SP 305
PARTS LIST MANUAL
5900 CENTERVILLE ROAD
WHITE BEAR, MINNESOTA 55127
(651) 429-0999
When ordering parts please specify:
1. Model and Serial Number.
2. Quantity.
3. Description and Order number.
or
Description and Item number.
or
Order number and Item Number.
Manual Part #: 30396021
Serial #:
February 2009
Serial#:
In the event of failures, possible queries and for ordering spare
parts, please contact:
STATIONARY PUMPS
1300 Gresham Road
Marietta, GA 30062-4072 USA
Phone:
(678) 560-9801
Toll Free:
(800) 237-8960
Fax:
(678) 560-1269
Subsidiary of:
Friedrich Wilh. Schwing GmbH.
or the authorized representative for your area, quoting always the
machine model, the serial number and the information on the
model plates.
Carry out operation and maintenance of the chassis and the
engine installed according to the maker’s instructions.
SP 305
February 2009
i
Table of Contents
Page No.
1
SUBASSEMBLY
AXLE ASSEMBLY
. . . .
1 - 1
CHASSIS ASSEMBLY (1 OF 2)
. . . .
1 - 3
CHASSIS ASSEMBLY (2 OF 2)
. . . .
1 - 5
DEUTZ F3L2011 ENGINE ASSEMBLY (1 OF 3)
. . . .
1 - 7
DEUTZ F3L2011 ENGINE ASSEMBLY (2 OF 3)
. . . .
1 - 9
DEUTZ F3L2011 ENGINE ASSEMBLY (3 OF 3)
. . . .
1 - 11
PUMPKIT ASSEMBLY
. . . .
1 - 13
TRANSITION TUBE VALVE ASSEMBLY
. . . .
1 - 15
BUSHING / POLY-PACK SEAL INSTALLATION
. . . .
1 - 17
DIFFERENTIAL CYLINDERS / PISTON CUP INSTALLATION
. . . .
1 - 19
DIFFERENTIAL CYLINDER ASSEMBLY
. . . .
1 - 21
DIFFERENTIAL CYLINDERS PLUMBING
. . . .
1 - 23
SLEWING CYLINDERS INSTALLATION
. . . .
1 - 25
SLEWING CYLINDER ASSEMBLY
. . . .
1 - 27
HYDRAULIC TANK ASSEMBLY (1 OF 2)
. . . .
1 - 29
HYDRAULIC TANK ASSEMBLY (2 OF 2)
. . . .
1 - 31
HYDRAULIC OIL COOLER ASSEMBLY
. . . .
1 - 33
CONTROLLER ASSEMBLY
. . . .
1 - 35
CONTROL BLOCK VALVE ASSEMBLY
. . . .
1 - 37
2
MAIN ASSEMBLY
PUMPKIT INSTALLATION
. . . .
2 - 1
PUMPKIT LUBRICATION
. . . .
2 - 3
ENGINE, HYDRAULIC TANK, & CONTROL BLOCK INSTALLATION
. . . .
2 - 5
HYDRAULIC HOSES (1 OF 4)
. . . .
2 - 7
HYDRAULIC HOSES (2 OF 4)
. . . .
2 - 9
HYDRAULIC HOSES (3 OF 4)
. . . .
2 - 11
HYDRAULIC HOSES (4 OF 4)
. . . .
2 - 13
HYDRAULIC OIL COOLER INSTALLATION
. . . .
2 - 15
ACCUMULATOR INSTALLATION
. . . .
2 - 17
CONTROL BOX ASSEMBLY
. . . .
2 - 19
HOPPER ASSEMBLY
. . . .
2 - 21
HOPPER -- RUBBER GUARD ASSEMBLY
. . . .
2 - 23
3
FINAL ASSEMBLY
SHROUD INSTALLATION
. . . .
3 - 1
BATTERY AND FENDER ASSEMBLY
. . . .
3 - 3
Page No.
4
SCHEMATICS
HYDRAULIC SCHEMATIC
. . . .
4 - 1
ELECTRICAL SCHEMATIC
. . . .
4 - 3
REMOTE CABLE ELECTRICAL SCHEMATIC
. . . .
4 - 5
5
MISCELLANEOUS
SPARE PARTS AND ACCESSORIES
. . . .
5 - 1
REMOTE CABLE ASSEMBLY
. . . .
5 - 3
SAFETY LABELS (1 OF 2)
. . . .
5 - 5
SAFETY LABELS (2 OF 2)
. . . .
5 - 7
6
OPTIONS
DEUTZ F3L2011F TURBOCHARGED ENGINE ASSEMBLY
. . . .
6 - 1
AGITATOR -- DEUTZ F3L2011 ENGINE ASSEMBLY (2 OF 3)
. . . .
6 - 3
HIGH PRESSURE
DIFFERENTIAL CYLINDERS / PISTON CUP INSTALLATION
. . . .
6 - 5
HIGH PRESSURE
DIFFERENTIAL CYLINDER ASSEMBLY
. . . .
6 - 7
AGITATOR -- HYDRAULIC TANK ASSEMBLY (1 OF 2)
. . . .
6 - 9
AGITATOR -- HYDRAULIC TANK ASSEMBLY (2 OF 2)
. . . .
6 - 11
AGITATOR -- HYDRAULIC HOSES (2 OF 4)
. . . .
6 - 13
AGITATOR -- HOPPER ASSEMBLY (1 OF 2)
. . . .
6 - 15
AGITATOR -- HOPPER ASSEMBLY (2 OF 2)
. . . .
6 - 17
VIBRATOR ASSEMBLY
. . . .
6 - 19
ENCLOSURE ASSEMBLY
. . . .
6 - 21
ENCLOSURE INSTALLATION
. . . .
6 - 23
ENCLOSURE -- WATER PUMP ASSEMBLY
. . . .
6 - 25
ENCLOSURE -- AGITATOR & WATER PUMP VALVE INSTALLATION
. . . .
6 - 27
ENCLOSURE -- SAFETY LABELS (1 OF 2)
. . . .
6 - 29
ENCLOSURE -- SAFETY LABELS (2 OF 2)
. . . .
6 - 31
APPENDIX A
SECTION 1
SECTION
1
AXLE ASSEMBLY
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21
23
24
28
29
30
19
2
SP 305
February 2009
1 -- 2
1 1 AXEL ASSEMBLY, 3500 LB, 5-LUG, ELECTRICAL BRAKES INCLUDES ITEMS 1 THRU 14 . . . 30394806
1 AXEL ASSEMBLY COMPLETE, WIRED. . . 30394807
2 1 WIRING HARNESS, ELECTRICAL BRAKES. . . 30391431
3 8 FLANGE NUT, 3/8″ . . . 30390010
4 8 FLANGE BOLT, 3/8″ X 1″ . . . 30390009
5 1 RH BRAKE ASSEMBLY, DEXTER 023-27-00 . . . 98323537
1 LH BRAKE ASSEMBLY, DEXTER 023-26-00. . . 98323536
6 2 SEAL, GREASE, EZ 10-19. . . SEE MFG 7 2 BEARING, INNER AXLE, L68149. . . SEE MFG 8 2 HUB AND DRUM ASSEMBLY, 5-LUG, EZ 84546UC3 . . . SEE MFG 1 DRUM ONLY, 84546 . . . SEE MFG 9 10 STUD, THREADED, 7-122. . . 30373527
10 2 BEARING, OUTER AXLE, L44649. . . SEE MFG 11 2 SPINDLE WASHER, TOUNGE, EZ 5-101. . . SEE MFG 12 2 NUT, CASTLE, 165686 . . . SEE MFG 13 2 PIN, COTTER, 165649 . . . SEE MFG 14 SET GREASE CAP W/SEAL, SET OF 2, RG04-040 . . . 30396201
15 2 STEEL WHEEL WITH TIRE ASSEMBLY . . . 30373465
2 ALUMINUM WHEEL WITH TIRE ASSEMBLY -- OPTIONAL. . . 30396302
16 2 TIRE, 205/75 D14, LOAD RANGE C . . . 30373464
17 2 STEEL WHEEL . . . 30373463
18 10 LUG NUT, 1/2-20, STN-506 . . . 30373530
10 CHROME LUG NUT, 1/2″-20 -- OPTIONAL . . . 30396337
19 2 HUB, CHROME -- OPTIONAL. . . 98323966
Additional spare parts
20 1 BACKING PLATE ASSEMBLY, DEXTER 036-019-10. . . SEE MFG 21 1 ACTUATING LEVER ARM, RH, DEXTER 047-020-00 . . . SEE MFG 1 ACTUATING LEVER ARM, LH, DEXTER 047-019-00 . . . SEE MFG 22 1 MAGNET KIT, DEXTER K71-104-00 . . . SEE MFG 1 MAGNET (GREEN WIRE), DEXTER 042-097-01 . . . SEE MFG 1 MAGNET CLIP, DEXTER 027-009-00 . . . SEE MFG 1 MAGNET SPRING, DEXTER 046-080-00. . . SEE MFG 23 1 WIRE CLIP, DEXTER 027-005-00 . . . SEE MFG 24 1 SHOE AND LINING KIT, DEXTER K71-047-00 . . . SEE MFG 1 PRIMARY SHOE AND LINING, DEXTER 040-017-00 . . . SEE MFG 1 SECONDARY SHOE AND LINING, DEXTER 040-021-00. . . SEE MFG 2 SHOE HOLD DOWN PIN, DEXTER 019-002-00. . . SEE MFG 2 SHOE HOLD DOWN SPRING, DEXTER 046-077-00. . . SEE MFG 25 1 ADJUSTER ASSEMBLY, DEXTER 043-004-00 . . . SEE MFG 26 1 ADJUSTER SCREW SPRING, DEXTER 046-018-00. . . SEE MFG 27 2 RETRACTOR SPRING, DEXTER 048-009-00. . . SEE MFG 28 1 WASHER, DEXTER 005-067-00. . . SEE MFG 29 1 WIRE GROMMET, DEXTER 046-016-00 . . . SEE MFG 30 1 ADJUSTER DUST PLUG, DEXTER 046-007-00. . . SEE MFG
