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2 0 0 4

Te c h n i c a l M a n u a l

he Separ 2000 is a water separator

and fuel filter for light diesel fuel. An

entirely new multistage centrifugal

sys-tem ensures a 100% solution to the

prob-lem of water and particulate in fuel.

GCR 1001

T

Marine

Separ 2000 offers:



 M

O S T C O M PA C T D E S I G N



 H

I G H E F F I C E N C Y



 L

O W F L O W R E S T R I C T I O N



 L

O N G L I F E E L E M E N T



 E

A S Y I N S TA L L AT I O N



 S

I M P L E M A I N T E N A N C E

(2)

B

LEED SCREW

S

EPAR

2000

out

STAGE

STAGE

STAGE

STAGE

DRAIN VALVE

(

PUSH IN AND TURN THE YELLOW KNOB

)

STAGE

IN

OUT

D

5

4

B

1

2

2

A

C

Flow Scheme

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2000

GCR 1001 GCR 1001

(3)

Water Separator and Fuel Filter

FUNCTIONS OF THE SEPAR 2000

S

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2000

I

n 1992 Willibrord Losing Filter-Technik designed the next generation of SEPAR Filters called the

SEPAR 2000 Series of fuel filters, as an effective system for the separation of water and

particu-late from fuel. Both water and particuparticu-late matter can result in high wear and tear of fuel pumps and

injectors, resulting in reduced reliability and expensive engine repairs.

he separation and filtration process takes place according to a new, unique and patented concept, which is applied throughout all of the range. The SEPAR 2000 series is out-standing due its small physical size in relation to the effective flow rate.

The SEPAR 2000 should be installed on the suction side of the fuel system, between the fuel feed tank and the engine mount-ed fuel lift pump.

Fuel enters the filter through either port A or B depen-ding which is more convenient for installation, and using the plug provided to seal off the unused port.

From the inlet port, fuel flows through the inte rior vane system which imparts a circular motion to the fuel.

Still in the circular motion fuel reaches the bowl section, where, due to this centrifugal motion water droplets and heavier particles (down to 30 microns in size) are forced to the wall of the bowl, eventually settling in the bottom of the bowl.

In this stage the fuel has to pass the vane sys tem positioned on the “outside” of the central housing. Due to the differing length of the vanes and the twofold rapid change of fuel flow direction, smaller water droplets and finer particles will settle on the vanes. These set-tle-ments will agglomerate and when heavy enough fall to the bottom of the bowl. Already at this point the major portion of any contaminates in the fuel have been separated.

Just below the filter element the flow area of the filter is increased significantly thus reduc-ing the fuel flow rate. This calmreduc-ing effect allows even smaller water droplets and particulate to fall out settling on the inner surfaces of the housing, forming larger droplets which eventu-ally fall into the bottom of the bowl by gravity.

Due to the before described pre-separation process, the major portion of water and particulate present in the fuel will be in the bowl or on the inner surfaces of the filter, thus greatly extending the filter element life.

The final filtration of the remaining water and particulate still contained in the fuel will be effected by a replaceable filter element. These filter elements are produced from a special filter media and are available in diffrent pore sizes.

The clean fuel leaves the filter via outlet ports C or D (the out-let port not required should be sealed with the plug provided).

T

2

Stage

1

Stage

5

Stage

4

Stage

3

Stage

GCR 1001

(4)

witch off the engine.Open the bleed valve on top of the filter lid (note: If fuel tank is above the top of the SEPAR filter close the fuel feed valve if fitted) then open the drain valve fitted to the bowl.The clean fuel between the filter lid and the clean side of the element will flush back through the filter element and “wash off” the collected waterdrop-lets and particles from the filter media. At the same time fuel

that is draining from the bowl is carrying contaminates out with it. Close the drain valve open the fuel feed valve and prime the fuel system. Close the bleed valve. Now the engine can be re-started.

If the engine is not able to reach maximum revolutions then the element requires to be replaced.

witch off the engine.Open the bleed valve on top of the filter lid (note: If fuel tank is above the top of the SEPAR filter close the fuel feed valve if fitted) then open the drain valve fitted to the bowl.The clean fuel between the filter lid and the clean side The SEPAR 2000 can be easily installed. The SEPAR 2000 should be installed on the suction side of the fuel system, between the fuel feed tank and the engine mounted fuel lift pump.

Install the SEPAR 2000 filter in an accessible position. (Any other primary filter has to be removed from the suction line.)

The SEPAR 2000 housing has two inlet and two outlet ports to give options on installation posi tion.

The ideal position for the filter is at the same height as the lift pump. However if the top of the fuel tank is above this position a “full flow” ball valve should be fitted, before the filter so that the fuel flow can be shut off to allow filter mainte nance.

In application where the fuel level is below the fil ter it is still advisible to install a “full flow” ball valve to prevent fuel draining back into the fuel tank.

