AR Series. with PLE Gearhead. Stepper Motor and Driver Package. Built-In Controller Package Pulse Input Package

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Stepper Motor and Driver Package

AR Series

with

PLE Gearhead

Built-In Controller Package

Pulse Input Package

High-Efficiency Closed Loop Combination

with Neugart PLE Planetary Gearhead.

Short Delivery Time

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Maintains Operation Even During Abrupt Load Fluctuations

and Accelerations.

Input Signal Input Counter Deviation Counter Rotor Position

Counter Excitation Sequence Control

Output Element

Motor

Sensor

Normal (Positioning deviation is less than ± 1.8°)

Motor runs in open loop mode like a stepper motor.

During Overload Condition (Positioning deviation is ± 1.8° or more)

The closed loop mode is engaged to maintain the positioning operation.

The AR Series uses our closed

loop control to maintain positioning operation even during abrupt load fluctuations and accelerations. The rotor position detection sensor monitors the rotation. When an overload condition is detected, the AR Series will instantaneously regain control using the closed loop mode.

Lower Heat Generation

Temperature Distribution by Thermography

99.9 °C 90.9 81.9 72.9 63.9 54.9 45.9 36.9 27.9

The AR Series utilizes

high-efficiency technology to achieve a significant reduction in the amount of heat generated from the motor.

Comparison under the same conditions

Energy Saving

800 700 600 500 400 300 200 100 0 P o wer Consumption [kWh/Y ear ]

Conventional Model AR66AC-◇

Power Consumption

66% Reduction

Power consumption: up to 66% less than a conventional model. CO2 emission: up to 66% less* than a conventional model.

*_{Operating Condition}

Speed: 1000 r/min, Load Factor: 50%, Operating Time: 24 hours of operation, (70% operating, 25% standing by, 5% standstill), 365 days/year

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PLE Planetary Gear Head

FEATURES

High Output Torque

Speed-Torque-Characteristic - _{AR69 with Gear Ratio 40}

0 20 40 60 80 100 80 70 60 50 40 30 20 10 0 Maximum Torque Permissible Torque

Max. Output Torque

Nominal Output Torque PLE Conventional To rq ue [N ·m] Speed [r/min]

The high output torque

of PLE gear head

combined with the _AR Series can often be used to replace a larger size servomotor.

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Closed Loop Control Technology

PLE Series employs optimized

planetary gear mechanism and is composed of fully hardened gears. Sun gear and planetary gears are honed (precision final machining after heat treatment). This technology guarantees extremely high torque density, long life, low backlash, and so on.

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PLE Gearhead Specifications

Type PLE40 (1) PLE60 (1) PLE80 (1)

Stage 1 2 1 2 1

2

Reduction ratio 5 10 20 40 5 10 20 40 5 10

20

40

Backlash [arc min] 15 19 10 12 7

9

Nominal output torque [Nm] (2)(3) ₁₄ ₅ ₂₀ ₁₈ ₄₀ ₁₅ ₄₄ ₄₀ ₁₁₀ ₃₈

_{120 110}

Max. output torque [Nm] (2)(3)(4) ₂₂ ₈ ₃₂ ₂₉ ₆₄ ₂₄ ₇₀ ₆₄ ₁₇₆ ₆₁

_{192 176}

Emergency stop torque [Nm] (5) ₃₆ ₂₇ ₄₀ ₃₆ ₈₀ ₈₀ ₈₈ ₈₀ ₂₂₀ ₂₀₀

_{240 220}

Max. input speed [r/min] (6) ₁₈₀₀₀ ₁₃₀₀₀ ₇₀₀₀

Running noise [dB (A)] (7) ₅₈ ₅₈ ₆₀

Permitted radial load

for 30000h (Fa=0) [N] (2)(8) 160 340 650

Permitted axial load for 30000h (Fr=0) [N] (2)(8)

160 450 900

Permitted radial load for 20000h (Fa=0) [N] (2)(8)

200 400 750

Permitted axial load

for 30000h (Fr=0) [N] (2)(8) 200 500 1000

Degree of protection IP54

Lifetime [h] 30000

(1) These values refer only to the PLE Gearhead. The actual value depends on the motor combination.

