SERVICE MANUAL
MODEL
:
SM-100
EDITION
Month Y ear
1
stDecember 2004
2
ndMarch 2006
3
rdFebruary 2007
4
thFebruary 2009
SHANGHAI TERAOKA ELECTRONIC CO., LTD
TECHNICAL SUPPORT DEPARTMENT
1rd Floor of 2nd Building, Jia Yuan Business Center,
51# Long Wu Road, Shanghai China 200232.
TEL : +86-21-6408-5151
FAX : +86-21-6408-3468
Table of Content
1. GENERAL INFORMATION
...1
1.1 Overall View
...
... 1
1.2 Display
Panel
...
... 3
1.3 Key
Panel
...
... 3
1.4 Thermal Printer Head
... 9
1.5 Features
...
...10
1.6
Specification
...
...11
1.7 Label Type
...
...12
2. Initial Setup
...
...13
2.1 Setup
...
...13
2.2 Location of Switches and
2.3 Memory
Initialisation
...
... 15
2.4 Default Specification Setting
... 16
3.
Calibration
...
...18
3.1 Calibration Operation
... 18
3.2 Exit
Calibration
...
...19
4. Software Setting
...
20
4.1 Software Version Upgrade
... 20
4.2 Specification Setting
...32
5.
Adjustment
...
... 34
5.1. Peer Sensor Voltage and Label Sensor Sensitivity
Adjustment
...34
5.2. Adjustment of Printing
Position
... 37
5.3. Voltage Checkpoint
...38
6. Interface
...
... 39
6.1. PC
Interface
...
...39
6.2. Scale Ethernet Address
... 40
6.3. Scale IP Address
...
41
6.4. Connection Method
...42
6.5. Wire Configuration
...44
7. Miscellaneous
...
.. 46
7.1. Mode Change
...
...46
7.2. Span Switch
Status
...
...46
7.3. Clear All PLU
Data
...
....46
7.4. Thermal Head
Usage
...
.... 47
7.5. IP ADDRESS
...
...47
4
4
4
4
4
7.6. SERVER IP
ADDRESS
...
.. 47
7.7. SUBNET MASK
...4
7
7.8. MAC
ADDRESS
...
...48
7.9. SERIAL NO
...
...48
8.0. ASCII
CHARACTER
...
... 49
8. Appendix
...
...
A. SpecificationList_V200
B. FlexibleL Barcode Setting Guide
C. Traceability Setting Guide
D. Nutrition Setting Guide
E. PC-FL1 Operation Guide
F. Circuit
9. Error
Message...
...
SM 100
GENERAL
1
11111111111
1.
GENERAL
1.1 OVERALL VIEW
Bench Type
Pole Type
Elevated Type
2
SM 100
GENERAL
Bench-CS Type
Pole-CS Type
3
SM 100
GENERAL
1.2 DISPLAY PANEL
25 digits × 19 segments TN type LCD
32 × 202 full dot Matrix Green LCD
1.3 KEY PANEL
Preset Keys Type --- B/P
32 Preset keys:
4
SM 100
GENERAL
56 Preset Keys Type --- PCS(New), PCS+ (New)
74 Preset Keys Type --- EV, PCS(Old)
5
C
SM 100
GENERAL
ON/OFF KEY
PRESET KEY
P1 ~ P40 (B/P)
P1 ~ P74 (EV)
P1~P32(BCS)
P1~P56(PCS)
P1~P76(H)
NUMERIC KEYS
Turn display "ON" or "OFF".
Set up or call either unit price and tare value.
0 ~ 9
Enter numeric data.
TARE KEY
Set or Clear Tare value.
Select "NO" in S and Z Mode.
Item test print in S Mode.
CLEAR KEY
For Back space or Clear numeric value.
Select "YES" in S and Z Mode.
RE-ZERO KEY
PREPACK KEY
Reset weight to ZERO.
AUTO
Switch Manual mode and Pre-pack mode alternatively.
(The mode status will be indicated in the P and M indicator.)
▪P - PRE-PACK MODE
▪ M - MANUAL MODE
CHANGE KEY
Calculate the Changed Amount.
7
MULTIPLLE KEY
Register the number of Non-Weight products.
X
Select programming item such as PLU data, Shop Name in S Mode.
Select Report Type in X Mode.
Select Data Transaction Type in Z Mode.
CLERK KEY
V1~V4
Accumulate the Total Price.
VOID KEY
−
Correct the sales data.
PLU KEY
PLU
Call up PLU data in R Mode.
Store the programmed data in S Mode.
FEED KEY
PRINT KEY
Feed Label or Receipt paper
Print out Label or Receipt.
MODE SELECT KEY
Five Modes can be selected using this key.
•
Indicator R - REGISTRATION MODE (All the sales transactions are
performed.)
•
Indicator X - CHECK MODE (Printing out and sales report.)
•
Indicator S - PROGRAM MODE (Programming preset data, such as
products, data, shop name, etc.)
•
Indicator Z - TOTAL MODE (Clear sales data stored.)
•
Indicator X (Blink) - Password Setting Mode (Set PASS WORD for X, S,
Z mode, set PASSWORD for PASSWORD MODE when all indicators(R,
X, S, Z) blink)
Decrease/Increase Specification Count key
︽,︾
Decrease/Increase Only used when Setting SPEC 141 & 142
<<,>>
Select parameter data such as SPEC data. Move cursor left or right.
1.4 Thermal Printer Head
9
1.5
FEATURES
Digital printing scale consists of electronic cash registers function and label printing function.
High-speed, high reliability thermal head printer.
Easy paper handing achieved special designed mechanism.
Built-in clock automatically updates data and time.
Quick response to weight changes.
