Sri Potti Sriramulu Nellore District- Model MSME Project Profiles: A. Brief Industrial Profile of SPSR Nellore district.
B. Model MSME Project Profiles: 1. Activated Carbon
2. Agarbathi
3. Aluminum vessels & utensils 4. Artificial Flowers
5. Automobile Servicing station 6. Automobile gaskets
7. Automobile leaf springs 8. Ayurvedic medicines 9. Beauty Parlour 10. Bio Fertilizers 11. Bio Pesticides 12. Biscuits
13. Blow moulded containers
14. Business Process Outsourcing (BPO) 15. Brake linings
16. Bread and Buns 17. Call Centre 18. Card Board boxes 19. Cattle feed 20. Electro coatings 21. Flaked cereals 22. Fly ash
23. Handmade papers
24. HDPE Mono filament yarn 25. Internet booth
26. Iodized salt 27. Knitted garments 28. Laundry
29. Mineral water 30. Screws, nuts &knobs 31. Plastic bottle caps 32. Prawn feed 33. PVC insulation tapes 34. PVC pipe fittings 35. Rice mill 36. Rigid PVC pipes 37. Slotted angles 38. Polythene tarpaulins 39. Welding electrodes.
Government of India Ministry of MSME
Brief Industrial Profile of NELLORE
District of Andhra Pradesh
MSME-Development Institute
(Ministry of MSME, Govt. of India,)HYDERABAD
Phone : 040-23078131-32-33
Fax: 040-23078857
e-mail: [email protected]
Web- http://[email protected]
1Contents
S. No. Topic Page No.
1. General Characteristics of the District 2
1.1 Location & Geographical Area 2
1.2 Topography 4
1.3 Availability of Minerals. 4
1.4 Forest 4
1.5 Administrative set up 4
2. District at a glance 5,6,7
2.1 Existing Status of Industrial Area in the District - 8
3. Industrial Scenario 9
3.1 Industry at a Glance 9-10
3.2 Year Wise Trend Of Units Registered 9 3.3 Details Of Existing Micro & Small Enterprises & Artisan Units In The
District 10
3.4 Large Scale Industries / Public Sector undertakings 11-15
3.5 Major Exportable Item 15
3.6 Growth Trend 15
3.7 Vendorization / Ancillarisation of the Industry 16
3.8 Medium Scale Enterprises 16
3.8.1 List of the units 16
3.8.2 Major Exportable Item 16
3.9 Service Enterprises 16
3.9.2 Potentials areas for service industry 16
3.10 Potential for new MSMEs 16
4. Existing Clusters of Micro & Small Enterprise 18
4.1 Detail Of Major Clusters 18
4.1.1 Manufacturing Sector 18
4.1.2 Service Sector 18
4.2 Details of Identified cluster 18
5. General issues raised by industry association during the course of
meeting 18
6 Steps to set up MSMEs
2 19
Brief Industrial Profile of Nellore District
1.
General Characteristics of the District
Nellore ( now renamed as Potti Sriramulu Nellore district) is the southern-most district of Andhra Pradesh. The district is under sub-agro climatic zone with an average rain fall of 700-1000mm.It is endowed with rich soil suitable for agriculture. The soil comprises of black soil ( 23% ), 43% red soil, and 34% clay loamy. There are no perennial rivers in the district. The important rivers are Pennar, Kandaleru, Swarnamukhi.
1.1 Location & Geographical Area.
The district is located between 13.30- 15.6 Northern latitude and 70.5-80.16 eastern longitude. The geographical area is 1307600 Hectares.
1.2 Topography
The district is bounded on the north and south by Prakasam and Chittoor districts respectively, on the eastern side by Bay of Bengal and on the west by Veligonda hills bordering Kadapa district.
1.3 Availability of Minerals.
Nellore district is famous for good quality of Mica. The district is also rich in other minerals like quartz, silica, barites, vermiculate and laterite.
;
PRODUCTION OF MINERAL 2010-11
S.NO. NAME OF MINERAL PRODUCTION in tones
2010-2011 MAJOR MINERAL 1. Barytes 2669 MINOR 1. .silica sand 1912409 2. Felspar 77502 3. Mica 8947 4. Quartz 60667 5. Vermiculate 16467 6. Laterite 108540 SOURCE:- AP Handbook of Statistics, 2011-12, Govt of AP.,
1.4 FOREST
The total forest area in the district is 2.62 lakh hectares. The forest area is concentrated in Venkatagiri, Udayagiri, and Podalakur mandals and is covered by bamboo, Cashew, Casurina, Eucalyptus and shrubs.
1.5 Administrative set up.
There are 3 revenue divisions in the district. Kavali, Gudur and Nellore divisions and 46 mandals
2. District at a glance
S.No Particular Year Unit Statistics
1 Geographical features
(A) Geographical Data
i) Latitude 13.30-15.6
ii) Longitude 70.5-80.16
iii) Geographical Area Hectares 1307600 (B) Administrative Units
i) Sub divisions 3
ii) Tehsils 46
iii) Sub-Tehsil iv) Patwar Circle v) Panchayat Simitis
vi)Nagar nigam 1
vii) Nagar Palika 3
viii) Gram Panchayats 961
xi) Revenue villages 1197
x) Assembly Area 2. Population (A) Sex-wise i) Male 2011 1493254 ii) Female 2011 1472828 (B) Rural Population 2011 2103773 (C) Urban Population 2011 862309 3. Agriculture A. Land utilization
i) Total Area 2010-11 Hectare 1307600
ii) Forest cover 2010-11 “ 262787
iii) Non Agriculture Land 2010-11 “ 256037 iv) uncultivable Barren land 2010-11 “ 138159
v) Cultivable waste 2010-11 “ 100857
vi) Pmt. Pastures 2010-11 “ 71858
vii) Misc tree crops 2010-11 “ 18635
viii) Other fallow 2010-11 “ 44386
ix) Current fallow 2010-11 “ 40586
x) Net area sown 2010-11 “ 374295
4. Forest
(i) Forest 2010-11 Ha. 262787
5. Livestock & Poultry
A. Cattle
i) Cows 2007 Nos. 170921
ii) Buffaloes 2007 Nos. 769444
B. Other livestock
i) Sheep 2007 940842
ii) Goats 2007 Nos. 365685
ii) Pigs 2007 Nos. 6644
iii) Dogs & Bitches 2007 Nos. 65676
iv) Poultry 2007 2767719
iv) Railways
i) Length of rail line 2010-11 Kms V) Roads
(a) National Highway 2010-11 Kms 184
(b) PWD 2010-11 Kms 3496
(c)Panchayat raj 2010-11 Kms 5848
(d) Other district & Rural
Roads 2010-11 Kms
(e) Rural road/ Agriculture
Marketing Board Roads 2010-11 Kms (f) Kachcha Road 2010-11 Kms (VI) Communication
(a) Telephone connection 2010-11 97830
(b) Post offices 2010-11 Nos. 777
(c) Telephone Exchanges 2010-11 Nos. 195 (d )Density of Telephone 2010-11 Nos./1000
person (e) Density of Telephone 2010-11 No. per KM.
(f) PCO Rural 2010-11 No. 6097
(g) PCO STD 2010-11 No.
(h) Mobile 2010-11 No.
(VII) Public Health
(a)Allopathic Hospital (b)Beds in Allopathic hospitals (c)Ayurvedic Hospital (d)Beds in Ayurvedic hospitals (e)Unani hospitals (f) Community health
centers
(g)Primary health centers (h)Dispensaries
(i) Sub Health Centers (j) Private hospitals 2010-11 No. No. No. No. No. No. No. No. No. No. 9 1308 1 5 74 99 (VIII) Banking commercial 2010-11
(a) Commercial Bank Nos. 201
(b) rural Bank Products Nos. 65
(c) Co-Operative bank
products Nos.
(d) PLDB Branches Nos.
(IX) Education 2010-11
(a) Primary school Nos. 3009
(b) Middle schools Nos. 652
(c) Secondary / senior
secondary schools Nos. 560/10
(d) Colleges junior Nos. 175
(e) Technical University Nos.