(2) These values refer to a speed of the output shaft of n2=100 r/min on duty cycle KA=1 and S1-mode for electrical machines and T=30°C (3) With key, at tumescent load

(4) Allowable for 30000 revolutions at the output shaft. (5) Allowed 1000 times

(6) Allowed operating temperature must be kept; other input speeds on inquiry

(7) Sound pressure level; distance 1 m; measured on idle running with an input speed of n1=3000 r/min, ratio=5 (8) Half way along the output shaft

(9) Refering to the middle of the body surface

① Series Name AR: AR Series

② Motor Frame Size 46: □ 42 mm 69: □ 60 mm 911: □ 85 mm

③ Motor Type A: Standard (Single shaft)

M: Electromagnetic Brake Type*

④ Power Supply Voltage C: Single-Phase 200-240 VAC K: 24/48 VDC*2

⑤ Driver Type D: Built-In Controller Package _{Blank: Pulse Input Package} ⑥ Cable Length (Included) 1: 1 m 2: 2 m 3: 3 m ⑦ Gear Series Name PLE: PLE Series

⑧ Gear Size 40: Ø40 mm 60: Ø60 mm 80: Ø80 mm

⑨ Gear Ratio 5, 10, 20, 40

* Only for the motor size of 46/69 and Single-Phase 200-240 VAC. *² Only for the motor size of 46/69.

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Product Number Code

AR 69 A C D -1-PLE 60 -10

① ② ③ ④ ⑤ ⑥

⑦ ⑧ ⑨

Electromagnetic Brake Type

Standard Type Standard Type

●Single-Phase 200-240 VAC ●24/48 VDC

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AR Series Specifications and Connections

Please refer to the AR Series Catalogue

▶ from 552€

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Standard Type with Single-Phase 200-240VAC

Frame Size 42 mm, 60 mm, 85 mm

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Speed – Torque Characteristics (Reference value

*

)

AR46AC Gear Ratio 5

7R UT X H >1 䞉P@ 6SHHG>UPLQ@

7R UTXH >1 䞉P@ 6SHHG>UPLQ@

*_{Speed-Torque Characteristics vary depending on conditions.}

Nominal Output Torque

Nominal Output Torque Max. Output Torque

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Dimensions

●AR46AC-PLE40 Ratio L1 L2 Mass kg 5, 10 39 134.5 0.82 20, 40 52 147.5 0.92 50ROH[ &RQQHFWRU&RYHU &HQWUHERUH 0[ ',1'5 [[ 0RWRU&DEOHȭ .H\',1$ / / K K [0[GHHS 3URWHFWLYH(DUWK 7HUPLQDO0 ●AR69AC-PLE60 Ratio L1 L2 Mass kg 5, 10 47 163 2.3 20, 40 59.5 175.5 2.5 0[ ',1'5 &HQWUHERUH 0RWRU&DEOHȭ [[ .H\',1$ K / K / [0[GHHS &RQQHFWRU&RYHU 50ROH[ 3URWHFWLYH(DUWK 7HUPLQDO0 ●AR911AC-PLE80 Ratio L1 L2 Mass kg 5, 10 60 213 5.1 20, 40 77.5 230.5 5.6 &RQQHFWRU&RYHU 50ROH[ _[0[GHHS 3URWHFWLYH &HQWUHERUH 0[ (DUWK7HUPLQDO0 ',1'5 [[ .H\ ',1$ / / K K 0RWRU&DEOHȭ

3D data available on the webpage: http://www.orientalmotor.eu Or please ask the OM Customer Center: [email protected]

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Standard Type with Electromagnetic Brake

Frame Size 42 mm, 60 mm

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Electromagnetic Brake Specifications

● Built-In Controller Package

Product Name Gear

Ratio

Holding Torque at (N·m) Power Supply Input*1

Power On Electromagnetic Brake

AR46MCD-◇-PLE40-5 5 0.75 0.75 DC24V±5%*2 0.08A AR46MCD-◇-PLE40-10 10 1.5 1.5 AR46MCD-◇-PLE40-20 20 3 3 AR46MCD-◇-PLE40-40 30 6 6 AR69MCD-◇-PLE60-5 5 5 5 DC24V±5%*2 0.25A AR69MCD-◇-PLE60-10 10 10 10 AR69MCD-◇-PLE60-20 20 20 20 AR69MCD-◇-PLE60-40 40 40 40