SECTION
1
AXLE ASSEMBLY
SECTION
1
CHASSIS ASSEMBLY (1 OF 2)
3
7
8
9
10
11
13
14
15
16
1
17
19
20
21
24
27
28
29
30
31
32
33
34
35
36
37
9
18
2
12
5
4
6
SP 305
February 2009
1 -- 4
1 1 CHASSIS FRAME WELDMENT . . . 30395740
2 1 TOW RING, 10,000 LB . . . 30390571
3 1 BALL HITCH, 2″ -- OPTIONAL . . . 30394676
4 2 BOLT, 16MM-2 X 120, 10.9 . . . 30392705 5 2 WASHER, FLAT, 5/8″ . . . 30391038 6 2 NUT, NYLOCK, M16 . . . 30391446 7 1 JACK . . . 30373474 1 HANDLE, JACK . . . 30390836 8 3 BOLT, 3/8-16 X 1″ . . . 30391549 9 5 WASHER, FLAT, 3/8″ . . . 30396619 10 1 JACK FOOT . . . 30373476 11 1 PIN W/CLIP. . . 30394730
12 1 JACK, CASTER -- OPTIONAL. . . 30373477
13 2 CLEVIS, SAFETY CHAIN. . . 30394752
14 1 SAFETY CHAIN SET . . . 30373480
15 2 BOLT, 1/4-20 X 3/4″. . . 30373841
16 1 MANUAL TUBE ASSEMBLY . . . 30327997
1 EXPANSION PLUG, WITH WING NUT . . . 30391552
1 WING NUT, 3/8-16. . . 30392768
17 3 FITTING, BULKHEAD, GSS-12-L. . . 10008109
18 3 FITTING, BULKHEAD, GSS-20-S . . . 10008001
19 4 BOLT, 1/2-13 X 2″ . . . 30337904
20 4 WASHER, FLAT, 1/2″ . . . 30373843
21 1 AXLE ASSEMBLY COMPLETE, WIRED. . . 30394807
22 4 WASHER, FLAT, SAE, 1/2″ . . . 30391335
23 4 NUT NYLOCK, 1/2″. . . 30391247
24 2 STEEL WHEEL WITH TIRE ASSEMBLY . . . 30373465
2 CHROME WHEEL WITH TIRE COMPLETE -- OPTIONAL . . . 30396302
25 10 LUG NUT, 1/2″-20 . . . 30373530
10 CHROME LUG NUT, 1/2″-20 -- OPTIONAL . . . 30396337
26 2 HUB, CHROME -- OPTIONAL. . . 98323966
27 2 LEG, OUTRIGGER . . . 30330541
28 2 PIN W/CHAIN . . . 30394743
29 A/R CHAIN . . . 30373838
30 2 PIN, SAFETY . . . 30372952
31 2 PAD, GAS TANK . . . 30373496
32 1 PET-COCK, FUEL TANK . . . 30373491
33 1 ELBOW, 90° . . . 30391364
34 1 FUEL FITTING, 1/4″ BARBED . . . 30373494
35 1 FUEL TANK. . . 30394686
36 1 FUEL CAP W/GAUGE . . . 30390255
37 2 BOLT, 3/8-16 X 1-1/2″ . . . 30391500
38 1 LIFTING FRAME -- OPTIONAL (NOT SHOWN) . . . 30396552
SECTION
1
CHASSIS ASSEMBLY (1 OF 2)
SECTION
1
CHASSIS ASSEMBLY (2 OF 2)
4
5
6
7
8
1
2
3
SP 305
February 2009
1 -- 6
1 1 WIRING HARNESS, ELECTRICAL BRAKES AND TAIL LIGHTS . . . 30395886
2 1 7-POLE, RV TRAILER END CONNECTOR, 12-706. . . 30396379
3 1 ADAPTER, 7-POLE, RV VEHICLE END CONNECTOR, 12-705 . . . 30396184
4 1 NUT, NYLOCK, M8 . . . 10098752
5 2 WASHER, FLAT, M8 . . . 10010371
6 1 BOLT, M8 X 25 . . . 10001808
7 1 BREAK-AWAY SWITCH W/CABLE . . . 30303275
8 1 BOLT, 1/4-20 X 3/4″. . . 30373841
SECTION
1
CHASSIS ASSEMBLY (2 OF 2)
SECTION
1
DEUTZ F3L2011 ENGINE ASSEMBLY (1 OF 3)
1
2
3
4
11
9
23
7
21
20
19
6
5
16
17
8
18
13
14
24
25
26
10
12
15
22
FOR COUPLING7
7
6
7
21
13
SP 305
February 2009
1 -- 8
1 1 DIESEL ENGINE ASSEMBLY, DEUTZ F3L2011 . . . 30395719
TURBOCHARGED ENGINE OPTION SEE SECTION 6 2 1 GUARD, EXHAUST. . . 30394729 3 2 BOLT, M14 X 30 . . . 30390186 4 2 WASHER, FLAT, 1/2″ . . . 30373843 5 1 BOLT, M6 X 30 . . . 10001768 6 4 WASHER, LOCK, 1/4″ . . . 30373852 7 4 WASHER, FLAT, M6 . . . 10011106 8 1 SPACER, TUBE, 16MM X 2.5MM. . . 30390588 9 2 BOLT, M10 X 25 . . . 10001859 10 12 WASHER, LOCK, M10 . . . 10001577 11 2 WASHER, FLAT, M10 . . . 10011143
12 1 BRACKET, MUFFLER SUPPORT . . . 30395034
13 2 CLAMP. . . 30390170
14 1 EXHAUST PIPE . . . 30394819
15 1 RAIN CAP, 2″ . . . 30312149
16 1 THROTTLE CABLE ASSEMBLY. . . 30391509
17 1 BRACKET, THROTTLE CABLE . . . 30396544
18 1 NUT, NYLOCK, M6 . . . 10011985
19 1 NUT, JAM, 10-32 . . . SEE MFG 20 1 BALL JOINT ASSEMBLY . . . 30330521
21 3 BOLT, M6 X 20 . . . 10001764
22 1 NUT, NYLOCK, 1/4-28 . . . 30392236
23 1 BRACKET, THROTTLE. . . 30390133
24 1 HAYES COUPLING. . . 30394856
25 6 WASHER, LOCK, M10 . . . 10001711
26 6 SCREW, SOCKET HEAD CAP, M10 X 25. . . 10000971
27 1 MOUNTING PLATE. . . 30394855
28 25 BOLT, M10 X 30 . . . 10001861
29 1 ENGINE SCRUBBER -- OPTIONAL (NOT SHOWN) . . . 30395180
Additional spare parts
1 FUEL PUMP, DEUTZ 427-2819 . . . 303966241 FUEL FILTER, DEUTZ 117-4696 . . . 30373952
1 FUEL FILTER, W/WATER SEPARATOR, AFTER 2005, DEUTZ 117-4482. . . . 30397046
1 OIL FILTER, DEUTZ 117-4416 . . . 30392789
1 LIBE OIL DIPSTICK, DEUTZ 22003193 . . . SEE MFG 2 ENGINE MOUNT ASSEMBLY, FRONT . . . 30397050
2 ENGINE MOUNT ASSEMBLY, REAR . . . 30397051
4 SPACER, ENGINE MOUNT. . . 30394792
1 EXHAUST MUFFLER, DEUTZ 419-474 . . . 30395860
1 STARTER, DEUTZ 118-2124, BOSCH 0001223016. . . 30396283
1 AIR CLEANER ASSEMBLY . . . 30391100
1 AIR FILTER INDICATOR . . . SEE MFG 1 AIR FILTER (INSERT). . . 30390446 1 LUBE OIL DIPSTICK, DEUTZ 22003193 . . . SEE MFG
SECTION
1
DEUTZ F3L2011 ENGINE ASSEMBLY (1 OF 3)
SECTION
1
DEUTZ F3L2011 ENGINE ASSEMBLY (2 OF 3)
1
4
15
6
17
13
12
14
18
20
21
3
22
23
24
7
8
10
11
26
19
5
9
16
17
3
29
30
25
28
2
27
IF AGITATOR OPTION REQUIRED
SEE SECTION 6
SP 305
February 2009
1 -- 10
1 1 PUMP, HYDRAULIC, REXROTH A10VO45DFLR/31RPSC62KO1 . . . 30394643
1 PUMP, HYDRAULIC, 45CC, KAWASAKI KVL45 -- OPTIONAL. . . 30396198
2 1 COUPLER, HYDRAULIC PUMP, REXROTH R91094359 . . . 30396178
3 2 PIPE COUPLING BODY, GES-16-S, 7/8-14 UNF . . . 10009260
