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Rotating Pump Training

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ROTATING PUMP

TRAINING

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Pump Types

PUMP

Dynamic Pump

Displacement pump

Centrifugal Pump

And

Special effect pump

Reciprocating pump

And

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Centrifugal Pump

Centrifugal pumps are

simple in design

For centrifugal force the

two main parts Impeller and

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Positive Displacement pump

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Gear Pump

(Positive Displacement pump)

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Impeller material

Impeller are generally made of

Bronze

Polycarbonate

Cast iron

Stainless steel

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Mechanical seal

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Mechanical seal types

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Mechanical seal Classification

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Mechanical Seal Classification

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Pump components

Stationary component

( Casing, Gland, pump body)

Rotating component

(Shaft and Impeller)

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Centrifugal pump and working principle

It convert the energy of prime mover in to velocity or

kinetic energy and then in to pressure energy of fluid.

Centrifugal pumps in J10 plant

Cooling water pumps- 3nos

BFW pumps- 2nos

Process condensate pump- 2nos

Condensate extraction pump- 2nos

Neutralisation pit pump- 2nos

Waste water pit pump- 2nos

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Select ion of Pump Capacity

Capacity is the flow rate with which liquid is moved or

pushed by the pump to the desired point in the

process. It’s commonly measured in either gallons

per minute (gpm) or cubic meters per hour (m3/hr)

SELECT CAPACITY BY FEW FACTORS

Process liquid density

Size of the pump and its inlet and outlet sections.

Impeller size

Speed RPM

Size & shape of cavities between vanes

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Important Pump Terms

Static suction head h

s

Static discharge head h

d

Friction head h

f

Total suction Head H

s

Total discharge head H

d

Net Positive suction head required NPSH

r

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Definitions :

Head:

Centrifugal pump curves show PRESSURE as head.

Which is the equivalent height of the water with SG=1

this makes allowance for specific gravity variations in

the pressure to head conversion to cater for higher

power requirements.

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Static Head

The vertical height difference from surface of water

source to centreline of impeller is termed as static

suction head or suction lift.

The vertical height difference from centreline of

impeller to discharge point is termed as discharge

static head.

The vertical height difference from surface of water

source to discharge point is termed as TOTAL

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Total Dynamic head:

Total height difference (total static head) plus friction

losses & ‘Demand’ pressure from nozzles

(Total suction head + Total discharge head=Total

dynamic head)

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NPSH

Nett positive suction head - related to how much

suction lift a pump can achieve by creating a partial

vacuum. atmospheric pressure then pushes liquid in

to the pump. A method of calculating if the pump will

work or not.

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Cavitation:

As liquid moves into a pump, there is a pressure drop

due to the effects of the entrance, friction in the suction

piping, etc.

if the pressure drops below the vapor pressure of the

fluid being moved, the liquid may vaporize.

The bubbles implode, creating shockwaves that can

pit and erode the equipment.

This phenomena is called cavitation and can severely

damage the pump.

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Sample Pump Service report:

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J10 Plant BFW PUMP P-5601

References

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