, Step-by-Step (4)

RTUtil560 Excel - Import

(78)

RTUtil560 Excel - Import

Initiation, Step-by-Step (6)

RTUtil560 Excel - Import

(79)

Initiation, Step-by-Step (8)

RTUtil560 Excel - Import

(80)

RTUtil560 Excel - Import

Initiation, Step-by-Step (10)

RTUtil560 Excel - Import

(81)

Initiation, Step-by-Step (12)

RTUtil560 Excel - Import

(82)

RTUtil560 Excel - Import

Initiation, Step-by-Step (14)

RTUtil560 Excel - Import

(83)

Import, Step-by-Step (2)

RTUtil560 Excel - Import

(84)

RTUtil560 Excel - Import

Import, Step-by-Step (4)

RTUtil560 Excel - Import

(85)

Import, Step-by-Step (6)

RTUtil560 Excel - Import

(86)

RTUtil560 Excel - Import

Import,

Generating the Excel Worksheet (1)

RTUtil560 Excel - Import

(87)

p301 Rtu560 Basic

ABB

NAME

RTU560 Basic

RESP.DEPT.

HRABB / PSAC

PREPARED

06. Sep 2013.

COURSE ID

P301

LANGUAGE

En

CHECKED

REVISION

A

APPROVED

P301 RTU560 Basic

Remote Terminal Unit

R

T

U

5

6

0 B

a

si

c

Table of contents

1

RTU560 Introduction

2

RTU560 Cabinets and subracks

3

RTU560 Hardware Components

4

Integrated Web Server

5

RTUtil560 Concept

6

RTUtil560 Configuration

7

Excel Import/Export

Notice

These documents have been assembled and produced for

educational purposes. The contents of your course binder will not be

updated to include future amendments.

We appreciate your comments on our course documents. On the

basis of practical experience and your feedback we can improve our

courses in the future.

The information in this document is subject to change without notice

and should not be construed as a commitment by ABB. ABB

assumes no responsibility for any errors that may appear in this

document.

This document and parts thereof must not be reproduced or copied

without ABB’s written permission, and the contents thereof must not

be imparted to a third party nor be used for any unauthorized

purpose.

Participation in a course is not only passive receiving of information

but it requires activity on your part. Our courses contain several

practical exercises. Make use of these opportunities to test and

acquire familiarity with the equipment and aids used.

As a user of our training equipment, you must read and follow

carefully the safety instructions.

In no event shall ABB be liable for direct, indirect, special, incidental

or consequential damages of any nature arising from the use of this

document, nor shall ABB be liable for incidental or consequential

damages arising from the use of any software or hardware described

in this document.

With best wishes for a rewarding course.

ABB

Course presentation

The aim of the course is to present system architecture, hardware and software

components of RTU560 and basic engineeering principles. Focus is on the

telecontrol protocol options of Remote Terminal Unit RTU560.

Objectives

After this course the participant will be

able to:

- install RTUtil560, communicate with

RTU560 by the Internet Explorer

- download and upload files, make