Capacity and Resoultion
Capacity
3kg
6kg
12kg
15kg
30kg
60kg
Resolution
1/3000
1/3000S,
1/3000M,
1/6000S
1/3000
1/3000S,
1/3000M,
1/7500S
1/3000S,
1/3000M,
1/6000S
1/3000
Capacity
3lb
6lb
12lb
15lb
30lb
60lb
Resolution
1/3000S,
1/3000M
1/6000S
1/3000
1/3000S,
1/3000M,
1/7500S
1/3000S,
1/3000M,
1/6000S
1/3000S,
1/3000M,
1/6000S
1/3000S,
1/3000M,
1/6000S
Internal count: 1/90000.
Calibrating by software.
Customer and operator display (optional customer pole display).
SM-100:
25 digits x 19 segments TN type LCD with back-light for numeric digit and character display.
SM-100+:
32 x 202 full dot Martix Green LCD display.
membrane keys
a.
ON/OFF key
b.
10 Numeric keys, to key in numeric data.
c.
Preset keys, to preset PLU or function into the key.
d.
16 Operational keys, to perform various functional operations.
18 data files, Department, Main Group, PLU, etc.
Various reports, PLU daily report, Sales daily report,24 hours daily report, etc.
Ethernet function.
Optional wireless Ethernet bridge.
RS232C interface for data communicate and barcode scanner connection.
Optional cash drawer.
SM 100
GENERAL
10
1.6
SPECIFICATION
1.6.1 Display
SM-100：
25 digits × 19 segment TN type LCD with back-light for numeric digit and character display.
Tare weight display
: 4 digits.
Weight display
: 5 digits.
Unit price display
: 6 digits.
Total price display
: 7 digits.
SM-100+：
32 x 202 full dot Martix Green LCD display.
Tare weight display
: 4 digits.
Weight display
: 5 digits.
Unit price display
: 6 digits.
Total price display
: 7 digits.
1.6.2 Operating Conditions
Power Source
: AC 110V,220V(+10%,-15%), 50~60Hz.
Operating Temperature
: -10 °C ~ +40 °C.
Operating Humidity
: 15% ~ 85% RH.
Power Consumption
: 70 W.
1.6.3 Dimensions
Platter size
Bench, Pole and Elevated : 386(W) x 270(D) mm.
Bench-CS and Pole-CS
: 359(W) x 277(D) mm.
Hanging
: 274(d) x 35(h) mm.
Overall size
a)
Bench
: 386(W) x 415(D) x 127(H) mm.
b)
Pole
: 386(W) x 478(D) x 480(H) mm.
c)
Elevated
: 386(W) x 416(D) x 550(H) mm.
d)
Bench-CS : 380(W) x 360(D) x 162(H) mm.
e)
Pole-CS
: 380(W) x 380(D) x 509(H) mm.
f)
Hand
: 340(W) x 310(D) x 544(H) mm.
SM 100
GENERAL
11
11
1.7
LABEL TYPE
The label diameter range is from 40 to 105 mm.
N
o te
: Labels must be winding outwards (on top backing paper) and not inwards (under backing paper) within the
core (see diagram above). If labels are wound wrongly, printing problem may result. We do not recommend the
use of varnish labels.
Label Type
Dimension (mm)
T1
28 X 56
T2
31 X 56
T3
34 X 56
T4
40 X 56
T5
43 X 56
T6
46 X 56
T7
49 X 56
T8
55 X 56
T9
37 X 56
T10
40 X 56
T11
43 X 56
T12
49 X 56
S
28 X 37
A
46 X 37
B
46 X 37
C
62 X 37
F1 – F99
Free Format
SM 100
INITIAL SETUP
2.
INITIAL SETUP
13
111
2.1
SETUP
¾ Indication of Assemble
SM 100
¾ Bubble Adjustment
INITIAL SETUP
14
11
Bubble
Place the scale on the flat surface and adjust the four legs until the bubble on the level is in the
centre as shown above.
SM 100
2.2 LOCATION OF SWITCHES AND CONNECTORS
INITIAL SETUP
I
15
Power
Switch
Fuse
Holder
Cash Drawer Port
RS232 Port
Ethernet Port
Span Switch
2.3
MEMORY INITIALISATION
To clear all memory.
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[2][3][0]
CLEAR
PLU
FILE
PLU file.
[︾]
CLEAR
VENDER
DATA
Vender transaction data.
[︾]
CLEAR
REPORT
FILES
Report files.
[︾]
CLEAR
MEMORY
DATA
All files in memory.
[*]
CLEAR
MEMORY
Y-C N-T
[C] to clear file data,[T] to quit.
[C] or [T]
Z1.0
RESET
SALES
DAILY
Return to Z mode.
SM 100
INITIAL SETUP
2.4 DEFAULT SPECIFICATION SETTING
Default SPEC setting of individual country.
(Please turn on the span switch before proceed this process.)
¾ Country Set
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Z1.0 RESET SALES DAILY Z mode.Lamp Z turns on. [Rezero]+[8][8][2][2] SPEC 2-STD COUNTRY Set country setting.
[>>] SPEC 3-CN COUNTRY [>>],[<<] or [X] to select country.[*] to update country setting.
[*] LOAD DEFAULT SPEC Y-C N-T [C] to load default SPEC setting,[T] to skip.
[C] SCALE TYPE → POLE Set scale type.
[X] SCALE TYPE → BENCH [X],[－] to select type,[*] to update type setting.
[*] SCALE CAP. → 3KG Set scale capacity.
[X] SCALE CAP. → 6KG [X],[ － ] to select capacity,[*] to update capacity setting.
[*] SCALE RES. → 1/3000S Set resolution.
[X] SCALE RES. → 1/3000M [X],[ － ] to select resolution,[*] to update resolution setting.
[*] CLEAR MEMORY Y-C N-T [C] to clear memory,[T] to skip.
[C] Z1.0 RESET SALES DAILY Return to Z mode.
Note 1: For the first using of SM-100,Please take this operation for initialization.
Note 2:
Enter a number that represent a country in the country list (refer to the table below) to
initialise and country set.
17
SM 100
INITIAL SETUP
COUNTRY
LIST
No. Country Code
Country
No. Country Code
Country
0
AA
Japan
41
SA
Saudi Arabs
1
U1
U.S.A.