4 1 FLOW CONTROL MANIFOLD ASSEMBLY . . . 10199035
5 1 O-RING, 32.92 X 3.53. . . 10068689
6 1 PLUG, LOCKING, 1/2″ . . . 10044494
7 1 VALVE HOUSING, VBF-DSV-SAE1 . . . 10198353
8 1 VALVE CARTRIDGE . . . 10199036
9 4 SCREW, SOCKET HEAD CAP, 3/8-16 X 4-1/2″. . . 30395044
10 1 VALVE CARTRIDGE . . . 10199037
1 KNOB KIT . . . 30395992
11 1 GAUGE, PRESSURE, MANOMETER NG 63, 0--400 BAR . . . 10089076
12 2 PIPE COUPLING BODY, EMASD-12-LR. . . 10100549
13 1 PIPE COUPLING BODY, RSWS-12-LR-WD. . . 10114518
14 1 PIPE COUPLING BODY, SCREW GAUGE. . . 10020459
15 1 VALVE CARTRIDGE, 200 BAR . . . 10199049
16 2 PIPE COUPLING BODY, GES-20-SR, 3/4″ . . . 10008110
17 2 PIPE COUPLING BODY, EWSD-20-S. . . 10018850
18 1 PIPE COUPLING BODY, GES-12-L, 7/16-20 UNF . . . 10015242
19 1 JET FITTING, A10 PUMP . . . 30391319
20 1 O-RING, 4 X 82 . . . 10001008
21 1 GEAR PUMP, 25CC . . . 30394072
22 1 PIPE COUPLING BODY, GE-20-PS, 11/16-12 . . . 30330564
23 2 WASHER, LOCK, M10 . . . 10001711
24 2 SCREW, SOCKET HEAD CAP, M10 X 25. . . 10000971
25 1 PIPE COUPLING BODY, EWSD-16-S. . . 10019122
26 1 FLANGE SET, SAE, 1-1/2″. . . 30394724
27 1 O-RING . . . 10015089
28 1 ELBOW, SUCTION, 1-1/2″ SAE X 2″ BARBED . . . 30394655
29 2 BOLT, 1/2″ X 1-1/4″ . . . 30373840
30 2 WASHER, LOCK, 1/2″ . . . 30373845
SECTION
1
DEUTZ F3L2011 ENGINE ASSEMBLY (2 OF 3)
SECTION
1
DEUTZ F3L2011 ENGINE ASSEMBLY (3 OF 3)
STARTER (BLACK 16G) MAIN (12G) BATTERY (RED) MOTOR GROUND (GREEN 10G)
1
2
3
4
7
8
5
6
SP 305
February 2009
1 -- 12
1 1 WIRING HARNESS, CONTROL BOX . . . 30394693
2 1 BATTERY CABLE, NEGATIVE . . . 30373455
3 1 BATTERY CABLE, POSITIVE . . . 30390109
4 1 FUSE, 10A BRAKE LIGHTS . . . 30373436
5 1 FUSE, 30A . . . 30391596 6 1 FUSE, 25A . . . 30393899 7 1 WASHER, FLAT, M10 . . . 10011143 8 1 BOLT, M10 X 20 . . . 10001855
SECTION
1
DEUTZ F3L2011 ENGINE ASSEMBLY (3 OF 3)
SECTION
1
PUMPKIT ASSEMBLY
1
2
3
4
5
6
7
10
9
8
RTV/SILICONE
BOTH ENDS
RTV/
SILICONE
11
SP 305
February 2009
1 -- 14
1 1 COVER, WATER BOX . . . 30394692
2 4 SCREW, FLAT HEAD, STAINLESS, 6 X 16 MM . . . 30391024
3 1 PLATE GUARD . . . 30394677
4 1 WATERBOX WELDMENT . . . 30394868
5 4 NUT, NYLOCK, 7/8-14 UNF. . . 30393045
6 4 TIE ROD, A40178 . . . 30394860
7 2 MATERIAL CYLINDER, B30137 . . . 30394859
8 2 ADAPTER SLEEVE. . . 30394861
9 2 O-RING . . . 30394862
10 1 TRANSITION VALVE ASSEMBLY (INCLUDES ITEM 11) . . . 30394870
11 1 DISCHARGE DOOR ASSEMBLY. . . 30394971
1 SEAL, DISCHARGE DOOR. . . 30395075
1 HANDLE, DISCHARGE DOOR. . . 30396017
1 GRIP, DISCHARGE DOOR HANDLE. . . 30395833
RECOMMENDED WEAR PART KIT WEAR PART KIT . . . 30395755
INCLUDES THE FOLLOWING ITEMS --2 PISTON CUP, 5″ . . . 30394842 2 O-RING . . . 30394948 1 BUSHING . . . 30394839 1 POLYPAK SEAL. . . 30394846 1 PRESSURE SPRING . . . 30394844 1 WEAR RING . . . 30394835 1 WEAR PLATE. . . 30394834 1 O-RING, 4-1/2 X 1/4″ DUROMETER 70 . . . 30394843 1 WEAR STRIP . . . 30394840 1 POLYPAK SEAL. . . 30394841
2 SCREW, FLAT HEAD, CAP, 5/8″-11 NC X 3″. . . 30394991
2 WASHER, LOCK, 5/8″ . . . 30373838
2 NUT, 5/8″ GR8 . . . 30391495
SECTION
1
PUMPKIT ASSEMBLY
SECTION
1
TRANSITION TUBE VALVE ASSEMBLY
1 2
3
4
6
7
8
9
10
11
12
13
17
18
14
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
15
5
16
SP 305
February 2009
1 -- 16
1 1 BOLT, 7/16″ X 1″ GR5. . . 30374263
2 1 WASHER, LOCK, 7/16″ GR5. . . 30303741
3 1 RETAINER PLATE, SLEW LEVER. . . 30394866
4 1 NUT, 2-1/4-12 NF. . . 30394865
5 1 WRENCH, TRANSITION TUBE . . . 30395908
6 2 BUSHING, BRONZE, 3/4″ ID X 1″ OD X 1-1/4″. . . 30394951
7 2 GREASE FITTING, 45°. . . 30390749
8 1 SLEWING LEVER . . . 30394863
9 2 THRUST WASHER . . . 30394864
10 1 BUSHING SLEEVE . . . 30394871
11 3 SCREW, SOCKET HEAD CAP, 1/2″ X 1-3/4″. . . 30396620
12 3 WASHER, LOCK, HI COLLAR, 1/2″. . . 30390590
13 1 WEAR PLATE. . . 30394834
14 3 SCREW, FLAT HEAD SOCKET, 5/8-11 X 3″. . . 30394991
15 3 NUT, 5/8″ GR8 . . . 30391494 16 3 WASHER, LOCK, 5/8″ . . . 30373838 17 1 WEAR RING . . . 30394835 18 1 PRESSURE SPRING . . . 30394844 19 1 BUSHING . . . 30394839 20 1 POLYPAK SEAL. . . 30394846
21 1 SHAFT SEAL RETAINER. . . 30394867
22 2 WASHER, LOCK, 5/16″ GR5. . . 30373859
23 2 BOLT, 5/16″ X 1″ GR5 NC . . . 30302587
24 1 MAIN SHAFT . . . 30394838
25 1 TRANSITION TUBE . . . 30394847
26 4 BOLT, 3/4-10 X 2-1/2″ GR8 . . . 30389017
27 1 RETAINER PLATE, TRANSFER TUBE . . . 30394952
28 1 WASHER, LOCK, 3/4″ GR8. . . 10145474
29 1 BOLT, 3/4-10 X 3-1/2″ GR8 . . . 30396810
30 1 EXTENSION, TRANSITION TUBE. . . 30394836
31 3 SCREW, SOCKET HEAD CAP, 3/8-16 X 1″ GR8 . . . 30396212
32 1 O-RING, 4-1/2 X 1/4″ DUROMETER 70 . . . 30394843 33 1 WEAR STRIP . . . 30394840 34 1 POLYPAK SEAL. . . 30394841 35 1 GREASE FITTING. . . 30373371 36 4 WASHER, LOCK, 5/8″ GR8. . . 30373838 37 4 BOLT, 5/8-11 X 2″ GR8 . . . 30358400 38 1 PRESSURE RELIEF . . . 30394953 39 1 OUTLET, 4″, HD. . . 30394837 1 OUTLET, 5″, HD. . . 30395968 1 OUTLET, LONG, 4″, HD . . . 30395799
1 OUTLET, LONG, METRIC, DN100, CE . . . 30396207
Optional
ELBOW, REDUCING, 4″ HD TO 3″ HD. . . 30374147 REDUCER, 3″ X 2″ X 28″ HD . . . 30374168 CLAMP, 3″ HD . . . 30372216 CLAMP, 4″ HD . . . 30372220SECTION
1
TRANSITION TUBE VALVE ASSEMBLY
SECTION
1
BUSHING / POLY-PACK SEAL INSTALLATION
Bushing Flush to Back of Sleeve Grooves on I.D. No Grooves on I.D. Gap Between Bushing & Lip Seal
Poly-Pack Seal
Flange Sleeve
Lip of Poly-Pack Seal Faces Toward Outlet
Anti-seize Groove on
Outside of Bushing
Grease Hole
SP 305
February 2009
1 -- 18
N/A . . . .
