Innovation from PFERD
This brochure features highlights from our new PFERD Tool
Manual 21, including many new solutions for cutting, grinding and
surface preparation applications.
Our PFERD range 2010 now comprises over 6,500 products for
cutting and surface finishing.
PFERD Makes the Difference
Experience the benefits of PFERD’S unique, broad product range,
available from a single source.
Table of Contents:
Page
Our most important Tool is made of Paper
4-5
Highlights from our Catalogues
201 – Files
6-7
202 – Tungsten Carbide Burs and Bi-Metal Hole Saws
8-11
203 – Mounted Points
12-13
204 – Coated and Non-Woven Abrasives
14-17
206 – Grinding and Cut-Off Wheels
18-21
208 – Power and Maintenance Brushes
22-25
209 – Power Tools
26-29
Index: “Innovation from PFERD - 2008-2010“
30-31
Across all industries, our PFERD Tool Manual is recognized as the key
reference work for cutting, grinding, milling, filing, brushing and polishing.
Nearly 900 tools have been added to our range.
The new Tool Manual is the 21st edition in our company‘s history.
What’s new in the PFERD Tool Manual 21?
Your “Quick Product Selection Guide“ navigation aid has been added to
■
facilitate your search for the right tool. The first pages of our Tool Manual
21, in combination with the tabs, will first take you to the appropriate
catalogue section.
At the start of each catalogue section, revised introductory pages will
■
guide you further - straight to the optimal tool for your needs.
In Catalogue 209, a more direct presentation structure has been adopted
■
for tool drive selection. You will find PFERD tools and accessories clearly
allocated to each drive system.
The keyword index has been expanded to include many common terms
■
and synonyms for available PFERD tools. You will find this index section in
the appendix of our Tool Manual 21.
The Tool Manual 21 has been revised and improved throughout.
It constitutes a genuine PFERD brand product.
Our most important Tool is made of Paper.
PAGECATALOGUE
10I 209
Straight Grinder, Speed: 44,000 RPM / Output: 0.3 HP
EDP NumberPFERD Model Number Exhaust
Direction Throttle Type Air Consumption [cfm] Incl. Collet Dia. [Inches]
Air Supply Hose Inner Dia. [Inches]
90014 PG 3/440 DH rear ring/lever 12 1/4 5/16
Use only with oil. 2 drops per minute.
Smallest and lightest straight grinder in
■■
this performance class. Slim and rugged design.
■■
Ergonomic grip for optimum control,
■■
particularly in axial direction. Safety ring lever throttle (DH) prevents
■■inadvertent start-up. Comes with air supply and exhaust hose,
■■with silencer.
Group 6 for Shank Dia.
3/32 Inch1/8 Inch1/4 Inch3 mm6 mm8 mm EDP Number 93067 93072 93074 93057 93062 93064 7.40“ 1.02“ 0.65“ 1.22“ 0.75“ Collets PG 3/440 DH Width Across FlatsQuantityEDP
Number
14 mm 1 93340 11 mm 1 93335
Keys
For dimensions see table page 44.
Catalogue 202 Catalogue 203* Catalogue 204* Tungsten Carbide Burs
Cut: Single, Double, Diamond, Fine
up to 3/16” head dia. 1/8” shank dia.
Cut: Single, Double, Diamond
up to 3/16” head dia. Please observe the different cutting speed recommendations in catalogue 202.
Mounted Points
B70, B81 W164, W170, W182 1/8” shank dia. A15, A24, A26, A40
Abrasive Spiral Bands
3/8”, 1/2” dia.
POLICAP™
1/4” dia.
Mounted Flap Wheels
3/8” dia. 1/8” shank dia. POLIFLEX™ Tools Bond LR B122, W168, W170, W174, W175, W176 1/8” shank dia. B52, W178
Suitable PFERD Tools
Comply with ANSI B 7.1-2000 standards and OSHA regulations.
* Catalogues 203/204: These data apply to a free shank length of 1/2” and the stated max. head length.
Air Grinders
Note: Where no shank diameter is indicated,
the shank diameter specification is 1/4”.
Keyword Glossary
In
d
ex
PAGE CATALOGUE 1 Index IKeyword Cat.Page
A
ABRACLEAN Cleaning Stick204 79 Abrasive Belts 20429-39 Abrasive Filament Brushes, M-BRAD™
- Ceramic - Composite - Copper Centre Wheels - Cup Brushes - End Brushes - Miniature Brushes - Mounted Cup Brushes - Tube Brushes - Wheel Brushes 208 208 208 208 208 208 208 208 208 208 53-63 57, 59, 61 55, 57-59 55 60 61 45 60 62-63 55-56 Abrasive Flap Discs 20635-49 Abrasive Rolls 204 42 Abrasive Sheets (Cloth/Paper-Backed) 204 40 Abrasive Spiral Bands 20444-46 Acid Brushes 208 76 Adapters for Brushes 20865-66 Adjustable Holders for Car Body Files 201 35 Air Grinders - Angle Grinders - Belt Grinders - Marking Pen - Straight Grinders 209 209 209 209 17-19 20 21 7-16 Aluminum - Blending Discs - Burs - Cut-Off Wheels - Disc Brushes - Files - Grinding Wheels - Solutions Guide “PRAXIS”
206 202 206 208 201 206 208 50, 52 24-28, 33-34 61 57-59 6 13 53 American Pattern Files 2016-16 Angle Grinders 209 29 Arbors
- See “Drive Arbors” Arms for Belt Sanders 209 46 Automotive Brushes 208 95
B
Babbitt Files 201 36 Backing Pads - COMBIDISC® Quick-Change - Fibre Disc - Hook & Loop - PSA Disc - SG-FLEX - Textile Wheels 204 204 204 204 206 206 18 10, 14-15 77 16 17 52Keyword Cat.Page
Backstand Belts 204 38 Band Saw Files 201 23 Belt Grinders - Electric - Pneumatic 209 209 31 20 Belt Sanding Attachment Arms 209 46 Belts - Backstand - Benchstand - File - Portable - Surface Conditioning 204 204 204 204 204 38 36-37 32-33 34-35 39 Bench Brush Accessories208 65 Bench Brushes 208 19 Bench Wheels - Vitrified 20630-31 Bent Handle Radiator Brush208 98 Bevel Brushes 208 36 Bi-Metal Hole Saws
- Sets 202 20243-48 48 Block Brushes 20873-74 Body Files 20134-35 Bottle Brushes 208 88 Brace for Handles 208 86 Brooms 20877-82 Brushes - Bench Wheels - Bevel Cups - Composite Construction - Cups - Disc Brushes - Display Packaged - File Brushes - Hand - Mini Grinder: See “Mini Grinder Brushes” - Nylon - Pencil Brushes - Scratch Brushes - Tube Brushes - Wheels 208 208 208 208 208 208 201 208 208 208 208 208 208 208 19 36 55, 57-59 31-35, 60 57-59 8 46 68-104 64 46 70-73 48-52, 62-63 14-30, 55-56, 64 Burnishing Drums 204 76 Burnishing Machine 209 30 Burs - 1/8”, 1/4”, Extended - Coated - for Aluminum - for Non-Ferrous Metals - for Tough Applications - Sets 202 202 202 202 202 202 10-22 29-34 24-28, 33-34 24-28 35-39 22-23, 28, 39
Keyword Cat.Page
C
Cabinet Rasps 201 38 Can Swabbing Brushes208 88 Cantsaw File 201 23 Car Body Files 20134-35 Carbide Burs 2022-48 Cartridge Rolls 20447-48 CC-GRIND Discs 20618-19 Centre Ring Brushes 208 14 Ceramic - Abrasive Filament Brushes - Belts - COMBIDISC® Quick-Change - Fibre Discs - Flap Wheels - Mounted Points - POLIFAN® Flap Discs
208 204 204 204 204 203 206 55-57, 59, 61 33, 35, 37 23 8-9, 14 57 13-14 43, 47, 49 Chain Saw Files 20117-19 Chain Saw Sharpeners 20117-19 CHAIN SHARP 201 19 Chip Brushes 20875-76 Chipping Hammer Brushes208 74 Chisel Bit Chain Saw Files201 18 CHOPSAW Wheels 20674-75 Circular End Brushes 208 47 Circular Saw Cut-Off Wheels 206 69 Cleaning / Stripping
- See “POLICLEAN™” Cloth Rings 204 94 Coated Abrasive Flap Discs20635-49 Coated Abrasives 204 8-40, 42, 44-64 Coated Burs 20229-34 Coil Spring Brushes 208 46 Collets 209 44 COMBICLICK® Fibre Discs2046-10
PAGECATALOGUE
2I PFERD PFERD CATALOGUEIPAGE3
The key to the successful use of PFERD tools lies in the right combination of abrasive, application, workpiece material and power tool. Pages 2-5 contain important information and advice relating to “Your Quick Product Selection
Guide”.