42
IC
Iceland
2
STD
Standard
43
IE
Indonesia
3
CN
China
44
CB
Cuba
4
HK
Hong Kong
45
KY
Kenya
5
TW
Taiwan
46
IR
Israel
6
EX
Export
47
VY
Slovenia
7
KE
Korea
48
MS
Malaysia
8
AR
Australia And New Zealand
49
SN
Spain
9
SF
South Africa
50
VZ
Venezuela
10
CS
Cyprus
51
CO
Croatia
11
GC
Greece
52
MA
Macedonian
12
TU
Turkey
53
FR
France
13
CV
Czech Republic
54
WG
Germany
14
HG
Hungary
55
BL
Bulgaria
15
PL
Poland
56
BW
Botswans
16
UR
Russia
57
CP
Comores
17
AS
Austria
58
LS
Lesotho
18
DM
Denmark
59
MU
Mauritius
19
FL
Finland
60
MW
Malawi
20
NW
Norway
61
MZ
Mozambique
21
SD
Sweden
62
NM
Namibia
22
PG
Portugal
63
RE
Reunion
23
UK
United Kingdom
64
SH
Seychelles
24
IL
Ireland (Kg)
65
SW
Swaziland
25
IL (LB)
Ireland (Lb)
66
WZ
Zimbabwe
26
CA
Canada (Kg)
67
ZW
Zambia
27
CA (LB)
Canada (Lb)
68
AE
U.A.E
28
AG
Argentina
69
TT
Trinidad and Tobago
29
MX
Mexico
70
UD
Uganda
30
BZ
Brazil
71
LV
Latvia
31
CE
Chile
72
CVS
Slovakia
32
EA
Egypt
73
SK
Sri Lanka
33
JD
Jordan
74
SV
Slovenia
34
LN
Lebanon
75
UA
Ukraine
35
IRN
Iran
76
KZ
Kazakhstan
36
CR
Canary Islands
77
IT
Italy
37
TL
Thailand
78
SZ
Switzerland
38
EC
European Community
79
ID
India
39
NL
Netherlands
80
CD
New Caledonia
40
BG
Belgium
SM100
CALIBRATION
18
3.
CALIBRATION
Prior to Calibration, please refer that the specification indicating weight capacity, minimum
graduation, and load cell sensitivity are correctly set.
Caution:
z It can only work when SPAN SWITCH is on (ENABLE).
Before Calibrating, please enter Z mode.
3.1 CALIBRATION OPERATION
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Press SPAN SWITCH
Z1.0
RESET
SALES
DAILY
SPAN
SWITCH
is
on
(ENABLE).
[Rezero]+[8][7][1][5]
CAL 00
Enter
[8][7][1][5]
while
depressing [Rezero].
Ensure no weight on
platter,[*]
---Calibrating zero point.
After storing the zero
Point ‘IR’ count
CAL SP
Put full capacity weight
on platter.[*]
---Calibrating Span.
After calibration
Z1.0
RESET
SALES
DAILY
Go back to Z mode. Lamp Z
always light.
19
SM100
CALIBRATION
3.2 EXIT CALIBRATION
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Press SPAN SWITCH
Z1.0
RESET
SALES
DAILY
SPAN
SWITCH
is
on(ENABLE).
[Rezero]+[8][7][1][5]
CAL 00
Enter
[8][7][1][5]
while
depressing [Rezero].
[T]
Z1.0
RESET
SALES
DAILY
Escape to Z mode. Lamp Z
always light
[Rezero]+[8][7][1][5]
[*]
CAL 00
---The ‘IR’ count will be taken as
the zero point ‘IR’ count.
After storing the zero
Point ‘IR’ count
CAL SP
Calibrating Span.
[T]
Z1.0
RESET
SALES
DAILY
Escape to Z mode. Lamp Z
always light.
SM 100
SOFTWARE SETTING
20
4
SOFTWARE SETTING
4.1
SOFTWARE VERSION UPGRADE
Update Method Introduction
SM-100 use flash RAM instead of EPROM for the main program storage of the scale.
Before the boot program Version 1.10, we just have one method to update the scale’s
software: PC to scale via RS232 interface.
After the boot program Version 1.10 (including V1.10), we add a new method to update
the scale’s software: update the scale by ethernet. So you can choose either method
between these two ones to update your scale.
Now we will set two parts to introduce the steps of these two updating methods.
Update Steps Introduction
I. Ethernet Update Method
1. Cable & Connection
There are also two ways to connect the PC and the scale in updating the scale by
ethernet.
1) PC to Scale
Crossing Twisted Cable
PC
Sm-100
2) Connect by Hub
Normal Normal
Twisted Cable Twisted Cable
T568B line series
1
Orange & White
2
Orange
3
Green &White
4
Blue
5
Blue & White
6
Green
7
Brown & White
8
Brown
These two twisted cable obey the EIT/TIA 568 standard.
T568A line series
1
Green &White
2
Green
3
Orange & White
4
Blue
5
Blue & White
6
Orange
7
Brown & White
8
Brown
crossing twisted cable: one end with T568A line series, another with T568B line
series
normal twisted cable: two ends both with T568B line series
2. PC Setting & Programmer Version
We use “Mini Programmer (Version 2.00)” as the tool to update the scale. As it
needs a default visual IP address for the PC by this kind of update method, You must
set your PC’s IP address within the range of 10.10.10.1---10.10.10.240, before you
start the software to update the scale.
If you don’t set the IP address like this, you can see an alarm window as Pic. 1 when
you start “Mini Programmer”.
Pic. 1
3. Updating Steps
1) How to start ethernet updating?
A. Turn on the switch on the bottom of the scale.
B. Power off the scale by pressing On/Off Key.
C. After that, press and hold [Re-Zero] and [Preset 22], then start the scale by
pressing the On/Off Key.
D. The screen will display the version of the current boot program for two seconds.
E. Only in new versions(version of the boot program newer than 1.10), you
can choose 2-ethernet.
