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Specialized Composite Repair Case

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Specialized

Composite

Repair Case

Part No: ASC0001

162 items in one case, designed and

developed for Manufacturing, Inspection and

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Light Weight

25 kilogram

55 pounds

Composite Repair Case

Good to know

Dimension

(LxWxH)

58x38x46 Centimeter

23x15x18 Inch

Drawers (7 total)

4 drawers

2 top plates

1 cover plate

Easy Transportable

The case is integrated with two

strong wheels and a trolley handle

FOD Prevention and Control

Tools are foamed in by a two-tone

foam, to create an optimized

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Tooling Overview

Cover Plate Item Description

1 Set of Diamond Composite Cutting wheel

2 Microstop Countersink Cage, with Nylon Nose Piece

3

Carbide Tipped Stop Countersink with Replaceable Pilot, (z=2 flute) Ø3.5mm Bore X 100° Angle Ø14.0mm Body – M8 X 1.0 Thread

4

Carbide Tipped Stop Countersink with Replaceable Pilot, (z=2 flute) Ø4.0mm Bore X 100° Angle Ø14.0mm Body – M8 X 1.0 Thread

5 Pilots Carbide Tipped Stop Countersink, Ø0.1580” Diameter (3.5mm Shank) 6 Pilots Carbide Tipped Stop Countersink, Ø0.1900” Diameter 4.8mm Shank) 7 Pilots Carbide Tipped Stop Countersink, Ø0.2500” Diameter (6.35mm Shank)

Jobber Drill #10 (Ø0.1935”) Diameter

8 Jobber Drill #20 (Ø0.1610”) Diameter

9 Jobber Drill #21 (Ø0.1590”) Diameter

10 Jobber Drill #30 (Ø0.1285”) Diameter 11 Jobber Drill #40 (Ø0.0980”) Diameter 12 Jobber Drill 1/8” (Ø0.1250”) Diameter 13 Jobber Drill 3/32” (Ø0.0938”) Diameter 14 Jobber Drill 5/32” (Ø0.1562”) Diameter 15 Jobber Drill 3/16” (Ø0.1875”) Diameter 16 Jobber Drill 1/4” (Ø0.2500”) Diameter 17 Honeycomb Removal Mill

Cover Plate Item Description

18 Carbide Dagger Drill #10 (Ø0.1935”) Diameter

19 Carbide Dagger Drill #20 (Ø0.1610”) Diameter

20 Carbide Dagger Drill #21 (Ø0.1590”) Diameter

21 Carbide Dagger Drill #30 (Ø0.1285”) Diameter

22 Carbide Dagger Drill #40 (Ø0.0980”) Diameter

23 Carbide Dagger Drill 1/4” (Ø0.2500”) Diameter

24 Carbide Dagger Drill 5/32” (Ø0.1562”) Diameter

25 Carbide Dagger Drill 3/16” (Ø0.1875”) Diameter

26 Carbide Dagger Drill 3/32” (Ø0.0938”) Diameter

27 Carbide Dagger Drill 1/8” (Ø0.1250”) Diameter

28 Carbide Pilot Reamer, Ø0.1580” Diameter X Ø0.1260” Pilot (1/4” Long) 29 Carbide Pilot Reamer, Ø0.1900” Diameter X Ø0.1560” Pilot (1/4” Long) 30 Carbide Pilot Reamer, Ø0.2030” Diameter X Ø0.1880” Pilot (1/4” Long) 31 Carbide Pilot Reamer, Ø0.2190” Diameter X Ø0.2010” Pilot (1/4” Long) 32 Carbide Pilot Reamer, Ø0.2500” Diameter X Ø0.2170” Pilot (1/4” Long) 33 Carbide Pilot Reamer, Ø0.2190” Diameter X Ø0.2010” Pilot (1/4” Long) 34 Carbide Pilot Reamer, Ø0.2660” Diameter X Ø0.2480” Pilot (1/4” Long) 35 Carbide Pilot Reamer, Ø0.2810” Diameter X Ø0.2640” Pilot (1/4” Long) 36 Composite Cutting Mill, No 3

