Installation
Instructions
Preparation Steps
STEP 1
Measure where you will be installing the handrail. STEP 2
Make a simple sketch of your handrail layout to verify returns, corners, and splices. STEP 3
Verify that you have the required amount of brackets. A bracket should be placed 6” from the end at Component List
– Wall Returns – Mounting Brackets – Inside/Outside Corners – Stainless Steel Tubing – Splice Units
Tools Required for Assembly – Level
– Chalk Line – File
– Phillips Screwdriver – Electric Drill/Screwdriver
– Hack Saw/ Cut Off Saw
– Tape Measure – Channel Lock Pliers
each side of the handrail run. Then space out the brackets for the remainder of the run at 36” on center.
STEP 4
Using the appropriate plans, layout the handrail runs along the wall. Measure and mark the center line for the brackets, placing a bracket at 6” from each end of the run and then 36” on center for the remainder. The bracket required a solid braking at least 3/4”.
STEP 5
The tubing comes wrapped in a layer of plastic film that should be left in place as long as possible during the installation process to protect the finish of the metal.
STEP 6
Carefully read the instruction for the LIDO Weld® and Setscrews prior to installation.
Installation Steps
STEP 1
Once you have the height and position of the brackets, begin to attach the brackets loosely to the wall with one screw.
STEP 2
Place the tube on the brackets and adjust the brackets for proper angle before you securely tighten the brackets to the wall with the rest of the brackets screws.
STEP 3
Securely tighten the tube to the brackets with setscrews. STEP 4
To secure returns or corners, apply a continuous bead of LIDO Weld® around the interior of the surface of one part and press and rotate it into place.
STEP 5
Once the installation is complete, remove the existing protective plastic film from the handrail.
Loctite™ Metal Adhesive and Primer Application Instructions
GENERAL INFORMATION
This product is not recommended for use in pure oxygen and/or oxygen rich systems and should not be selected as a sealant for chlorine or other strong oxidizing materials. For safe handling infor-mation on this product, consult the Material Safety Data Sheet (MSDS).
Where aqueous washing systems are used to clean the surfaces before bonding, it is important to check for compatibility of the washing solution with the adhesive. In some cases these aqueous washes can affect the cure and performance of the adhesive. This product is not normally recom-mended for use on plastics (particularly the thermoplastic materials where stress cracking of the plastic could result). Users are recommended to confirm compatibility of the product with such substrates.
HANDLING INFORMATION
Loctite 7649 Primer must be handled in a manner applicable to highly flammable materials and in compliance with relevant local regulations. For example, special care must be taken to avoid con-tact of the Loctite 7649 Primer or its vapor with naked flame or any electrical equipment that is not
flame proofed. The carrying solvent can affect certain plastics or coatings. It is recommended to check all surfaces for compatibility before use. Avoid prolonged or repeated skin contact. Use only in a well-ventilated area. No smoking in presence of Loctite 7649 Primer.
STORAGE
Store product in the unopened container in a dry location. Storage information may be indicated on the product container labeling. Optimal storage: 8°C to 21°C. Storage below 8°C or greater than 28°C can adversely affect product properties. Material removed from containers may be contami-nated during use. Do not return product to the original container.
PREPARATION
1. Make sure all bond surfaces are clean and free from grease.
2. To ensure a fast and reliable cure for stainless steel, aluminum, other passive metals*, or inert surfaces, Loctite 7649 Primer should be applied to one of the bond surfaces and the Loctite 326 Metal Adhesive to the other surface. Parts should be assembled within 15 minutes. Please see Loctite 7649 Primer Instructions for application.
3. The recommended bondline gap is 0.1mm. Where bond gaps are large (up to a maximum of 0.5mm), or faster cure speed is required, Loctite 7649 Primer should be applied to both surfac-es. Parts should be assembled immediately (within 1 minute). Please see Loctite 7649 Primer Instructions for application.
4. Excessive adhesive can be wiped away with organic solvent. 5. Bond should be held clamped until adhesive has fixtured.
6. Product should be allowed to develop full strength before subjecting to any service loads (typi-cally 24 to 72 hours after assembly, depending on bond gap, materials and ambient conditions) LOCTITE 7649 PRIMER INSTRUCTIONS
1. Spray or brush on the Loctite 7649 Primer on both mating surfaces to be bonded. For small gaps, treatment of only one surface may be adequate. Contaminated surfaces may need repeat-ed treatment or special degreasing prior to activation to remove any dissolvable contamination. Porous surfaces may need two treatments of Loctite 7649 Primer.
2. Allow time for the solvent to evaporate under good ventilation until surfaces are completely dry. Caution: Under no circumstances should Loctite 7649 Primer and Loctite 326 Adhesive be mixed directly as liquids.
Toggle Installation Instructions and Technical Data
Ultimate Tensile Pull-out Values (lb) STEP 1
Drill appropiate size hole (1/2"). Hold metal channel flat alongside plastic straps and slide channel through the hole. Minimum clear-ance behind wall: only 1 7/8".
STEP 2
Hold ends of strap together be-tween thumb and forefinger and pull toward you until channel rests behind the wall. Ratchet cap along straps with other hand until flange of the cap is flush with wall.
STEP 3
Place thumb between the straps at the wall. Push thumb side to side, snapping off the straps level with the flange of the cap.
STEP 4
Place standoff to the wall over the flange. Using 1/4, 20 tap bolt, insert and tighten until snug against the standoff, then stop.
UNC Thread
Drill Diameter
1/2"
Drywall Drywall5/8" 1/2" with 25 gauge stud¹ 5/8gauge stud¹" with 25 Concrete Block 1/2" Steel Plate 1/4"-20 1/2" 265 356 425 464 1080 1288²
¹Failure measured as breakage of drywall portion ² Hardened bolts used
Storage & Handling
Cleaning Instructions
Caution
The handrails are shipped unassembled. Upon receipt, immediately check all material for any damage that may have occurred in transit and verify that all of the items and quantities are correct. The handrail covers should be stored in the horizontal position at room temperature (65 - 75° F). This is a finished product; store in a protected, clean, dry area away from direct sunlight.
STEP 1
For best results, the use of liquid cleaners such as “409,” “Fantastic,” and “Mr. Clean,” etc. are recommended. The use of powder cleansers is not recommended. Use of such cleansers can leave residue which is difficult to remove.
STEP 2
Do not use chlorinated or aromatic hydrocarbons, esters, or ketones to clean Wallpro-tex vinyl products. Avoid the use of heavy degreasers, compounds containing sur-factants, and abrasive compounds or cleaning devices.
DO NOT walk on the handrail.
DO NOT store anything on top of the handrail.
Ultimate Shear (lb)
UNC Thread Drill Diameter 1/2" Drywall 5/8" Drywall
1/4"-20 1/2" 241 324
For maximum shear holding, orient channels vertically to the floor. Use hardened or stainless bolts for maximum weight load. Englargement of specified insertion holes size will reduce anchor effectiveness. All toggle anchors meet requirements of Type V anchors in Federal Specification FF-B-588-D (superseded). 1/4-20 x 4" tap bolt/screw (fully threaded) meeting/exceeding ASTM A307 Grade A and SAE J429 Grade 1.