There is a summary “Applications
and their Solutions” on pages 2-3.
Please also refer to catalogues 201 - 209 which contain more information, detailed descriptions and technical data about PFERD and ADVANCE BRUSH products.
PAGECATALOGUE
4I PFERD
Workpiece MaterialSub-Group DifferentiationExamples/Brands/ industriesPropertiesInformation about Product SelectionOther information
Steel, Cast Steel
Non-hardened, non-heat treated steels up to 38 HRC (< 1200 N/mm²)Construction steels,carbon steels,tool steels,non-alloyed steels,case-hardened steelsEasy to machine■■Good heat ■■conductorMaximum cutting speeds lead to ■■economic efficiency.High machine power almost ■■
always raises productivity. Look for products named
■■
“STEEL”, “STRONG” or “ST”. Catalogue section 206:
■■
Colour code: blackCatalogue section 208:
■■
Colour code: grey Standards ■■ Steel keys ■■ Steel-iron list ■■
Hardened, heat-treated steels exceeding 38 HRC (> 1200 N/mm²)Tool steels,tempering steels,alloyed steelsDifficult to machine■■Good heat ■■conductor Cast steelsNon-alloyed cast steels, low-alloyed cast steelsEasy to machine■■Good heat conductor■■
Stainless Steel (INOX)
Rust and acid-resistant steelsAustenitic and ferritic stainless steels e.g. AISI Names 304 V2A302 V2A316 V4A316Ti V4A Tough material =
■■
difficult to machinePoor heat
■■
conductorDiscolours at a
tem-■■
perature of over 575°F (>300°C)Risk of overheating
■■
during processing => corrosion Reduce cutting speed and
grind-■■
ing pressure to increase service life and efficiency.Look for products named
■■
“INOX”, or “COOL”. Catalogue page 206:
■■
Colour code: blueCatalogue page 208:
■■
Colour code: blueDiscolouration must always be
■■
removed to avoid corrosion. To avoid corrosion, do not use
■■
products alternately on steel and stainless steel. Any remaining debris must be removed.
PFERD PRAXIS
Tools for process-ing rust and acid resistant steel
PFERD PRAXIS
Tank and process equipment con-struction
Aluminum
Alu-alloys
SOFT
Non-hardening and hard-ening wrought alloy, softVery good heat ■■
conductorLubricates very
■■
quicklyCaution! A special
■■
dust extraction sys-tem is required for grinding aluminum. Risk of explosion! Reduction of the cutting speed
■■
and grinding pressure almost always increases service life and efficiency.Burs (202): The maximum cutting
■■
speed is ideal.Look for tools named “ALU” or
■■
“COOL”.
PFERD PRAXIS
Tools suitable for work on aluminum Alu-alloys
TOUGH Alu-cast alloys with a low percentage of silicon Alu-alloys
HARD Alu-cast alloys without silicon
Non-Ferrous Metals
Soft non-ferrous metalsBrass, copper, zincVery good heat ■■conductorSee aluminum■■See also relevant standards Hard non-ferrous metalsBronze, titanium, titanium alloysPoor heat ■■conductorSee aluminum■■Reduction of the cutting speed ■■and the grinding pressure almost always increases the service life and efficiency.Use Ceramic abrasive (CO),
■■
diamond or products named “COOL”. High-temperature resistant materialsNickel-based alloys, cobalt based alloys (aircraft engine and turbine
construction), titanium, Inconel®, Hasteloy®Poor heat ■■conductor
Cast iron
Grey cast ironCast iron with flake graph-ite, with nodular graphiteRelatively hard ■■materialShort-chipping,
■■
does not lubricateGood heat
■■
conductorMaximum cutting speeds lead to ■■high productivity.High machine output almost
■■
always raises productivity.See also relevant standards White cast ironWhite annealed cast iron, black cast iron
Stone
Soft, abrasivePorcelain, pumice, light concrete, sandstonePoor heat ■■
conductorCreates lots of dust
■■
during processingObserve rotational direction.■■
Diamond cutting tool.
■■
Dust mask required.
■■
Use abrasive SiC.
■■
Please refer to catalogue 206 for more information and ordering data. Medium-hardConcrete, concrete block, roofing tiles HardReinforced concrete, gran-ite, clinker brick, exposed aggregate concrete, tile, ceramic tile, slate
Plastics and Other
Rubber, glass and fibre rein-forced plastics (GRP/CRP)Poor heat ■■conductorLook for thin cut-off wheels.■■Use diamond tools.■■PFERD PRAXIS Electroplated diamond and CBN tools
PFERD Tools for Use on Stainless Steel
Apparatus Engineering and Tank ConstructionPFERD Tools for Use on Aluminium
Grinding and Cut-Off Wheels
206
Electroplated Diamond and CBN Tools
Your Quick Product Selection Guide
Materials and their Machining Characteristics Page 4 contains
information about
“Materials and their Machining Characteristics”.
Also there are recommendations about the use of PFERD products with different materials.
PAGECATALOGUE
5PFERD
I
PFERD Product Range
Our range of power tools designed for grind-ing, millgrind-ing, brushgrind-ing, polishing and cutting are in catalogue section 209. They cover all relevant RPM and output ranges and meet the latest ergonomics and safety requirements. PFERD also has an extensive range of tools to solve your application problems. There is a power tool to meet all RPM, power, construc-tion shape and size, and holder requirements of all PFERD tools.
PFERD Warranty
We will warranty any defects connected to the air and electric grinders and flexible shaft ma-chines and accessories by repairing or replacing those parts which are defective at our discretion free of charge. We grant a warranty on these defects for a maximum of 12 months. This does not apply if the statutory time limits are longer. We assume no liability for damages occurring within this time due to unprofessional handling, use of other non-approved replacement parts or maintenance in other workshops.
Productivity
Time is money.Productivity is determined by the output of the tool and the required time. The faster the grinding process, the greater the productivity. The best results are achieved with products that have a constantly high level of aggressiveness throughout the processing period. PFERD quality power tools also contribute to high productivity. They are high-performing, durable and less prone to failure.
t = $
Rotational Speed (RPM)
Rotational speed n is stated in revolutions per minute [RPM]. The required speed is deter-mined from the cutting speed V in [SFPM] or [m/s] and the diameter of the tool d x π (3.14).
Note:
The information relating to the speed of the tool refers to when the tool is under load.
