INTRODUCTION DINCEL CONSTRUCTION SYSTEM

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INTRODUCTION

DINCEL CONSTRUCTION SYSTEM

Economical

Fast

Strong

Safe

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22,000 SQM DINCEL PLANT

ERSKINE PARK, NSW

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WHAT IS IT ?

DINCEL is a waterproof polymer formwork for water

tanks and walls/columns. Available in custom lengths

between 1.8m and 8m.

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DINCEL WALL MAIN PROFILES

200mm

110mm

Up to 30

storey

buildings

Up to 8

storey

buildings

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CURVED WALLS

OF ANY HEIGHT

AND LENGTH

WITHOUT JOINTS

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Building Walls

Basements, lift-stair shafts, party-corridor-façade walls.

Retaining Walls

Basement walls below permanent water table, earth retaining, mining, erosion control, river embankment protection, sea walls.

Storage Tanks

Water (detention, retention, stormwater pits), fish farming tanks, waste water, sewerage, sludge, petrol, manure, grain and contaminated soil.

Special Uses

Bushfire Prone Areas, bund walls, coastal protection.

PERMANENT POLYMER-FORMWORK TECHNOLOGY

FOR CONCRETE WALLS AND COLUMNS

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KEY BENEFITS DISTINGUISHES DINCEL FROM

CONVENTIONAL WALLS

• Waterproof, Airtight.

• Crack and joint-free.

• Avoids water damage, dampness, rot, fungi, voids for vermin/bacteria growth, condensation.

• VOC below detection level.

• Superior fire/smoke properties.

• 100 year life, Durability – Recycling – Sustainability.

• Energy saving (up to 90% less steel and 50% less cement).

• Strength for magnitude 9 earthquakes, hurricanes and cyclones.

• Faster.

• Lighter and safer to install.

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DEVELOPER WANTS:

S

uperior

COST

and

TIME

savings.

O

mittance of maintenance issues.

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27 STOREYS; 396 APARTMENTS;

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MASTER BUILDERS, QUEENSLAND, EXCELLENCE IN CONSTRUCTION AWARD “RESIDENTIAL BUILDING UP TO $20 MILLION”.

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ZS CONSTRUCTIONS – OFFICES & APARTMENTS

WALKER STREET, NORTH SYDNEY

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6 METRE DINCEL WALL

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7 METRE HIGH DINCEL WALL

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A W EDWARDS

CHATSWOOD

CIVIC PLACE

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•

FIRE

•

ACOUSTIC

•

THERMAL PERFORMANCE

•

WATERPROOFING

•

STRUCTURAL

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LIGHTWEIGHT – MOBILE STRUCTURES

FOR

POLICE/EMERGENCY SERVICES/ENERGY

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DCS CREDENTIALS

• Supported by highly skilled engineers.

• ISO 9001 – Production Quality.

• University of New South Wales – Structural Certification.

• Swinburne University of Technology – Energy Efficiency.

• CETEC – VOC Free Product.

• CSIRO – Waterproofing and Fire.

• Sydney University of Technology – Earthquake Testing.

• MBA – Construction Industry Recognition.

• AUSTRALIAN TECHNOLOGY SHOWCASE – Government Recognition.

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WORLD’S FIRST

WATERPROOF

WALL AS TESTED BY

CSIRO

Basement Walls Water Tanks Swimming Pools

Water Damage Free – Damp Proof – Rot Proof

– Termite Proof – Crack and Joint Free

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DINCEL PANEL JOINTS HAVE BEEN TESTED BY CSIRO, AUSTRALIA FOR WATERPROOFING UNDER 6M HEAD OF WATER PRESSURE

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CSIRO TEST UNDER 6M HEAD OF WATER PRESSURE AT DINCEL PANEL JOINTS CONFIRMED WATERPROOFING

DINCEL-WALL CROSS-SECTION – CSIRO TEST PANEL

AUSTRALIAN WATER/SEWAGE TANKS, BASEMENT WALLS CURRENTLY BEING BUILT WITHOUT ADDITIONAL WATERPROOF MEMBRANE SYSTEMS

CONCRETE SLURRY SHOWN SHADED BETWEEN DINCEL BARBS; FORMS

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BASEMENT WALLS WITHIN 7 METRES