SECTION
1
BUSHING / POLY-PACK SEAL INSTALLATION
SECTION
1
DIFFERENTIAL CYLINDERS / PISTON CUP
INSTALLATION
1
2
3
4
5
6
7
RTV/SILICONE
FACE BEFORE
ASSEMBLY
SP 305
February 2009
1 -- 20
1 2 DIFFERENTIAL CYLINDER, 2.5″ BORE X 30″ STROKE -- MP . . . 30396354 2 8 BOLT, 5/8-11 X 2-3/4″ . . . 30394790 3 8 WASHER, FLAT, SAE, 5/8″ . . . 30394791 4 2 PISTON, A40124 . . . 30394786 5 2 PISTON CUP, 5″ . . . 30394842 6 2 BUSHING . . . 30394949 7 2 O-RING . . . 30394948 8 2 FACE PLATE . . . 30394787 9 2 WASHER, LOCK, 3/4″, GR8 . . . 30373854 10 2 BOLT, 3/4-16 X 3″ . . . 30318786 11 1 PISTON CUP ALIGNMENT TOOL (NOT SHOWN). . . 30395748
SECTION
1
DIFFERENTIAL CYLINDERS / PISTON CUP
INSTALLATION
SECTION
SP 305
February 2009
1 -- 22
1 1 REBUILD KIT, MP . . . 30396678 1 REBUILD KIT, PARKER -- GB474789A . . . 30394958
SECTION
1
DIFFERENTIAL CYLINDER ASSEMBLY
30396354
SECTION
1
DIFFERENTIAL CYLINDERS PLUMBING
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
5
5
5
5
5
5
6
6
1
1
1
1
2
3
4
16
17
5
6
10
5
6
9
6
11
6
5
6
6
3
7
8
4
2
9
12
12
22
6
6
SP 305
February 2009
1 -- 24
1 5 PIPE COUPLING BODY, DSWS-12-LR. . . 10008022 2 4 SCREWJOINT, P-EGES-12-LR, 3/8″ WD . . . 10018568 3 4 VALVE BODY, SUN GAU/S . . . 30391965 4 4 CARTRIDGE, CHECK VALVE, CXDAXAN . . . 30390075 5 13 PIPE COUPLING BODY, GES-12-L . . . 10009282 6 12 PIPE COUPLING BODY, EWSD-12-L . . . 10018570 7 2 PIPE COUPLING BODY, GES-20-SR, 3/4″ . . . 10008110 8 2 PIPE COUPLING BODY, EWSD-20-S. . . 10018850 9 4 HIGH PRESSURE HOSE, 8 X 300. . . 10045794 10 2 PIPE COUPLING BODY, EGESD-12-LR, 1/4″ WD . . . 10018571 11 2 VALVE, LOGIC, SUN LODCXDNECU/S . . . 30329791 12 2 CARTRIDGE, LOGIC, LODC XDN. . . 30390076 13 1 PIPE COUPLING BODY, ELSD-12-L . . . 10019121 14 1 HIGH PRESSURE HOSE, 8 X 400. . . 10050167 15 1 HIGH PRESSURE HOSE, 8 X 650. . . 10050170 16 2 SEALING RING . . . 10003956 17 2 PLUG . . . 10001767 18 2 PIPE COUPLING BODY, RED-R3/4″ / R1/2″ . . . 10001520 19 2 PIPE COUPLING BODY, GES-16-SR, 1/2″ . . . 10008108 20 2 PIPE COUPLING BODY, EWSD-16-S. . . 10019122 21 1 HIGH PRESSURE HOSE, 13 X 500. . . 10049901 22 1 PIPE COUPLING BODY, ETSD-12-L. . . 10019730
SECTION
1
DIFFERENTIAL CYLINDERS PLUMBING
SECTION
1
SLEWING CYLINDERS INSTALLATION
1
2
3
5
4
1
3
4
4
4
5
SP 305
February 2009
1 -- 26
1 2 HYDRAULIC CYLINDER, 2″ BORE X 6.5″ STROKE -- MP. . . 30396356 2 HYDRAULIC CYLINDER, 2″ BORE X 6.5″ STROKE -- PARKER. . . 30394666 2 2 ROD CLEVIS, 3/4-16. . . 30394717 3 4 PIVOT PIN ASSEMBLY, 3/4″. . . 30394718 8 SNAP RING, EXTERNAL, 3/4″ . . . SEE MFG 4 4 PIPE COUPLING BODY, GES-16-SR, 1/2″ . . . 10008108 5 2 PIPE COUPLING BODY, GES-12-LR . . . 10009282
SECTION
1
SLEWING CYLINDERS INSTALLATION
SECTION
SP 305
February 2009
1 -- 28
1 1 REBUILD KIT, MP -- WELDED CYLINDER. . . 30396762 1 REBUILD KIT, PARKER -- GB474789B . . . 30394959
SECTION
1
SLEWING CYLINDER ASSEMBLY
30396356
SECTION
1
HYDRAULIC TANK ASSEMBLY (1 OF 2)
(INSIDE TANK)
1
2
3
4
5
6
7
8
9
12
13
14
15
8
14
6
11
10
19
20
21
18
16
17
IF AGITATOR OPTION REQUIRED
SEE SECTION 6
SP 305
February 2009
1 -- 30
1 1 HYDRAULIC TANK WELDMENT . . . 30395745 2 2 MAGNET . . . 30393615 3 1 STRAINER, SUCTION, 2″ NPT. . . 30394741 4 2 NUT, GAUGE . . . 30390081 5 1 INDICATOR, OIL TEMPERATURE. . . 30394990 6 2 PIPE COUPLING BODY, GES-20-SR . . . 10008110 7 1 PIPE COUPLING BODY, EGESD-25-SR, 1″ . . . 10015029 8 2 PIPE COUPLING BODY, GES-25-SR, 1″ . . . 10008115 9 1 CIRCULATION FILTER ASSEMBLY. . . 30394248 10 1 HEAD, CIRCULATION FILTER . . . 30395423 11 1 SEAL, O-RING, LHA FA80400 . . . SEE MFG 12 1 GUAGE, CIRCULATION FILTER . . . 30393809 13 1 FILTER ELEMENT, SCREW-ON. . . 30393687 14 1 SEALING RING, 3/4″ . . . 10003981 15 1 PLUG, 3/4″ . . . 10001772 16 1 SEALING RING, 1/2″ . . . 10004056 17 1 PLUG, 1/2″ . . . 10001769 18 1 STREET ELBOW, 3/8″ NPT. . . 30389219 19 1 PIPE NIPPLE, CLOSE, 3/8″ NPT . . . 30319753 20 1 BALL VALVE, 3/8″ NPT. . . 30311716 21 1 PIPE PLUG, 3/8″ NPT. . . 30304053
SECTION
1
HYDRAULIC TANK ASSEMBLY (1 OF 2)
SECTION
1
HYDRAULIC TANK ASSEMBLY (2 OF 2)
1
2
3
4
5
6
8
7
12
11
10
9
14
13
15
SP 305
February 2009
1 -- 32
1 1 FILLER BREATHER CAP ASSEMBLY . . . 30394084 2 1 SCREW, SOCKET HEAD CAP, M16 X 20, 12.9. . . 10001326 3 1 THREAD SEAL. . . 30303273 4 1 COVER, CLEANOUT . . . 10006836 5 1 O-RING, 214 X 5 . . . 10000616 6 1 CROSS NUT. . . 30300782 7 2 PIPE COUPLING BODY, GES-16-SR, 1/2″ . . . 10008108 8 1 PIPE COUPLING BODY, EWSD-16-S. . . 10019122 9 1 PIPE COUPLING BODY, EWSD-12-L . . . 10018570 10 1 PIPE COUPLING BODY, RED-16S/12L . . . 10019729 11 1 PIPE COUPLING BODY, ETSD-16-S. . . 10008040 12 1 PIPE COUPLING BODY, GES-20-SR . . . 10008110 13 1 SEALING RING, 1/2″ . . . 10004056 14 1 PLUG, 1/2″ . . . 10001769 15 1 PIPE COUPLING BODY, RED-R 1/2″ / R 3/4″ . . . 10018487
SECTION
1
HYDRAULIC TANK ASSEMBLY (2 OF 2)
SECTION
1
HYDRAULIC OIL COOLER ASSEMBLY
30394817
1
3
4
5
6
7
8
9
10
11
5
2
SP 305
February 2009
1 -- 34
1 1 HYDRAULIC OIL COOLER ASSEMBLY (INCLUDES ITEMS 2, 3). . . 30394675 2 1 FAN ASSEMBLY . . . 30395949 1 MOTOR, 12 VOLT . . . 30390813 1 MOTOR, 24 VOLT . . . 30391988 3 1 CONNECTOR, MALE, 2-POLE. . . 30390060 4 4 NUT, NYLOCK, 3/8″ . . . 30389195 5 8 WASHER, FLAT, 3/8″ . . . 30373894 6 1 SUPPORT LEG, SET OF TWO. . . 30394705 7 4 BOLT, M5 X 10 . . . 10001477 8 4 WASHER, LOCK, M5 . . . 10001549 9 2 PIPE COUPLING BODY, G25 1-15/16″. . . 30390057 10 1 SHROUD. . . 30394804 11 4 BOLT, 3/8-16 X 2-1/2″ . . . 30390934
SECTION
1
HYDRAULIC OIL COOLER ASSEMBLY
30394817
SECTION
1
CONTROLLER ASSEMBLY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
8
9
10
10
10
13
14
SP 305
February 2009
1 -- 36
