MODEL D GENERATOR COIL REPLACEMENT

2ETROlTTINGOR2EPLACINGA0-ONA-ODEL$)NDOOR2OWER

CONCEPTCOM 2EMOVEOLDMONITOR !TTACH0-TOMONITORARMANDPLUGINMONITORCABLEASSHOWN .OTE4HE0-HASBEENFACTORYPROGRAMMEDTOPREVENTPOSSIBLEBATTERYDRAINAGEDURINGSHIPPING 4ORESTOREPOWERPERFORM/.%OFTHEFOLLOWINGPROCEDURES )NSERTANDREMOVETHE,OG#ARDINTOTHE0-!STANDARDCREDITCARDWILLALSOWORK 0LUGINTHEPICKUPCABLEFROMYOUR)NDOOR2OWERANDPULLONTHEHANDLE 4ROUBLESHOOTING )FYOUR0-STILLFAILSTOACTIVATEUSEAPENCILORBALLPOINTPENANDPRESSINTOTHE

HOLEONTHEBACKRIGHTSIDEOFTHE0-4HISWILLRESETANDACTIVATEYOUR0-0708

concept2.com 800.245.5676 (U.S. & Canada only)

Materials Needed

s PHILLIPSSCREWDRIVER s vMM ORADJUSTABLEWRENCH s vMM ALLENWRENCH

Procedure

2EMOVETWOGENERATORCOVERSCREWSWITH THEPHILLIPSSCREWDRIVER2EMOVEGENERATOR COVER .OTEWIREROUTINGBEFOREREMOVING GENERATORCOILUNITFROMTHEGENERATORBASE 5SINGTHEALLENWRENCHANDvWRENCH LOOSENTHETWOCHAINGUIDEFASTENERS 5NPLUGTHEGENERATORWIREFROMTHEMONITOR ANDREMOVEWIREANDGENERATORCOILUNIT )NSTALLTHENEWGENERATORCOILBACKINTOTHE BASEANDINSTALLTHECOVER2OUTETHEWIRE BACKUPTOTHEMONITOR!VOIDBENDING PINCHINGORKINKINGTHEWIREBYALLOWING ADEQUATESLACKASSHOWNINTHEINSETBELOW 4HEMONITORARMANDMONITORSHOULDBE ABLETOMOVEFREELY4IGHTENCHAINGUIDE FASTENERS

MODEL D GENERATOR COIL REPLACEMENT

!LLOWATLEASTvCM OF SLACKATTHESETWOPOINTS

TOOLS 1. 2 & 3. 6. 7. 4. 5. 7/16” or 11mm 0409

Remove the footplate covers by taking out the 12 philips head screws.

REPLACING THE MOUSE ON THE INDOOR ROWER

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5/32”

Remove the footplate bellies by taking out the 4 7/16” hex screws and plates.

Detach the two shock cord SCAMS to relieve bungee tension.

Remove the two shock cord axle button head fasteners.

Spread the frame to remove the lower hanger axle.

Spread the frame to remove the upper hanger axle. Use equal pressure on both sides.

concept2.com Page 2 0409

8. _9.

REPLACING THE MOUSE ON THE INDOOR ROWER

Pull out the mouse, shock cord pulleys and axle. _{Remove axle from pulleys and mouse.} Remove mouse.

Reassemble with new mouse following disassembly procedure in reverse.

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-ATERIALS.EEDED

s STEELPLATESBLACK s TUBEOF,OCTITE®ADHESIVE s ALCOHOLWIPEPACK s HEXHEADBYSCREWS s !LLENKEY s WRENCH s 0HILLIPSHEADSCREWDRIVER

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s 5NPACKTHEKIT s 2EADTHROUGHTHEINSTRUCTIONSBEFOREBEGINNING s 2EMOVEFOOTSTRETCHERASSEMBLY s 0REPAREANDATTACHSTEELPLATES s 2EINSTALLFOOTSTRETCHERASSEMBLY 2EADTHROUGHTHEINSTRUCTIONS .OTETHEHELPFULHINTSTHATWILLMAKETHISEASIER