OF GROUND WATER

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BASEMENT WALLS

• Loss of valuable land use

• Waterproofing need for the wall

• Stray Current Corrosion damage

• Excavation behind the wall

• Backfilling the excavation

• Wall joints • Agricultural lines • Conventional footings • Horizontal wall reinforcement • Scaffolding • Painting of the internal wall face

• Cleaning costs

• Wastage

• Builder’s Liability for wall cracking, water damages

DINCEL-WALL ALLOWS:

• Habitable spaces in basements

• Minimum 100 years wall life

• Stronger structural walls in comparison to reinforced masonry walls

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FISH FARMING

Healthy Trouts are

testimonial to the Dincel

QUALITY. Dincel does not

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DURABILITY

Dincel-Wall can be used in the following:

• Acid-Sulphate Soils

• Sea Water

• Septic Plants

• Waste Water Treatment

• Chemical Storage

• Biological Attacks – Grain Storage

• Poultry and Piggeries (high uric acid)

• Petroleum Tanks

• Diesel Fuel

NO CRACKS – NO CORROSION

– NO CONCRETE CANCER

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HOUSING AFTER FLOODING

• Efflorescence and cracking are major issues with masonry construction.

• Long drying time is required before any work takes place.

• Rising damp further increases drying time.

• Fungal growth hard to avoid.

• Very hard to save conventional structures made out of timber/veneer, masonry and concrete.

• Most likely insurance refusals.

• DIFFICULT TO SELL FLOOD AFFECTED HOMES EVEN 10 YEARS AFTER FLOODING.

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STRUCTURAL SAFETY

IT IS NOW A RECOGNISED FACT THAT THE SAFEST AND MOST ECONOMICAL RESIDENTIAL BUILDING SOLUTION IS LOAD BEARING CONCRETE WALLS

It has been confirmed by the University of Technology Sydney that

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COLUMN-SLAB SYSTEM

BUILDING CODES REQUIRE ELABORATE AND TIME CONSUMING AND COSTLY DETAILS BETWEEN STRUCTURE AND INFILL WALLS OF

SLAB-COLUMN SYSTEMS

WALL-FLOOR DETAIL

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IS IT SAFE ?

• Heavy Metal Stabiliser/Plasticiser Free.

• Volatile Organic Compounds (VOC) Below Detection Level.

• Group 1 Material, No Fire

Limitation without any protection.

• Much lower than the building authority’s smoke threshold.

• Lighter, No Sharp Edges.

• 100 Years Life; 100% Recyclable.

• Suitable for POTABLE WATER, fish farming.

DINCEL POLYMER HAS NO FIRE RESTRICTIONS TO BE USED IN ANY BUILDING HEIGHT.

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RECYCLABILITY & WASTE MANAGEMENT

PLANET EARTH MANUFACTURING 100% Recyclability CONSTRUCTION • Construction waste is minimised:

 by providing as per order lengths of Dincel-Forms.

 off-cuts, if any, can be re-used.

 the use of timber and related waste is totally eliminated when Dincel is used.

END OF BUILDING LIFE

95% Recyclability:

• 95% of Dincel-Wall use do not need to

incorporate horizontal reinforcement which allows simple crushing and recycling of Dincel-Polymer, concrete infill and vertical steel (if any)

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AFFORDABILITY – COST EFFICIENCY

• SPEED

 Installation speed – workplace safety.

 Co-ordination of trades

 Not affected by wet weather conditions

 Faster than column-slab system having infill walls.

• MATERIAL COST SAVING

 Less cement/concrete and steel in typical floor slabs and transfer levels.

 Eliminates conventional footings and waterproofing costs.

 Reduced waste and cleaning costs.