1 4 BOLT, M12 X 30 . . . 10001517 2 4 WASHER, LOCK, M12 . . . 10001588 3 4 WASHER, FLAT, M12 . . . 10001896 4 1 BRACKET, CONTROL BLOCK . . . 30395348 5 1 CONTROL BLOCK VALVE ASSEMBLY . . . 10199033 6 1 PIPE COUPLING BODY, RSWS-12-LR 3/8″ . . . 10008022 7 1 PIPE COUPLING BODY, RED-R1″ / R 3/4″ . . . 10001505 8 2 PIPE COUPLING BODY, GES-20-SR 3/4″ . . . 10008110 9 2 PIPE COUPLING BODY, EWSD-20-S. . . 10018850 10 4 PIPE COUPLING BODY, EWSD-12-L . . . 10018570 11 1 1/4 TURN VALVE . . . 30394615 12 1 TUBE ASSEMBLY . . . 10014056 13 2 NOZZLE, 1.3MM . . . 30390041 14 3 PIPE COUPLING BODY, GES-12-LR . . . 10009282 15 2 PIPE COUPLING BODY, RSWS-20-SR 3/4″ . . . 10008026 16 2 PIPE COUPLING BODY, GES-16-SR 3/4″ . . . 30395547 17 2 PIPE COUPLING BODY, EWSD-16-S. . . 10019122 18 1 PLUG, 1″ . . . 30390116
SECTION
1
CONTROLLER ASSEMBLY
SECTION
1
CONTROL BLOCK VALVE ASSEMBLY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
3
7
16
4
5
6
6
10
9
6
SP 305
February 2009
1 -- 38
1 1 VALVE HOUSING . . . 10198360 2 1 PISTON, NG16. . . 10198357 3 6 VALVE COVER. . . 10198356 4 2 PRESSURE SPRING, 3.2 X 28.3 X 51.5. . . 10198359 5 2 SUPPORTING RING, DIN 988, 22 X 32 . . . 10023461 6 6 O-RING, 36.17 X 2.62. . . 10199040 7 2 LOCKING SCREW, VS-R 3/8″ WD. . . 10068021 8 2 PISTON . . . 10200465 9 4 DISTANCE SLEEVE . . . 10200466 10 4 GROOVED RING, 25.4 X 33.4 X 6. . . 10200472 11 1 SOLENOID VALVE, 12V. . . 10199111 2 COIL, 12V, MSE 06-1 . . . 10199924 12 4 SCREW, SOCKET HEAD CAP, M5 X 45, 10.9. . . 10068143 13 1 PIPE COUPLING BODY, SCREW GAUGE. . . 10020459 14 1 NOZZLE, 1.5MM . . . 10077806 15 1 PLUG, VS-R1/8-WD . . . 10121917 16 24 SCREW, SOCKET HEAD CAP, M8 X 25, 12.9. . . 10107235SECTION
1
CONTROL BLOCK VALVE ASSEMBLY
SECTION 2
SECTION
2
PUMPKIT INSTALLATION
1
2
3
4
6
5
SP 305
February 2009
2 -- 2
1 2 BOLT, 1/2-13 X 1-1/2″ . . . 30373824 2 2 BOLT, 5/8″ X 1-1/2″ . . . SEE MFG 3 1 TAIL LIGHT BRACKET, L.H. . . 30397360 1 TAIL LIGHT BRACKET, R.H. . . 30397361 4 1 L.E.D. TAIL LIGHT ASSEMBLY, L.H. . . 30397331 1 L.E.D. TAIL LIGHT ASSEMBLY, R.H.. . . 30397330 5 1 LICENSE PLATE BRACKET . . . 30397393 6 2 WASHER, FLAT, SAE, 5/8″ . . . 30391038 7 2 NUT, NYLOCK, 5/8″ . . . 30391368 8 2 WASHER, FLAT, 1/2″ . . . 30373843 9 2 NUT, NYLOCK, 1/2″ . . . 30373847
SECTION
2
PUMPKIT INSTALLATION
SECTION
2
PUMPKIT LUBRICATION
1
2
3
4
SP 305
February 2009
2 -- 4
1 1 HOSE, GREASE KIT. . . 30394765 2 1 FITTING, CONNECTOR. . . 30305371 3 1 LUBRICATION BRACKET, ONE POSITION. . . 30394829 4 1 GREASE FITTING, 1/8″ NPT . . . 30373371 5 1 COVER, GREASE FITTING . . . 30305039
SECTION
2
PUMPKIT LUBRICATION
SECTION
2
ENGINE, HYDRAULIC TANK, AND
CONTROL BLOCK INSTALLATION
1
2
3
4
5
8
SP 305
February 2009
2 -- 6
1 4 BOLT, 1/2″ X 5-1/2″ . . . SEE MFG 2 4 SPACER, ENGINE MOUNT. . . 30394792 3 4 WASHER, FLAT, 1/2″ . . . 30373843 4 4 NUT, NYLOCK, 1/2″ . . . 30373847 5 4 BOLT, 3/8-16 X 1-1/2″ . . . 30391500 6 4 WASHER, FLAT, 3/8″ . . . 30373894 7 4 NUT, NYLOCK, 3/8″ . . . 30391358 8 4 BOLT, 1/2-16 X 1-1/2″ . . . 30302654 9 4 WASHER, FLAT, M12 . . . 10001896 10 4 NUT, NYLOCK, 1/2″ . . . 30373847
SECTION
2
ENGINE, HYDRAULIC TANK, AND
CONTROL BLOCK INSTALLATION
SECTION
2
HYDRAULIC HOSES (1 OF 4)
4
2
3
5
1
SP 305
February 2009
2 -- 8
1 1 HIGH PRESSURE HOSE, 8 X 800. . . 10050172 2 1 HIGH PRESSURE HOSE, 8 X 1000. . . 10050174 3 1 HIGH PRESSURE HOSE, 8 X 400. . . 10050167 4 1 HIGH PRESSURE HOSE, 16 X 1200 . . . 10025659 5 1 HIGH PRESSURE HOSE, 16 X 1100. . . 10049944
SECTION
2
HYDRAULIC HOSES (1 OF 4)
SECTION
2
HYDRAULIC HOSES (2 OF 4)
1
2
3
4
5
SP 305
February 2009
2 -- 10
1 1 HIGH PRESSURE HOSE, 13 X 800. . . 10062202 2 1 HIGH PRESSURE HOSE, 16 X 500. . . 10049940 3 2 HIGH PRESSURE HOSE, 16 X 700. . . 10019736 4 1 HOSE, SUCTION, 2″ I.D. . . 30303099 5 2 BUCKLE BAND, STAINLESS STEEL, 3/4″. . . 30391471
SECTION
2
HYDRAULIC HOSES (2 OF 4)
SECTION
2
HYDRAULIC HOSES (3 OF 4)
1
2
3
4
1
4
1
1
2
3
SP 305
February 2009
2 -- 12
1 2 HIGH PRESSURE HOSE, 8 X 1100. . . 10025658 2 1 HIGH PRESSURE HOSE, 8 X 900. . . 10018483 3 1 HIGH PRESSURE HOSE, 8 X 1200. . . 10050175 4 2 HIGH PRESSURE HOSE, 16 X 1000 . . . 10049944
SECTION
2
HYDRAULIC HOSES (3 OF 4)
SECTION
2
HYDRAULIC HOSES (4 OF 4)
1
2
4
5
6
3
2
5
SP 305
February 2009
2 -- 14
1 1 HIGH PRESSURE HOSE, 8 X 300. . . 10045794 2 2 HIGH PRESSURE HOSE, 13 X 500. . . 10049901 3 1 HIGH PRESSURE HOSE, 16 X 600. . . 10049902 4 1 HIGH PRESSURE HOSE, 8 X 500. . . 10025113 5 2 HIGH PRESSURE HOSE, 13 X 650. . . 10049903 6 1 HIGH PRESSURE HOSE, 8 X 550. . . 10050169
SECTION
2
HYDRAULIC HOSES (4 OF 4)
SECTION
2
HYDRAULIC OIL COOLER INSTALLATION
1
2
3
4
SP 305
February 2009
2 -- 16
1 1 HIGH PRESSURE HOSE, 13 X 550. . . 10049902 2 1 HIGH PRESSURE HOSE, 20 X 700. . . 10018481 3 2 PIPE COUPLING BODY, EWSD-25-S. . . 10018417 4 1 PIPE COUPLING BODY, RED-25/16-S . . . 10008121 5 2 BOLT, 1/2-13 X 1-1/2″ . . . 30373824 6 2 NUT, NYLOCK, 1/2″ . . . 30373847
SECTION
2
HYDRAULIC OIL COOLER INSTALLATION
SECTION
2
ACCUMULATOR INSTALLATION
2
3
4
5
6
9
11
12
1
7
10
1
8
SP 305
February 2009
2 -- 18
1 1 HIGH PRESSURE HOSE, 16 X 600. . . 10049952 2 1 SADDLE . . . 30396618 3 1 CLAMP. . . 30394818 4 1 BOLT, 3/8″ X 1-1/4″ . . . SEE MFG 5 1 NUT, NYLOCK, 3/8″ . . . 30389195 6 1 ACCUMULATOR, 1 QUART . . . 30394678 7 1 PIPE COUPLING BODY, RED-R 1/2″ / R 3/4″ . . . 10018487 8 1 THROTTLE CHECK VALVE. . . 30397102 9 1 PIPE COUPLING BODY, GES-20-SR 3/4″ . . . 10008110 10 1 PIPE COUPLING BODY, ETSD-20-S. . . 10008041 11 1 PIPE COUPLING BODY, EWSD-20-S. . . 10018850 12 1 HIGH PRESSURE HOSE, 16 X 800. . . 10049943
SECTION
2
ACCUMULATOR INSTALLATION
SECTION
2
CONTROL BOX ASSEMBLY
1
2
3
4
5 6
7
8
9
10
11
12
13
14