PHOTO! 2EMOVETHE&OOT3TRETCHER!SSEMBLY 3EPARATETHEmYWHEELENDOFTHEINDOORROWER FROMTHEMONORAILENDANDPOSITIONmYWHEELEND ASSHOWN;3EEPHOTO!= 2EMOVETHETWOTOPPLATESOFTHEFOOTSTRETCHERSAS FOLLOWS A 5SETHE0HILLIPSHEADSCREWDRIVERTOREMOVETHE SIXSCREWSFROMEACHTOPPLATE;3EEPHOTO"= B 4HEREISALEFTTOPPLATEANDARIGHTTOPPLATE -AKEANOTEOFWHICHTOPPLATEISTHELEFTPLATE ANDWHICHISTHERIGHTPLATEANDTHENSLIDEEACH TOPPLATEOFFTHEFOOThBELLIESv;3EEPHOTO#= 2EMOVETHEFOOTBELLYUNITFROMTHEBOXARMAS FOLLOWS A5SINGTHEWRENCHLOOSENBYONEFULLTURN ALLFOURHEXHEADSCREWSTHATFASTENTHEBELLY UNITTOTHEBOXARM;3EEPHOTO$=().44HE FOURHEXHEADSCREWSTHREADINTOTHEHANGER AXLESTHATRUNBETWEENTHEFOOTSTRETCHERS )FTHEAXLESTARTSROTATINGASYOULOOSENONE SCREWRETIGHTENTHESCREWONTHEOTHERENDOF THEAXLEANDRETRYTHEPROBLEMSCREW)TIS/+ IFTHEMETALREINFORCINGBRACKETSROTATEASYOU LOOSENTHESCREWS PHOTO" PHOTO#

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KITCONTENTS PHOTO$ TOPPLATE FOOTBELLY BOXARM

Model D, Serial# 073106-040607

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B2EMOVETHEFOURSCREWSANDMETALREINFORCING BRACKETS C 3LIDETHEFOOTBELLYUNITOFFTHEBOXARMANDSET ASIDE;3EEPHOTO%=().4$O./4REMOVETHE PLASTICPIECETHATCONNECTSTHEFOOTBELLIESON THEBOTTOMSIDEKEEPTHEFOOTBELLIESASONE CONNECTEDUNIT 0REPAREAND!TTACH3TEEL0LATES ().4"EFOREYOUPROCEEDBEYONDTHISPOINT MAKESUREYOUUNDERSTANDTHEDIRECTIONSANDWILL BEABLETOCOMPLETETHEENTIREPROCESSWITHNO INTERRUPTIONS 0LACETHESTEELPLATESONAmATSURFACEWITHTHE MARKEDSURFACEFACINGUP#LEANTHISSURFACE WITHTHEALCOHOLWIPE;3EEPHOTO&= 5SINGTHEALCOHOLWIPECLEANTHEAREAOFTHEBOX ARMTOWHICHTHESTEELPLATESWILLBEAPPLIED ;3EEPHOTO'= ,AYmYWHEELENDOFTHEMACHINEONITSSIDEON THEmOORASSHOWN;3EEPHOTO(= !PPLY,OCTITEADHESIVETOMARKEDSIDEOFEACH STEELPLATEASFOLLOWS A5NCAP,OCTITEREMOVETHEPOINTEDNOZZLEAND USENOZZLETOPIERCETHESEALOFTHETUBE ;3EEPHOTO)=().44RYNOTTOSQUEEZETHE TUBEWHILEPIERCINGTHESEALASTHE,OCTITE COMESOUTQUICKLY)FNEEDEDPUNCTURETHE SEALWITHAPINOROTHERSHARPOBJECTANDTHEN ENLARGETHEHOLEWITHTHENOZZLE B3ETNOZZLEASIDE PHOTO% PHOTO& PHOTO' PHOTO( PHOTO)

Model D, Serial# 073106-040607

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C 0LACEFOUREQUALDABSOF,OCTITEONEACHSTEEL PLATEINTHEAREASINDICATED().43TARTBY DEPOSITINGASMALLDOTOFADHESIVEONALL EIGHTMARKEDAREASTHENADDADDITIONAL ADHESIVETOEACHDOTINSMALLEQUAL INCREMENTSUNTILTHEREISNOMOREADHESIVE INTHETUBE$ONOTSPREADTHE,OCTITE OUTLEAVEASPICTURED;3EEPHOTO*=)FYOU GETADHESIVEONYOURlNGERSSEETUBEFOR CLEANINGINSTRUCTIONS /NBOXARMLOOSENTHESHOCKCORDAXLESCREW THREEFULLTURNS$O./4COMPLETELYREMOVE THESCREW;3EEPHOTO+=().4,OOSENONLY THESCREWONTHISSIDE$/./4LOOSENTHE BUTTONHEADSCREWONTHEOTHERSIDEOFTHE SHOCKCORDPULLEYAXLEATTHISTIME 0LACElRSTSTEELPLATEONTOBOXARMWITHTHE ADHESIVEFACINGTHEBOXARM().4"EFORE ATTEMPTINGTOPLACETHElRSTSTEELPLATE MAKESUREYOUHAVETHECORRECTSTEELPLATE FORTHESIDEOFTHEBOXARMYOUAREWORKING ONBYNOTICINGTHATTHEHOLESINTHESTEEL PLATEMATCHUPWITHTHEHANGERAXLESANDTHE BUTTONHEADSCREW 0OSITIONTHESTEELPLATESOTHATTHEKEYHOLE SLOTlTSOVERTHELOOSENEDSCREWANDTHETWO REMAININGHOLESINTHEPLATELINEUPAND ENGAGEWITHTHEENDSOFTHEHANGERAXLES ;3EEPHOTO,= 4IGHTENTHESHOCKCORDAXLESCREWCOMPLETELY WHILEENSURINGALLSTEELPLATEHOLESSTAYALIGNED ANDENGAGED;3EEPHOTO-= /NESIDEOFTHEINSTALLATIONISNOWCOMPLETE 0OSITIONTHEFRONTENDOFTHEMACHINESOTHAT THEOPPOSITESIDEOFTHEBOXARMISFACINGUP ANDINSTALLTHESECONDSTEELPLATEONTHEBOX ARMFOLLOWINGTHESAMEMETHODUSEDTOINSTALL THElRSTSTEELPLATE PHOTO* PHOTO+ PHOTO,