After filter installation on system without a posi tive head of fuel, remove the filter lid and fill with fuel to assist in priming the system.

Avoid sharp 90-degree bends on the fuel system piping as these increase system pressure drop, as does any reduction in the internal diameter of fuel piping.

Please use only fittings with o-ring seals (con tained in our program of accessories). Do not use hollow bored screws with copper rings as they are difficult to seal and result in a high pressure drop.

Please consider a clear space of 60 mm above the housing/filter lid to replace the filter element.

IMPORTANT:

Only clean diesel fuel should be used to clean the clear plastic bowls, certain cleaning materials can attack the plastic material and have a detrimental effect. The SEPAR 2000 filters are available in special biodiesel (Cannola) resistant versions on request.

of the element will flush back through the filter element and “wash off” the collected waterdrop-lets and particles from the filter media. At the same time fuel that is drain-ing from the bowl is carrydrain-ing contaminates out with it. Close the drain valve open the fuel feed valve and prime the fuel system. Close the bleed valve. Now the engine can be re-started.

If the engine is not able to reach maximum revolutions then the element requires to be replaced.

Backflushing Process

S

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2000

Installation of the filter

S

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2000

S

S

GCR 1001

(5)

Water Separator and Fuel Filter

S

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2000

MAIN FEATURES

Available with various flow rates from 1 to 67.5 US gall./min. Thereby offering fuel filters for an engine per formance range of 5 to 10,000 kw. Compact size, various ports,

simple installation

High separation efficiency of water which is con tained in the fuel. (No water could be proven acc. to RTÜV testing.)

Due to the backflushing extended service time of the filter elements.

The SEPAR 2000 Filter protects the injection pump and injection nozzles.

Easy maintenance of the SEPAR 2000 filter.

APPLICATION OF THE FILTER

Automotive industry - trucks, busses, mobile cranes, municipality vehicles etc.

Construction equipment, compressor sets, agricul tural equipment, fork lift trucks etc.

Marine propulsion

Stationary engines - generators, welding and pumping installations etc.

Mining applications

Special versions for certain applications are available.

MARINE APPLICATIONS

For this purpose switchable filters are avail able. A water level indication can be supplied optionally.

GAS/PETROL APPLICATIONS

For gas/petrol engines special versions are available.

TEST AND CERTIFICATES

Rheinisch-Westfälischer TÜV Kraftfahrt-Bundesamt Flensburg German Technical Department for Army Ship and Marine Weapons

Germanischer Lloyd Type Approval Certificate Lloyd Type Approval Certificate

Bureau Veritas Type Approval Certificate RINA

EXTREME TEMPERATURES

For cold ambient temperatures SEPAR 2000 filters are available with an effective heating system.

(6)

FLOW RATES 2000/5 = 1.31 Gall./min or 78.6 Gall./H 2000/5/50 = 1.31 Gall./min or 78.6 Gall./H 2000/10 = 2.63 Gall./min or 157.8 Gall./H 2000/18 = 4.25 Gall./min or 255 Gall./H 2000/40 = 10.5 Gall./min or 630 Gall./H 2000/130 = 34 Gall./min or 2040 Gall./H = Clear bowl U = Switchable filter

D = Clear bowl with heat shield (RINA-version) K = Clear bowl with contacts for water level indication KD = Clear bowl, heat shield, contacts for water level

M = Metal bowl

MK = Metal bowl with contacts B = Gas/Petrol version clear bowl BM = Gas/Petrol version with metal bowl S = Potentialfree probe for water level indication H = Heated filter 12V or 24



 Other versions could be supplied on request 

 The SEPAR 2000 filter is available with diffrent pore sizes of the filter media 

 Sizing of the SEPAR 2000 filter: The flow rate l/min of the filter has to be higher than the maximum capacity of engine

mounted fuel lift pump.



 F.i. Maximum flow rate of the fuel lift pump 8 l/min - corresponding filter SWK 2000/10 with a maximum flow rate of 10 l/min 

 It is advisable to use switchable filters for marine applications,especially when a vessel is fitted with only one

propulsion engine.

SINGLE UNITS SWITCH. UNITS DESCRIPTION

US Gal./ MIN.