(f) B.Ed colleges 19 (g) Engineering colleges 26 (h) Pharmacy colleges 11 (i)Polytechnic 11 (j)MBA/MCA 33/35
7
2.1 Existing Status of Industrial Areas in the District Sl . No. Dis tr ic t IP N am e La nd ac qu ir ed (a cr es ) La nd ac qu ir ed in sq m ts La nd De ve lo pe d (s q. M ts La nd ra te pe r s q. m Tot al n o of plots Tot al n o of str uc tu re Al lo tt ed plo ts Al lo tt ed str uc tu re s Va ca nt p lo ts Va ca nt str uc tu re s Un its in pr od uc tio n
1 Nellore APIE NELLORE 33.28 134684 95359 4000 97 0 97 0 0 0 60 2 Nellore AUTO NAGAR NELLORE PH-I 97.42 394258 96348 3000 249 0 249 0 0 0 212 3 Nellore AUTO NAGAR, NELLORE, PH-II 90.62 366758 130564 3000 382 55 377 55 5 0 394 4 Nellore IP GUDUR 24.48 99070 43347 1000 21 8 21 8 0 0 18 5 Nellore IP KAVALI 29.50 119386 84602 2000 42 0 42 0 0 0 27 6 Nellore IP KOTHAPATNAM 485.88 1966356 1966357 0 2 0 2 0 0 0 0 7 Nellore IP MARKAPUR 44.92 181791 133940 1200 158 0 158 0 0 0 106 8 Nellore IP NAIDUPET BLOCK-A 1601.01 6479287 785369 371 17 0 2 0 15 0 2 9 Nellore IP NAIDUPETA UN-DEVELOPED LAND 1174.93 4754946 3821303 371 23 0 19 0 4 0 13 10 Nellore IP ONGOLE 43.38 175558 109521 1500 50 22 50 22 0 0 52 11 Nellore IP PANNAMGADU 24.24 98099 71070 2000 42 0 42 0 0 0 11 12 Nellore IP PANTAPALEM 45.54 184300 184302 0 5 0 5 0 0 0 5 13 Nellore IP PUDI 101.21 409596 343433 865 8 0 1 0 7 0 1 14 Nellore IP Sarvepalli 52.00 210444 210445 234 5 0 4 0 1 0 2 15 Nellore IP_ATTIVARAM 406.26 1644134 1492793 297 39 0 6 0 33 0 3 16 Nellore IP_MAMBATTU PHASE-I 989.82 4005801 234491 618 18 0 10 0 8 0 8 17 Nellore IP_SIRASANAMBEDU 133.51 540314 540316 0 2 0 2 0 0 0 2 18 Nellore IP_TADA 136.67 553103 378547 1500 180 0 180 0 0 0 22 19 Nellore IP-SINGARAYAKONDA 136.08 550715 329683 350 120 0 118 0 2 0 25 20 Nellore WOOD COMPLEX NELLORE 51.95 210241 164338 4000 103 0 103 0 0 0 103 Source:- APIIC, Hyderabad, July 2012
3.
INDUSTRIAL SCENERIO OF NELLORE DISTRICT
3.1 Industry at a Glance
SrNo Head Unit Particulars
1. REGISTERED INDUSTRIAL UNIT ( MSME) NO. 6975
2. TOTAL INDUSTRIAL UNIT ( MSME) NO. 62775
3. REGISTERED LARGE UNITS NO. 110
4. ESTIMATED AVG. NO. OF DAILY WORKER
EMPLOYED IN SMALL SCALE INDUSTRIES NO. 68947 5. EMPLOYMENT IN LARGE INDUSTRIES NO. 3,01,530
6. NO. OF INDUSTRIAL AREA NO. 20
7. TURNOVER OF SMALL SCALE IND. IN LACS NA 8. TURNOVER OF MEDIUM & LARGE SCALE
INDUSTRIES IN LACS NA
3.2
YEAR WISE TREND OF UNITS REGISTERED YEAR NUMBER OF REGISTERED UNITS EMPLOYMENT INVESTMENT (lakh Rs.) 1996-97 5765 56759 5982 1997-98 5830 57268 6393 1998-99 5930 57922 7516 1999-2000 5960 58120 7580 2000-01 5999 58560 8572 2001-2002 6021 58693 8769 2002-03 6063 59343 9192 2003-04 6093 59610 9782 2004-05 6012 59813 10180 2005-06 5130 60042 10683 2006-07 6185 60956 14059 2007-08 6381 62325 19009 2008-09 6511 64346 24242 2009-10 6858 67790* 25533* 2010-11 6910 68304* 25726* 2011-12 6975 68947* 25967* * Projected figures 93.3 DETAILS OF EXISTING MICRO & SMALL ENTERPRISES AND ARTISAN UNITS IN THE DISTRICT
The structural composition of MSEs in the district is as given below: It is seen that Food and agro based industry, followed by Engineering based are the dominant groups of industries in the district, in terms of number of units, investment and employment, though the food products industry is more labour
intensive of the two. Miscellaneous products and services constitute 40.8% of the total number of units. Disaggregated data in this sub-head would have enabled us to analyse the contribution of small service establishments in the SSI sector.
Sl NO. TYPE OF INDUSTRY % NUMBER OF UNITS % INVESTME NT (Lakh Rs.) % EMPLOYMEN T
1. Food and agro based 12.6 20.9 16.6
2. Textile based 8.9 3.65 0.69
3. Mineral based 1.06 2.36 2
4. Forest based 9.86 8.69 8.69
5. Paper based and printing 0.19 1.54 0.3
6. Chemical based 4.37 1.08 6.81
7. Plastic and rubber based 5.95 3.82 4.06
8. Building materials
0.67 9.74 13.9
9. Engineering 12.3 17.1 10.5
10. Electronics 3.01 1.34 2.27
11. Miscellaneous including services 40.8 29.2 33.9 structural distribution of MSEs
misc incl services 41%
plastic & rubber 6% paper & board0
0% printing 0% building 1% electronic 3% chemical 4% engg12%
food & agro 13% leather 0% forest 10% mineral 1% textile 9% 10
3.4 Large scale industries in the district:
There are 110 Large scale industries in Nellore district. The list of units is given below:
S.No Name and address Product Invst Empl capacity ( Rs in crores)
1. Thapar Water-baseLtd., NELLOREPROCESSEDPRAWNS(FROMINTEGRATED FARMINCLUDINGHATCHERY, 4.24 175 1712 TPA
2. Coromandel AquaCulture Ltd., KOTHAKODUR Nellore SHRIMP CULTURE 9.04 147 600 TPA
3. DCL Maritech Ltd RAJUPALEM Nellore PROCESSED PRAWNS, FISHAND OTHER MARINEPRODUCTS 11.18 172 1500TPA