2) Display on the scale’s screen
A. If you choose 2 and the scale’s connection is correct, it will display “waiting for
connect”.
B. Then the message on the scale’s screen is “getting IP address”.
C. After this, it will display “001 scale ready update”.
D. You can’t stop it unless you press On/Off key.
If you want to continue
updating.
You also don’t need to press any key on the scale until Mini
Programmer begin to run.
3) How to upload the scale by Mini Programmer?
A. Select SM-100 and press “ok”
B. Set the port
C. Download boot program and update the scale
Select menu “File->Load File To Programmer Buffer”
Open the source file of boot program (e.g. sm100bv100.hex)
You can see a speed mode select window here.
Select menu “Flash->Program”
Notice: The message “001 scale ready update” must be displayed on the
screen of the scale before pressing the “run” button.
After the transmission has completed, select menu “File->Clear Buffer”.
Notice: 1.If the boot program of this version is already in the scale, you don’t
need to upload it again, skip it and upload the main program.
2.If the scale is updated from 1.xx to 2.xx,firstly you must update the
boot program of the version.
D. Download main program file
You must power off the scale and start the ethernet upload method again when
you have finished a program uploading.
The steps of uploading the main program file is also like uploading the boot
program file. The file you need to open is like Pic. 2
E. Download word-stock file
The steps of uploading the word-stock file is also like uploading the boot program
file. The file you need to open is like Pic. 3
Pic. 3
F. Download const text file
The steps of uploading the const text file is also like uploading the boot program.
The file you need to open is like Pic. 4
Pic. 4
G. Exit Mini Programmer
RS232C Method
4. Cable Connection
3 Pins are used for data transmission between PC and SM-100
9 Pin D-Sub Female Connectors for this cable:
PC Serial Port
SM-100 RS-232C
9 Pin D-Sub (Female)
9 Pin D-Sub (Female)
Pin
Signal
Signal
Pin
1
N.C.
N.C.
1
2
RXD
RXD
2
3
TXD
TXD
3
4
N.C.
N.C.
4
5
GND
GND
5
6 - 9
GND
N.C.
6 - 9
5. Update Steps
1) How to start RS232C updating
A.
Turn on the switch on the bottom of the scale.
B.
Power off the scale by pressing the On/Off Key.
C.
After that press and hold [Re-Zero] & [Preset 22], then start the scale by press
ing the On/Off Key.
D.
It will display the version of the current boot program for two seconds.
E.
If the scale boot version is newer than 1.10, it will display a updating method
choice like “1-RS232 2-ETHERNET” on the screen. you can press Numeric 1
to choose 1-RS232C.
If the boot version is older than 1.10, the scale will not display the choice.
F.
Then the Scale will display “PROGRAM”. You can’t stop it, unless you press
Tare or On/Off Key.
2) Start Mini Programmer
1.
Select SM-100 and press “Ok”
2.
Set the Port:
3.
Download the boot program and update the scale
Select menu “File->Load File To Programmer Buffer”
Select menu “Flash->Program”
Notice: The message “001 scale ready update” must be displayed on the
scale before pressing the “run” button.
After the transmission has completed, select menu “File->Clear Buffer”.
Notice: If the boot program of this version is already in the scale, you don’t
need to upload it again, skip it and upload the main program.
4.
Download main program file
You must power off the scale and start the ethernet upload method again when
you have finished a program uploading.
The steps of uploading the main program file is also like uploading the boot
program file. The file you need to open is like Pic. 2
Pic. 2
5.
Download word-stock file
The steps of uploading the word-stock file is also like uploading the boot program
file. The file you need to open is like Pic. 3
Pic. 3
6.
Download const text file
The steps of uploading the const text file is also like uploading the boot program.
The file you need to open is like Pic. 4
Pic. 4
4.2
SPECIFICATION SETTING
Before Specification setting, please press the mode button to enter Z mode.
The detail specification list , please see the appendix.
4.2.1
Customer SPEC Setting
To change setting of the Customer SPEC if there are some SPEC setting in it need to be alter.
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[1][4][1]
SPEC 000
XXX
(setting)
XXX
(former)
Enter [1][4][1] while depressing
[Rezero].
XXX:SPEC data
[︾]
SPEC 001
XXX
XXX
[ ︾ ]key only increase specification
count, it does not update SPEC data.
[︽]
SPEC 000
XXX
XXX
[︽]key only decrease specification
count, it does not update SPEC data.
[1][7]
[X]
SPEC 000
SPEC 017
017
XXX
XXX
XXX
It goes to a designed specification
count.
(000~441 is enabled)
[>>]
SPEC 017
XXX
XXX
[>>] key select SPEC data.
Move cursor right.
[<<]
SPEC 017
XXX
XXX
[<<] key select SPEC data.
Move cursor left.
[1]
[*]
SPEC 017
SPEC 018
001
XXX
XXX
XXX
[C]
SPEC 018
000
XXX
Clear the enter data.
[PLU]
* Note 1
Z1.0
RESET
SALES
DAILY
Store the updated specification and
escape to Z mode.
* Remark:
The Weight in the display window will display the SPEC number. The Unit Price
window will display the new value setting entered. The Total Price window will
display the old value setting. The selection you have made will be highlighted in the
dot matrix display. Please use
[︾]
to increase spec count,
[︽]
to decrease spec count,
[*] to store a new value and [PLU] to save spec setting.
To change the setting of the Weight & Measurement SPEC if there are some SPEC need to alter.
(Please turn on the span switch when using this process)
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Press SPAN
SWITCH
Z1.0
RESET
SALES
DAILY
SPAN SWITCH is on(ENABLE).
[Rezero]+[1][4][2]
SPEC 600
XXX
(setting)
XXX
(former)
Enter [1][4][2] while depressing
[Rezero].
XXX:SPEC data
[︾]
SPEC 601
XXX
XXX
[ ︾ ]key only increase specification
count, it does not update SPEC data.