SINGLE UNITS Thread In- and Outlet

SWITCH. UNITS Thread In- and Outlet

SWITCH. UNITS ADAPTORSAVAILABLE

SWK-2000/5 SWK-2000/5/U Clear bowl 1.31 3/4 x 16 OR Boss 12 mm Pipe Ø 9200-8-12

SWK-2000/5/50 SWK-2000/5/50/U Clear bowl 1.31 3/4 x 16 OR Boss 12 mm Pipe Ø 9200-8-12

SWK-2000/5/50/K SWK-2000/5/50/UK Clear bowl contacts 1.31 3/4 x 16 OR Boss 12 mm Pipe Ø 9200-8-12

SWK-2000/5/50/D SWK-2000/5/50/UD Clear bowl heat shield 1.31 3/4 x 16 OR Boss 12 mm Pipe Ø 9200-8-12

SWK-2000/5/50/KD SWK-2000/5/50/UKD Clear bowl, contacts, heat shield 1.31 3/4 x 16 OR Boss 12 mm Pipe Ø 9200-8-12

SWK-2000/5/50/M SWK-2000/5/50/UM Metal bowl 1.31 3/4 x 16 OR Boss 12 mm Pipe Ø 9200-8-12

SWK-2000/5/50/MK SWK-2000/5/50/UMK Metal bowl, contacts 1.31 3/4 x 16 OR Boss 12 mm Pipe Ø 9200-8-12

SWK-2000/5/50/H Clear bowl, heated filter 1.31 3/4 x 16 OR Boss 12 mm Pipe Ø 9200-8-12

SWK-2000/10 SWK-2000/10/U Clear bowl 2.63 7/8 x 14 OR Boss 15 mm Pipe Ø 9200-8-15

SWK-2000/10/K SWK-2000/10/UK Clear bowl contacts 2.63 7/8 x 14 OR Boss 15 mm Pipe Ø 9200-8-15

SWK-2000/10/D SWK-2000/10/UD Clear bowl heat shield 2.63 7/8 x 14 OR Boss 15 mm Pipe Ø 9200-8-15

SWK-2000/10/KD SWK-2000/10/UKD Clear bowl contacts, heat shield 2.63 7/8 x 14 OR Boss 15 mm Pipe Ø 9200-8-15

SWK-2000/10/M SWK-2000/10/UM Metal bowl 2.63 7/8 x 14 OR Boss 15 mm Pipe Ø 9200-8-15

SWK-2000/10/MK SWK-2000/10/UMK Metal bowl contacts 2.63 7/8 x 14 OR Boss 15 mm Pipe Ø 9200-8-15

SWK-2000/10/H Clear bowl, heated filter 2.63 7/8 x 14 OR Boss 15 mm Pipe Ø 9200-8-15

SWK-2000/18 SWK-2000/18/U Clear bowl 4.25 1-1/16 x 12 OR Boss 22 mm Pipe Ø 9200-12-22

SWK-2000/18/K SWK-2000/18/UK Clear bowl contacts 4.25 1-1/16 x 12 OR Boss 22 mm Pipe Ø 9200-12-22

SWK-2000/18/D SWK-2000/18/UD Clear bowl heat shield 4.25 1-1/16 x 12 OR Boss 22 mm Pipe Ø 9200-12-22

SWK-2000/18/KD SWK-2000/18/UKD Clear bowl contacts, heat shield 4.25 1-1/16 x 12 OR Boss 22 mm Pipe Ø 9200-12-22

SWK-2000/18/M SWK-2000/18/UM Metal bowl 4.25 1-1/16 x 12 OR Boss 22 mm Pipe Ø 9200-12-22

SWK-2000/18/MK SWK-2000/18/UMK Metal bowl contacts 4.25 1-1/16 x 12 OR Boss 22 mm Pipe Ø 9200-12-22

SWK-2000/40/M SWK-2000/40/UM Metal bowl 10.5 1-5/16 x 12 OR Boss 35 mm Pipe Ø 9200-20-35

SWK-2000/40/MK SWK-2000/40/UMK Metal bowl contacts 10.5 1-5/16 x 12 OR Boss 35 mm Pipe Ø 9200-20-35

SWK-2000/40/MS SWK-2000/40/UMS Metal bowl probe 10.5 1-5/16 x 12 OR Boss 35 mm Pipe Ø 9200-20-35

SWK-2000/40/2/MK Metal bowl, contacts 21 42 mm Pipe Ø 9200-24-42

SWK-2000/130/MK SWK-2000/130/UMK Metal bowl, contacts 34 2” Pipe 2” Pipe

SWK-2000/130/MS SWK-2000/130/UMS Metal bowl, pot.-free probe 34 2” Pipe 2” Pipe

SWK-2000/130/2/MK Metal bowl contacts 68 3” Pipe 3” Pipe

S

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2000

OPTIONS

S

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2000

Available Versions

GCR 1001

(7)

Water Separator and Fuel Filter

S

EPAR

2000

Maintenance Instructions:



 Before any maintenance procedures switch off engine or change over to the other filter if a duplex system is fitted.



Open bleed valve on top of the filter lid.



Drain any separated water and particulate by opening the valve push and turn at the bottom of the bowl, then close the drain valve.



Refill the filter with fuel, by either opening the shut off valve if the fuel level is above the filter or alternatively remove the lid and top up filter, then replace the lid and close the bleed valve.



Note. Engine mounted fuel lift pumps are normally fitted with a manual priming lever.