RPM = V d x π
Cutting Speed V (Peripheral Speed)
Cutting speed is the speed difference between the cutting tool and the surface of the workpiece it is op-erating on. Feed rate is the relative velocity at which the cutter is advanced along the workpiece. The cutting speed V is stated in surface feet per min [SFPM] or in meters per second [m/s]. It is calculated by multiplying the speed of the drive n, in revolutions per minute [RPM] x the diameter of the tool d x π (3.14).
V = RPM x d x π
Speed
Comparison of Power Tool Groups Cutting Speed Air GrindersElectric GrindersApplications and Economic EfficiencyFlexible Shaft Drives
One-man workplace, stationary useOne-man workplace, on site useOne-man workplace, stationary, with a variety of tool applications High power output, efficient use of air, rugged, durable slide vane or turbine motorStraight grinderslow wear ensures maximum service lifeVery sturdy and durable, High power output, Type of DriveStraight grinderslow wear ensures maximum service lifeStraight grinders Angle grindersAngle grindersAngle grinders Belt grindersBelt grinders --Drum grinders -Marking pens-
-Ergonomics / Handling
Machine size and shape suitable for many applicationsErgonomic machine shapes, easy-handlingSpeed Range [RPM]Light, easy-to-handle handpiece, for low-fatigue work 4,000 - 100,0001,400 - 33,000Speed Variation0 - 40,000 Single rotation speedStepless, electronicStepless, electronic, alternatively using gearsEnergy
Compressed air (87 psi / 6.3 bar)1-phase AC1-phase AC 3-phase AC
Power Range [HP]
0.1 -1.20.4 - 1.4Safety0.4 - 1 Safe energy form, no sparkingunintentional re-startingSafeguard to prevent Safeguard to prevent unintentional re-starting
Time
Power Tool Types and their Benefits Your Quick Product Selection Guide
PFERD
On page 5 there is a comparison of the
“Power Tool Types and their Benefits”
with respect to productivity, ergonomics and safety. More detailed information about the use of power tools is provided in catalogue 209. If you have any questions about choosing the optimum tool or the right combination of application, material and power tool, please do not hesitate to contact your PFERD sales advisor. We will be happy to help.
201
Chamfering Fine Finishing Sharpening202
Deburring Chamfering Hole Cutting203
Shaping and Refining Geometries Chamfering Cleaning
204
Refining Surfaces Blending Polishing206
Cutting Weld Removal Grinding208
Deburring Weld Cleaning Cleaning/Rust Removal209
Air Grinders Electric Grinders Flexible Shaft DrivesIndex Glossary and EDP Index
Chamfering Fine Finishing Deburring Shaping and Refining Geometries Refining Surfaces Cutting Deburring Air Grinders Chamfering Blending Weld Removal Weld Cleaning Electric Grinders Sharpening Hole Cutting Cleaning Polishing Grinding Cleaning/Rust Removal Flexible Shaft Drives
Your Quick Product Selection Guide
Applications and their SolutionsChamfering
20
1
20
2
20
3
20
4
20
6
20
8
20
9
In
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ex
Keyword Glossary Index PAGECATALOGUE 3Index I KeywordCat.PageExtended Shank Burs20210-22Extensions for Shaft-Mounted Tools20945External Tube Fitting Brushes 20893EZmount™ Wheel Brushes20819
F
Felt Points20492-93 Felt Wheels20493 Fibre Discs2046-15 File Belts20432-33 File Cards, Handles & Holders20145-46 Files- American Pattern- Car Body- Chain Saw- Diamond- Handles- Key- Machinist’s- Mill- Needle- Pipeline- Point-of-Purchase- Precision- Rasps- Riffler- Saw- Sharpening- Specialty- Stainless- Swiss Pattern- Wood2012012012012012012012012012012012012012012012012012012012016-1634-3517-1942-4445-4615-167-1420-2129-328424-3337-413322-2317-231428-2924-3337-38, 40-41 Filter for Air Lines20945 Fitch Marking Brushes20898 Flanges for Angle Grinder20929 Flap Discs- Non-Woven- POLIFAN®2042067835-49 Flap Wheels- Drums- Miniature- Mounted- Non-Woven- POLIFLAP™- Quick-Change- Threaded for Angle Grinders- Unmounted204204204204204204204204765656-5867-68, 7062586160 Flared Cup End Brushes20839 Flared Cup Wheels (Type 11)20624-25 Flared End Brushes20842Flat Wire Brushes20874
KeywordCat.Page
Flexible Grinding Wheels - SG-FLEX20617 Flexible Shaft- Accessories- Drives- Hand Pieces- Maintenance Products- Mammoth Machine20920920920920938-4734-3739, 41, 434736-37 Floor and Hand Rubs20633 Floor Sweeps20877-82 Flue & Pipe Brushes20892 Foam Brushes20897
G
Gas Saw Cut-Off Wheels20671-73 Gear Grease20947 Glue Brushes208103 Grill Brush20895 Grinding Compounds and Pastes20495-96
H
Hand Brushes20889 Hand Deburrer20147 Hand Pads20441 Hand Rubs20633 Hand Scratch Brushes20870-73 Handles for - Files - Push Brooms20120818, 45-4685-86 HICOAT™ Coated Burs20229-34 Hole Saws- Arbors- Bi-Metal Hole Saws- Sets20220220246-4743-4848 Hoof Plane20139 Hook & Loop Discs20477 Horse Rasp20139
I
Inspection Brushes20872, 73 Interleaf Flap Wheels20468, 70 Internal Cleaning Brushes20891-93
J
J-Bevel Brushes20830 Joint Cleaning Brushes20823
KeywordCat.Page
K
Key Files and Sets20115-16 Kits- See “Sets”Knot Cup Brushes20833-35 Knot End Brushes20839 Knot Wheel Brushes- Full Cable Twist, Threaded- Full Cable Twist, Unthreaded- Standard Twist, Threaded- Standard Twist, Unthreaded- Stringer Bead Twist20820820820820826222520-2127-30 Knot Wire- Bevel Brushes- Cup Brushes- Encapsulated Wheel Brushes- End Stem-Mounted Brushes- Full Cable Twist Wheel Brushes- Stem-Mounted Wheel Brushes- Stringer Bead Twist Wheel Brushes2082082082082082082083633-35303922, 264027-29
L
Laced-Back Scratch Brushes20872 Laminated Discs - See “COMBIDISC®”Lavatory Brushes20888 Lathe Files20110 Loop Handle Brushes20876
M
Machinist’s Files - in Pouch (Sets)201 2017-14 14 Maintenance Brushes20867-104 Marbling Tools20478-79 Marking Pen20921 Masking Tape20479 Masonry Brushes208104 M-BRAD™ - See “Abrasive Filament”20853 Medium Face Wheel Brushes 20816 Metal Made Chip Brushes20876 Micro Burs20240-41 Micro Abrasive Brushes20863
Keyword Glossary
PAGECATALOGUE
2I Index
KeywordCat.Page
COMBIDISC® Quick-Change Discs - Abrasive (Coated) - Backing Pads - Brush - Diamond - Felt (Polishing) - Mini Fibre - Non-Woven - Surface Conditioning - Surface Finishing - Mini-POLIFAN® - POLICLEAN™ - Sets - Textile (Cotton) - Unitized204204204204204204204204 20420420420420420420417-2820-23182424272325 25251927282726 Combination Cut/Grind - DUODISC®20656 COMBITWIST® Knot Brushes - Cups - Wheels: Full Cable Twist - Wheels: Standard Twist - Wheels: Stringer Bead Twist20820820820834262528-29 Compact Flap Disc20642 Composite - Disc Brushes - Wheel Brushes20820857-5955 Cones and Plugs20628-29 Convolute Wheels20475 Copper Centre Wheels20814, 55 CORINOX Files20128-29 CORINOX Needle Files20129 Cotton Bond - See ”Textile”Counter Dusters20887 Crack Cleaning Brushes20823 Crimped Wire - Bench Wheel Brushes - Bevel Brushes - Copper Centre Wheel Brushes- Cup Brushes - Encapsulated Wheel Brushes- End Brushes - Mini Grinder Wheel Brushes- Stem Mounted Brushes2082082082082082082082081936143217-1837-382441-43 Cross Buffs20469 Cup Brushes - Bevel - Crimped - Knot - Minigrinder - Nylon Abrasive Filament - Stem Mounted208208208208208208363233-3532-356043