[︽]
SPEC 600
XXX
XXX
[︽]key only decrease specification
count, it does not update SPEC data.
[6][1][5]
[X]
SPEC 600
SPEC 615
615
XXX
XXX
XXX
It goes to a designed specification
count.
(600~709 is enabled)
[>>]
SPEC 615
XXX
XXX
[>>] key select SPEC data.
Move cursor right.
[<<]
SPEC 615
XXX
XXX
[<<] key select SPEC data.
Move cursor left.
[1]
[*]
SPEC 615
SPEC 616
001
XXX
XXX
XXX
[*] key to update specification,
increase specification count.
[2]
SPEC 616
002
XXX
[C]
SPEC 616
000
XXX
Clear the enter data.
[PLU]
* Note 1
Z1.0
RESET
SALES
DAILY
Store the updated specification and
escape to Z mode.
Note 1: If press [T] key, it does not store the updated specification and escape to Z mode.
* Remark:
The Weight in the display window will display the SPEC number. The Unit Price
window will display the new value setting entered. The Total Price window will
display the old value setting. The selection you have made will be highlighted in the
dot matrix display. Please use
[︾]
to increase spec count,
[︽]
to decrease spec count,
SM100
ADJUSTMENT
E
E
5.
ADJUSTMENT
5.1
PEEL SENSOR VOLTAGE AND LABEL SENSOR SENSITIVITY ADJUSTMENT
Label Sensor
SM100
ADJUSTMENT
5.1.1
Peel Sensor Voltage
To set the peel sensor voltage if the peel sensor is not working normally in some situations like temperature
and humidity change.
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[5][1][5]
PEEL
PFD
0.5
0.0
Enter [5][1][5] while depressing
[Rezero].
﹩/kg window displays label
paper peel sensor voltage,
﹩ window
displays new setting value.
[T]
Z1.0
RESET
SALES
DAILY
[T] key to exit.
5.1.2
Label Sensor Sensitivity
Adjust here for sensor
When the label came out three or more when feeding or printing, the sensitivity of the sensor need to be
adjusted to sense the gap between the label better. There is a variable resistor near the sensor. Adjust it to
increase or decrease the sensitivity. Clockwise is to increase the sensitivity and anti-clockwise is to decrease
the sensitivity.
SM100
ADJUSTMENT
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[5][1][6]
GAP
PFD
2.0
3.1
Enter [5][1][6] while
depressing [Rezero].
﹩/kg window
displays label paper
gap sensor
voltage, ﹩window
displays new setting
value.
SM100
ADJUSTMENT
5.2
ADJUSTMENT OF PRINTING POSITION
This function is used to adjust the print position on label.
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[5][1][4]
ADJ
PFD
0
0
Enter [5][1][4] while depressing
[Rezero].
﹩/kg window display old
setting, ﹩
window display new setting.
[1][0]
ADJ
PFD
0
10
To move up the point position on
label, enter the new value by numeric
key (Ex. 10 dots).
[1][0][－]
ADJ
PFD
0
－10
If you want to move down the print
position, please enter the new value
by numeric key (Ex. 10dots), and
then press [−] key.
[PLU]
0.000
0.000
0.00
0.00
Save the feed setting.
[T]
Z1.0
RESET
SALES
DAILY
If you want to exit without saves the
setting, press [T] key to exit.
PRINTING TOO HIGH
CORRECT POSITION
PRINTING TOO LOW
SM100
ADJUSTMENT
5.3
VOLTAGE CHECKPOINT
There are several voltage checkpoints on the PCB boards. Below are some reference voltage points that are
commonly use.
VOLTAGE POINT
VOLTAGE
PURPOSE
V
CC3.3 V
Provide voltage for most of the IC
V
TH24 V
Provide voltage mainly to the thermal head
V
BB3 V
Provide backup voltage for the RAM IC
HVcc
5 V
SM100
INTERFACE
39
6.
INTERFACE
6.1
PC INTERFACE
SM 100 can be connect to PC through Ethernet interface and RS232C. See below for the connection
method.
CONFIGURATION OF PC ETHERNET CARD
Window
version
client
driver
Any Ethernet cards can be used for PC running the Window version client driver
Windows
98
My Computer → Control Panel → Network→TCP/IP of Ethernet card (Select Properties)
IP address : 192.168.1.XXX --- XXX - can be any number. But preferable 100 to 255.
Submask : 255.255.255.0
Above IP address is use as a standard address to use for SM 100 Ethernet communication.
If whatever reason, the IP address had to be change, it may do so. But the scale IP address had to be
change at the SM 100 scale also so that they are within the same network. Eg. If the computer IP
address is 192.168.1.XXX, the SM 100 scale IP address has to be change to 192.168.1.XXX. The last
three digits of the IP address should not be similar within the computer and scales at all time. As can
see the first three set of number of the IP address of the computer and scale must be the same.
40
SM100
INTERFACE
Before setting the SPEC setting of the scale, please check below.
6.2
SCALE ETHERNET ADDRESS
The main board have a Scale Ethernet Address that is set during production. This address is a
hardware setting for Ethernet communication. But when changing a new main board, the new main
board did not have any this address. If the scale is using Ethernet communication, a Scale Ethernet
Address is needed apart from software IP address. Please take note that the Scale Ethernet Address
can only input once after saving. Please view and note down the Scale Ethernet Address of the old
main board before changing the new main board. Below procedure is to view and input the Scale
Ethernet Address. Please turn on the span switch before proceed.
KEY TO PRESS
DISPLAY
OPERATION
PT
kg
＄/kg
＄
Go to Z mode
Z1.0
RESET
SALES
Daily
At Z mode
[REZERO] +
[
0][6][1][2]
ETHER
NET
…….
…….
Viewing of Ethernet address
For new main board, it can
act as input of the address if
the address shown ……..
Else it would not let you to
input
.
[0][0][0][6][C][0]
[0][0][0][0][2]
[4]
ETHER
NET
0006C
0000024
For input only. Enter
Ethernet address e.g.