The above detailled procedure will have also flushed the filter element by the action of clean fuel washing back down through the ele-ment, this action extends the life of the filter element. Replace the filter element of the SEPAR 2000 in the pressure drop is too high or if engine is not able to reach maximum revolutions or at least once a year.

Important: Only clean diesel fuel should be used to clean clear plastic bowls, certain cleaning materials can attack the plastic material and have a detrimental effect

T

he SEPAR 2000 should be installed on the suction side of the fuel system, between the fuel feed tank and the engine mounted fuel priming pump.



 Install the filter in an accessible position to allow water and particulate removal and filter element change (a minimum of 24” is required for element change).



 The filter housing has two inlet and two outlet ports to give options on installation position.



 The ideal position for the filter is at the same height as the lift pump. However if the top of the fuel tank is above this posi tion a ”full flow” ball valve should be fitted, before, the filter so that the fuel flow can be shut off to allow filter maintenance.



 In application where the fuel level is below the filter it is still advisable to install a ”full flow” ball valve to prevent fuel drain ing back into the fuel tank.



 After filter installation on system without a positive head of fuel, remove the filter lid and fill with fuel to assist in priming the system.



 Avoid sharp 90-degree bends on the fuel system piping as these increase system pressure drop, as does any reduction in the internal diameter of fuel piping.



 Check all fittings are tight and free from leaks.

Installation Instructions:

Engine Engine Engine GCR 1001 Full Flow ball valves Fuel Feed Tank Fuel Feed Tank Fuel Feed Tank Fuel Primer Fuel Primer Fuel Primer Inject System Inject System Inject System

(8)

Water Separator and Fuel Filter

Procedure to replace filter element:

Spare Elements

S

EPAR

2000

Stop engine or change to other filter if duplex system

Loosen the lid screws

Remove the lid

Take out the spring cassette

Lift out filter element by the handle

Replace with new filter element

Re-fit the spring cassette

Check lid gasket is positioned correctly or replace if necessary

Fit lid checking for correct positioning, insert screws and tighten

Prime fuel system and check for leaks

Restart engine or switch to filter of your choice if a duplex system

1 2 3 4 5 6 7 8 9 10 11 F FII LL TTEERR TTYY PPEE SSPPAA RR EE EELLEEMM EENNTT D

DEESSCCRR IIPPTTII OONN AARRTTII CCLL EE NNOO.. QQUUAANNTTII TTYY SSEE AALL KKII TT QQUUAANNTT IITTYY

SWK 2000/5 SINGLE PAPER30 MIC. 00530 1 30969 1

PAPER10 MIC. 00510 1

SWK 2000/5/U DUPLEX PAPER30 MIC. 00530 2 30969 2

PAPER10 MIC. 00510 2

SWK 2000/5/50 SINGLE PAPER30 MIC. 00530/50 1 30969 1

PAPER10 MIC. 00510/50 1

SWK 2000/5/50/U DUPLEX PAPER30 MIC. 00530/50 2 30969 2

PAPER10 MIC. 00510/50 2 2

SWK 2000/10 SINGLE PAPER30 MIC. 01030 1 30970 1

PAPER10 MIC. 01010 1

SWK 2000/10/UDUPLEX PAPER30 MIC. 01030 2 30970 2

PAPER10 MIC. 01010 2

SWK 2000/18 SINGLE PAPER30 MIC. 01830 1 30979 1

PAPER10 MIC. 01810 1

SWK 2000/18/U DUPLEX PAPER30 MIC. 01830 2 30979 2

PAPER10 MIC. 01810 2

SWK 2000/40 SINGLE PAPER30 MIC. 04030 1 30980 1

PAPER10 MIC. 04010 1

SWK 2000/40/U DUPLEX PAPER30 MIC. 04030 2 30980 2

PAPER10 MIC. 04010 2

SWK 2000/130 SINGLE PAPER30 MIC. 01830 4 30993 1

PAPER10 MIC. 01810 4

SWK 2000/130/U DUPLEX PAPER30 MIC. 01830 8 30993 2

PAPER10 MIC. 01810 8

GCR 1001

(9)

Comparison Chart

Separ 2000

634 GPH fuel/water separation efficiency = 99.9%

Minimum free wall space needed

12” W x 22” H x 9” D

1 element to change

• 0

.95” HG (0.47 PSI) Pressure drop

Back flushable (Cleanable) element

2 (IN & OUT) ports each side

• 540 gph

fuel/water separation efficiency =

unknown

Minimum free wall space needed

20” W x 31” H x 11” D

• 3

Elements to change

• 5.09”hg (2.5 psi) Pressure drop

• 1

time use elements

• Only 1 (in

&

out) port on each side

OUT OUT IN IN 22” 31” OUT 20” H

Minimum space required for

filter element change

Minimum space required for

filter element change

Model: SWK 2000/40MK

COMPETITOR

IN OUT

Competitor

SWK 2000/40MK

GCR 1001

10”

3”

(10)

M = Metal bowl U = Switchable filter

MK = Metal bowl with contacts

D = Clear bowl with heat shield (U.S.C.G. and R.I.N.A.. Approved)

K = Clear bowl with contacts for water level indication KD = Clear Bowl, heat shield, contacts for water level

OPTIONS

FLOW DIAGRAM

Pressure drop in Hg.

