Wando Pre-Engineering
PROBLEM STATEMENT
Name: Arbor Press Description:
Your design team has just reviewed a series of working drawings for an arbor press.
Your task now is to model the parts and the finished assembly in a 3D CAD program.
Teams:
You will be partnered with another student of Mr. Sjolander’s choice. The division of labor will be as follows:
Partner 1: Model Parts 1 – 7 and the Punch Holder
Partner 2: Model Parts 8 – 14 and the Punch Holder
Once the IPT files are completed, the partners will provide the models to their partner, such that each person has all files for the Arbor Press. Once all files are shared, the partnership is completed. All work submitted for grading will be completed individually.
Required Output:
Place the following items in a PDF document (except demonstration of
animations). Teacher will demonstrate PDF document binder technique on 3/25.
1. Cover page (title, name, date, name of class, block, your arbor press image) and Problem Statement Description
2. Multiview idw file, fully dimensioned and annotated, for
the rack pad (part 11), table (part 3), column (part 13) and punch holder (part 15), each to be size A on Wando Landscape A IDW.
a. Include in rack pad idw-Half section view of the rack pad b. Include in table idw-Detailed view of the chamfer on the table c. Include in punch holder idw-Auxiliary view of the punch holder d. Include in column idw-Break Out view of column.
3. Exploded view idw file of your finished arbor press Wando Landscape B.
– with parts list (Item, Qty, Part Number, Description, Mass) – with ballooning
– with an assembled ISO view
4. Demonstrate the arbor press animations to your instructor – exploded view animation
– motion animation of the rack and handle – rotation animation of the table
5. Demonstrate File Management a. IPJ file setup in H:/ drive.
b. Part naming convention followed i. 1 Base
ii. 2 Table Pin, etc.
6. Arbor Press Inquiries 1.
7. Arbor Press Inquiries 2 is worth 10 points of extra credit. If you plan to take advantage of this opportunity, that document must be submitted on time, along with all other project documents.
Extra credit is not valid if the project is turned in after the due date/time.
Absences that occur before 4/6/15 will not be accepted as an excuse for turning the project in late!
NOTE: Friday March 27, 2015 is now a school day!!!
Submission: Report, printed out.
Delivery Date: Tuesday April 7, 2015 at the end of your block.
ID Task Mode
Task Name Duration Start Finish
1 Arbor Press Project 17 days Mon 3/16/15 Tue 4/7/15
2 Part Modeling 5 days Mon 3/16/15 Fri 3/20/15
3 Special View Lecture 1 day Mon 3/23/15 Mon 3/23/15
4 Multiview IDW 3 days Mon 3/23/15 Wed 3/25/15
5 Assembly File Lecture 1 day Wed 3/25/15 Wed 3/25/15
6 NO SCHOOL 5 days Mon 3/30/15 Fri 4/3/15
7 Assembly Models 8 days Thu 3/26/15 Mon 4/6/15
8 IDW Peer
Review/Corrections, Project 360
0 days Thu 3/26/15 Thu 3/26/15 3/26
S S M T W T F S S M T W T F S S M T W T F S S M T W T Mar 8, '15 Mar 15, '15 Mar 22, '15 Mar 29, '15 Apr 5, '15
Task Split Milestone Summary Project Summary Inactive Task Inactive Milestone
Inactive Summary Manual Task Duration-only
Manual Summary Rollup Manual Summary Start-only Finish-only
External Tasks External Milestone Deadline
Progress Manual Progress
Page 1 Project: Arbor Press Sp 15
Date: Thu 3/12/15
ID Task Mode
Task Name Duration Start Finish
9 Presentation Dwg 2 days Mon 4/6/15 Tue 4/7/15
10 Animation (IPJ) 1 day Mon 4/6/15 Mon 4/6/15
11 Inquiries (Homework) 8 days Fri 3/27/15 Tue 4/7/15
12 Final Report 2 days Mon 4/6/15 Tue 4/7/15
13 Project Due 0 days Tue 4/7/15 Tue 4/7/15 4/7
S S M T W T F S S M T W T F S S M T W T F S S M T W T Mar 8, '15 Mar 15, '15 Mar 22, '15 Mar 29, '15 Apr 5, '15
Task Split Milestone Summary Project Summary Inactive Task Inactive Milestone
Inactive Summary Manual Task Duration-only
Manual Summary Rollup Manual Summary Start-only Finish-only
External Tasks External Milestone Deadline
Progress Manual Progress
Page 2 Project: Arbor Press Sp 15
Date: Thu 3/12/15
ARBOR PRESS RUBRIC SP 15 Name ________________________
COVER PAGE out of 4
PROBLEM STATEMEMT DESCRIPTION
out of 1 5
PART DRAWINGS
Part Number Out
Of
3 8 13 15 Avg.