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Model D, Serial# 073106-040607

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2EASSEMBLE&OOT3TRETCHER!SSEMBLY 3TANDTHEmYWHEELENDOFTHEMACHINEBACKUP ASINSTEP ;3EEPHOTO!= 3LIDETHEFOOTBELLYASSEMBLYBACKINTOPLACE MAKINGSURETHEHANGERAXLESENGAGETHEHOLES INTHEBELLYASSEMBLY().47HENSLIDINGTHE FOOTBELLYINPLACEMAKESURETHETOEENDIS TOWARDTHEmYWHEEL;3EEPHOTO.= 5SINGTHEHEXHEADBYLONGSCREWS FROMTHEKITANDTHEMETALREINFORCINGBRACKETS FROMSTEPBREFASTENTHEFOOTBELLYUNIT TOTHEBOXARM.OTETHEORIENTATIONOFTHE REINFORCINGBRACKETS;3EEPHOTO/= .OTE!FTERREPLACINGTHEHEXHEADSCREWS WITHTHOSEFROMTHEKITYOUWILLHAVEFOURHEX HEADSCREWSLEFTOVERAFTERINSTALLATION9OUCAN DISCARDTHESEHEXHEADSCREWS 2EASSEMBLETHETOPPLATESTAKINGCARETO POSITIONTHELEFTANDRIGHTTOPPLATESCORRECTLY ONTHEFOOTBELLIES;3EEPHOTO0IFYOUNEED HELPIDENTIFYINGTHELEFTTOPPLATEFROMTHE RIGHT="EFOREFASTENINGTHETOPPLATESCREWS ENSURETHATTHEFOOTSTRAPISPOSITIONEDINTHE GROOVEOFTHETOPPLATE;3EEPHOTO1= ().47HENFASTENINGTHETOPPLATESWElND ITEASIERTOLOOSELYINSTALLTHETWOHEELEND SCREWSlRSTTHETWOTOEENDSCREWSSECOND THETWOMIDDLESCREWSLAST4HENSNUGALLTHE SCREWSBEINGCAREFULNOTTOOVERTIGHTENTHEM !LLOW,OCTITETOCUREOVERNIGHTBEFOREUSINGTHE ROWER PHOTO1 4HEBACKMETALBRACKET ISPOSITIONEDVERTICALLY 4HEHOLEINTHEMIDDLE OFTHEBRACKETREMAINS VACANT 4HEFRONTMETALBRACKETIS POSITIONEDHORIZONTALLY4HE SCREWISINSERTEDINTHEMIDDLE BRACKETHOLE%DGEOFBRACKET MUSTBEPARALLELWITHTOPEDGE OFFOOTBELLY 4HEDISTANCEBETWEENTHETOEPIECEANDTHEEDGEOFTHE TOPPLATEISLARGERONTHESIDECLOSESTTOTHEBOXARM

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Model D, Serial# 073106-040607

TOOLS 1. 2. 5. 6. 3. 4. 9/16” or 14mm 0807

Loosen 4 screws. Do not remove.

FLYWHEEL REPLACEMENT – MODEL D & E

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concept2.com Page 2 0807

7. 8.

11 12.

9. 10.

13.

Tighten all 4 screws.

Tighten

REPLACE

14.

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Model C Shock Cord Routing

Chain & Flywheel Omitted For Clarity

(Front end is shown upside down)

Front of Machine

Flywheel Axle #1113

& Sprocket #1112

Chain Idler Pulley #1024

& Axle #1130

Flywheel Side of Machine

Shock Cord #1731

Traveling Pulley Assy # 1756

S.C.A.Ms(2) #1104

Shock Cord Pulleys (4) #1011

& Axles(2) #1130

11/99

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MORRISVILLE, VERMONT USA EMAIL: [email protected]

WEB: WWW.CONCEPT2COM

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CONCEPTCOM 3

shock cord adjustment

You must use the shock cord available through

Concept2. Use of other shock cord will have a

sig-nificant effect on the performance of your machine.