SWK-2000/5D

M

A R I N E

S

E R I E S

Max. Flow Rate: 79 GPH 300 LPH

Flow rate gpm Max Flow Rate 1.32 gpm .25 .52 .79 1.05 1.32 1.57 .89 0 0 .73 .59 .44 .30 .14 (Units shown with optional gauge)

SWK-2000/5D SWK-2000/5UD

epar 2000 series water separators fuel filters are a simple solution to

many different fuel related problems. Five separate stages of filtration

ensure 99.9% water separation at max flow. Low restriction reduces wear

on fuel pumps and ensures full RPM’s

Back flushable (cleanable) element reduces down time and costly

ele-ment changes.

In Let / Out Let connections

Single Unit: 3/4-16 Straight o-ring Duplex Unit:12 mm. tube (Adaptors available)

S

GCR 1001

(11)

SWK-2000/5D

&

2000/5UD

3 4 5 8 6 13/19 10 11 14 19 9 12/7 2/7 1/21 20 Out In Aus Ein 30/31 27 22/26 29 28 23/24/25 17 32 16 33 15 4.72" 5.51" 10.16" 1.61" .71" 9 17.32" 16.38 9.45" .87" .43" 3 4 5 8 6 13/22 10 11 14 15 19 9 12/7 2/7 1/21 20 Outlet * Inlet Detail Y Y 17 32 16 4" 23/32 5" 33/64 ca.10" 5/32 23/64 1/8"x45 3/4"-16-2B-UNF OUT AUS IN EIN 15 33 3" 41/64 1" 53/64 1" 39/64 1" 57/64 space allowance 1" 3/1 6

for filter-element removal

Qty Description DESCRIPTION

POS NumberPart Qty POS NumberPart

30408 FAB-51820 30542 30545 30295 00530 30447 30408 30565 30564 30548 30561 6408-08 30959 1 4 1 1 1 1 8 1 1 1 1 4 2 1 Bleed Screw Lid Screw Lid LId Gasket Spring Frame Filter Element Washer Housing Bowl Gasket Retainer Ring Centrifuge Bowl Screw Blind Screw Clear Bowl D-Version

18 19 20 21 22 23 24 25 26 27 28 29 30 31 40002 30366 30560 30558 30472 30133 30022 30021 30473 30474 30475 30490 30249 30250 1 1 1 1 1 4 4 4 4 1 1 1 1 1

Drain Valve O-ring Drain Valve Centrifuge Screw Bleed Screw Gasket

Blind Screw O-ring Mounting Bracket Screw Mounting Bracket Lock Nut Mounting Bracket Washer

Straight Fitting Reversing Valve Mounting Bracket Reversing Lever Union Nut Cutting Ring 1 2 3 4 5 6 7 8 9 10 11 12 13 14

30432 1 Heat Shield 32 30151 1 Inner Bowl Gasket

15

30150 1 Outer Bowl Gasket 33 3052-1 1 Bushing Nut

16

30160-1 1 Bushing 34 30652 1 Vacuum Gauge

17

(12)

M = Metal bowl U = Switchable filter

MK = Metal bowl with contacts

D = Clear bowl with heat shield (U.S.C.G. and R.I.N.A.. Approved)

K = Clear bowl with contacts for water level indication KD = Clear Bowl, heat shield, contacts for water level

OPTIONS

FLOW DIAGRAM

Pressure drop in Hg.

SWK-2000/5/50D

M

A R I N E

S

E R I E S

Max. Flow Rate: 79 GPH 300 LPH

Flow rate gpm Max Flow Rate 1.32 gpm .25 .52 .79 1.05 1.32 1.57 .89 0 0 .73 .59 .44 .30 .14

(Units shown with optional gauge)

SWK-2000/5/50D SWK-2000/5/50UD

epar 2000 series water separators fuel filters are a simple solution to

many different fuel related problems. Five separate stages of filtration

ensure 99.9% water separation at max flow. Low restriction reduces wear

on fuel pumps and ensures full RPM’s

Back flushable (cleanable) element reduces down time and costly

ele-ment changes.