Score Special view
5 Front View choice
1 Correct view
orientation 1
Notes
1 Title Block
2 Dimensioning
15
25
ASSEMBLY & DRAWING Out
of
Comments Score
Appropriate
constraints applied 5 Iso view of
Assembly 3
Exploded View
5 Balloons
5 Parts List
5 Title Block
2 25
PRESENTATION & ANIMATION & FILES Out
of
Comments Score
Exploded View
Animation 6
Animation of
operation 6
IPJ Setup and
files named 4 Report Neatness,
Format 4
20 INQUIRIES 1
Out of
Comments Score
Problem 1
5 Problem 2
5 Problem 3
5 Problem 4
5
20
INQUIRIES 2 (EXTRA CREDIT)
Out of
Comments Score
Problem 1
2.5 Problem 2
2.5 Problem 3
2.5 Problem 4
2.5
10
TOTAL 95 (not including Extra Credit)
Normalized to 66 points in Power School (6 pts/day x 11work days)
Wando Pre-Engineering
Name:
Arbor Press Inquiries (show all work – remember S3 – show, substitute, simplify) 1. For long term storage, a coat of cosmoline preservative is brushed onto each
part. One gallon of cosmoline covers 4600 square inches of material; how many columns will one quart of cosmoline cover?
2. How many table pins will fit packed tightly together in a 2”X2.5”X8” box?
3. A customer has ordered 18 bases. What is the shipping cost if the postage rate is $1.36 per pound and the shipping container weighs 20 ounces?
4. A shelving unit can safely hold 135 pounds. Is it safe to store 2 dozen fully assembled Arbor Presses? Explain your answer.
Wando Pre-Engineering
Arbor Press Inquiries 2 (show all work)
1. A customer has ordered 2 dozen of the handle/sleeve/2 ball end subassembly. What is the cost to ship this from our factory (zip 29466) to 23692 via Media Mail with signature confirmation? Packing materials and wooden crate weigh 4.2 pounds and the crate is considered normal size. Use postage rates from www.usps.com. (Hint:
Calculate a Price, enter your info, Select Package, enter weight, Continue, Other Options: Media Mail, Add Extra Services, Signature Confirmation)
2. How many cover plates will fit tightly packed into a 4”X6”X6” box?
3. We have decided to dip the base and column with an anti-rust preservative. One quart of preservative will cover 1200 square inches and we have 150 of each of the units to coat. How much preservative do we need? Round your answer up to the nearest quart.
4. At $242.95 per ton for SAE 1020, what is the cost to manufacture one gross (144 of all SAE 1020 components) of all the SAE 1020 components in the Arbor Press?
ARBOR PRESS
SAE 1020/1040-Mild Steel SAE 4320-High Strength Low Alloy Steel
STL-Steel
Arbor Press Pinion Gear
Arbor Press Rack
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT
1
1 2
2
A A
B B
TITLE SIZE
REV.
SCALE
SHEET OF DRAWN
CHECKED
Wando Pre-Engineering
DATE
A
KATHRYN_JOHNSTON11/24/2010
2.136 0.266X4
Punch Holes
0.20
R0.125
Punch Holder
1:1
16 17
NOTES
-Material is SAE 1020
-Units are inches -Punch holes(holes on diagonal) are .4 deep
-Attachment holes are .175 deep and the threads are 8-32 UNC-2B
0.25
0.50 ALL
2.00
0.25
0.50 0.275
1.50
1.06 0.18
1.83 0.25
Attachment Holes
# 10 CAP SCREW
SCALE 2:1 #14 MACHINE SCREW
SCALE 1:1
PUNCH HOLDER SCREW SCALE 1.5 : 1
SECTION A-A SCALE 1.5 : 1
#13 COLUMN SCALE .75 : 1
A A
1
1 2
2
A A
B B
R0.015 TYP
0.22
0.125
45 x .025 8-32 UNC-2A
R0.025 TYP 0.4
1.4
45 X .025
0.5 0.3125
3/8-16 UNC-2A .15 0.3
0.2
0.7
1.65 3.3
0.5
2X 0.172 THRU 0.375 X 82 8-32 UNC - 2A