KeywordCat.Page
Cup Stones - Type 1120624-25 CURVE POLIFAN®20647 Curved Handle Scratch Brushes20870-72 Cut-Off Wheels - Chop Saw - Circular Saw - Depressed Centre (Type 27)- Die Grinder - Flat (Type 1) - Large Diameter - Mandrels and Flanges - Notching - Portable Gas Saw - Stationary - Street Saw - Thin206206206206206 20620620620620620620620654-7974-756956, 59-6566-6857-64, 66-67, 6970-76682371-7377-797357-62, 64, 66-67
D
Dauber Brush20875 Deburrer - Hand Tool20147 Deck Scrub Brushes20889 Depth Gauge Files20119 Diamond - COMBIDISC® Quick-Change Discs- Machinist’s Files - Needle Files - Needle File Sets - Polishing Pastes- Riffler Files - Riffler File Set204201201201 204201 20124424343 9544 44 Diamond Bore Cut-Off Wheels20669 Die Grinder Cut-Off Wheels20666-68Disc Brushes20857-59 DIY - Packaged Files - File Set 201 201 4 14 Dressing Stones20319
KeywordCat.Page
Drive Arbors for - Cartridge Rolls - Centre Ring Brush - COMBIDISC® Mini Grinding Discs- COMBIDISC® Mini-POLIFAN®- Convolute Wheels - Cross Buffs - Die Grinder - Disc Brushes - Hole Saw - Felt Wheels- Flap Wheels · Unmounted · Quick-Change- Overlap Slotted Discs - POLICAP™ - POLIFLEX™ Marbling Tools- POLISTAR - Snagging Wheel - Spiral Bands - Unitized Wheels
204208204 204 204204206208202204204204204204204204204206204
486618 19 69685846-4794 60586350-5479642746 73Drive Spindle Extensions20945Drum Grinder20930Drums20476DUODISC® Combination Wheels20656Dust Pans20886
E Edge Sharpener20136Electric Grinders- Angle Grinders- Belt Grinders- Drum Grinders- Straight Grinders20920920920929313024-28Encapsulated Brushes - ECAP®- Crimped Wire Wheels- Cups- End Brushes- Flared Cups- Knot Wire Wheels- Small Diameter Wheels- Stem-Mounted Brushes- Stringer Bead- Tube Brushes20820820820820820820820820817-18323842301738, 41-433052End Brushes- Bridled- Crimped Wire- ECAP® Encapsulated- Knot- SINGLETWIST®20820820820820838, 6137-38383940Engraving Pen20921Ergonomic File Handles20145Expansion Joint Cleaning Brushes20823
PF
ER
D
PF
ER
D
Catalogue 201 – Files.
Files
201
Innovation from PFERD
Machinist‘s Files in
Plastic Pouch with Box Packaging
Our machinist‘s files in protective roll-up pouches, popular in industry and
crafts, are now also available in a sales-promoting packing box for the
most common sizes. The individual files of the set are clearly presented. This
configuration is ideal for display in a PFERD TOOL-CENTER.
Detailed information: Catalogue 201, page 14.
Hoof Plane
Unlike conventional products, this hoof plane does not have rasp cut or cross
cut faces but possesses milled teeth on both sides. It ensures exceptional
stock removal while also permitting uniform, gentle filing work on hooves
and horseshoes.
Detailed information: Catalogue 201, page 39.
Hand Deburrer
PFERD now offers a hand deburrer with a practical system of replaceable
blades and countersinkers for removing burrs from bores, interior and
exterior radii, threads and grooves. This hand deburrer gives particularly
good results in hard-to-reach spots.
Detailed information: Catalogue 201, page 47.
Files are the oldest tools in the PFERD range. Nevertheless, our Catalogue 201 – has
been thoroughly revised. It now features many new products and an improved, clearer
presentation style.
The entire range of files has been structured into eight main groups:
American pattern files
■
Sharpening files
■
Precision files
■
Milled tooth files
■
Wood files and rasps
■
Diamond files
■
File handles, file holders, file sleeves,
■
file brush
Hand deburrers
■
CHAIN SHARP CS-X
Manual sharpening on chain saws saves costs, is economical and goes much
easier on material than mechanical sharpening. The new CHAIN SHARP
CS-X is excellent for the manual sharpening of saw chains. Additional depth
gauge files are available for the different saw chain dimensions.
Catalogue 202 – has also been given a more
user-friendly layout. Among the new products in
Catalogue 202, three merit particular attention:
TC tough burs
■
1/8” Shank ALU burs and
■
Micro burs
■
All three are designed to deliver outstanding
performance and cost efficiency.
TC Tough Burs
These burs were developed specifically for heavy-duty work in which the
tool is subject to shock or impact loads. They are ideal for use in foundries,
shipyards and steel construction environments – wherever tough operating
conditions are typically encountered. Tooth breakage, chipping and bur head
failures are minimized.
1/8” Shank ALU Cut Burs
Our 1/8” shank ALU cut burs have been specially developed for use on
aluminum work pieces. PFERD is unique in developing a tool that delivers
outstanding aluminum and non-ferrous stock removal with a 1/8” shank
diameter. With the new 1/8” shank ALU cut burs we complete the existing
extensive PFERD ALU cut programm.
Micro Burs
Micro burs are perfectly suited for delicate work in manual and machine
applications. Due to their special cut, they achieve a precise, high-quality
finish and offer as good a surface finish as vitrified-bond mounted points,
with the advantages of a higher stock removal rate and no diameter loss
due to wear.
Catalogue 202 – TC Burs and Bi-Metal Hole Saws.
Tungsten Carbide Burs
and Bi-Metal Hole Saws
The new Catalogue 202 comprises two main product groups:
Tungsten carbide burs
■
Bi-metal hole saws
■
Within each of these main groups you will find tools arranged by shank diameter
and application type. Specific information is provided on the introductory pages.
Starting from the “Table of Contents” or the new “
Your
Quick Product Selection
Guide“, you will be able to navigate quickly
from a given machining task to the relevant
workpiece material group, then continue
to the tool recommendations your specific
application. (Catalogue 202, pages 4-5).
The table “PFERD Cuts and their
Applications“ provides an additional
overview of PFERD‘s extensive product
line-up (Catalogue 202, page 6).
Highlights in Catalogue 202.
PAGECATALOGUE 4I 202 CATALOGUEPAGE 5 202 I20
2
Tungsten Carbide Burs and Bi-Metal Hole Saws
Your Quick Product Selection Guide
Tungsten Carbide Burs and Bi-Metal Hole Saws
Your Quick Product Selection GuideWorking from ➊ Application ➋ Workpiece material ➌ Application variants - professional applications - high-performance applications - speciality solutions gives you an overview of suitable burs and bi-metal hole saws from the PFERD-program and facilitates the selection of the right product.