In Let / Out Let connections

Single Unit: 3/4-16 Straight o-ring Duplex Unit:12 mm. tube (Adaptors available)

S

GCR 1001

(13)

SWK-2000/5-50D & 5-50 UD

3 4 5 8 6 10 11 14 9 12/7 2/7 1/21 20 Out In Aus Ein 30/31 27 22/26 29 28 23,24,25 19 32 17 16 15 33 13/22 4.72" 5.51" 12.91" 2.95" 17.32" 16.38" 9.45" .71" 9 .87" ÿ11 3 4 5 8 6 13/22 10 11 14 19 9 12/7 2/7 1/21 20 Outlet * Inlet Detail Y Y 32 17 16 4" 23/32 5" 33/64 ca.11" 17/32 9 1/8"x45 3/4"-16-2B-UNF OUT AUS IN EIN 15 15 33 3" 41/64 1" 53/64 2" 61/64 2" 43/64 for filter-elemen 2" 23/6

space allowance removal

Qty Description DESCRIPTION

POS POS Part

Number Part Number Qty 30408 FAB-51821 30542 30545 30296 00530/50 30447 30541 30565 30564 30548 30561 6408-08 30959 1 4 1 1 1 1 8 1 1 1 1 4 2 1 Bleed Screw Lid Screw Lid Lid Gasket Spring Frame Filter Element Washer Housing Bowl Gasket Retainer Ring Centrifuge Bowl Screw Blind Screw Clear Bowl 18 19 20 21 22 23 24 25 26 27 28 29 30 31 40002 30366 30560 30558 30472 30133 30022 30021 30473 30474 30475 30490 30249 30250 1 1 1 1 1 4 4 4 4 1 1 1 1 1

Drain Valve O-ring Drain Valve Centrifuge Screw Bleed Screw Gasket

Blind Screw. O-ring Mounting Bracket Screw Mounting Bracket Lock Nut Mounting Bracket Washer

Straight Fitting Reversing Valve Mounting Bracket Reversing Lever Union Nut Cutting Ring 1 2 3 4 5 6 7 8 9 10 11 12 13 14

30432 1 Heat Shield 32 30151 1 Inner Bowl Gasket 15

30150 1 Outer Bowl Gasket 33 30152-1 1 Bushing Nut 16

30160-1 1 Bushing 34 30652 1 Vacuum Gauge

(14)

epar 2000 series water separators fuel filters are a simple

solution to many different fuel related problems. Five separate

stages of filtration ensure 99.9% water separation at max flow.

Low restriction reduces wear on fuel pumps and ensures full

RPM’s Back flushable (cleanable) element reduces down time

and costly element changes.

SWK-2000/10D

In Let / Out Let connections

M = Metal bowl U = Switchable filter

MK = Metal bowl with contacts

D = Clear bowl with heat shield (U.S.C.G. and R.I.N.A.. Approved)

K = Clear bowl with contacts for water level indication KD = Clear Bowl, heat shield, contacts for water level

OPTIONS

FLOW DIAGRAM

Pressure drop in Hg.

SWK-2000/10D

M

A R I N E

S

E R I E S

Max. Flow Rate: 158 GPH 600 LPH

SWK-2000/10 UD

Flow rate gpm Max Flow Rate 2.63 gpm .52 .35 1.05 1.58 2.11 2.63 3.16 0

S

.27 .18 .8 0

Single Unit: 7/8-14 Straight o-ringDuplex Unit:15 mm. tube (Adaptors available)

.44

(Units shown with optional gauge)

GCR 1001

(15)

SWK-2000/10D - 10UD

3 4 5 8 6 10 11 14 9 12/7 2/7 1/18 20 Out In Aus Ein 30/31 27 26/22 29 23/24/25 19 17 32 16 15 33 13/32 4.92" 5.75" 12.91" 3.35" 18.11" 17.12" 10.08" .71" 9 .87" ÿ11 3 4 5 8 6 10 11 9 12/7 2/7 1/18 20 Outlet * Inlet Detail Y Y 13/22 14 19 17 32 16 4" 59/64 5" 3/4 ca.12" 29/32 23/64 1/8"x45 7/8" 14-2B-U OUT AUS IN EIN 4" 7/32 2" 1/8 3" 11/32 3" 27/64 space allowance for filter-element removal 2" 23/64 Qty Description DESCRIPTION

POS NumberPart Qty POS NumberPart

30408 FAB-51822 30553 30556 30297 01030 30448 30552 30576 30569 30563 30568 6408-10 30016 1 4 1 1 1 1 8 1 1 1 1 4 2 1 Bleed Screw Lid Screw Lid Lid Gasket Spring Frame Filter Element Washer Housing Bowl Gasket Retainer Ring Centrifuge Bowl Screw Blind Screw Clear Bowl D-Version

18 19 20 21 22 23 24 25 26 27 28 29 30 31 40002 30366 30560 30558 40003 30133 30022 30021 30102-1 30476 30477 30491 30247 30248 1 1 1 1 1 2 2 2 2 1 1 1 2 2