15
16
9
8
9
SP 305
February 2009
2 -- 20
1 CONTROL BOX ASSEMBLY, COMPLETE. . . 30395767 1 1 FUSE HOLDER (LITTEL). . . 30391551 2 1 FUSE, 15 AMP. . . 30322109 3 1 SAFETY LABLE, EMERGENCY STOP . . . 30333578 4 3 INDICATOR LIGHT ASSEMBLY, RED. . . 30390092 LAMP . . . 30390091 5 1 EMERGENCY STOP SWITCH ASSEMBLY, SIEMENS 3SB3603-1HA20. . . SEE MFG 1 PUSH BUTTON, SIEMENS 3SB3500-1HA20 . . . 30396339 1 CONTACT BLOCK (2005) SIEMENS 3SB3423-OC . . . 10209386 6 1 HOUR METER (FUSED, 6A). . . 30302179 7 2 TOGGLE SWITCH, ON-OFF-ON . . . 30314009 8 3 TOGGLE SWITCH, ON-OFF. . . 30373456 9 5 RUBBER BOOT . . . 30373458 10 1 IGNITION SWITCH, DEUTZ 1175809 . . . 30330502 1 IGNITION SWITCH, HATZ . . . 30391168 11 1 KEY, IGNITION, DEUTZ 4350834. . . 30391342 1 KEY, IGNITION, HATZ 4L40C . . . 30391167 12 1 REMOTE PLUG, FEMALE, FLANGED . . . 30391586 13 1 CABLE HARNESS ASSEMBLY . . . 30394740 14 1 DUMMY PLUG WITH CHAIN . . . 30330545 15 4 SCREW, PAN HEAD MACHINE, 10-32 X 3/4″ . . . SEE MFG 16 4 NUT, NYLOCK, 10-32 . . . SEE MFG
NOTE: SPARE DUMMY PLUG AND KEY IN PANEL
SECTION
2
CONTROL BOX ASSEMBLY
SECTION
2
HOPPER ASSEMBLY
1
2
3
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21 22
24
4
5
14
23
IF AGITATOR OPTION REQUIRED
SEE SECTION 6
25
26
27
28
25
26
27
SP 305
February 2009
2 -- 22
1 1 GRATE. . . 30394696 1 GRATE -- OPTIONAL (WHITE) . . . 30394885 2 2 BOLT, M10 X 25 . . . 10001859 3 2 NUT, NYLOCK, M10 . . . 10001283 4 1 L-BRACKET . . . 30391539 5 1 SET COLLAR . . . 30394960 6 15 NUT, NYLOCK, 3/8″ . . . 30389195 7 2 NUT, 3/8″ . . . 30373893 8 1 T-BOLT. . . 30373882 9 1 BOLT, 1/4″ X 1/2″ . . . 30303207 10 1 NUT, 1/4″, ACORN . . . 30391578 11 14 BOLT, 3/8-16 X 1″ . . . 30391549 12 1 HOPPER WELDMENT . . . 30396568 13 1 SWITCH, INTERLOCK . . . 30349646 14 1 PLUNGER, STEEL ROLLER. . . 30348130 15 1 COUPLER, 1/2″ . . . 30391594 16 4 SCREW, SOCKET HEAD CAP, M5 X 45, 12.9. . . 30390923 17 1 O-RING . . . 10000203 18 1 SPACER . . . 30391625 19 1 CAM . . . 30391010 20 1 COVER, INTERLOCK SWITCH . . . 30391544 1 GROMMET, INTERLOCK COVER . . . 30391811 21 2 WASHER, FLAT, 1/4″ . . . 30391369 22 2 BOLT, 1/4″ X 1/2″ . . . 30303962 23 2 CAP, PLASTIC . . . 30396266 24 1 HOPPER SEAL . . . 30394125 25 12 NUT, 3/8-16. . . 30391355 26 12 WASHER, FLAT, 3/8″ . . . 10011143 27 2 PLATE, END COVER . . . 30394037 28 12 BOLT, ROUND HEAD, 3/8-16 X 1″. . . 30394626
SECTION
2
HOPPER ASSEMBLY
SECTION
2
HOPPER -- RUBBER GUARD ASSEMBLY
1
2
3
1
2
3
3
1
2
SP 305
February 2009
2 -- 24
1 13 NUT, 3/8″, JAM LOCK. . . 30391355 2 13 WASHER, FLAT, 3/8″ . . . 30373894 3 1 RUBBER STRIP. . . 30396575
SECTION
2
HOPPER -- RUBBER GUARD ASSEMBLY
SECTION 3
SECTION
3
SHROUD INSTALLATION
1
2
3
5
6
7
8
9
11
12
14
15
17
10
13
SP 305
February 2009
3 -- 2
1 1 SHROUD ASSEMBLY. . . 30395742 2 4 POP RIVET, BUTTON HEAD, 3/16″ SST . . . 30373232 3 1 DOOR POCKET. . . 30327999 4 3 NUT, NYLOCK, 1/4″ . . . 30391374 5 7 BOLT, 3/8-16 X 1-1/4″ . . . 30391365 6 7 WASHER, FLAT, 3/8″ . . . 30373894 7 7 NUT, NYLOCK, 3/8″ . . . 30389195 8 1 EMERGENCY STOP SWITCH ASSEMBLY, SIEMENS 3SB3603-1HA20. . . SEE MFG 9 1 PUSH BUTTON, SIEMENS 3SB3500-1HA20 . . . 30396339 10 1 CONTACT BLOCK (2005) SIEMENS 3SB3423-OC . . . 10209386 11 1 THROTTLE CONTROL HEAD ASSEMBLY -- CABLE CRAFT . . . 30330520 1 THROTTLE CONTROL HEAD ASSEMBLY -- MORSE. . . 30396210 12 3 BOLT, 1/4-20 X 1-1/2″ . . . 30303207 13 3 CAP, PLASTIC . . . 30396266 14 1 BAFFLE . . . 30395730 15 A/R PINCH GUARD . . . 30302690 16 3 WASHER, FLAT, 1/4″ . . . 30391369 17 1 SHROUD, SLEWING CYLINDERS . . . 30394758
1 SHROUD ASSEMBLED COMPLETE, WITH DECALS, READY TO INSTALL SPECIFY WHEN ORDERING
--(INCLUDES SERVICE CHARGE FOR LABOR) . . . SEE MFG
SECTION
3
SHROUD INSTALLATION
SECTION
3
BATTERY AND FENDER ASSEMBLY
1
2
3
4
5
6
4
6
6
7
8
1
1
SP 305
February 2009
3 -- 4
1 6 NUT, NYLOCK, 3/8″ . . . 30389195 2 1 BRACKET, BATTERY HOLD DOWN . . . 30373481 1 OPTIONAL BATTERY BOX WITH COVER & HOLD DOWN. . . 30396492 3 1 BATTERY, 12V . . . 30373282 4 2 FENDER WELDMENT . . . 30394688 5 4 BOLT, 3/8″ X 1-1/2″ . . . 30391500 6 8 WASHER, FLAT, 3/8″ . . . 30373894 7 2 LATCH ASSEMBLY. . . 30373231 8 2 RUBBER PULL. . . 30373235
SECTION
3
BATTERY AND FENDER ASSEMBLY
SECTION 4
SECTION
SP 305
February 2009
4 -- 2
1 N/A . . . .SECTION
4
HYDRAULIC SCHEMATIC
SECTION
SP 305
February 2009
4 -- 4
1 N/A . . . .SECTION
4
ELECTRICAL SCHEMATIC
SECTION
4
REMOTE CABLE ELECTRICAL SCHEMATIC
TO
P
ON
--OFF
--O
N
A
BACK
O
F
6P
IN
P
LU
G
S
WITCH
B
C
D
E
F
2
1
3
4
ST
ANDARD
6
P
IN
REMOTE
30392090
5
FWD/REV
SP 305
February 2009
4 -- 6
1 N/A . . . .
SECTION
4
REMOTE CABLE ELECTRICAL SCHEMATIC
SECTION 5
SECTION
5
SPARE PARTS AND ACCESSORIES
1
2
3
4
5
6
SP 305
February 2009
5 -- 2
1 1 REMOTE CABLE ASSEMBLY. . . 30392090 2 1 SCRAPER WELDMENT. . . 30390831 3 1 PISTON CUP ALIGNMENT TOOL . . . 30395748 4 1 WRENCH, TRANSITION TUBE . . . 30395908 5 1 ADAPTER, 7-POLE, RV VEHICLE END CONNECTOR, 12-705 . . . 30396184 6 1 TOOL BOX, COMPLETE . . . 30397427 1 TOOL BOX . . . 30302926 1 HAMMER, 3 LB . . . 30302927 1 GREASE GUN . . . 30302928 1 SCREWDRIVER, 10″ . . . 30302929 1 HOSE, GREASE GUN . . . 30302930 1 WRENCH, DOUBLE OPEN END, 12 X 13 . . . 30302933 1 WRENCH, DOUBLE OPEN END, 14 X 17 . . . 30302934 1 WRENCH, DOUBLE OPEN END, 19 X 22 . . . 30302935 1 WRENCH, DOUBLE OPEN END, 24 X 27 . . . 30302936 1 WRENCH, DOUBLE OPEN END, 24 X 30 . . . 30302937 1 WRENCH, DOUBLE OPEN END, 30 X 32 . . . 30302938 1 WRENCH, DOUBLE OPEN END, 36 X 41 . . . 30302939 1 KEY HEX, M--4, DIN 911 . . . 30302945 1 KEY HEX, M--8, DIN 911 . . . 30302948 1 KEY HEX, M--10, DIN 911 . . . 30302949
SECTION
5
SPARE PARTS AND ACCESSORIES
Pos.