0006C 0000024
[PLU]
Z1.0
RESET
SALES
Daily
Save address and escape to Z
mode. After saving it will
not be able to input again.
[T]
Z1.0
RESET
SALES
Daily
Escape to Z mode without
saving.
Power off the scale
Turn off the power and do
the memory clear process.
* IMPORTANT :
Please take note that this is a one time setting. It cannot be change after setting
it. Please check the old address and input accordingly. As same internal Ethernet
address in a network may conflict during communication.
41
SM100
INTERFACE
This is to set the IP address for PC communication using Ethernet for specific IP address. It should
not be confused with the Scale Ethernet Address as above. The Scale Ethernet Address is mainly for
hardware and Scale IP Address is for software. The software when communicating to the scale must
specify the same IP address on the scale else it will give error. The default is 192.168.000.000 where
the last three digit will change when SPEC 135 change. Please turn on the span switch before
proceed.
KEY TO PRESS
DISPLAY
OPERATION
PT
kg
＄/kg
＄
Go to Z mode
Z1.0
RESET
SALES
Daily
At Z mode
[REZERO] +
[
0][4][1][6]
SCALE
IP
…….
…….
Input or viewing of IP
address
[1][9][2][1][6]
[
8]
[0][0][1][0][1][6]
SCALE
IP
192168
001016
Enter IP address e.g.
192.168.001.016
( The last 3 digits cannot be
input as it will change when
SPEC 135 change)
[PLU]
Z1.0
RESET
SALES
Daily
Save address and escape to Z
mode
[T]
Z1.0
RESET
SALES
Daily
Escape to Z mode without
42
SM100
INTERFACE
6.4
CONNECTION METHOD
6.4.1 RS232C Interface with PC
PC
Scale
Com 1 / Com 2
RS232C Port
* Note : Only 1 scale can be connect in this method.
SPEC setting on scale :
SPEC 48
Scale number (For 4 line / RS232C port)
Enter number between 1 to 999,999
SPEC 51
Baud rate for SIO (RS232C port)
0
1200
2
4800
4
19200
1
2400
3
9600
5
38400
6
76800
SPEC 52
Data length for SIO (For RS232C port)
0
7 bit
1
8 bit
SPEC 53
Parity for SIO (For RS232C port)
0
None
1
Odd
2
Even
SPEC 54
Stop bit for SIO (For RS232C port)
0
1 bit
1
2 bits
43
SM100
INTERFACE
Scale #1
Scale #2
Scale #3
Scale #4
Scale #5
PC
HUB
SPEC setting on scale :
SPEC 49
CLIENT / SERVER INTERFACE
0
No interface
3
Not used
1
Ethernet - Coaxial Cable
4
4 lines, RS485 (For future use)
2 Ethernet - Twisted Cable
SPEC 50
CLIENT / SERVER
0
Client
2
Back-up server
1
Server / Workstation
SPEC 135
PORT NUMBER
PIN SIGNAL
SIGNAL PIN
1
TX+
TX+
3
2
TX-
TX-
6
3
RX+
RX+
1
6
RX-
RX-
2
5,7,8
N.A.
N.A.
5,7,8
44
SM100
INTERFACE
6.5
WIRE CONFIGURATION
6.5.1 Ethernet Wire - Straight Cable and Crossover Cable
Straight cable is for Client / Server connection. Crossover cable is for Hub to Hub
connection. (Some models of the hub do not need crossover cable for hub to hub connection.
Please refer to the hub operation manual if in doubt)
Telephone Modular Plug (Category 5)
-Preferable type :
CviLux CJP3 / CviLux CJP4 (with insert bar)
CABLE TYPE
-Cable type
:
4 pair 100MHz Cat.5 AWG 24 or 26 UTP / FTP / STP.
Preferable type :
Cat. 5 AWG 24 or 26 FTP / Cat. 5 AWG 24 or 26 STP
(Recommended for CISPR 22B conformance)
PIN CONFIGURATION
1
8
SM 100
HUB
8
1
Solder to braid wire of the Ethernet
wire if using plug without insert bar
1
8
SM 100
HUB
8
Solder the braid wire of the Ethernet
1
wire if using plug with insert bar
STRAIGHT CONNECTION
CROSSOVER CONNECTION
SCALE
HUB
HUB
HUB
PIN SIGNAL
SIGNAL PIN
1
TX+
TX+
1
2
TX-
TX-
2
3
RX+
RX+
3
6
RX-
RX-
6
PC
输入
Pin
Not used
1
TXD
2
RXD
3
Not used
4
GND
5
Not used
6
Not used
7
Not used
8
Not used
9
Pin
Output
1
Not used.
2
+ 8 V
3
GDD
4
Not used.
Input
Pin
Not used
1
Voltage +
2
GDD
3
Not used
4
45
SM100
INTERFACE
6.5.2 RS232C Wire
PC (9 PIN) TO SCALE RS232C PORT
RS232C Port（9 Pin）
PC COM Port（9 Pin）
RS-232
Pin
输出
1
Not used
2
RXD
3
TXD
4
DTR
5
GND
6
DSR
7
DTR
8
DSR
9
Not used
6.5.3 Cash Drawer Connector
SM-100 uses normal phone mike plug to connect cash drawer and the scale.
1 pin
4 pin
1 pin
4 pin
SM 100
MISCELLANEOUS
46
7.
MISCELLANEOUS
7.1
MODE CHANGE
To toggle between R, X, S, Z and Password mode.
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
0.000
0.000
0.00
0.00
Weight mode.Lamp R turns on.
[MODE],[MODE]
(within 3 seconds)
XMODE
Enter X mode.Lamp X turns on.
[MODE]
S1
→
PLU
FILE
Enter S mode.Lamp S turns on.
[MODE]
Z1.0
RESET
SALES
DAILY
Enter Z mode.Lamp Z turns on.