Drain Valve O-ring Drain Valve Centrifuge Screw Bleed Screw Gasket

Blind Screw O-ring Mounting Bracket Screw Mounting Bracket Lock Nut

Mounting Bracket Washer Straight Fitting Reversing Valve Mounting Bracket Reversing Lever Union Nut Cutting Ring 1 2 3 4 5 6 7 8 9 10 11 12 13 14

30433 1 Heat Shield 32 30151 1 Inner Bowl Gasket

15

30150 1 Outer Bowl Gasket 33 3052-1 1 Bushing Nut

16

30160-1 1 Bushing 34 30652 1 Vacuum Gauge

(16)

epar 2000 series water separators fuel filters are a simple solution to

many different fuel related problems. Five separate stages of filtration

ensure 99.9% water separation at max flow. Low restriction reduces wear

on fuel pumps and ensures full RPM’s

Back flushable (cleanable) element reduces down time and costly element

changes.

SWK-2000/18D

In Let / Out Let connections

(Units shown with optional gauge)

M = Metal bowl U = Switchable filter

MK = Metal bowl with contacts

D = Clear bowl with heat shield (U.S.C.G. and R.I.N.A.. Approved)

K = Clear bowl with contacts for water level indication KD = Clear Bowl, heat shield, contacts for water level

OPTIONS

FLOW DIAGRAM

Pressure drop in Hg.

SWK-2000/18D

M

A R I N E

S

E R I E S

Max. Flow Rate: 285 GPH 1080 LPH

SWK-2000/18 UDK

Flow rate gpm Max Flow Rate 4.75 gpm

1.05 .59 2.11 3.16 4.21 5.26 0

S

.44 .30 .15 0

Single Unit: 1 1/16-12 Straight o-ring Duplex Unit:22 mm. tube (Adaptor available)

GCR 1001

(17)

SWK-2000/18D - 18UD

3 4 5 8 6 13/22 10 11 14 9 12/7 2/7 1/21 Out In Aus Ein 30/31 27 26/22 29 23/24/25 19 17 32 16 15c 20 7.09" 7.87" ca.385 90 24.61" 23.23" 13.19" 24 12 .87" ÿ11 3 4 5 8 6 10 11 14 9 12/7 2/7 1/21 20 Outlet * Inlet Detail Y 13/22 19 17 32 16 7" 3/32 7" 7/8 ca.15" 5/32 23/64 1" 3/16 9/64"x45 1 1/16"12-2B-UN OUT AUS IN EIN 6" 15/32 3" 1/4 3" 35/64 space allowance 2" 23/64

for filter-element removal

Qty Description DESCRIPTION

POS NumberPart Qty POS NumberPart

30408 FAB-51823 30572 30421 30298 01830 30448 30428 30423 30575 30429 30567 6408-12 30037 1 4 1 1 1 1 8 1 1 1 1 4 2 1 Bleed Screw Lid Screw Lid Lid Gasket Spring Frame Filter Element Washer Housing Bowl Gasket Retainer Ring Centrifuge Bowl Screw Blind Screw Clear Bowl D-Version

18 19 20 21 22 23 24 25 26 27 28 29 30 31 30472 30343 30560 30558 30721 30488 30022 30021 30464 30465 30466 30492 30338 30339 1 1 1 1 4 4 4 4 4 1 1 1 2 2

Drain Valve O-ring Drain Valve Centrifuge Screw Bleed Screw Gasket

Blind Screw O-ring Mounting Bracket Screw Mounting Bracket Lock Nut Mounting Bracket Washer

Straight Fitting Reversing Valve Mounting Bracket Reversing Lever Union Nut Cutting Ring 1 2 3 4 5 6 7 8 9 10 11 12 13 14

3043 ? 1 Heat Shield 32 30151 1 Inner Bowl Gasket

15

30150 1 Outer Bowl Gasket 33 3052-1 1 Bushing Nut

16

30160-1 1 Bushing 34 30652 1 Vacuum Gauge

(18)

epar 2000 series water separators fuel filters are a simple solution to

many different fuel related problems. Five separate stages of filtration

ensure 99.9% water separation at max flow. Low restriction reduces wear

on fuel pumps and ensures full RPM’s

Back flushable (cleanable) element reduces down time and costly element

changes.

SWK-2000/40MK

In Let / Out Let connections

U = Switchable filter

MK = Metal bowl with contacts for water level

OPTIONS

FLOW DIAGRAM

Pressure drop in Hg.