4. Rank Aqua Estate Ltd. ISSAKAPALLY Nellore CRUSTALEANS 12.78 0 20 61
5. Aquamarine Food Products Ltd . ISSAKAPALLI Nellore CRUSTALEANS 11.82 150 1490TPA
6. Suvarna Aqua Farm &Exports Ltd. TUMMALAPENTA Nellore SHRIMP 20.16 400 3000 TPA
7. Sharat Sea Foods Ltd. VENKANNAPALEM Nellore FROZEN SHRIMMP 17.95 400 6000 TPA
8. Magunta Aqua Farms Ltd. THUPPILIPALEM,VAGRRU Nellore PROCESSED SHRIMP, SHRIMP FEED 35.27 680 7110TPA
9. Teknomin Aqua Exports(India) Ltd CHILLAKURU Nellore FROZEN SHRIMPS 5.7 174 802TPA
10. Marvel Sea Foods Ltd., RAJAPATNAM Nellore SHRIMPS 2.49 45 26 4TP
11.Carewell Investments., ISAKAPALLY Nellore PROCESSED SHRIMP 2.77 118 400TPA
12. Nagarjuna AcquaExports Ltd1992 Nellore FROZEN PRAWNS 30.65 500 1600 TPA
13. Indo Aquatics Ltd., 1993 KOTHAKODURU Nellore PRAWNS FROZEN 11.41 1401 296TP
14. Aquamarine Ltd.,1993 ISKAPALLY Nellore SHRIMP - HEADLESS 2.67 59 195TPA
15. Vijay Shrimpex Ltd., 1993 GOVINDAPALLI Nellore SHRIMPS AND OTHER SEAFOODS 9.1 219 540 TPA
16. Pennar Aqua ExportsLtd.,1993 VUTUKURU Nellore SHRIMP (AQUACULTURE) 3.95 53 300TIPA
17. Asian Peroxides Ltd., 1993 SULURPET 524 121 Nellore HYDROGEN PEROXIDE 49.73 165 6500 TPA
18. Pagora Farms (p) Ltd., 1993 THIKKAVARAM Nellore SHRIMP 1.99 29 195TPA
19. Sri Kumara Swamy Aqua Products (p) Ltd.,1993 NELLORE 524 428 Nellore PRAWNS (SHRIMPS) 2.6 70 250TP
20. Jayasri Aqualines Ltd., 1993CHENNAYAPALEM524 201NellorePRAWNS/SHRIMPS 6.67 65 285PAA
21. East Coast Aqua (p)Ltd.,1993 KOTHA KODUR Nellore CONSUMER ELECTRONICITEMS 0.72 361 1405000 NOPA
22. Pioneer Aqua Estates India (p) Ltd.,1994 VAKKADU Nellore SHRIMPS & PRAWNS3 791 34 250TPA
23. Adithya AquacultureLtd.,1995 EEDURU Nellore PRAWN PRODUCTION &CULTURE8. 471 6 6 3580TP
24. Pennar Aqua ExportsLtd.,1994 NORTH RAJAPALEM Nellore SHRIMP PROCESSING5. 39 34 2700TPA
25. Seamen Aqua FarmLtd.,1994 KORUTUR Nellore FROZEN SHRIMP 16.65 275 600TP
26. Asian Peroxides Ltd., 1995 SULLURPET Nellore SODIUM PERBORATE 9.235 210 12000 TPA
27. Southern Fotochem India Lt CHEMICAL PREPARATIONSFOR PHOTOGRAPHIC USE 4.079 70 4000000 LtPA
28. Pallava Granite Industries (India) Ltd1997 Nellore Cut and Polished Granite Building Slabs 5.19 133 40000 Sq.Mtrs
29. (Abhirami Spinning)1994 SULURPET Nellore COTTON YARN 0 162 1600 Spdls
30. Indo Matsushita Carbon Company Ltd.,1992 TADA 524 401 Nellore MIDGET ELECTRODES 9.36 300 1200 MlNoPA
31. Nivee SteelsLtd.,(raghava Castings)1992 Nellore TORSTEEL AND STEELSECTIONS 4.94 414 40850 TPA
32. Sree Shakti Agro OilsPvt.ltd.,1992POTTEPALEM 524004Nellore REFINED VEGETABLE OILS 4.21 83 15000 TPA
33. Empee Sugars And Chemicals Ltd.1992VENGAMAMBAPURAM 524 126 INDUSTRIAL ALCOHOL 7.45 195 9000 KLtPA
34. Indo National Ltd., 1993 TADA 524 401 Nellore DRY BATTERY 18.54 999 60 MlTPA
35. Nayagara PaperProducts India Ltd.,1993 NELLORE 524 001 NellorePRINTING AND PRINTEDBOOKS 1.52 273 10800 TPA
36.B.J Textiles Processing(p) Ltd. Nellore PROCESSING OF KNITTEDFABRICS 6.3 75 1400 TPA
37. Swarnamukhi AquaFamrs (p) Ltd.,1993 PAMANJI Nellore PROCESSED SHRIMP 3.03 201 768 TPA
38. Acropolis Granites Ltd., 1994MANUBOLU 524405Nellore GRANITE SLABS & PANELS 1.5 50 10000 SqMtPA
39. Abirami Cotton Mills (p)Ltd.,1994 SULURPET 524 121 Nellore COTTON YARN 2.465 150 2400 Spdls
40. Nelcast Ltd., 1994 GUDUR 524 102 Nellore IRON CASTINGS 3.5 400 18000 TPA
41. Asian Peroxides Ltd., 1994 SULLURPET Nellore HYDROGEN PEROXIDE 9.87 118 6500 TPA
42. Lakshmi Priya SpinningMill Ltd.,1994GRADDAGUNTA524 121Nellore COTTON YARN 25.1 475 25000 Spdls
43. The Water Base Ltd., 1995ANANTHAPURAM524 344Nellore PRAWN FEEDS 7.41 70 12000 TPA
44. Dodla Dairy Ltd., 1995 DEVARAPALEM Nellore MILK & CREAM NOTCONCENTRATED 7.25 131 21600 TPA
45. Abirami Cotton Mills (p)Ltd.,1995 SULURPET 524 121 Nellore COTTON YARN 108.18 162 24016 SpdlPA
46. PA Sea Food ExportsLtd.,1995SRINIVASACHATRAMNellore SHRIMPS AND PRAWNS 4.3855 51 250000 KgPA
47. Ushodaya EnterprisesLtd1995 Nellore PRINTING OF NEWS PAPER& MAGAZINES 2.946 75 9000 LACPAGES
48. Sripa Aqua Marine (p)Ltd1996 Nellore SHRIMP SEED 0.97 35 50 Mil.NOS
49. Krebs BiochemicalsLtd.,1996 Nellore PSEUDO EPHEDRINE,EPHEDRINE HCL 12.18 0 150 MT
50. Carbon Company Ltd.,1996 SULURPET Nellore MIDGET ELECTRODES(CORBON RODS) 22.13 346 1800 MIL.PIECES
51. Indo National Ltd., 1996 SULLURPET Nellore DRY BATTERY 11.02 744 150000 THOUSANDS
52.Sri Raghava TextilesLtd.,1996 TADA Nellore COTTON YARN (OTHERTHAN SEWING YARN) 4.152 657 30360 SPINDLES
53. Tejo Engg.ServicesPvt.Ltd.1997 Ponneri Nellore Tread Rubber Sheets 1.5557 16 340 Mts
54. Mangalore Minerals Pvt. Ltd.,1997 Chillakur NelloreWashed & Graded SilicaSand 1.83 50 20 MTPH
55. Bharat Coca Cola Bottling South East Private Limited1999 Nellore manufacture of aerated drinks 11.37 115 20300000 liters