Qty.
Description
Part No.
SCHWING PAINT COLORS
CREAM SHERWIN WILLIAMS F10A3623
VALSPAR 7008101
GREEN SHERWIN WILLIAMS J6V2324
VALSPAR 85262032
WHITE SHERWIN WILLIAMS J51706
VALSPAR 700W1415
DUPONT IMRON 5000 751076HN
RAL 9016
DEUTZ ENGINE PAINT COLORS
SLATE GREY DEUTZ 33637
SECTION
5
REMOTE CABLE ASSEMBLY
30392090
1
3
6
7
5
12
9
10
4
2
8
11
SP 305
February 2009
5 -- 4
1 REMOTE CABLE ASSEMBLY, COMPLETE. . . 30392090 1 1 SPOOL. . . 30391554 2 1 STRAIN RELIEF (MS 3057-6A). . . 30391587 3 1 PLUG, MALE, 6 POLE (75-68664-6P) . . . 30391588 4 1 CORD, 50 FT, 4-WIRE . . . 30391553 5 1 REMOTE CONTROL BOX. . . 30356355 6 1 RUBBER BOOT . . . 30373458 7 1 SWITCH, TOGGLE, FORWARD/REVERSE. . . 30314009 8 1 LABEL, FWD/REV . . . 30390480 9 1 EMERGENCY STOP SWITCH ASSEMBLY, SIEMENS 3SB3603-1HA20. . . SEE MFG 10 1 PUSH BUTTON, SIEMENS 3SB3500-1HA20 . . . 30396339 11 1 CONTACT BLOCK (2005) SIEMENS 3SB3423-OC . . . 10209386 12 1 LABEL, EMERGENCY STOP . . . 30319872 1 REMOTE CABLE EXTENSION, 100FT. (FWD/REV). . . 30394754
SECTION
5
REMOTE CABLE ASSEMBLY
30392090
SP 305
SP 305
SECTION
5
SAFETY LABELS, LOCATION (1 OF 2)
1
2
15
8
14
4
5 6
7
9
10
12
16
49
50
13
3
1
49
11
6
7
4
50
49
33
34
38
39
40
45
46
37
47
48
SP 305
February 2009
5 -- 6
SECTION
5
SAFETY LABELS, LOCATION (1 OF 2)
Pos.
Qty.
Description
Part No.
1 2 SAFETY INSTRUCTIONS, HOPPER GRATE . . . 30336985C 2 1 WARNING, EYE/EAR PROTECTION . . . 30336983D 3 1 HYDRAULIC OIL ONLY, (SMALL) . . . 30392275 4 3 WARNING, REMOTE CONTROL. . . 30309999D 5 1 THROTTLE . . . 30394025 6 3 SCHWING. . . 30390178 7 2 SP 305 . . . 30394795A 8 1 IMPORTANT, ORDERING INFORMATION. . . 30333268D 9 1 DEUTZ ENGINE MAINTENANCE . . . SEE MFG 10 1 SERIAL NUMBER PLATE . . . 30100673 11 1 PARTS AND OPERATION MANUAL . . . 30390207 12 1 ACCUMULATOR SAFETY RULES. . . 30332668C 13 1 WARNING, EXCESSIVE PRESSURE. . . 30306123D 14 1 WARNING, IN CASE OF BLOCKAGE. . . 30319867B 15 1 WARNING, DO NOT OPERATE WITHOUT TRAINING . . . 30335000B 16 1 EMERGENCY STOP. . . 30333578A 17 5 WARNING, SAFETY GUARD IS MISSING. . . 30337004C 18 2 WARNING, RETORQUE LUG NUTS. . . 30350290B 19 1 DIESEL ONLY . . . 30349283A 20 1 WARNING, DO NOT PUT HANDS IN WATER BOX. . . 30319872E 21 1 HYDRAULIC OIL ONLY, (LARGE) . . . 30392272 22 1 USE TEXACO OIL, RANDO HD 46 . . . 30396340 23 1 WARNING, ACCUMULATOR EXPLOSION HAZARD. . . 30324599E 24 1 WARNING, STORED HYDRAULIC ENERGY . . . 30334976C 25 1 SAFETY INSTRUCTIONS . . . 30312146B 26 1 WARNING, STAND CLEAR OF OUTRIGGERS . . . 30302078C 27 3 WARNING, GRATES. . . 30309998D 28 1 SCHWING. . . 30390179 29 1 MEMBER, CONCRETE PUMP MANUFACTURERS ASSOCIATION . . . 30355887A 30 1 WARNING, KEEP HANDS OUT . . . 30319869D 31 1 TAG, DO NOT OPERATE, BILINGUAL . . . 30332962 32 2 WARNING, KEEP HANDS AWAY FROM HYDRAULIC CYLINDER . . . 30364521A 33 2 WARNING, STAND CLEAR OF OUTRIGGERS . . . 30364520B 34 1 WARNING, DO NOT BRING REMOTE CONTROL NEAR WATERBOX. . . 30363822A 35 1 WARNING, KEEP HANDS OUT OF CONCRETE VALVE . . . 30363739A 36 2 WARNING, DO NOT INSERT SOLID . . . 30355137A 37 2 WARNING, CEMENT DUST . . . 30362340A 38 1 HAND SIGNALS. . . 30365188A 39 1 WARNING, EXPLOSION AND FIRE HAZARD . . . 30354738A 40 1 EMERGENCY STOP. . . 30340149A 41 1 WARNING, ACCUMULATOR EXPLOSION HAZARD. . . 30364522A 42 2 WARNING, STOP AGITATOR. . . 30354742B 43 1 MAGNETIC TAG, DO NOT OPERATE, BILINGUAL (IN TOOL BOX) . . . 30332963 44 1 CHANGE FILTER SCHEDULE . . . 30307386D 45 1 WARNING, DO NOT USE GRATE INTERLOCK AS ON/OFF SWITCH . . . 30381848 46 1 CPMA CERTIFICATION PLATE . . . 30369730A 47 1 WARNING, DO NOT TOUCH HYDRAULIC LEAKS . . . 30344840C 48 1 WARNING, BURN HAZARD . . . 30364523A 49 6 REFLECTOR, RED . . . 30390771 50 2 REFLECTOR, AMBER . . . 30390772 1 DECAL KIT, COMPLETE . . . 30501127
SECTION
5
SAFETY LABELS, LOCATION (2 OF 2)
26
30
28
20
27
49
17
11
21
24
18
29
19
25
22
23
18
17
17
49
35
36
27
27
32
32
4
41
42
42
44
37
6
SP 305
February 2009
5 -- 8
SECTION
5
SAFETY LABELS, LOCATION (2 OF 2)
Pos.
Qty.
Description
Part No.