➌ Professional Applications ➌ High Performance
Applications ➌ Speciality Solutions
Hard to Access Areas Tooth Chipping / Failure
➊ Applications Application Examples ➋ Workpiece Material
Page Page Page Page
Deburring, milling out in preparation for build-up welding, machining of welded joints, machining of contours, chamfering, sinking, cleaning cast material
Steel, cast steel, stainless steel (INOX), cast iron
Tungsten Carbide Burs with Long Shank 8-21 Tungsten Carbide Burs 8-21 Tungsten Carbide Burs
HICOAT™ 29-34 Tungsten Carbide Burs for Tough Applications 35-39 Combination Burs with Spindle Extensions 44 Non-ferrous metals,
brass, copper, bronze, titanium
Tungsten Carbide Burs 24-28 Tungsten Carbide Burs with Long Shank 8-21 Tungsten Carbide Burs 24-28 Tungsten Carbide Burs
for Tough Applications 35-39 Tungsten Carbide Burs
HICOAT™ 29-34Combination Burs with Spindle Extensions 42 High-temperature resistant
materials, nickel based alloys, cobalt based alloys
Tungsten Carbide Burs 8-21 Tungsten Carbide Burs with Long Shank 8-21 Tungsten Carbide Burs 8-21 Tungsten Carbide Burs for Tough Applications 35-39
Tungsten Carbide Burs HICOAT™ 29-34Combination Burs
with Spindle Extensions 42 Aluminum of the machinability classifications
SOFT, TOUGH, HARD. For more information, please request a copy of the PRAXIS “PFERD Tools for Use on Aluminum“.
For applications with high impact loads and tooth chipping problems, our sales consultants, customer service and technical support agents will be glad to assist you by phone or on-site. Please contact us.
Canada: (866) 245-1555 USA: (800) 342-9015
Tungsten Carbide Burs for Aluminum and Non-Ferrous Metals 24-28
Tungsten Carbide Burs HICOAT™ 29-34Combination Burs
with Spindle Extensions 42 Trimming,
contour milling, cutting out
Fibre-reinforced plastics (GRP/CRP) Tungsten Carbide Burs
for Aluminum and Non-Ferrous Metals 24-28
Tungsten Carbide Burs HICOAT™ 29-34Combination Burs
with Extensions 42 Finishing,
very fine plaster work, corrections in tool and mould construction
Steel, cast steel, stainless steel (INOX), cast iron
Tungsten Carbide Micro Burs
for Precision Applications 40-41 Combination Burs with Spindle Extensions 42 Cutting out round openings
Steel, cast steel, stainless steel (INOX), cast iron, non-ferrous metals, aluminum of the machinability classifications SOFT, TOUGH, HARD, fibre-reinforced plastics (GRP/CRP)
Bi-Metal Hole Saws 43-48 Combination Bi-Metal Hole Saws with arbor Extensions 47
PAGECATALOGUE
6
I
202
Tungsten Carbide Burs
PFERD-Cuts and Applications
Tungsten Carbide Burs Coarse Cut* Recommended for coarse machining
of light metals, plastics, non-ferrous metals, steel and cast iron.
Single Cut Recommended for high coarse stock removal and good surface finish on cast iron, steel < 60 HRC, stainless steel (INOX), nickel-based alloys and titanium alloys.
Double Cut Similar to single cut, but with cross cut. Recommended for high coarse stock removal on cast iron, steel < 60 HRC, stainless steel (INOX), nickel-based alloys and titanium alloys.
Diamond Cut Recommended for machining when a high stock removal is required. Creates short chips and good surface quality on stainless steel (INOX), steel < 60 HRC, high heat-resistant materials such as nickel-based alloys, cobalt-based alloys.
Fine Cut Recommended for fine deburring of stainless steel (INOX), high heat-resistant materials such as nickel based, cobalt based alloys.
ALU Cut Recommended for coarse machining with high stock removal of aluminum and aluminum alloys, light metals, non-ferrous metals and plastics.
ALU PLUS Cut Recommended for coarse machin-ing of hard aluminum alloys with an Si-content of > 12% and non-ferrous metals. High machining performance is a result of specially developed tooth geometry.
TC Burs for Tough Applications 3R Cut With extreme impact resistance,
these burs also allow more than 30 % of surface engagement with the workpiece. Recommended for machining with high stock removal on cast iron, steel < 55 HRC, stainless steel (INOX), nickel-based alloys and titanium alloys.
3RS Cut Similar to 3R cut, but with smooth milling behaviour, creates shorter chips. Due to the extreme impact resistance also allow more than 30 % of surface engagement with the workpiece. Recommended for coarse machining with high stock removal on cast iron, steel < 55 HRC, stainless steel (INOX), nickel-based alloys and titanium alloys.
Micro TC Burs for Precision Applications MC Cut Recommended for fine smooth
mill-ing of bore holes up to dia. 1/2” and for very fine machining with high surface quality of material hardnesses < 60 HRC.
TC Routers FVK Cut* Recommended for trimming and
contour milling of fibre-reinforced plastics GRP and CRP, hard rubber and thermoplastics. A high level of concentric accuracy makes these routers highly suitable for use in stationary machines as well as manual applications. Drill point version allows both drilling and cut-ting tasks to be performed.
FVKS Cut* Similar to FVK cut. Due to the special tooth design, suit-able for smooth milling on machines and robots with high feed rates. These routers with a drill point allow both drilling and cutting tasks to be performed.
*Note: Non-catalogue item. Please contact us for additional information and ordering requirements.
Innovation from PFERD
TC Tough Burs
Designed for tough machining tasks in shipyards, foundries and steel
construction, our TC tough burs provide exceptional shock resistance and
performance. Tooth breakage, chipping and bur head failure are minimized
and/or prevented altogether.
Detailed information: Catalogue 202, pages 35
-
39.
1/8” Shank Tungsten Carbide Burs – ALU Cut
Our new 1/8” shank tungsten carbide burs with ALU cut are suitable
for delicate work on aluminum and non-ferrous metals. Compared to other
burs in this shank diameter, these burs provide greatly increased stock
removal with an almost 100% increase in tool life. Tool loading is effectively
prevented by the special tooth geometry. This cut is preferable for coarse
grinding work on non-ferrous metals.
TC Burs HICOAT™ - Coating HC-FEP
HICOAT
TM
TC burs with HC-FEP coating are an advanced development
to replace the existing PFERD coating HC-FE. The coating stands out due
to its extreme hardness and excellent thermal and chemical resistance.
This increases performance and significantly reduces wear in manual
and stationary use. TC burs with HC-FEP coating are high-power tools
which always meet the continually increasing demands made on modern
production technology.
Detailed information: Catalogue 202, pages 29-31.
Tungsten Carbide Micro Burs
To achieve a high-quality finish on very hard materials, the TC micro burs are
the perfect tools. Due to their fine toothing, micro burs cut MZ are suitable
on nearly all materials. Micro burs leave a high-quality finish, even when run
at low speeds. This allows for very controlled removal in finishing tasks, with
a longer tool life than resin-bonded mounted points.
Detailed information: Catalogue 202, pages 40-41.
Tungsten Carbide Bur Sets
Our bur sets now come in a new, highly impact-resistant plastic packaging.
Each bur is firmly secured and protected in the new pack. Along with the
existing 8- and 12-piece sets, we now also offer 5-piece bur sets. All sets are
designed to represent the most common head shapes and sizes.
Catalogue 203 – Mounted Points.
In the new Catalogue 203, PFERD offers an expanded range of mounted points in
vitrified and resin bonds, which have been adapted to new and modified materials.
To find the right product for your needs, start
from
the “Table of Contents” and/or
■
the “Your Quick Product Selection Guide“
■
table
Both will take you to the tool your application
demands.
PAGECATALOGUE 4I 203 PAGE CATALOGUE 5 203 I20
3
Mounted Points
Your Quick Product Selection Guide Your Quick Product Selection Guide
Mounted Points
➋ Application The application must then be selected according to the type of work on the material. We make the following differentiation:General use,■■
surface grinding and
■■
edge grinding applications.