[MODE]
PWD X
0
SET
Enter Password Set mode.Lamp X
flicker
[MODE]
0.000
0.000
0.00
0.00
Back to Weight mode.Lamp R turns on.
** The “X ” mark on the X, S, Z and R mean the indicator light is on. When in Passwomode,
the
indicator light will be blinking.
7.2
SPAN SWITCH STATUS
To check the status of the span switch.
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Go to Z mode
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[2][8][4]
STE16
VX.XX
S-OFF
Enter
[2][8][4]
while
depressing
[Rezero].
Z1.0
RESET
SALES
DAILY
Exit after 3 seconds.
7.3
CLEAR ALL PLU DATA
To clear all the PLU data only, the span switch status must be on.
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Go to Z mode
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[2][3][0]
CLEAR
PLU
FILE
Enter
[2][3][0]
while
depressing
[Rezero].
*
CLEAR
PLU
Y--C N--T
Enter C for Yes, Enter T for No..
C(T)
Z1.0
RESET
SALES
DAILY
Back to Z mode
47
SM 100
MISCELLANEOUS
To check how many time the thermal head had been printing.
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Go to Z mode
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[0][8][2][3]
PRINTER
USAGE
5
Display thermal printer usage
condition(meter).
[T]
Z1.0
RESET
SALES
DAILY
[T] key to exit.
7.5
IP ADDRESS
To check and modify the scale IP address.
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Go to Z mode
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[0][4][1][6]
SCALE
IP
19216800
0000
Display the scale IP address.
[1][9][2][0][0]
[9][1][0] [0]
SCALE
IP
19200910
0000
Modify the IP address.
[#]
---
Save the new IP address.
Press [T] key to exit.
7.6
SERVER IP ADDRESS
To check and modify the server IP address.
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Go to Z mode
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[0][4][1]7]
SERVER
IP
25525525
5000
Display the server IP address.
[1][9][2][0][0]
[9][1][0] [0]
SCALE
IP
19200910
0000
Modify the server IP address.
[#]
---
Save the new IP address.
Press [T] key to exit.
48
SM 100
MISCELLANEOUS
To check and modify the subnet mask.
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Go to Z mode
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[0][4][1]8]
SERVER
IP
25525525
5000
Display the server IP address.
[1][9][2][0][0]
[9][1][0] [0]
SCALE
IP
19200910
0000
Modify the server IP address.
[#]
---
Save the new IP address.
Press [T] key to exit.
7.8
MAC ADDRESS
To check the MAC address.
Please turn on the span switch before proceed.
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Go to Z mode
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[0][6][1]2]
ETHERN
ET
0006C071
96BE
Display the
MAC address.
[T]
Z1.0
RESET
SALES
DAILY
Press [T] key to exit.
7.9
SERIAL NO
To check the serial NO..
OPERATION
DISPLAY
REMARK
PT
kg
＄/kg
＄
Go to Z mode
Z1.0
RESET
SALES
DAILY
Z mode.
Lamp Z turns on.
[Rezero]+[1][1][1]
SCALE
S/N
05386686
Display the serial NO..
[T]
Z1.0
RESET
SALES
DAILY
Press [T] key to exit.
8.0
ASCII CHARACTER
Below are the common use of characters of ASCII code in HEX value. Please enter the hex value
when entering commodity name, advertisement, shop name, clerk name, special message,
ingredient, text etc. when using the SM-100.
49
SM 100
MISCELLANEOUS
41
42
43
44
45
46
47
48
49
4A
4B
4C
4D
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
4E
4F
50
51
52
53
54
55
56
57
58
59
5A
a
b
c
d
e
f
g
h
i
j
k
l
m
61
62
63
64
65
66
67
68
69
6A
6B
6C
6D
n
o
p
q
r
s
t
u
v
w
x
y
z
6E
6F
70
71
72
73
74
75
76
77
78
79
7A
0
1
2
3
4
5
6
7
8
9
!
@
#
30
31
32
33
34
35
36
37
38
39
21
40
23
$
%
^
&
*
(
)
:
;
"
'
+
<
24
25
5D
26
2A
28
29
3A
3B
22
27
2B
3C
>
=
/
?
·
,
Space3E
3D
2F
3F
2E
2C
20
Specification List SM-100 V2.00 26 December, 2006
2nd R&D Dept, SHANGHAI TERAOKA ELECTRONIC CO., LTD. 1 of 32
TITLE
:
SM-100 SPECIFICATION LIST
REVISION NO.
:
0
ISSUED DATE
:
17 August, 2004
Rev.No. Modification Details
Software Version
2nd R&D Dept, SHANGHAI TERAOKA ELECTRONIC CO., LTD. 2 of 32
Specification List SM-100 V2.00 26 December, 2006
SPEC
NO. SPECIFICATION DESCRIPTION SM-100
CUSTOMER SPECIFICATION [REZERO] + [1][4][1]
00 Item Barcode 9 0 F1F2 CCCCC XCD XXXX CD 13 F1X2 CCCCCC XXXX CD 1 F2 CCCCCC XCD XXXX CD 14 F1F2 CCCC XCD XXXXX CD 2 F1F2 CCCCC 0 XXXX CD 15 F2 CCCCC XCD XXXXX CD 3 F1F2 CCCCCC XXXX CD 16 F1F2 CCC XXXXXXX CD 4 F1F2 CCCCC XXXXX CD 17 F1F2 CC XXXXXXXX CD 5 F2 CCCCCC XXXXX CD 18 CCC WWWW PPPPP CD 6 F2 CCCCC XXXXXX CD 19 No Barcode 7 F1F2 CCCCCCCCCC CD #1 20 F1F2 CCCCC PCD XXXX CD 8 F1F2 CCCC XXXXXX CD 9 F1F2 CCCCC CD #2 10 F2 CC XXXX CD #3 11 No Barcode 12 F1X2 CCCCC XCD XXXX CD