37 Composite Cutting Mill, No 1

38 End Mill, Composite Cutter

Top Plate 1 Item Description

39 Ruler 300 mm

40 Caliper

41 Compass, type pencil

42 Taphammer 43 Inspection Mirror 44 5 x battery AA 45 2 x battery AAA 46 Feeler Gauge 47 Protractor

48 Open End Wrench Set

49 Allen key Set, H1/16" to H1/4"

Top Plate 2 Item Description

50 Honeycomb Scraper

51 Air Blow Gun

52 Vacuum Venturi Block

53 Flexible Spatula/ Spreader

54 Insert Removal Tool

55 Electrical Scissor

56 Approved Aerospace Marker

57 3 x Pencil, Black, Red and White

58 Pencil Sharpener

59 15 x Damage Marker

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Tooling Overview

Drawer 1 Item Description

61 Weight Scale, Accuracy 0.01 Gram 62 Tape Measure

63 Loupe 10 x zoom 64 Scissor 5 Inch

65 Honeycomb Scissor 66 Needle Nose Plier 67 Maglite Flashlight Led 68 Scalpel

69 5 x Scalpel Replacement Blade 70 Box Knife

71 10 x Box Knife Replacement Blade 72 Pincet

73 Mix Stir Stick Steel

Drawer 3 Item Description

81 Pencil Grinder with Vacuum Shroud

82 Pneumatic Routing Tool

83 Air Powered Routing Tool

84 Hot Air Blower

85 Cut-off Wheel Base, 3 inch/ 76 mm

86 Diamand Coated Cutting Wheel, 3 inch/ 76 mm.

Drawer 4 Item Description

87

X32V 3" (76 mm) Dia. Cen-Vacuum Dynorbital® Mini Extreme Random Orbital Sander

88 8 x Quick Change Disc: Grit 120

89 8 x Quick Change Disc: Grit 180

90 8 x Quick Change Disc: Fine

91 8 x Quick Change Disc: Medium

92 X32V 3" (76 mm) Dia. Cen-Vacuum Dynorbital® Mini Extreme Random Orbital Sander

93 40 x Sanding 76 mm sanding disc, Grit 80-120-180-220 94 Router Base, 4 Inch, Central Vacuum

Drawer 2 Item Description

74 Pneumatic 3 Inch (76mm) Straight Line Extension Cut-off Wheel Tool, Central Vacuum 75 Pneumatic Pistol Drill .4HP 5,500 RPM

76 Drill Chuck Key

77 Pneumatic Abrasive Belt Sander

78 2 x backing pad 50 mm/ 2 inch

79 3 x Rubber Sanding Sleeve Holder

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GOT A QUESTION?

Get your answer

Q1

What kind of repairs can I do with the tools equipped in this case?

A1

This tool-case is so well executed that composite repair methods specified in the SRM /CMM can be carried out. Even for

the Boeing 787 and the Airbus 350 up to ATR and Embraer, with this specialized tool-case you can perform any

specialized task.

Q2

I see a range of specialized composite drills, what is the purpose of those drills?

A1

The specialized drills and reamers are selected because they are the most commons used drills needed to install fasteners

in composite structures listed in the SRM. Drilling and reaming in composite materials can not be done with the standard

drills, using normall spiral drill will cause delamination.

Q3

The pneumatic air driven tools, from which brand are they?

A3

We have selected the best equipment available on the market, the brand of the pneumatic tools are from Dynabrade.

Q4

If a tool gets damaged or missed, can we order the tooling to replace it?

A4

Yes, you can order tooling for replacement. In our webshop www.acrats.nl/webshop you can order all the tools separate.

Q5

How long do we have warranty on the tools?

A5

1 year standard warranty.

Q6

Would it be possible to order a toolcase with other tools or another brand of tooling?

A6

Yes, this is possible, we can tailor the case(s) with other brand(s) of tooling as well.

Your answer not here, please contact us direct, we are always ready to help!

Q7

We already have our own tooling, is it possible to order a customized case, foamed with our own tooling?

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[email protected]

www.acrats.nl

References

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