■■
The mounted point bond and the grain mix have an impact on the grinding output, tool life and aggressiveness of the tools.
For
■■general use, the emphasis is on the
balance between grinding output and tool life. In
■■surface grinding, the mounted points
are subject to lower loads. This is why the mounted point bond is comparatively soft and designed to give high stock removal. In
■■edge grinding, the mounted points must
be dimensionally stable. This is why the mounted point bond is comparably hard and designed for a long tool life.
➌ Mounted Point Hardness After determining the application (see column ➋), the hardness can be selected in the horizontal row. The recommended bond is shown with a black dot (•). The hardness grades within the bonds are arranged from “soft” to “hard”. ➍ Refer to the Catalogue Page For more information about the hardnesses, mounted point shapes, dimensions and grit sizes, the corresponding catalogue pages are stated at the bottom of the table below.
Resin Bond Vitrified Bond Hardness LHardness NHardness DHardness F-AluHardness HHardness JHardness MHardness OHardness R
ADW AN AH CN AWN AWCO ADW AR CU 6,900 - 9,800 SFPM6,900 - 9,800 SFPM1,000 - 4,000 SFPM4,000 - 7,800 SFPM6,000 - 9,800 SFPM6,000 - 9,800 SFPM6,000 - 9,800 SFPM5,000 - 7,800 SFPM6,900 - 9,800 SFPM 15 16-17 * * * 13-14 7-8 9-12 18
= recommended = suitable * = upon request, bonds available for customized products (see page 3)
➊ Workpiece Material Bond ➌ Hardness Grade
Abrasive Grit Type
Recommended Cutting Speed ➋ Application Steel, cast steel Non-hardened, non-heat-treated steels up to 38 HRC (<1200 N/mm2) Construction steels, carbon steels, tool steels, non-alloyed steels, case-hardened steels
General use on edge and surface Surface grinding with high stock removal Edge grinding with high form stability
Hardened, heat-treated steels exceeding 38 HRC (>1200 N/mm2)
Tool steels, tempering steels, alloyed steels
General use on edge and surface Surface grinding with high stock removal Edge grinding with high form stability
Cast steels Non-alloyed cast steels, low-alloyed cast steels
Surface grinding with high stock removal Edge grinding with high form stability
Stainless steel (INOX) Rust and
acid-resistant steels Austenitic and ferritic stainless steels Surface grinding with high stock removal Edge grinding with high form stability
Non-ferrous metals Soft non-ferrous metals Alu-alloys, brass, copper, zinc
General use on edge and surface
Hard non-ferrous metalsBronze, titanium, titanium alloys, hard aluminum alloys High-temperature resistant materials Nickel based alloys, cobalt based alloys
(aircraft engine and turbine construction) Cast iron Grey cast iron,
white cast iron Cast iron with flake graphite, with nodular graphite cast iron, white annealed cast iron, black cast iron
Surface grinding with high stock removal Edge grinding and grinding of burning-in
with high form stability Plastics and other
materials Fibre-reinforced plastics, thermoplastics, rubber, wood General use on edge and surface
➍ Catalogue Page PFERD offers a very extensive line of vitrified and
resin bonded mounted points. Designed to meet individual application needs, these products come in a broad range of grain types, grit sizes, hardness levels and shapes. The mounted points are manufactured on advanced production lines to high standards of dimen-sional accuracy and stability, consistent quality, and close tolerances.
To enable you to select the correct mounted point for your needs, the workpiece material, main fields of application and specific operating requirements have to be taken into consideration. This overview shows which different types (abrasives, bonds and hardness grades) are recommended for the various workpiece materials and the tasks at hand.
How do I Find the Best Mounted Point?
➊■Workpiece Material First, determine the material to be machined. The various workpiece material groups are colour-coded and shown on the left-hand side of the chart below.
Mounted Points
203
Innovation from PFERD
Ceramic Mounted Points for Use in
Turbine/Jet Engine Fabrication, Tool and Die Making
Ceramic mounted points in hardness grade J are manufactured from a mix
of white aluminum oxide and blue ceramic sintered aluminum oxide in a
vitrified bond. Difficult-to-machine materials such as titanium and its alloys
and nickel or cobalt based alloys can be ground with the new hardness
grade J mounted points. This series combines high stock removal with a very
long tool life; the aggressive abrasive performance is achieved with a cool
grind.
In our new Catalogue 204, the tools have been
sequentially arranged in order of their surface
finishing results – from coarse to mirror-finish.
Many new tools have been added. One of the
highlights is the new COMBICLICK
®
system.
COMBICLICK
®
Cooling and Quick-Mounting System
COMBICLICK
®
is a newly developed, cooling and quick-mounting system
for fibre discs which provides outstanding advantages in surface grinding
applications.
Major benefits of this PFERD innovation include:
up to 30% lower workpiece temperature,
■
up to 25% increased stock removal,
■
up to 30% better utilization of the abrasive grit,
■
up to 30% less tool wear.
■
Catalogue 204 – Coated and Non-Woven Abrasives.
Coated and Non-Woven Abrasives
204
Detailed information: Catalogue 204, page 6.
FOR OUTSTANDING
INNOVATION ACHIEVEMENT
GERMAN
FEDERAL AWARD
2008
PRESENTED ON THE OCCASION OF THE
INTERNATIONAL HAND TOOL SHOW, MUNICH
FOR OUTSTANDING
INNOVATION ACHIEVEMENT
GERMAN
FEDERAL AWARD
2008
PRESENTED ON THE OCCASION OF THE
INTERNATIONAL HAND TOOL SHOW, MUNICH
Catalogue 204 – Coated and non-woven abrasives forms one of the most
comprehensive sections in the PFERD Tool Manual 21.
The following navigation aids will help you to find the
right product for your needs:
■
the revised “Table of Contents”;
■
the ”Your Quick Product Selection Guide“
navigation aid;
■
detailed information preceding each product
group; and
■
the inclusion of tool holders and sets to their
respective product groups.
Highlights in Catalogue 204.
PAGECATALOGUE
2
I
204
Coated and Non-Woven Abrasives
Table of Contents
Power ToolsContents Page General Information 3 ■
■
Your Quick Product Selection Guide 4-5 ■
■
COMBICLICK®
Fibre Discs and Backing Pads 6-10 Fibre Discs and Backing Pads 11-15 PSA Discs and Holders 16 COMBIDISC® Grinding Discs ■ ■ 18-24 Non-Woven Discs ■ ■ 25-26
Textile Discs, Felt Discs,
■ ■ POLICLEAN™ Discs 27 COMBIDISC ■ ■ ® Sets 28 Abrasive Belts File Belts ■ ■ 32-33 Portable Belts ■ ■ 34-35 Benchstand Belts ■ ■ 36-37 Backstand Belts ■ ■ 38 POLIVLIES™ ■ ■ Surface Conditioning Belts 39 Abrasive Sheets 40 POLIVLIES™ Hand Pads and Pad Holder 41
Abrasive Rolls 42-43 Screen Rolls 43 Shop Roll Holders 43 Abrasive Spiral Bands 45 Rubber Drum Holders 46 POLIROLL Cartridge Rolls 47-48 POLICAP™ Abrasive Caps and Holders 49-54
Power ToolsContents Page Flap Wheels Mounted ■ ■ 56-58 Quick-Change ■ ■ 58 Unmounted ■ ■ 59-60
for Angle Grinders
■ ■ 61 Flap Drums ■ ■ 61 POLIFLAP™ Wheels and Accessories 62 Overlap Slotted Discs 63 POLISTAR Coated Abrasive Stars 64 Non-Woven Tools
POLINOX™ Mounted
■ ■
Flap Wheels 66-68
POLIVLIES™ Star Pads
■ ■ 69
POLINOX™ Cross Buffs
■ ■ 69 POLINOX™ Unmounted ■ ■ Flap Wheels 70-71 POLINOX™ ■ ■ Unitized Wheels 72-74 POLINOX™ ■ ■ Convolute Wheels 75 POLINOX™ ■ ■ Grinding Drums 76 POLIVLIES™ ■ ■
Hook & Loop Discs 77
POLIVLIES™ Flap Disc
■ ■ 78 Marbling Tools ■ ■ 78-79 POLICLEAN™ Tools POLICLEAN™ Wheels ■ ■ 81 POLICLEAN™ ■ ■ Mounted Tools 82 POLICLEAN™ Discs ■ ■ 82 POLIFLEX™ Fine Grinding Tools
Rubber Bond ■ ■ 87 Leather Bond ■ ■ 88 Textile Bond ■ ■ 89 Polyurethane Bond ■ ■ 90 Polishing Tools Felt Points ■ ■ 92-93 Felt Wheels ■ ■ 93 Cloth Rings ■ ■ 94 Grinding and Polishing Pastes 95-96
Innovation from PFERD
The COMBICLICK
®
Cooling and Quick-Mounting System
The COMBICLICK
®
system for fibre discs is truly innovative. Its cooling and
quick-mounting features are unique to the market.