Concept2 part number PN 1731.

3.

4.

2.

1. Detach flywheel section and turn upside down.

Monorail shown upside down.

FRONT OF MA CHINE

Shock Cord Pulleys (4) PN 1011 and Axles (2) PN 1130

Travelling Pulley Assembly PN 1756 Shock Cord (12.5') PN 1731 Flywheel Axle PN 1113 and Sprocket PN 1112 Idler Pulley PN 1024 Idler Axle PN 1130 FLYWHEEL SIDE S.C.A.M.s (2) PN 1104 ® www.concept2.com 800.245.5676

Push equal amounts of cord through both

shock cord adjustment mechanisms.

10.

9.

8.

7.

5.

6.

TOOLS 1. 2. 5. 6. 3. 4. 9/16” or 14mm 0210 3/16” or 5mm 5/32” or 4mm X 2 X 2 Bottom seat rollers Top seat rollers

X 4 Model E

SEAT ROLLER REPLACEMENT -

MODELS C,D, & E

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cleaning monorail top

Clean daily after use

Tools Needed:

Cloth

Cleaner: soap & water

or any glass cleaner

Coarse Abrasives Mineral Acids Bleach

Model C Chain R outing

Shock Cord & Flywheel Omitted for Clarity

(Front end is shown upside down)

Front of Machine

Chain with Connector & Swivel #1716

Flywheel Axle #1113

Chain Idler Pulley(2) #1024

& Axle #1130

Flywheel Side Of Machine

Dead End Connectors(2) #285

Traveling Pulley Assy #1756

S.C.A.M.s(2) #1104

Shock Cord Pulleys(4)#1011 & Axles(2) #1130

11/99

Hex Nut (2) #1249

1/4 - 20 x 1 Screws (2) #1206

®

MORRISVILLE, VERMONT USA EMAIL: [email protected]

WEB: WWW,CONCEPT2.COM

4//,3 vORMM CONCEPTCOM

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CONCEPTCOM .OTE )FYOURROWERHASAWOODEN HANDLEFOLLOWSTEPS )FYOURROWERHASAPLASTIC HANDLEFOLLOWSTEPS

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CONCEPTCOM

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CONCEPTCOM

performance monitor arm tension adjustment

1.

2.

Tools Needed:

2 wrenches:

7

_⁄

16

" or 11mm

TOOLS 1. 2. 5. 6. 3. 4. 9/16” or 14mm 0807

Loosen 4 screws. Do not remove.

AXLE & SPROCKET REPLACEMENT – MODEL D & E

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concept2.com Page 2 0807

AXLE & SPROCKET REPLACEMENT – MODEL D & E

7. Note: For Model D proceed to step 13.

For Model E proceed to step 8.

8. 11. 12. 9. 10. 14. 13. Remove 2 screws Loosen only. Remove Remove 5 screws A B Model E only.

Model E only. Model E only.

Model E only. Model E only.

concept2.com Page 3 0807

AXLE & SPROCKET REPLACEMENT – MODEL D & E

15. 16.

19. 20.

17. 18.

22. 21.

Remove old axle and replace with new axle.

If you are not replacing the sprocket, proceed to step 21.

Remove old sprocket and replace with new sprocket.

For replacing sprocket only, follow steps 19 & 20.

concept2.com Page 4 0807

AXLE & SPROCKET REPLACEMENT – MODEL D & E

26.

24. 25.

29. 28.

On reassembly, push housing into place.

27. 23.

Tighten 5 screws

A To reassemble Model D follow steps 23-36,

omitting steps 27-31.

To reassemble Model E follow steps 23-36.

B Model E only.

concept2.com Page 5 0807

AXLE & SPROCKET REPLACEMENT – MODEL D & E

30. 31. 34. 35. 32. 33. 36. Tighten Replace Tighten 2 screws Tighten 4 screws. Tighten.

CASTER ASSEMBLY FOR MODELS A, B, D2 & E

0607

concept2.com 800.245.5676 (U.S. & Canada only)

Procedure

1. Remove old rubber feet or molded plastic footcaster assembly (includes caster wheel).

2. Install new molded plastic footcaster assembly as shown. Note that the fit should be snug. Heating the footcaster assembly in hot water will help installation. Do not use lubricants for installation.

Left Foot Caster Assembly

Front Leg Front of Machine

Right Foot Caster Assembly