●Pulse Input Package

Product Name Gear

Ratio

Holding Torque at (N·m) Power Supply Input*1

Power On Electromagnetic Brake

AR46MC-◇-PLE40-5 5 0.75 0.75 DC24V_±5%*2 0.08A AR46MC-◇-PLE40-10 10 1.5 1.5 AR46MC-◇-PLE40-20 20 3 3 AR46MC-◇-PLE40-40 30 6 6 AR69MC-◇-PLE60-5 5 5 5 DC24V_±5%*2 0.25A AR69MC-◇-PLE60-10 10 10 10 AR69MC-◇-PLE60-20 20 20 20 AR69MC-◇-PLE60-40 40 40 40

●A number indicating the desired lenght of 1(1m), 2(2m), 3(3m) for the cable included with the product is entered where the box ◇ is located within the product name.

*1_{For pulse input package, a separate power supply for the electromagnetic brake is required.}

*2_{If the wiring distance between the motor and driver is extended to 20m min. using a accessory cable (sold separately), the 24VDC}_{±4% specification applies.}

■

Speed – Torque Characteristics (Reference value

*3

)

AR46MC Gear Ratio 5

*3_{Speed-Torque Characteristics vary depending on conditions.}

Nominal Output Torque Max. Output Torque

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Dimensions

●AR46MC-PLE40 Ratio L1 L2 Mass kg 5, 10 39 164.1 0.97 20, 40 52 177.1 1.07 [0[GHHS 3URWHFWLYH(DUWK 7HUPLQDO0 &HQWUHERUH &DEOHȭ [[ ',1'5 0[ .H\',1$ 0RWRU / K K / 50ROH[ &RQQHFWRU&RYHU (OHFWURPDJQHWLF %UDNH&DEOHȭ 50ROH[ &RQQHFWRU&RYHU ●AR69MC-PLE60 Ratio L1 L2 Mass kg 5, 10 47 198 2.6 20, 40 59.5 210.5 2.8 &DEOHȭ [[ .H\',1$ 0[ ',1'5 &HQWUHERUH 0RWRU / K K / [0[GHHS 3URWHFWLYH(DUWK 7HUPLQDO0 &RQQHFWRU&RYHU 50ROH[ 50ROH[ &RQQHFWRU&RYHU (OHFWURPDJQHWLF %UDNH&DEOHȭ

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Standard Type with 24/48 VDC

Frame Size 42 mm, 60 mm

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Speed – Torque Characteristics (Reference value

*

)

AR46AK Gear Ratio 5

To rque [N 䞉m] Speed [r/min] 0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 0 100 200 300 400 500 600 700 DC24V DC48V

To rque [N 䞉m] Speed [r/min] 0 0,5 1 1,5 2 2,5 3 3,5 0 50 100 150 200 250 300 350 DC24V DC48V

To rque [N 䞉m] Speed [r/min] 0 1 2 3 4 5 6 7 0 20 40 60 80 100 120 140 160 DC24V DC48V

To rque [N 䞉m] Speed [r/min] 0 2 4 6 8 10 12 0 100 200 300 400 500 DC24V DC48V

To rque [N 䞉m] Speed [r/min] 0 5 10 15 20 25 0 50 100 150 200 250 DC24V DC48V Nominal Output Torque

To rque [N 䞉 m ] Speed [r/min] 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 DC24V DC48V Nominal Output Torque