SWK-2000/40M

M

A R I N E

S

E R I E S

Max. Flow Rate: 630 GPH - 2400 LPH

SWK-2000/40 UMK

Flow rate gpm Max Flow Rate 2.63 gpm 1.32 .74 2.63 3.94 5.26 6.57 7.90 9.21 10.52 .15

S

.59 .44 .30 0

Single Unit: 1 5/16-12 Straight o-ringDuplex Unit:35 mm. tube (Adaptors available)

.89 1.03

GCR 1001

(19)

SWK-2000/40MK & 40UMK

3 4 5 8 6 13/19 10 11 14 15 16 9 12/7 2/7 1/18 17 Out In Aus Ein 27/28 24 23/19 26 25 20/21/22 10.24" 11.42" 18.90" 3.94" 31.30" 29.92" 16.34" .95" .47" 8 15 OUT AUS IN EIN 8" 5/16 4" 11/64 3" 15/16 space allowance removal 2" 23/64 for filter-element 3 4 5 8 6 13/19 10 11 14 16 9 12/20 2/7 1/18 17 Outlet * Inlet Detail Y (make lute) 31/32 10" 15/64 11" 27/64 ca.18" 57/64 15/32 1" 31/32 1 5/16"12-2B-UN 3/16"x45 Qty Description DESCRIPTION

POS NumberPart Qty POS NumberPart

30408 30404 30435 30440 30299 04030 30021 10049 30442 30446 30438 30567 6408-16 30457 10048 30456 1 4 1 1 1 1 8 1 1 1 1 4 2 1 1 1 Lid Screw Bleed Screw Lid Lid Gasket Spring Frame Filter Element Lid Screw Washer Right Side Housing

Bowl Gasket Retainer Ring Centrifuge Bowl Screw Blind Screw Metal Bowl Left Side Housing

Drain Valve 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 30560 30558 30544 30478 30178 30104 30468 30467 30470 30493 30340 30341 30395 30448 30402-9 30403-9 1 1 2 4 4 8 4 1 1 1 2 2 4 4 1 1 Centrifuge Screw Bleed Valve Gasket

Blind Screw O-ring Mounting Bracket Screw Mounting Bracket Lock Nut Mounting Bracket Washer

Straight Fitting Reversing Valve Mounting Bracket Reversing Lever Union Nut Cutting Ring Gasket Bowl Screw Washer Single Water Contact

Dual Water Contact 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 GCR 1001

(20)

epar 2000 series water separators fuel filters are a simple solu-tion to many different fuel related problems. Five separate stages of filtration ensure 99.9% water separation at max flow. Low restriction reduces wear on fuel pumps and ensures full RPM’s Back flushable (cleanable) element reduces down time and costly element changes.

SWK-2000/130MK

In Let / Out Let connections

U = Switchable filter

MK = Metal bowl with contacts for water level

OPTIONS

FLOW DIAGRAM

Pressure drop in Hg.

SWK-2000/130M

M a r i n e S

E R I E S

Max. Flow Rate: 2052 GPH - 7800 LPH

SWK-2000/130 UMK

Flow rate gpm Max Flow Rate 34.21 gpm 5.26 .59 10.52 15.80 21.05 26.32 31.58 36.84 0

S

.44 .30 .15 0

Single Unit: 2“ NPT Straight o-ringDuplex Unit:2” NPT tube

.74

GCR 1001

(21)

SWK-2000/130MK & UMK

Se

19/16 15 4/5/6 1 2 20 7 8 18 3 9 10 14 12 26 Ein In Let Aus 6/13 21/22

Separ

In Let Ein Out Let Out Let 23 24 29 25 27 28 30 1.06" 15 16.54" 14.57" 20.67" 3.94" ÿ10 ÿ15 1.10" 11.02" 2" ca.40.59" ca.43.11" 90∞ ca.14.250" ca.18" ca. 14.375" 19/16 15 4/5/6 1 2 20 7 8 18 3 9 10 14 26 Ein In Let Aus 4/6/13 21/22

Separ

23 30 1.06" 15 16.54" 14.57" 20.67" 3.94" !10 !15 1.10" 11.02" 11 14.57" 7.48" Filter element 3 inche 2.95" 3.94" 9.84" 3.94" 31.89"

Removal Space for

Qty Description DESCRIPTION

POS NumberPart Qty POS NumberPart

10050 30387 10133 10072 10073 30021 30298 01830 10136 10135 10138 10129 10137 30456 30652 1 1 1 22 16 32 4 4 1 1 16 2 6 1 1 Lid Lid Gasket Housing Lid Screw Cap Nut Screw Washer Spring Frame Filter Element Bottom Gasket Bottom

Mounting Bracket Screw

Mounting Plate Bowl Screw Drain Valve Vacuum Gauge 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 40002 10062 10074 30366 10053 10056 10057 10058 10043 10059 30402/11 30403/11 10078 10081 10022 2 2 1 1 2 1 1 2 1 1 1 1 1 1 1

Bleed Vaalve O-ring Reducing Bushing Ball Valve Bleed Valve Plug Centrifuge Centrifuge Screw Fitting Reversing Valve Reversing Lever Water Contact (Single)

Water Contact (Dual) Connection Wire Elbow Pressure Frame 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 GCR 1001

References

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