The special geometry of the cooling slots in the backing pad reduces thermal
loads on the workpiece and the abrasive tool at the same time.
COMBICLICK
®
saves costs through
increased productivity,
■
faster tool changes requiring no spanner wrench.
■
Detailed information: Catalogue 204, pages 6-10.
PAGECATALOGUE 4I 204 PAGE CATALOGUE 5 204 I
20
4
Coated and Non-Woven Abrasives
Your Quick Product Selection Guide
Coated and Non-Woven Abrasives
Your Quick Product Selection GuideType of Operation Processing Step
Face-Down Grinding
Tools for Use with Backing Pad Belt Grinding
Tools for Belt Grinders Peripheral Grinding
Mounted/Unmounted Tools Manual Grinding Page Page Page Page Page Page Page
Modification of workpiece geometry COMBIDISC®
Abrasive Discs 20-23
■■
Diamond Abrasive Discs 24
■■
COMBICLICK®
Fibre Discs 8-9 Abrasive Belts 32-39 Abrasive Spiral Bands 45 Overlap Slotted Discs 63 COMBIDISC®
Mini Fibre Discs 23 Fibre Discs 12-14 POLIROLL Cartridge Rolls 48 COMBIDISC®-
Mini-POLIFAN® 19 PSA-Discs 16 POLICAP™ Abrasive Caps and Cones 50-54 Multi-step fine grinding,
reducing roughness COMBIDISC® Abrasive Discs 20-23
■■
Diamond Abrasive Discs 24
■■
COMBICLICK®
Fibre Discs 8-9 Abrasive Belts 32-39 Abrasive
Spiral Bands 45 Flap drums 61 POLIFLEX™ Blocks 90 Shop Rolls 42-43 COMBIDISC® PNER
Unitized Discs 26 Fibre Discs 12-14 POLIROLL 48
POLICAP™ 50-54 POLISTAR 64 Abrasive Sheets 40 Screen Rolls 43 PSA Discs 16 POLIFLEX™ Discs 90 Flap Wheels 56-61
for Angle Grinders 61 Overlap Slotted Discs 63 Fine grinding
Ultra fine grinding COMBIDISC® Abrasive Discs 20-23 COMBICLICK®
Fibre Discs 8-9 Abrasive Belts 32-39 POLIFLEX™
Fine Grinding Points 87-90 POLIFLEX™ Blocks 90 Shop rolls 42-43 COMBIDISC® PNER
Unitized Discs 26 POLIVLIES™ Flap Discs 78 Surface Conditioning Belts 39 POLINOX™ PNER
Unitized Wheels 72-73 Abrasive Sheets 40 Screen Rolls 43 Fibre Discs 12-14 POLIFLEX™ Discs 90 POLINOX™ PNK Convolute Wheels 75
Cleaning COMBIDISC® Non-Woven Discs 25 COMBIDISC® PNER
Unitized Discs 26 Surface Conditioning Belts 39
POLINOX™ Non-Woven Mounted Flap Wheels 67-68
POLINOX™
grinding drums 76 Abrasive Sheets 40 Screen Rolls 43 COMBIDISC®-
POLICLEAN™ Discs 27 POLIVLIES™ Hook and Loop Discs 77
POLINOX™ Non-Woven Unmounted Flap Wheels 70-71 POLICLEAN™ Wheels 81 POLIVLIES™ Hand Pads 41 COMBIDISC® Brushes 24 POLICLEAN™ Discs 82 POLINOX™ Cross Buffs 69 POLICLEAN™ Mounted Tools 82 Shop Rolls 42-43 Creation of visual surface
effects COMBIDISC® Non-Woven Discs 25 POLIVLIES™
Hook and Loop Discs 77 Surface Conditioning Belts 39
POLINOX™ Non-Woven Mounted
Flap Wheels 67-68 POLIFLAP™ wheel 62 POLIVLIES™ Hand Pads 41 Screen Rolls 43 COMBIDISC® PNER
Unitized Discs 26 POLIVLIES™ Flap Discs 78 POLINOX™ Non-Woven Unmounted Flap Wheels 70-71
POLINOX™ PNER Unitized Wheels 72-73 PNK Convolute Wheels 75 Shop Rolls 42-43 COMBIDISC® TX Discs 27 Marbling Tools and Discs 78-79 POLINOX™ grinding drums 76 Flap drums 61 Masking Tape 79 Polishing
COMBIDISC® Felt Discs 27 POLINOX™ PNER
Unitized Discs 74 Felt Points 92-93 Cloth Rings 94 Diamond Polishing Pastes 95 Grinding Compounds 96 COMBIDISC® PNER
Unitized Discs 26 Felt Wheels 93 POLINOX™ PNER Unitized Wheels 72-73 PNK Convolute Wheels 75 Polishing Paste Bars 96
POLINOX™ Unitized Wheels and Discs
The new POLINOX™ unitized wheels and discs have been designed for
variable-speed grinders. These POLINOX™ non-woven tools consist of
multiple layer, strongly compressed non-woven material, bonded in a special
grit resin system. Unitized wheels are especially suitable for working fillet
welds and slots that are difficult to access, or indentations in stainless steel
(INOX) components.
Ceramic Mounted Flap Wheels
Our new ceramic (CO-COOL)
mounted flap wheels are the most aggressive
flap wheels in our Tool Manual 21. They guarantee maximum stock removal
on materials which do not conduct heat well. Grinding additives in the
coating greatly improve stock removal, prevent clogging and allow cooler
grinding.
Detailed information: Catalogue 204, page 57.
Flap Drums
The flap drum is specially designed for fine grinding work on large surfaces
to achieve a uniform grinding pattern. It can be used as a preliminary stage
to polishing.
Detailed information: Catalogue 204, page 61.
POLINOX™ Convolute Wheels
PFERD’s new convolute wheels have a wrapped non-woven abrasive material
around a core and enclosed in foam. The foam packing supports the
non-woven fleece and controls its service life and grinding behaviour.
In the new Catalogue 206, two PFERD
innovations
POLIFAN
■
®
-CURVE and
POLIFAN
■
®
-STRONG
stand out prominently among a total of over
100 new grinding and abrasive cut-off wheels.
Unique for Dressing Fillet Welds:
POLIFAN
®
-CURVE Flap Discs
POLIFAN
®
-CURVE is a PFERD innovation designed to quickly achieve
a smooth, consistent surface finish on fillet welds. The unique radial
construction shape (PFR), offers a superior solution for this common task.