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133 APARTMENTS

5 – 11 PYRMONT BRIDGE ROAD – CAMPERDOWN, NSW

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ECLIPSE – 200 APARTMENTS, BRUCE, ACT

77 WEEKS CONSTRUCTION PROGRAM

REDUCED BY 26 WEEKS

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CONSTRUCTION SPEED

25m² / 2 man / hour

Lightweight, no cranage

Easy, snap connection

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SAFE

installation bottom

up by snapping together

Dincel Panels allows

even unskilled local

labour use.

SPEED OF INSTALLATION

UP TO 25m² / 2 man / hour

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WORKPLACE SAFETY IN CONSTRUCTION

• Light – Man Handleable – No Cranage.

• Minimise the risk of back injury.

• Reduction in the risk of cuts, trip hazards and crushing fingers.

• Eliminates the risk of accidents due to wall formwork stripping.

• Eliminates the risk of electrocution.

• Eliminates the need for scaffolding and falling from heights.

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SCAFFOLDING ?

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COST EFFECTIVE & BETTER

PERFORMANCE CONCRETE

 50% less cement – replaced by fly-ash/sand.

• 18 Mpa strength at 28 days.

• 32 Mpa strength at 120 days and increasing.

 Better quality, increased strength, fire resistance, workability, less cement/additives, i.e. cheaper concrete.

 Fly-ash creates porous concrete which does not raise any concrete cancer issue when used with WATERPROOF Dincel.

 The reason for minimum 20 Mpa structural concrete is

CONCRETE CANCER. WATERPROOF Dincel eliminates

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COLUMN-SLAB SYSTEM

Frame Structures with AS 3600 - 2009

 Minimum slab thickness is 200mm.

 Mesh reinforcement cannot be used.

 DINCEL load bearing system

allows 150 mm thick slabs and mesh reinforcement.

AS 3600 – 2009

CONCRETE STRUCTURES CODE

Mandatory from May 2011

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DID YOU KNOW THAT LOAD

BEARING WALLS OFFER:

•

•

•

•

 Up to 43% cost efficiency

 Concrete Structures Engineering Codes offer

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MINIMUM 23%, UP TO 43 % COST SAVINGS

42% More Energy 75 Tonnes More CO2

SLAB-COLUMN FRAME SYSTEM

Concrete In Slab: 36% MORE Steel In Slab: 64% MORE

Total Cost: 43% MORE _{DINCEL CONSTRUCTION SYSTEM} 42% Less Energy 75 Tonnes Less CO₂

Concrete In Slab: 36% LESS Steel In Slab: 64% LESS Total Cost: 43% LESS

FLOOR SLABS CARRIED BY LOAD BEARING DINCEL-WALLS WILL ALWAYS RESULT IN LESS CONCRETE AND STEEL

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SWINBURNE UNIVERSITY

OF TECHNOLOGY

ACKNOWLEDGES

The embodied energy savings by

Dincel Construction System offers:

• 75 tonnes CO₂-e savings for each two bedroom apartment at Year 1.

• 89 years of equivalent heating and cooling energy.

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Transfer slabs

are eliminated if

party walls are

placed in right

angle direction to

the carparking

aisle way below.

DINCEL CAN

ELIMINATE COSTLY

TRANSFER SLABS

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TYPICAL BUILDING CROSS SECTION

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DINCEL

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• Waterproof – No Cracks – No Concrete Cancer – Minimum 100 Years Life.

• Insulation for Cold-Hot Climates.

• Eliminates Condensation, Mould/Mildew Development.

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BENEFITS – DINCEL LOADBEARING

WALLS IN BUILDINGS

•

SIMPLICITY.

•

•

in Walls and Floor Slabs.

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EMBODIED ENERGY SAVING less Steel and Cement.

•

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Dincel Topics

• Housing Affordability

• Costing, Cost Saving

• Compliance – Waterproof – Fire – Floods – Water – Silos – Tanks – Food – Earthquakes

• VOC – Mould –

Condensation, Indoor Air Quality – UV Resistant • Finishes – Acoustic • Energy Efficiency, Cement Minimisation, Fly-Ash Concrete, Construction Sustainable – Safety – Problems • Information for Engineers – Architects

Dincel Web Page