56. Gayatri Sugar ComplexLimited1999 Nellore White Crystali sugar 6.05 1015 450000 Quintals
57. Heritage Foods (India)Limited.1998 Atmakur Nellore pasteurized Milk 0.6 25 3759500 Ltrs.
58. Krebs BiochemicalsLtd.,1992 KOVVUR Nellore
PHENYLPROPANOLAMINE,IEPHEDRINEHCL/IEPHEDRINESULPHATE,PS 6.45 150 60 TPA
59. Empee Sugars And Chemicals Ltd.,1993AYYAPPAREDDIPALEMNellore SUGAR 2.9 755 2500 TPD
60. G.S. Ramani(Gayatri Sugar Complex Ltd) AADURUPALLI Nellore SUGAR 2500 46 752
61. City Lubricants Private Limited Industrial Estate-Tada Nellore Lubricating Oils 3 38 12000 Kilolitres
62. B.J. Textile Processing Limited Jeelapatru Village Nellore knitted or crochetedtextile products other than in mills 15.1 210 900000 Kilograms
63. Mercury Granites IDA, Tada Nellore Polished Granites 8 60
64. B.Seenaiah & Company Pvt Ltd Suryapalem(V),Padalkur(M)Nellore Power Generation 23.68 100
65. Sai Marine Exports Pvt Ltd Narayareddypet (V) Nellore Frozen Prawns and others 6 106
66. Balaji Energy Pvt Ltd Somasila (v) Anantha Sagaram(M)Nellore Generation of Electricity 41 16
67. Srivari Shakti Paper Pvt Lt Pennepalli(V),Polltaker (M), Near Nayudupet Nellore Paper (Kraft
Paper) 5 70
68. Carewell Investments Ltd. ,ISAKAPALLY Nellore PROCESSED S 3 118
69. Choice Canning Company INDUKURPET Nellore FROZEN RAW , 2 120
70. Coramandal Aquaculture Ld., KOTHAKODUR Nellore SHRIMP, SEE 9 147
71. Choice Canning CompanyI NDUKURPET Nellore FROZEN RAW, 2 120
72. DCL Maritech Ltd RAJUPALEM Nellore PROCESSED P 11 172
73. Empee Sugars And Chemicals Lt VENGAMAMBAPURA Nellore INDUSTRIAL 7 195
74. Indo Matsushita Carbon CompanyTADA 524 401 Nellore MIDGET ELEC 9 300
75. Krebs BiochemicalsLtd.,vKOVVUR Nellore PHENYL PROP 6 150
76. Magunta Aqua Farms Ltd. HUPPILIPALEM, Nellore PROCESSED S 35 680
77. Marvel Sea Foods Ltd., RAJAPATNAM Nellore SHRIMPS 2 45
78. Nagarjuna AcquaExports Ltd Nellore FROZEN PRAW 31 500
79. Nelcast Ltd., GUDUR 524 102 Nellore IRON CASTIN 2 390
80. Nivee SteelsLtd.,(merged with Bajaji Steel)Nellore TORSTEEL AN 5 414
81. Sharat Sea Foods Ltd. VENKANNAPALEM Nellore FROZEN SHRIMP 18 400
82. Sree Shakti Agro Oils Pvt ltd POTTEPALEM 524 Nellore REFINED VEG 4 83
83. Sri Raghava TextilesLtd.,TADA 524 401 Nellore COTTON YARN 2 124
84. Thapar Water-baseLtd., NELLORE Nellore PROCESSED PRAWN 14 175
85. Shanthari Exports Pvt Ltd Plot No. 4A & 5,IIDC, Karrur, TADA Nellore Stone cutting, polishing and tumbling 1.4 21 1320
86. Nelcast Ltd (Expansion)Plot No.34, I.EGudur Post ,Nellore Casting of Iron 5 50
87. Apache Foot Wear India Pvt Ltd2007 Mambattu, Tada Nellore Leather Sports Shoes 70 300 12000000 Pairs
88. Heritage Foods (India)Ltd2007Sy.No. 113A, 113C& 114-2, Toderu(V), Podalakuru(M),Nellore Chilled Milk 3.9 18
89. Jagati PublicationsSy.No.158 1B,159/1B & 159 /2,Kondayapalem, ANDPUBLISHING OF NEWSPAPER 4.38 40
90. Alliance Minerals Pvt LtdI ndustrial Estate, Tada Nellore Granite cutting and polishing 24.61 100 2258400 SFT
91. Nelcast Ltd Unit II Divipalem(V) ,Gudur(M) Nellore CASTINGS OF IRON -DUCTILE IRON AND GREYIRON CASTINGS 24.5 160
92. Regen Power Tech Pvt .Ltd. ENERGYCONVERTORS &COMPONENTS,
OTHERMISCELLANEOUSPRODUCTS 31.79 743 100, 200,300Nos 93. Kandukuri Garments Private Limited , Weaving of fabrics on powerlooms
16 30 200000 Nos.
94. Bollineni Castings &Steel Ltd.(Steel Division),STEEL AND ALLOY STEELCASTINGS 37 270 19872 TPA
95. Neutra Specialities PvtLtd @S No 69,Chandrapadaya (V),Vinjamur(M)Nellore SOLANESOL 6.22 100 40 MT
96. Five Star Marine Exports Pvt Ltd @Narayana Reddy pet(V). Indukurpet (M)Nellore FROZEN SHRIMPS, FISH 4.75 56
97. Tirumala Milk Products Pvt Ltd PASTEURISED MILKBUTTER, CREAM, CHEESEAND KHOYA 6.5 75 12000 KLS
98. CP Aquaculture (India)Pvt. Ltd. @Thupili (V), Vakadu(M)Nellore Shrimp hatchery 4.42 70
99. SBQ Steels Ltd., POWER GENERATIONFROM BLAST FURNACE GAS ( CAPTIVE),INDUSTRIAL OXYGEN GAS 552 300 60 & 73000 MW & MT
100. Tata Steel Processing and Distribution ,PROCESSING OF MILDSTEEL AND ALLOY STEEL 42.5 104 25000 TPA
101. SBQ Steels Ltd.(Expn New Article) IRON OTHER THAN INTHE INTEGRATED STEELPLANTS, COKE 153.16 25550000
102. Gemini Edibles & fats India Pvt. Ltd REFINED VEGERABLE OILS( PHYSICAL REFINING) 390 120 178750 MTS
103. Krishnapatnam OIls &Fats Pvt. Ltd.,Muthukuru Nellore REFINED VEGETABLEEDIBLE OILS 95 340 450000 MT
104. Saraiwwalaa Agra Refineries Limited, ,MUTHUKURU (M)Nellore Blended Edible Vegetable Oils, Ghee
121.84 84 198000+27000 MTMT
105. Amman Try Sponge Power Pvt. Ltd., Pellakuru(M)Nellore Sponge Iron, MS Billets,TMT Bars/Structural Steel Power 16.91 80 120000 MT
106. Regen Powerless Pvt .Ltd. (Expansion)Nellore, wind Electric Generators, Compnents for Windmills Accessories 32 575 140 Nos
107. South India Krishna Oil& Fats Pvt. Ltd.,Muthukuru(M)Nellore Refined & Edible Oil 106.47 67 3 75000 MT
108. Green Tech Industries(India) Pvt. Ltd ,Naidupet(M)Nellore Turbine Housing ,Centre Housing 264 1525
109. SBQ Steels Ltd. Iron and Steel in Primary/Semi finished forms in the integrated Steel Plant 60.16 138 276500 MT
110. SBQ Steels Ltd. 2010 Ankalapataru Nellore Fabricated Structural Metal Products 90.84 70 251000 MT
There are 110 Large scale units in the state. Of these nearly one thirds ( 35Nos) are engaged in the manufacture of processed/ preserved sea food like shrimps, prawns and fish. These are concentrated along the coast in the district. The other major
product groups are Dairy products, granite slabs, pharmaceuticals etc.
3.5 Major Exportable items: Processed fish, prawns, lobsters and other sea food items, granite slabs and monuments, steel, etc
3.6 Growth trend: In the year 2004, there were 38 Large and Medium scale industries in Nellore district, with an investment of 840 crores and providing
employment to 7857 persons. The large scale sector grew at an annual rate of 16.4%
3.7 Vendorization/ Ancillarization :
There are many MNCs and large scale industries in the district offering immense scope for development of vendors, in the supply of components, sub- components and
services.
3.8 Medium Scale Enterprises:
3.8.1 Medium scale enterprises were first defined in the MSMED Act 2006, as hose
industrial entities that ( in manufacturing sector) have an investment in Plant and Machinery, between Rs 5 crores and Rs 10 crores and, with investment in equipment ( in case of service sector) between Rs 2 to 5 crores.
No EMs for establishment of Medium scale enterprises were filed in the district since 2007
3.8.2 Major exportable items: The medium scale enterprises already in existence are engaged in the production and export of aqua products, granite slabs, engineering products and food ( dairy ) products.
3.9 Service enterprises
Nellore district has many industrial pockets which offer scope for development of industry related service enterprises. Service industry forms a sizeable portion of the MSME sector. Proximity of Nellore district, (especially, the southern parts which have a good concentration of industries) to the metro city of Chennai, which is an industrial hub, with all testing facilities is an advantage. However, there is still immense scope for establishment of service enterprises.
3.9.1/3.9.2 Potential areas for service industry:
South Nellore district is an industrial belt, with many large scale industries including Public Sector Undertakings, and MNCs . There exists wide scope for service providing MSMEs to set up tool rooms, machine shops, testing centres, design centres, CAD/CAM centres, IT service providers, BPOs, etc in the industrial belt. Other services like DTP Centres, Market consultancy agencies, financial accounting services, Chartered Accountants, X ray clinics, Diagnostic services, DTP, Xerox, and other Hand holding services, etc have ample scope for development.