Aggressive, extremely durable, cost-efficient:
POLIFAN
®
-STRONG Flap Discs
With the new POLIFAN
®
-STRONG flap disc, PFERD sets a milestone
in steel grinding technology. This extremely durable flap disc provides
aggressive stock removal down to the last grain while delivering maximum
stock removal per unit time. The result is outstanding cost efficiency.
Catalogue 206 – Grinding and Cut-Off Wheels.
Grinding and Cut-Off Wheels
206
The PFERD range of grinding and cut-off wheels includes over 300 new product
additions to Catalogue 206. In order to help determine the best product for your
needs, navigation pages precede each of the product groups, i.e.
■
Reinforced grinding wheels,
■
POLIFAN
®
flap discs,
■
Abrasive cut-off wheels.
Highlights in Catalogue 206.
201
PAGECATALOGUE
8
I
206
General Information
The PFERD range of reinforced grinding wheels meets state-of-the-art requirements, providing outstanding stock removal, handling conven-ience, and high cost-efficiency. Reinforced grinding wheels made by PFERD are manufactured to the most stringent quality standards. Operator health risks are reduced through minimized vibration levels and high dimensional stability.
Product Lines
For the wide variety of abrasive grinding applications in industry and trade PFERD now offers three types of reinforced grinding wheels, easily differentiated by a colour coding system:
Reinforced Grinding Wheels
➋ Workpiece
Material
➊
Application
Steel, Cast Steel Stainless Steel (INOX)Aluminum,
Non-Ferrous Metals Scale, Cast Iron Cast Iron, Stone, Masonry Type Page Type Page Type Page Type Page Type Page Surface Grinding PS-FORTE Hardness L 10 SG-ELASTIC Hardness H 17 Hardness R 11 CC-GRIND 18 SG-PLUS Hardness H 16 PS-FORTE Hardness L 10 SG-ELASTIC Hardness H 17 Hardness N (INOX) 12 CC-GRIND 19 SG-PLUS Hardness H 16 SG-ELASTIC Hardness H 17 Hardness N 13 SG-ELASTIC Hardness S (ZA) 14 SG-PLUS Hardness T 15 SG-ELASTIC Hardness Q 14 Weld Grinding PS-FORTE Hardness L 10 SG-ELASTIC Hardness H 17 Hardness R 11 SG-PLUS Hardness R 15 SG-PLUS Hardness H 16 PS-FORTE Hardness L 10 SG-ELASTIC Hardness H 17 Hardness N (INOX) 12 SG-PLUS Hardness H 16 SG-ELASTIC Hardness H 17 Hardness N 13 Hardness O 13 SG-ELASTIC Hardness S (ZA) 14 – Chamfering PS-FORTE Hardness L 10 SG-ELASTIC Hardness R 11 SG-PLUS Hardness R 15 PS-FORTE Hardness L 10 SG-ELASTIC Hardness N (INOX) 12 SG-ELASTIC Hardness O 13 SG-ELASTIC Hardness S (ZA) 14 SG-PLUS Hardness T (ZA) 15 SG-ELASTIC Hardness Q 14 Deburring PS-FORTE Hardness L 10 SG-ELASTIC Hardness R 11 SG-PLUS Hardness R 15 SG-ELASTIC
Hardness N (INOX) 12SG-ELASTIC
Hardness O 13 SG-ELASTIC Hardness S (ZA) 14 SG-PLUS Hardness T (ZA) 15 SG-ELASTIC Hardness Q 14 Fillet Grinding PS-FORTE Hardness L 10 SG-ELASTIC Hardness H 17 Hardness R 11 PS-FORTE Hardness L 10 SG-ELASTIC Hardness H 17 Hardness N (INOX) 12 SG-ELASTIC Hardness H 17 Hardness N 13 – – Root Pass (Pipeline) PS-FORTE Hardness P 20 SG-ELASTIC Hardness R 21 Hardness S (ZA) 22 PS-FORTE Hardness M (INOX) 20 SG-ELASTIC Hardness N (INOX) 22 – – –
Your Quick Product Selection Guide
Starting with the application ➊ and material ➋, the overview shows the various types of tools in the PFERD range and helps you to find the best tool.
Universal Line PSF
General use in industry and professional trades.
Performance Line SG
Widest range of tools for professional use in industry and professional trades.
Special Line SGP
For highest possible performance, and for industrial niche applications.
PAGECATALOGUE
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I
206
Grinding and Cut-Off Wheels
Your Quick Product Selection Guide
➌ Power Tools
Output Levels
Machine Type Power Rating 4” Dia. 4-1/2” Dia. 5” Dia. 7” Dia. 9” Dia. High Power
Air Powered Tools
(HP = Horsepower) - 1.0+ HP 1.3+ HP 2+ HP 2.4+ HP Electric Tools
(Based on 120 Volts) 5+ amps 7+ amps 8.5+ amps13+ amps 15+ amps
Low Power
Air Powered Tools
(HP = Horsepower) < 0.8 HP < 1.0 HP < 1.3 HP < 2 HP < 2.4 HP Electric Tools
(Based on 120 Volts) < 5 amps < 7 amps< 8.5 amps< 13 amps< 15 amps Should the machine power output be in doubt, we recommend that you focus on output level ”Low Power“.
Best Tool
➊ Application ➋ Material ➌ Power Tools
A pre-requisite for the efficient use of grinding and cut-off wheels is choosing the right wheel for the available power tool.
In our application recommendations for grinding and cut-off wheels we have taken into account the power output (watts) of the most
com-mon angle grinders in relation to the material and machining task at hand. This distinction is reflected in the following table.
Tools ➊ Application Rein-forced Grinding Wheels Reinforced Grinding Wheel WHISPER Flexible Grind-ing Wheels CC-GRINDReinforced Grinding Wheels Pipeline Cup Wheels Snag-ging Wheels Cones and Plugs Bench WheelsFloor and Hand Rubs POLIFAN®
Flap DiscsTextile WheelsCut-Off Wheels Grinding Surface Grinding p. 8 p. 16p. 17 p. 18-19– – – – –p. 33p. 35p. 50-52– Weld Grinding p. 8 p. 16p. 17 p. 18-19– –p. 26 p. 28-29– – p. 35p. 50-52– Chamfering, Deburring, Edge Grinding p. 8 p. 16 – – –p. 24-25 p. 26–p. 30-31– p. 35 – –
Root Pass Grinding – - – – p. 20 – – – – – – – –
Fillet Grinding p. 8 p. 16p. 17– – – –p. 28-29– – p. 35 – –
Cutting
Cutting of sheet metal and
thin-walled profiles < 1/8”– – – – – – – – – – – –p. 54
Cutting of solid material,
profiles and pipes – – – – – – – – – – – –p. 54
Cutting of masonry
materials – – – – – – – – – – –p. 54
Stationary Cutting p. 70
+
+
➋ Workpiece Material/Colour Code
Steel, Cast Steel
Non-hardened, non-heat treated steels up to 38 HRC (1,200 N/mm²) Construction steels, carbon steels, tool steels,
non-alloyed steels, case-hardened steels, cast steels Hardened, heat-treated steels
exceeding 38 HRC (1,200 N/mm²) Tool steels, tempering steels, alloyed steels, cast steels
Stainless Steel (INOX) Rust and acid-resistant steels Austenitic and ferritic stainless steels
Non-ferrous Metals
Soft non-ferrous metals Aluminum alloys, brass, copper, zinc Hard non-ferrous metals Bronze
Casting Cast iron (grey and nodular types)
Plastics and Other Materials Fibre-reinforced plastics (GRP/CRP), thermoplastics
Stone, Masonry Natural and synthetic