Max. Output Torque

*_{Speed-Torque Characteristics vary depending on conditions.}

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Dimensions

●AR46AK-PLE40 Ratio L1 L2 Mass kg 5, 10 39 134.5 0.82 20, 40 52 147.5 0.92 400 Centre bore 3x3x18 DIN332 DR M3x9 Motor Cableȭ8 Key DIN6885A L1 ȭ 10 h7 L2 0. 021 -0 28.5 26 ȭ 12 0. 015 0 2 23 ȭ 26 h7 -ȭ 40 27.5 15 27 Protective Earth Terminal M4 42 27 42 13 5 4xM4x6deep 40 40 Connector Cover 43025-1000(Molex) 18 2.5 3 11. 2 ȭ34 ●AR69AK-PLE60 Ratio L1 L2 Mass kg 5, 10 47 163 2.3 20, 40 59.5 175.5 2.5 Connector Cover 43025-1000(Molex) Motor Cableȭ8 DIN332 DR 5x5x25 M5x12.5 Centre bore Key DIN6885A ȭ 60 30 L2 28.5 26 3 -0. ȭ17 018 0 35 ȭ 14 h7 ȭ 40 h7 -00. 025 L1 15 27 400 4xM5x8deep Protective Earth Terminal M4 60 27 13 60 5 2.5 25 5 16 ȭ52

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Product Line and Price List

●Single-Phase 200-240 VAC

◇Standard type

● Built-In Controller Package ● Pulse Input Package

Frame Size Product Name List Price

42 mm AR46ACD-◇-PLE40-5 758 € AR46ACD-◇-PLE40-10 758 € AR46ACD-◇-PLE40-20 795 € AR46ACD-◇-PLE40-40 795 € 60 mm AR69ACD-◇-PLE60-5 845 € AR69ACD-◇-PLE60-10 845 € AR69ACD-◇-PLE60-20 896 € AR69ACD-◇-PLE60-40 896 € 85 mm AR911ACD-◇-PLE80-5 985 € AR911ACD-◇-PLE80-10 985 € AR911ACD-◇-PLE80-20 1.073 € AR911ACD-◇-PLE80-40 1.073 €

42 mm AR46AC-◇-PLE40-5 708 € AR46AC-◇-PLE40-10 708 € AR46AC-◇-PLE40-20 745 € AR46AC-◇-PLE40-40 745 € 60 mm AR69AC-◇-PLE60-5 795 € AR69AC-◇-PLE60-10 795 € AR69AC-◇-PLE60-20 846 € AR69AC-◇-PLE60-40 846 € 85 mm AR911AC-◇-PLE80-5 935 € AR911AC-◇-PLE80-10 935 € AR911AC-◇-PLE80-20 1.023 € AR911AC-◇-PLE80-40 1.023 €

◇ Electromagnetic Brake Type

42 mm AR46MCD-◇-PLE40-5 880 € AR46MCD-◇-PLE40-10 880 € AR46MCD-◇-PLE40-20 917 € AR46MCD-◇-PLE40-40 917 € 60 mm AR69MCD-◇-PLE60-5 1.002 € AR69MCD-◇-PLE60-10 1.002 € AR69MCD-◇-PLE60-20 1.053 € AR69MCD-◇-PLE60-40 1.053 €

42 mm AR46MC-◇-PLE40-5 830 € AR46MC-◇-PLE40-10 830 € AR46MC-◇-PLE40-20 867 € AR46MC-◇-PLE40-40 867 € 60 mm AR69MC-◇-PLE60-5 952 € AR69MC-◇-PLE60-10 952 € AR69MC-◇-PLE60-20 1.003 € AR69MC-◇-PLE60-40 1.003 € ● 24/48 VDC ◇ Standard type

42 mm AR46AKD-◇-PLE40-5 602 € AR46AKD-◇-PLE40-10 602 € AR46AKD-◇-PLE40-20 639 € AR46AKD-◇-PLE40-40 639 € 60 mm AR69AKD-◇-PLE60-5 690 € AR69AKD-◇-PLE60-10 690 € AR69AKD-◇-PLE60-20 741 € AR69AKD-◇-PLE60-40 741 €

42 mm AR46AK-◇-PLE40-5 552 € AR46AK-◇-PLE40-10 552 € AR46AK-◇-PLE40-20 589 € AR46AK-◇-PLE40-40 589 € 60 mm AR69AK-◇-PLE60-5 640 € AR69AK-◇-PLE60-10 640 € AR69AK-◇-PLE60-20 691 € AR69AK-◇-PLE60-40 691 €

●A number indicating the desired length of 1 (1 m), 2 (2 m) or 3 (3 m) for the cable included with the product is entered where the box ◇ is located within the product name. Select a desired cable length from 1 m, 2 m and 3 m.