3.10 Potential for new MSMEs
1. Rice mill machinery and parts 2. Bolts and rivets
3. rubber rice polishers 4. rubber rollers for rice mills 5. fuel briquettes from rice husk
6. grinding stones for dall and rice mills 7. egg products, egg trays, etc
8. table salt
9. extraction of essential oils from flowers 10.palm fibre extraction
11.oil from mango kernel
12.fruit products –jams, jellies, fruit concentrates 13.mango jelly
14.mango pulp for exports
15.vegetable preservation and canning 16.palm oil extraction,
17.builders hardware 18.poultry equipment 19.silk reeling
20. non ferrous foundry 21.dyes for textiles
22.readymade mixes – spices and condiments 23.pulverizing of minerals – feldspar, quartz, barites 24.hydrated lime
25.mica tapes and mica flakes 26.sand paper 27.industrial abrasives 28.plaster of Paris 29.paints 30.burnt lime 31.leather footwear
32.leather articles – footwear and jackets 33.cattle feed
34.prawn meal
35.processed fish meal 36.fish meal for poultry 37.ice plants
38.leaf cups and plates 39.starch from tamarind 40.nylon fishing nets
41.pharmaceutical formulations 42.mineral water
43.disposable paper cups and plates
44.environment friendly bags made from jute fibre 45.ground nut oil extraction
46.readymade garments 47.dyes for textiles 48.paper cones 49.bed linen
50.paper from bagasse 51.corrugated paper boars 52.rexine travel goods 53.bus body building 54.sports goods
4 Existing Clusters in the district
4.1 Details of major clusters: Nellore district has a fascinating mix of traditional and modern industry, ranging from small artisan workshops to huge Multi National
companies.
Nellore district has many traditional handloom and handicraft clusters, some of which are dying clusters. The Leather puppets of Udayagiri , saw dust stuffed dolls and
wooden chariots of Varigonda, Thunga mats, and wooden cutlery cluster of Udayagiri, palm leaf products ( Garlands, hats, waste paper baskets, trays, artificial flowers, mats, etc) of Venkateswara nagar and fabric paintings of Thummur ( Naidupet) are traditional handicraft clusters in the district.
Nellore district is famed for its handlooms. Venkatagiri and Paturu saris are famed for their zari( brocade work), texture and colours. Around fifteen thousand families are engaged in these works in the areas of Venkatagiri, Kovur, Atmakur, Indukurpet, Podalakur, Sullurpet and Buchireddypalem. Weavers societies are present in these areas. The handloom industry is facing problems of shortage of working capital, market, etc.
4.1.1 Clusters in manufacturing cluster: Handloom, handicrafts, wooden cutlery, aerated water cluster, rice mill cluster se etc
4.1.2 Clusters in service sector : Nellore rice mill cluster 4.2 Details of identified cluster: nil
5. General issues raised by the industry Associations :
Lack of working capital is a common problem among existing industries in the district. Short supply of power is another problem that is hitting the industry, especially the industrial sector hard. Products of MSMEs face stiff competition from the more industrially developed neighbouring state of Tamil Nadu.
6. Steps to set up MSMEs
S. No Type of assistance Name and address of the agency 1 Provisional & permanent
registration District Industries centre, Industrial Estate Nellore
2 Identification of project profiles, techno- economic and managerial
consultancy services, market survey and economic surveys.
MSMSE-DI, Hyderabad
3 Land and Industrial shed APIIC Ltd. Zonal Office Nellore AIIC Ltd, Industrial Estate A.K.Nagar-Post
19 Nellore-524004
Phone: 0861-2327404
Email: [email protected] 4 Financial assistance APSFC, Commercial banks,
AK Nagar, Nellore 5 For raw materials under
Govt supply GM DIC 6 Plant and machinery
under hire purchase NSIC, Hyderabad 7 Power/ Electricity AP Transco
8 Technical Know how Research Labs like IICT, Hyderabad, CFTRI, Mysore, CIPET, Hyderabad, etc
9 Quality and Standards Bureau of Indian Standards, Hyderabad AGMARK, Guntur
Certified consultants for ISO 9000 etc 10 Marketing/Export
Assistance NSIC, MSME-DI, Export Promotion Councils, etc 11 Other promotional
agencies Spices board, coir board, Tobacco Board, KVIB • AGMARK, etc
• SETNEL ( Self Employment Training, Nellore)
c/o District Industries Centre, Nellore • Project Director,
DRDA, Autonagar, Nellore
• Swarna Bharathi Institute of Rural Entrepreneurship and Development Venkatachalam
• Indian Institute of Handloom Technology, Venkatagiri
ACTIVATED CARBON
SECTION I
1.1 General Details
Activated carbon is an inert material with porous structure. It is broadly classified on the basis of the following two applications.
1. Those used for adsorption of gases and vapours. (granular and material) 2. Those used for purification of liquids (usually powdered materials)
Activated carbon can be manufactured from wood, peat, hard coal and coconut shell.
1.2 Grades
Activated Carbon is generally produced in the following grades namely powder, granular pellatised grade and pharmaceutical grade.
Powder grade Used in batch type liquid systems
Granular and pelletised grade Used in vapour adsorbing gaseous systems.
Pharmaceutical Grades : Most Pharmaceutical Grades of carbon are made from Pinewood Charcoals, as they have very low ash and acid solubles.
1.3 Physical Properties
Porosity Porosity and the pore structure are the most
important characteristics of Activated carbon.
Size Size of the micropores is the deciding factor in
selective absorption.
Atleast two systems of pores of distinctly different sizes exist in every carbon particle.
Macropores (1000 to 2600 Deg A) : Acts as
large access ways for diffusion of particles.
Micropores (10 to 100 deg A) Contributes
towards large surface area which are responsible for absorption action.
Surface area From 200 to 2000 sq.m.per gram, depending
upon the method and manner of preparation.
Adsorption behaviour Depending on the process of activation, i.e.
steam, as or chemically activated, the Activated Carbon differ in their adsorption behaviour.
1.4 Product Specification
Chemical parameters Acid washed Unwashed
Moisture(%) max. 10 10 Methylene value(min) 270 280 KMnO4(min) 60 60 Iodine value 1100 1100 Ash(%) max. 3 NA Fe ppm 200 1000 pH 6.5 to 7.2 Adjustable Chlorine(%) max 0.4 NA Sulphate(%) max 0.4 NA
Phosphate Nil Nil
Acid soluble matter(%) 1.5 5
Water soluble(%) 0.5 4
2.1 General Details
Activated carbon is a unique and effective agent for purification and for isolation and recovery of trace materials.
During the last two to three decades, treatment with active carbon has become an important unit process for separations and purifications in the food, pharmaceuticals, sugar, chemical and other processing industries.
2.2 Nature of applications
Removal of colour or odour, oxidising chemicals, compounds responsible for foaming, metallic ions which constitute impurity and invisible impurities,
To improve product stability and to provide better cystallisation. For recovery of valuable materials,
To enhance purity, to improve the appearance of product and to act as barrier to prevent migration of colour bodies.
2.3 Gradewise application
Grade Sector
Powdered Activated carbon Vegetable oils, fats, sugar, water treatment, pharmaceuticals, fine chemicals and food products.