All are 13 digits non-PLU barcode unless otherwise stated. #1 13 digits PLU
barcode
#2 8 digits PLU barcode #3 8 digits non-PLU
barcode
01 Right Side Data of Item Barcode 9
0 Quantity 4 Original Price
1 Price 5 Weight / Quantity
2 Weight 6 Unit Price
3 User Programmable # 7 Unit Price after discount
# Related to SPEC153.
02 Right Side Price Data of Item Barcode 9
0 Price before Tax 1 Price after Tax Effective when SPEC1 =
1
03 Flag Data F1 and F2 for 13 Digits Non-PLU Barcode 9
Enter value from range 0 to 99
04 Flag Data F1 and F2 for 13 Digits PLU Barcode 9
Enter value from range 0 to 99
05 Flag Data F2 for 8 Digit Non-PLU Barcode 9
Enter value from range 0 to 9
06 Flag Data F1 and F2 for 8 Digit PLU Barcode 9
Enter value from range 0 to 99
07 Total Barcode 9 0 F1F2 CCCCC XCD XXXX CD 12 F1X2 CCCCC XCD XXXX CD 1 F2 CCCCCC XCD XXXX CD 13 F1X2 CCCCCC XXXX CD 2 F1F2 CCCCC 0 XXXX CD 14 F1F2 CCCC XCD XXXXX CD 3 F1F2 CCCCCC XXXX CD 15 F2 CCCCC XCD XXXXX CD 4 F1F2 CCCCC XXXXX CD 16 F1F2 CCC XXXXXXX CD 5 F2 CCCCCC XXXXX CD 17 F1F2 CC XXXXXXXX CD 6 F2 CCCCC XXXXXX CD 18 CCC WWWW PPPPP CD 7 F1F2 CCCCCCCCCC CD #1 19 No Barcode 8 F1F2 CCCC XXXXXX CD 20 F1F2 CCCC PCD XXXX CD 9 F1F2 CCCC CD #2 10 F2 CC XXXX CD #3 11 No Barcode
All are 13 digits non-PLU barcode unless otherwise stated. #1 13 digits PLU
barcode
#2 8 digits PLU barcode #3 8 digits non-PLU
barcode
08 Left Side Data of Total Label 9
0 Scale No. 3 Clerk No.
1 Last Accumulated Item Code 4 Fixed No. 2 Receipt No.
09 Fixed Data for Left Side Data of Total Barcode 9
Enter value from range 0 to 9 999 999 999
10 Flag Data F0, F1 and F2 for Total Barcode 9
Enter value from range 0 to 999
11 Right Side Data of Total Barcode 9
0 Quantity 2 Weight
1 Price
12 Total Barcode Print on Receipt 9
0 No 1 Yes
13 Print Readable Character of F1 for Item and Total Barcode (for EAN only) 8
0 No Print 1 Print
14 Printing Position for Advertisement Message 9
0 First Line 2 Above
1 Below 3 Not Used
15 Turnover Printing for Advertisement Message
2nd R&D Dept, SHANGHAI TERAOKA ELECTRONIC CO., LTD. 3 of 32
Specification List SM-100 V2.00 26 December, 2006
16 Exit from “Change” Mode within Specified Interval 9
0 No 3 10 sec
1 3 sec 4 15 sec
2 6 sec
17 Order of the Month, Day and Year for Print 9
0 MM/DD/YY 2 YY/MM/DD
1 DD/MM/YY 3 Not Used
18 1 or 2 Line(s) Commodity Name on Receipt 9
0 2 Lines 2 No Print
1 1 Line
19 Label Printing by Clerk Key 9
0 No Print 2 Print without Accumulated
1 Print with Accumulation
20 Total Label Printing 9
0 No Print 1 Print
21 Printing Operator Name on Receipt and Label 9
0 Code 1 Name
22 Receipt Paper Width 8
0 60 mm 2 50 mm
1 40 mm
23 Manual Price Entry for Printing or Accumulating 9
0 Allow 1 Inhibit
24 Default Label Format for Item Printing 9
0 T1 (A) 12 S (T7) 1 T2 (B) 13 A (T8) 2 T3 (C) 14 B (T9) 3 T4 (U2) 15 C (T10) 4 T5 (U3) 16 F1 (F1) 5 T6 (U4) 17 F2 (F2) 6 T7 (U5) 18 F3 (F3) 7 T8 (U6) 19 F4 (F4) 8 T9 (U7) 20 F5 (F5) 9 T10 (U8) 21 F6 (F6) 10 T11 (T5) 22 F7 (F7) 11 T12 (T6) 23 F8 (F8)
Formats in ( ) are for U1 and CA only.
F1 to F8 are Free Format.
25 Default Label Format for Total Printing 9
0 T1 (A) 12 S (T7) 1 T2 (B) 13 A (T8) 2 T3 (C) 14 B (T9) 3 T4 (U2) 15 C (T10) 4 T5 (U3) 16 F1 (F1) 5 T6 (U4) 17 F2 (F2) 6 T7 (U5) 18 F3 (F3) 7 T8 (U6) 19 F4 (F4) 8 T9 (U7) 20 F5 (F5) 9 T10 (U8) 21 F6 (F6) 10 T11 (T5) 22 F7 (F7) 11 T12 (T6) 23 F8 (F8)
Formats in ( ) are for U1 and CA only.
F1 to F8 are Free Format.
26 Shop Name Printing on Label 9
0 No Print 1 Print
27 Forced Tare Function 9
0 Disable 1 Enable
28 Peel Sensor Function in Prepack Mode 9
0 Disable 1 Enable
29 Continuous Print for Label in Prepack Mode 9
0 Inhibit 1 Allow
30 Selection of CDV 8
0 Inhibit 1 Allow For SF only.
31 CDV Type 8
0 CDV 1 Tear-off For SF only.
32 CDV Modulus 8
0 Modulus 10 1 Modulus 11 For SF only.
Effective when SPEC30 and 31 = 1.
33 On Spot Correction 9
0 Allow 1 Inhibit
34 Search Correction 8
0 Allow 1 Inhibit
35 Move Back Correction 9