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Power Module CPU Module I/O Module Power Module CPU Module Serial Communication Module Power Module CPU Module Industrial Network Module Power Module CPU Module Pulse Generator Module Serial Communication Board (RS-485) c Industrial Network

a I/O b Modbus (RTU) b Modbus (RTU) Pulse Input

EtherCAT CC-Link MECHATROLINK-When controlled with I/O When controlled with serial communication

When controlled with

a computer or touch screen (HMI) When controlled with an Industrial Network b RS-485 Computer Touch Screen (HMI) or Network Converter

Built-in Controller (Stored Data) Type Pulse Input

Operating data is set in the driver and the operating data is selected and executed from the master controller. Connection and control with the master controller is done through either a I/O, b Modbus (RTU)/RS-485, or c Industrial Network.

Operations are executed by inputting the pulses into the driver. The motor can be controlled using a positioning module (pulse generator) provided by the customer.

Handles a Variety of System Configurations

FLEX is the generic name for products supporting I/O control, Modbus (RTU) control and Industrial Network via

a network converter. FLEX products enable easy connection, easy control and reduce the complexity of system

configuration.

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Network Converter

The network converter is a transducer that converts from the host communication protocol to Oriental Motor‘s unique RS-485 communication protocol. You can use the network converter to control products supporting Oriental Motor‘s RS-485 in the host communication environment.

●Product Line

Network Type Product Name

EtherCAT-Compatible NETC01-ECT

CC-Link-Compatible NETC01-CC

MECHATROLINK- II Compatible NETC01-M2

MECHATROLINK- III Compatible NETC01-M3 NETC01-ECT NETC01-CC NETC01-M2 NETC01-M3

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These products are manufactured at plants certified with the international standards ISO 9001 (for quality assurance) and

ISO 14001 (for systems of environmental management).

ORIENTAL MOTOR (EUROPA) GmbH

European Headquarters UK Headquarters

Schiessstraße 74

40549 Düsseldorf, Germany

Tel: 0211-5206700 Fax: 0211-52067099

ORIENTAL MOTOR (UK) LTD.

Unit 5, Faraday Office Park, Rankine Road, Basingstoke, Hampshire RG24 8AH, U.K.

Tel: 01256-347090 Fax: 01256-347099 ORIENTAL MOTOR (FRANCE) SARL

France Headquarters

56, Rue des Hautes Pâtures 92000 Nanterre Cedex, France

Tel: 01 47 86 97 50 Fax: 01 47 82 45 16

For more information please contact:

www.orientalmotor.de www.oriental-motor.co.uk

www.orientalmotor.fr

Printed in Germany

Customer Center (Support in German & English)

00800 - 22 55 66 22

[email protected]

Mon - Thu: 08:00 - 17:30 CET Friday: 08:00 - 16:00 CET * Free Call Europe

*

CA L L OM CC

ORIENTAL MOTOR ITALIA s.r.l.

Italy Headquarters

Via A. De Gasperi, 85 20017 Mazzo di Rho (MI), Italy

Tel: 02-93906346 Fax: 02-93906348

ORIENTAL MOTOR CO., LTD.

Headquarters

4-8-1 Higashiueno

Taito-ku, Tokyo 110-8536, Japan Tel: (03)6744 -0361 Fax: (03)5826-2576

www.orientalmotor.it

www.orientalmotor.co.jp

Other countries:

www.orientalmotor.eu

We will be happy to configure the motor for you based on the technical information you have provided. The selection of the appropriate drive is completely free of charge and without obligation.

▶ Selection by type of movement

9

Transport of a load

9

Rotation of a load

9

Lifting or lowering of a load

9

Pushing on a load

9

Belt and pulley

▶ Selection by type of drive

9

Rotary load

9

Leadscrew

9

Belt and leadscrew

9

Linear system

9

Others

Motor Selection Service

No minimum order quantity – Also 1 piece is welcome

Please use the Motor Selection Service on our website: www.orientalmotor.eu

FREE OF

CHARGE

SER

VICE

Specifications are subject to change without notice. Published in April 2015.