Granular Activated carbon Automotive canisters, air purification,
chemical and pharmaceutical industry. Pelletised Activated carbon Solvent recovery, catalyst application etc
There are around 50 producers of Activated Carbon in the country, mostly in Medium and SSI sector, which include the following
Indian producers
* Unichar International, Goa * Anil Starch Products Ltd.,Gujarat * Amar Carbon , Rajpipla
* Baroda Carbons Limited,Baroda * J.C.Chemical Industries, Surat
* Mahavir Industrial Corporation,Ahmedabad * Nikhil Intermediates Pvt. Ltd , Gujarat * Raj Carbons Pvt.Ltd.,Gujarat
* Shri Rajpipla Amar Carbon & Chemical Industries,Dist.Bharuch * Unique Carbon and Chemicals, Gujarat
* Industrial Carbons Pvt. Ltd.,Ankleshwar * Shreema Chemicals P.Ltd.,Himachal Pradesh * Balaji Chemicals,Karnataka
* Key-Sun Enterprises,Mumbai * Kemie Industries, Mumbai
* Advance Agro-Tech, Mumbai
* Chandra Chemical Industries,Thane * Daisy Industries,Thane
* Eurofine Chemicals, Mumbai * Kan-Carbon (P) Ltd.,Delhi
* United Active Chars (P) Ltd.,Delhi * Amar Indl. & Fine Chemicals, Punjab * Brilex Chemicals,Amritsar
* Century Absorbents, Punjab
* Hindustan Indl.Carbon Products,Punjab * Hosch Industrial Absorbents,Punjab
* Shriram Carbon Sales P.Ltd.,Dist.Hoshiarpur * Barium International, Rajasthan
* Beta Gama Chemicals (P) Ltd.,Jaipur * Rajeshwari Industries, Rajasthan
* Dass Rasayanik Carbo Udyog, Uttar Pradesh * Jains Carbons (P) Ltd.,U.P
* Unicarbons & Chemicals, Ghaziabad * Arunodaya Industrial Corpn.,Calcutta * Global Enterprises, Calcutta
* International Chemical Agenices, Calcutta * The Smitaja Chemicals P.Ltd., West Bengal
Important producers in South India
* Metroblue Industries P.B. No.5, 1, Quarry Road,
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* Paxmy Speciality Carbons Factory : 153, Kodumudi Road Perumal Pudur, Muthur-638 105, Erode Dist.
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Indo German Carbon Ltd., has put up a joint venture with Kerala State Industrial Development Corporation Ltd., (KSIDC), for 2500 tonnes per annum Activated carbon plant with technology from Carbo Consult, Germany at a project cost of around Rs.15 crores at Kochi in Kerala. The company is promoted by Galfar India Group and KSIDC.
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4.2.1. Present Export Level Around 3300 tonnes per annum
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$&'!"/#% 5*,.'*$" '%(#!7 $%,#" 11 ! *# 7 "# A.. !"" +4 "")7 8 $5*#%3,)$"$&'!" 3300 32500 6100 1550 2700 1750 0 5000 10000 15000 20000 25000 30000 35000 P ha rm ac eu tic al P la st ic is er s G lu co se / D ex tr os e M on oh yd ra te / S or bi to l V eg et ab le O il M is ce lla ne ou s E xp or t S ec to r Sector in to nn es p er a nn um Demand
A $6 *,9!; 0 " # 7 "# 9*#:; +$% '!!0& 8 %'"$3,)$"$&'!" Granular Carbon 25% Powder Carbon 75%
.
Activated carbon can be produced from any carbonaceous material, which on activation attain porous structure and consequently a large surface area.
Raw materials such as wool, lignite, woods, coconut-shells, agricultural waste like bagasse, rice husk are generally used for the manufacture of Activated carbons. Raw materials having high carbon and low ash content are preferred.
Coconut shell has been found to be most suitable raw material for making gas adsorption grade Activated carbon.
The shell char is activated with direct steam and fired with liquid fuel in temperature of 1000 to 12000 deg.C in specially designed rotary kiln in controlled conditions to obtain granulated activated carbon.
Process flowsheet for Activated carbon from Coconut shells by steam activated process
Raw coconut shells (halfs) (Ap. 100 to 150 mm size)
Crushing (3 mm to 4 mm size)
Carbonisation (500 to 600 deg.C)
Cooling
Steam activation (1000 to 1200 deg.C)
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Powdered activated carbon
Source of technology
*
Indian Institute of Chemical Technology,
Uppal Road, Tarnaka, Hyderabad-500 007.
Telefax : 040-7160387, 7160757, 7193461
Website : www.iictindia.org
Major plant and machinery and suppliers
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8.1 Raw Material Requirement
1000 kg of raw coconut shells yield about 100 kgs of vapour grade activated carbon.
Utility
Fuel 400 litres Power 1240 units
8.2 Raw material availability
The coconut shell availability depends upon production level of coconut in the country. In view of the extensive coconut plantations available in India, there is unlikely to be any problem in procurement of the coconut shell for the project.
All India estimate of Coconut production
States/Union Territories Area (000 hectares) Percentage share Production (million nuts) Andhra Pradesh 101.7 5.72 1051.8 Assam 20.2 1.14 150.1 Goa 25 1.41 121.6 Karnataka 320.6 18.03 1670.3 Kerala 899.1 50.58 5167 Maharashtra 15.1 0.85 226.7 Orissa 29 1.63 163.3 Tamil Nadu 304 17.10 3222 Tripura 9.1 0.51 7.5 West Bengal 24.2 1.36 324.3 A&N Islands 24.7 1.39 87.5 Lakshadweep 2.8 0.16 28.3 Pondicherry 2.2 0.12 31.2 All India 1777.7 100 12251.6
Demand for Activated Carbon: Around 0.5 million tonnes per annum
Major Producing Countries The Philippines and Sri Lanka are the major producers and exporters of Activated Carbon.
Sri Lanka has increased its export volume of Activated Carbon to around 10,000 tonnes per annum.
Growth rate in Demand 2% to 3%
Global Capacity : According to Roskill, capacity expansions worldwide exceeded 65,000 tonnes per year in the nineties with more than 30,000 tonnes coming onstream in Asia. and the US. Competition from Chinese and Southeast Asian producers is strong.
International Manufacturers
Norit and Chemviron accounts for 70% of Western Europe production and Ceca accounts for 13%.
Important International manufacturers include the following :
* FACA SA, Argentina
* CDF Chimie-Societe Chimique des Charbonnages, France
* Chemviron Carbon Ltd.,UK
* Degussa AG, Germany
* ICI Specialty Chemicals, Germany * Mitsui Pharmaceuticals Inc.,Japan * Mitsui Toatsu Chemicals Inc.,Japan
* Philippine Japan Activated Carbon Corp., Manila * China Active Carbon Co.Ltd., Taiwan
* Taiwan Active Carbon Industry Co.Ltd., Taipei * Win Chain Enterprises Co.Ltd., Taipei
* Chemitreat Pvt. Ltd., Singapore
* Singapore Activated Carbon Pte. Ltd., Singapore * Haycarb Limited, Colombo
* Jacobi Carbon Ltd.,UK * Norit Americas, Inc.,USA
* Waterlink Sutcliffe Carbons, UK * Activated Carbon Resources Inc, USA * Calgon Carbon Corp., USA
* Carbochem Inc., USA
Global use pattern
Use In %
Solvent recovery 25.6 Automotive/gasoline recovery 23.3 Industrial offgas control 18.2
Catalysts 15.4
Pressure swing separation 6.3 Air conditioning 2.8
Gas mask 2.8
Cigarette filters 2.8
&
Economic capacity : 300 tonnes per annum Project cost : Rs.142 lakhs
Assessment of project cost 1. Land
S.No. Description Cost
Rs.in lakhs
1.1 Cost of land of one acre at Rs.5.5 lakh per acre 5.5
1.2 Cost of levelling, laying internal roads/fencing and
Compound wall 0.55
Subtotal 6.05
0,-",!<
S.No. Description Cost
Rs.in lakhs
2.1 Factory building of area 420 sq.m. at Rs.3200/sq.m. 13.44
2.2 Non-factory building of area 80 sq.m.at Rs.4500/sq.m. 3.6
Subtotal 17.04
Cost of Plant & Machinery
S.No. Description Cost
Rs.in lakhs
3.1 Cost of basic plant and machinery 41
3.2 Instrumentation and control 3.08
3.3 Pipelines and valves 4.1
3.4 Structurals for erection 2.05
Subtotal 50.23
3.5 Octroi, excise duty, sales tax, etc.at 12% 6.03
A
3.7 Transportation charges (2%) 1
3.8 Machinery stores and spares (2%) 1
3.9 Foundation charges (2%) 1
3.10 Installation charges (2%) 1
Total cost of plant and Machinery 61.27
4. Technical know-how fees Rs. 2.5 lakhs
5. Miscellaneous fixed assets
S.No. Description Cost
Rs.in lakhs
5.1. Electrification 4.8
5.2. Steam boiler and auxillaries 2.8
5.3. Water storage tank, borewell etc. 1.7
5.4. Fuel storage tank 2.8
5.5. Laboratory equipment 2.5
5.6. Office machinery & equipment 3
5.7. Material handling equipment, packaging machinery,
Weigh balance, etc. 3.5
5.8. Diesel generator 4.4
5.9. Effluent treatment 1.3
Total 26.8
6. Preliminary & Pre-operative expenses:
S.No. Description Cost
Rs.in lakhs
6.1. Preliminary expenses 0.7
6.2. Pre-operative expenses:-
6.2.1 Establishment 1.4
6.2.2 Rent rates and taxes 0.8
6.2.3 Travelling expenses 2.6
6.2.4 Interest and commitment charges on borrowings 5
6.2.5 Insurance during construction period 1.7
6.2.6 Other preoperative expenses and deposits -
6.2.7 Interest on deferred payment -
Total 12.2
7. Provision for contingency Rs.7.71 lakhs
8. Working capital margin Rs.8.91 lakhs
. 10. Means of Finance
Promoter's contribution Rs.57 lakhs Term loan from financing institutions Rs.85 lakhs
Total project cost Rs.142 lakhs
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Activated Carbon finds wide spread applications in variety of growth oriented sectors. Therefore, the demand for the product is likely to go up steadily in the coming years.