1 2 SAFETY INSTRUCTIONS, HOPPER GRATE . . . 30336985C 2 1 WARNING, EYE/EAR PROTECTION . . . 30336983D 3 1 HYDRAULIC OIL ONLY, (SMALL) . . . 30392275 4 3 WARNING, REMOTE CONTROL. . . 30309999D 5 1 THROTTLE . . . 30394025 6 3 SCHWING. . . 30390178 7 2 SP 305 . . . 30394795A 8 1 IMPORTANT, ORDERING INFORMATION. . . 30333268D 9 1 DEUTZ ENGINE MAINTENANCE . . . SEE MFG 10 1 SERIAL NUMBER PLATE . . . 30100673 11 1 PARTS AND OPERATION MANUAL . . . 30390207 12 1 ACCUMULATOR SAFETY RULES. . . 30332668C 13 1 WARNING, EXCESSIVE PRESSURE. . . 30306123D 14 1 WARNING, IN CASE OF BLOCKAGE. . . 30319867B 15 1 WARNING, DO NOT OPERATE WITHOUT TRAINING . . . 30335000B 16 1 EMERGENCY STOP. . . 30333578A 17 5 WARNING, SAFETY GUARD IS MISSING. . . 30337004C 18 2 WARNING, RETORQUE LUG NUTS. . . 30350290B 19 1 DIESEL ONLY . . . 30349283A 20 1 WARNING, DO NOT PUT HANDS IN WATER BOX. . . 30319872E 21 1 HYDRAULIC OIL ONLY, (LARGE) . . . 30392272 22 1 USE TEXACO OIL, RANDO HD 46 . . . 30396340 23 1 WARNING, ACCUMULATOR EXPLOSION HAZARD. . . 30324599E 24 1 WARNING, STORED HYDRAULIC ENERGY . . . 30334976C 25 1 SAFETY INSTRUCTIONS . . . 30312146B 26 1 WARNING, STAND CLEAR OF OUTRIGGERS . . . 30302078C 27 3 WARNING, GRATES. . . 30309998D 28 1 SCHWING. . . 30390179 29 1 MEMBER, CONCRETE PUMP MANUFACTURERS ASSOCIATION . . . 30355887A 30 1 WARNING, KEEP HANDS OUT . . . 30319869D 31 1 TAG, DO NOT OPERATE, BILINGUAL . . . 30332962 32 2 WARNING, KEEP HANDS AWAY FROM HYDRAULIC CYLINDER . . . 30364521A 33 2 WARNING, STAND CLEAR OF OUTRIGGERS . . . 30364520B 34 1 WARNING, DO NOT BRING REMOTE CONTROL NEAR WATERBOX. . . 30363822A 35 1 WARNING, KEEP HANDS OUT OF CONCRETE VALVE . . . 30363739A 36 2 WARNING, DO NOT INSERT SOLID . . . 30355137A 37 2 WARNING, CEMENT DUST . . . 30362340A 38 1 HAND SIGNALS. . . 30365188A 39 1 WARNING, EXPLOSION AND FIRE HAZARD . . . 30354738A 40 1 EMERGENCY STOP. . . 30340149A 41 1 WARNING, ACCUMULATOR EXPLOSION HAZARD. . . 30364522A 42 2 WARNING, STOP AGITATOR. . . 30354742B 43 1 MAGNETIC TAG, DO NOT OPERATE, BILINGUAL (IN TOOL BOX) . . . 30332963 44 1 CHANGE FILTER SCHEDULE . . . 30307386D 45 1 WARNING, DO NOT USE GRATE INTERLOCK AS ON/OFF SWITCH . . . 30381848 46 1 CPMA CERTIFICATION PLATE . . . 30369730A 47 1 WARNING, DO NOT TOUCH HYDRAULIC LEAKS . . . 30344840C 48 1 WARNING, BURN HAZARD . . . 30364523A 49 6 REFLECTOR, RED . . . 30390771 50 2 REFLECTOR, AMBER . . . 30390772 1 DECAL KIT, COMPLETE . . . 30501127
SECTION
5
SAFETY LABELS, VISUAL
1
2
8
4
5
6
7
9
3
10
11
12
HYDRAULIC OIL ONLY
ACEITE HIDRAULICO
SP 305
February 2009
5 -- 10
SECTION
5
SAFETY LABELS, VISUAL
19
25
16
23
20
27
18
21
24
17
26
22
29
28
Factory-filled with Rando HD 46 P/N 30396340 TEXACO30
SECTION
5
SAFETY LABELS, VISUAL
31
32
33
34
35
36
37
38
40
39
41
42
SP 305
February 2009
5 -- 12
SECTION
5
SAFETY LABELS, VISUAL
SECTION 6
SECTION
6
DEUTZ F3L2011F TURBOCHARGED
ENGINE ASSEMBLY
FOR COUPLING INSTALLATION SEE APPENDIX A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
29
30
31
32
6
7
7
7
21
SP 305
February 2009
6 -- 2
1 1 TURBOCHARGED DIESEL ENGINE ASSEMBLY, DEUTZ F3L2011F . . . 30395441 2 1 GUARD, EXHAUST, FOR TURBO ENGINE. . . 30396235 3 2 BOLT, M14 X 30 . . . 30390186 4 2 WASHER, FLAT, 1/2″ . . . 30373843 5 1 BOLT, M6 X 35 . . . 10001227 6 4 WASHER, LOCK, 1/4″ . . . 30373852 7 4 WASHER, FLAT, M6 . . . 10011106 8 1 SPACER, TUBE, 16MM X 2.5MM. . . 30390588 9 2 BOLT, M10 X 25 . . . 10001859 10 12 WASHER, LOCK, M10 . . . 10001577 11 2 WASHER, FLAT, M10 . . . 10011143 12 1 BRACKET, TAILPIPE SUPPORT . . . 30396941 13 2 CLAMP. . . 30390170 14 1 EXHAUST PIPE. FLANGED . . . 30390188 15 1 RAIN CAP . . . 30393634 16 1 THROTTLE CABLE ASSEMBLY. . . 30391509 17 1 BRACKET, THROTTLE CABLE . . . 30396544 18 1 NUT, NYLOCK, M6 . . . 10011985 19 1 NUT, JAM, 10-32 . . . SEE MFG 20 1 BALL JOINT ASSEMBLY . . . 30330521 21 3 BOLT, M6 X 20 . . . 10001764 22 1 NUT, NYLOCK, 1/4-28 . . . 30392236 23 1 BRACKET, THROTTLE. . . 30390133 24 1 HAYES COUPLING. . . 30394856 25 6 WASHER, LOCK, M10 . . . 10001711 26 6 SCREW, SOCKET HEAD CAP, M10 X 25. . . 10000971 27 1 MOUNTING PLATE. . . 30394855 28 25 BOLT, M10 X 30 . . . 10001861 29 1 MUFFLER . . . 30390187 30 1 GASKET, EXHAUST . . . 30394823 31 3 WASHER, LOCK, M8 . . . 10001572 32 3 BOLT, M8 X 25 . . . 10001808 33 1 ENGINE SCRUBBER -- OPTIONAL (NOT SHOWN) . . . 30395180
Additional spare parts
1 FUEL PUMP, DEUTZ 427-2819 . . . 30396624 1 FUEL FILTER, DEUTZ 117-4696 . . . 30373952 1 FUEL FILTER, W/WATER SEPARATOR, AFTER 2005, DEUTZ 117-4482. . . . 30397046 1 OIL FILTER, DEUTZ 117-4416 . . . 30392789 1 LUBE OIL DIPSTICK, DEUTZ 22003193 . . . SEE MFG 2 ENGINE MOUNT ASSEMBLY, FRONT . . . 30397050 2 ENGINE MOUNT ASSEMBLY, REAR . . . 30397051 4 SPACER, ENGINE MOUNT. . . 30394792 1 EXHAUST MUFFLER, DEUTZ 419-474 . . . 30395860 1 STARTER, DEUTZ 118-2124, BOSCH 0001223016. . . 30396283 1 AIR CLEANER ASSEMBLY . . . 30391100 1 AIR FILTER INDICATOR . . . SEE MFG 1 AIR FILTER (INSERT). . . 30390446
SECTION
6
DEUTZ F3L2011F TURBOCHARGED
ENGINE ASSEMBLY
SECTION
6
AGITATOR -- DEUTZ F3L2011 ENGINE
ASSEMBLY (2 OF 3)
2
7
12
3
1
11
5
6
8
4
9
10
SP 305
February 2009
6 -- 4
1 1 GEAR PUMP, DUAL 26/10CC. . . 30394127 2 1 COUPLER, HYDRAULIC PUMP, REXROTH R91094359 . . . 30396178 3 1 O-RING, 4 X 82 . . . 10001008 4 2 WASHER, FLAT, M10 . . . 10001143 5 2 WASHER, LOCK, M10 . . . 10001711 6 2 SCREW, SOCKET HEAD CAP, M10 X 25. . . 10000971 7 1 PIPE COUPLING BODY, GES-16-S, 7/8-14 UNF . . . 10009260 8 1 PIPE COUPLING BODY, EWSD-16-S. . . 10019122 9 1 PIPE COUPLING BODY, EWSD-12-L . . . 10018570 10 1 PIPE COUPLING BODY, GE-12-PL / 7/8-14 UNF . . . 30329777 11 2 PIPE COUPLING BODY, GE-20-PS, 11/16-12 . . . 30330564 12 2 PIPE COUPLING BODY, EWSD-20-S. . . 10018850
SECTION
6
AGITATOR -- DEUTZ F3L2011 ENGINE
ASSEMBLY (2 OF 3)
SECTION
6
HIGH PRESSURE -- DIFFERENTIAL
CYLINDERS / PISTON CUP INSTALLATION
RTV/SILICONE
FACE BEFORE
ASSEMBLY
1
2
3
4
5
6
7
8
SP 305
February 2009
6 -- 6
1 2 HIGH PRESSURE DIFFERENTIAL CYLINDER -- MP
3.25″ BORE X 30″ STROKE . . . 30397077 2 HIGH PRESSURE DIFFERENTIAL CYLINDER -- PARKER
3.25″ BORE X 30″ STROKE . . . 30394813 2 8 BOLT, 5/8-11 X 3-1/2″ . . . 30396529 3 8 WASHER, FLAT, SAE, 5/8″ . . . 30394791 4 2 PISTON, A40124 . . . 30394786 5 2 PISTON CUP, 5″ . . . 30394842 6 2 BUSHING . . . 30394949 7 2 O-RING . . . 30394948 8 2 FACE PLATE . . . 30394787 9 2 WASHER, LOCK, 3/4″, GR8 . . . 30373854 10 2 BOLT, 3/4-16 X 3″ . . . 30318786 11 1 PISTON CUP ALIGNMENT TOOL (NOT SHOWN). . . 30395748