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There is no feasibility of applications for the product becoming obsolete in the foreseeable future.
'3 &'*$%,'-E
The production of Activated carbon from Coconut Shell Charcoal is viewed as providing superior end properties. Therefore, Activated Carbon produced from Coconut Shell is
preferred all over the world. India has number of advantages in view of the abundant availability of Coconut shell for the production of Activated Carbon.
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The technology for the production of Activated Carbon is fairly wellknown in the country. 4+#%*+#)),(,-,*,$)E !"+# "9 0 =) *, !2 0 4!#) "# 0 !+ 2 !+% "# " # !" 4!#) " !74 " 0 9*! *7 6 1! @4! 22! + =) # $5#&&$!"'*,#!)E
In setting up the Activated Carbon project from Coconut Shell, technology aspects have to be given utmost priority, since high quality and specification of the product is required to get a fair share in the market and also enter into the export market in significant way.
1
AGARBATHIS
INTRODUCTION
Agarbathis (incense sticks) form part and parcel of the traditional Hindu practice of offering prayers in temples and other places of worship. In modern days, perfumed sticks are also used in houses and in other public places as air-fresheners and/or mosquito repellents. The demand for agarbathi is increasing both in the domestic and export markets because of the improvement in quality and increase in the types of products. India is the largest producer of agarbath in the world.
The population in India is always growing at the rate of 1% per annum. The people belong to different communities and religions. Agrbathis are being consumed for worshipping God. The word agarbathi reminds an Indian about a temple, a shrine with sacred perfume and holy atmosphere of the place of worship. They are used while opening commercial establishments in foreign countries also where Agarbathi is used abundantly.
The agarbathi manufacturing can be started in cottage scale with low investment. Experienced artisan can make about 400 to 500 agarbathis per day. The industry is mainly concentrated in Bangalore and Mysore areas. This can be started profitably in other areas also.
USES AND APPLICATION
Agarbathi is used by people of all religions in our country for performing religious rites and ceremonies as well as for auspicious occasions.
MARKET
The demand for the agarbathi, a consumable item, is growing well and in a country like India with private consumption expenditure growing up he demand for this consumable item is also going up. Agarbathi is a source of incense for which the raw materials are available abundantly in our country. The agarbathis are being exported also.
2
INSTALLED CAPACITY
The installed capacity proposed is 40 Kgs of Agarbathis per day on single shift basis. Based on this the annual capacity works out to 12000 kgs per annum working 300 days .
PLANT AND MACHINERY
The following items of plant and machinery are required for the project.
Qty Rs
Weighing balance-10 kgs capacity 1 1700.00
Wooden Planks for rolling 30 1500.00
Manual mixer 1 2000.00
Trays 10 1000.00
Racks 5 1800.00
TOTAL 8000.00
MANUFACTURING PROCESS
The manufacturing is given below
There are two types of Agrabathis 1.Dipped Varieties and 2.Masala Varieties
Flow chart-Dipped variety
Mixing of Charcoal powder, White chips powder, Woodpowder, Giggit powder etc with water to semi solid state
II
Paste is applied to sticks II
Rolling by hand on wooden planks II
Dipping of the raw sticks in suitable perfumery compounds II
Drying in open II
3
Flow Chart-Masala Variety
Mixing of Charcoal powder, White chips powder, Wood powder , Giggit powder etc along with desired perfumery compounds like aromatic chemicals, essential
oils,
musk, to semisolid state adding with water II
Mixed compound is applied to Bamboo sticks II
Rolling by hand on wooden planks II
Drying in open II
Wrapping in plastic or Cellophane paper II
Packing in printed cartons
RAW MATERIALS
The raw material required for the production at full capacity is given below
For Quantity KGS 6000.00
Qty Rate Value
White chips powder 3440 12 41280
Giggit powder 1720 45 77400 Charcoal Powder 1720 9 15480 Sandal powder 1720 120 206400 Essential oil 100000 Musk 40000 Bamboo sticks 3440 24 82560 TOTAL for 6000 Kgs 563120
TOTAL for 12000 Kgs Rs. lakhs 5.63
Raw material cost per KG 46.93
4
LOCATION LAND AND BUILDING
The infrastructural facilities required for the project by way of land and building are the following.
Built up area-Sq. ft 200 Rent p.m.-Rs 1600 Advance-10 months. Rs 16000 UTILITIES
The utilities required for the project are the following
POWER : Single Phase Power charges Rs. lakhs p.a 0.36
WATER : For process-Litres per day 1000 For human consumption 200
TRANSPORT : Hiring vehicles
MANPOWER : The manpower requirement for the project is given below
Particulars Nos P. M P.A
Skilled 5 4000 20000 Packing 2 3000 6000 Salesman 1 5000 5000 Accountant 1 4000 4000 35000 Add 20% 7000 Total 42000 Rs.5.04 lakhs
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COST OF PRODUCTION AND PROFITABILTY Assumptions
Installed capacity 12000 kgs of Agarbathis per annum Capacity utilisation Year-1 -60%
Year -2 -70%
Year-3 onwards- 80%
Selling price Rs.170.00 per kg
Raw materials Rs.46.93 per kg.
Packing materials Rs.10.00 per Kg
Power Rs.0.36 lakh per annum at 100%
Wages and salaries Rs. 5.04 lakhs with increase 5% every year. Repairs and Maintenance Rs.0.06 lakh per annum
Depreciation Written down value method -15 % on
machinery Selling general and
administrative expenses
Rs.10000 per month
Interest on Term loan 10% per annum Interest on working capital 10 % per annum
Income tax 33.99 % on profits
MACHINERY SUPPLIERS
Local Plastics Dealers/Carpenters wooden planks
RAW MATERIAL SUPPLIERS
1. Raj Chemicals, New No170 old no 160, Govindappa Naicken Street Chennai 03
2. Thula Trading Co, 122 Nyniyappa Naicken Street, Chennai 600 003 3. S.S Mehta & co, 82 Govindappa Naicken Street, Chennai 600 003
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FINANCIAL ASPECTS
1. COST OF PROJECT Rs.lakhs
Land & Building (Advance) 0.16
Plant & Machinery 0.08
Other Misc. assets 0.03
Pre-Operative expenses 0.05 Margin for WC 0.09 Total 0.41 2. MEANS OF FINANCE Capital 0.35 Term Loan 0.06 Total 0.41
3. COST OF PRODUCTION & PROFITABILITY STATEMENT
Years 1 2 3
Installed Capacity (Kg.) 12000 12000 12000
Utilisation 60% 70% 80%
Production/Sales (Kg.) 7200 8400 9600
Selling Price Rs.170.00 per kg.
Sales Value (Rs.lakhs) 12.24 14.28 16.32
Raw Materials 3.38 3.94 4.50
Packing Materials 0.72 0.84 0.96
Power 0.22 0.25 0.29
Wages & Salaries 5.04 5.29 5.56
Repairs & Maintenance 0.06 0.07 0.08
Depreciation 0.01 0.01 0.01
Cost of Production 9.43 10.41 11.40
Selling, Admin, & General exp 1.20 1.26 1.32
Interest on Term Loan 0.01 0.01 0.00
Interest on Working Capital 0.01 0.01 0.01
Total 10.65 11.69 12.73
Profit Before Tax 1.59 2.59 3.59
Provision for tax 0.54 0.88 1.22
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Add: Depreciation 0.01 0.01 0.01
Cash Accruals 1.06 1.72 2.38
Repayment of loan 0.00 0.02 0.02
4. WORKING CAPITAL:
Months Values % Margin Bank
Consumptions Amount Finance
Raw Materials 0.50 0.14 25% 0.04 0.10
Expenses 1.00 0.05 100% 0.05 0.00
0.19 0.09 0.10
6. PROFITABILITY RATIOS BASED ON 80% UTILISATION
Profit after Tax 2.37
Sales
=
16.32
15%
Profit before Interest and Tax 3.60
Total Investment
=
0.51
706%
Profit after Tax 2.37
Promoters Capital
=
0.35
677%
7. BREAK EVEN LEVEL
Fixed Cost (FC): Rs.lakhs
Wages & Salaries 5.56
Repairs & Maintenance 0.08
Depreciation 0.01
Admin. & General expenses 1.32
Interest on TL 0.00
6.97
Profit Before Tax (P) 3.59
FC x 100 6.97 80 BEL = FC +P = 10.56 x 100 x 100 53% of installed capacity
1
ALUMINIUM VESSELS AND UTENSILS
A.
INTRODUCTION
Aluminium Vessels are widely used by common population in India. With the growth of population in the country the usage of Aluminium vessels is increasing. Aluminium is a versatile metal, it has properties of high strength light weight, and it is fast replacing stainless steel, bronze, brass, etc. It is strong, elegant, durable and non-rustic in nature. The Aluminium vessls are cheaper compared to stainless steel vessels and in country where people with low and middle income are more the consumption of aluminium vessels are increasing. The aluminium vessels are also replaced frequently at cheaper cost.
B.
PRODUCT USES AND SPECIFICATIONS
The products cover all types of aluminium utensils used in households, hotels, hospitals, canteens and other places for cooking The products are manufactured in different shapes and designs which are popular in the market.Bureau of Indian Standards has prescribed IS:1660(part I) for Wrought Aluminium Utensils.
C.
MARKET POTENTIAL
The number of lower-middle income groups to high income groups in the country has been increasing over a period of time. By 2006-07 it is estimated that the lower income group who are having a present income of Rs.22550 and below per annum will come down to 20% of the total households in India.
The per capita consumption of aluminium in India is 0.7 kgs as against over 20 kgs in most of the developed and developing world economies. The metal has a long working life due to its propensity for recycling. Recycled metal requires significantly less amounts of energy for manufacturing of primary aluminium.he circles used for aluminium vessels are recycled materials.
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The metal has a long working life due to its propensity for recycling. Recycled metal requires significantly less amounts of energy for manufacturing of primary aluminium. Just to put things in perspective, the recycling of aluminium scrap requires 5% of the energy required for primary smelting, which is astoundingly lower, considering that power is such a high cost component.
After a 3% growth production growth witnessed globally, growth has continued in the range of 3%-4% in 2003. In 2002, global aluminium consumption showed a sharp growth rate of over 5%, which was primarily a factor of the Chinese demand for the metal.
On the domestic front, a fall of about 1% was registered in production in FY02. However, the consumption improved by 4%-5%.. With the Government focusing towards attaining GDP growth rates above 8%, the key consuming industries are likely to lead the way, which could positively impact aluminium consumption. Domestic demand is estimated to grow by 6% - 8% YoY.
The improvement in the economy in FY03 had its positive impact on the aluminium industry, which can be gauged from the fact that production increased by 7% in FY03, while the consumption registered a growth of 5%. During FY03, the Index of Industrial Production (IIP) grew by 5.8%, which was a strong improvement over FY02's 2.6% growth. Coming into FY04, IIP registered a growth of 5.3% in 1QFY04 as compared to 4.3% in the corresponding period last year. The domestic demand in the current fiscal is expected to be remain firm.
D.
TECHNICAL ASPECTS
1. Installed Capacity
The installed capacity of the unit is 120 kgs of aluminium vessls per day on single shift basis. On this basis the annual capacity will be 36 tonnes per annum.
3
2. Plant and Machinery
The following items of equipment are required. Machine name Quantity
Nos Value (Rs.lakhs)
Spinning Lathes 6 2.80 Bench Polishers 4 0.60 Hand press 1 0.10 Single Body Hand Press 1 0.03 Swaging & Beading Machine 1 0.10 Gas Welding Set 1 0.06 Other miscellaneous 0.31
Total 4.00
3. Manufacturing Process
Aluminium circles are placed in the ties attached with the exterior of the spinning lathe. Then this circle is held tightly with the help of the centre and drawn into the tie shape with the help of the tools by manual operation. Then releasing the centre, the vessel is taken out. This process is continued for eight hours by one skilled labourer. Then this vessel is brightened by polishing the vessel by means of polish motor. For this purpose the soap and cotton wheels are used. Then the brightened vessels are packed in polyethene papers and sent to market after the vessels are fitted with handles.
4. Raw Material
The main raw material required is Aluminium circles which are available from aluminium manufacturers and dealers. The consumables are soap and cotton which are available locally.
5. Land & Building
A rented place with 2000 sqft. area is required. The monthly rent is estimated at Rs.10,000 and also an advance of Rs.1,00,000.
6. Utilities
Power:
4
Water:
Water is required only for human consumption. Man power:
Category Nos Monthly
salary Salary Total Supervisors 1 5000 5000 Spinners 6 3000 18000 Polishers 8 3000 24000 Helpers 6 2000 12000 Accountant 1 4000 4000 Security 2 2000 4000 Total 57000 Add 20%benefits 11400 Total 68400 Annually Rs.8.21 lakhs 7. Implementation Schedule
If financing arrangements is made available the project can be implemented with in one month’s period.
8. ASSUMPTIONS
Installed capacity per annum Aluminium Vessels-36 MT Capacity utilization-Year -1 60%
Year-2 70% Year-3 80%
Selling price per unit Aluminium Vessels-Rs.190 000/per MT Material cost at 100% Qty(incldg.
wastage) Rate/MT Value (Rs.lakhs) Aluminium Circles 32.72 MT 138000 50.67
Consumables per annum-at 100% (Rs.lakhs) Rs.0.24 lakhs Power and Fuel-100% (Rs.lakhs) Rs.0.82 lakhs Wages & salaries -100% (Rs.) Rs.4.82 lakhs Repairs & Maintenance- p.m. Rs.2000/- Depreciation Straight Line Method General & administration Expenses per month Rs.100000/- Selling expenses 3% on Sales Interest on term loan and Working capital finance 14% p.a. Income tax provision 36% on profit
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LIST OF MACHINERY SUPPLIERS
1. Orient Machine Tools
New No.269 (old No.130) Linghi Chetty Street Chennai-600 001
2. Quality Machine Tools
New No.238, Linghi Chetty Strret Chennai 600 001
3. Gujrat Machine Tools
New No.279, Linghi Chetty Street Chennai 600 001
4. Premier Machine Tools
New No.103, Armenian Street Chennai 600 001
5. Machine Centre
New 214 linghi chetty Street Chennai 600 001
LIST OF RAW MATERIAL SUPPLIERS
1. Premier Metal engineering Corporation JVL Towers
117, Nelson Manikem Road Chennai-600 029
2. Southern Aluminium Company
New No.22, Mooker Nallamuthu Street Chennai-600 001
3. Zenith Traders
New No.62, Nynuyappa naicken street Chennai-600 003
4. Tamilnadu Aluminium Company 44, basin Bridge Road
Mint
Chennai-600 025
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1. COST OF PROJECT
[Rs.lakhs]
Land & Building (Advance) 0.50 Plant & Machinery 8.00 Other Misc. assets 0.50 Pre-Operative expenses 1.00 Margin for WC 1.34 11.34 2. MEANS OF FINANCE Capital 5.34 Term Loan 6.00 11.34
