20091113

NHSSP (

NHSSP (

Nautilus Hyosung Service School Program

Nautilus Hyosung Service School Program

) 300

) 300

Key Training Material for MX 5600 and MX 7600FFL

Key Training Material for MX 5600 and MX 7600FFL

Technical Support Center

November 2009

Contents

Session 1 : Introduction

9

Short video about Nautilus Hyosung

9

NHSSP (Nautilus Hyosung Service School Program)

9

O

ll T i i

S h d l f

D lt S t

9

Overall Training Schedule for Delta Systems

9

Main Purpose of this Training

Main Purpose of this Training

9

Terminologies

1. Introduction

1. Introduction

2) NHSSP (Nautilus Hyosung Service School Program)

Audience

Level Sales Custodian Field Technician Software Engineer Repair Engineer Level

Prerequisite - - 2nd Line Technician _{with less than 5 years} Application developer with more than 2 years

Certified person with N HSSPS 300 or 350 Depot engineers with more than 5 years Code NHSSP 100 NHSSP 200 NHSSP 300 NHSSP 400 NHSSP 500

L1

Code NHSSP 100 NHSSP 200 NHSSP 300 NHSSP 400 NHSSP 500 Name Sales Service School _Program Basic 1st Line Maintenanc_{e School Program} Basic 2nd Line Mainte-_{nance School Program} Software School_Program Depot Repair School _Program

Hours 4hrs 12hrs 27hrs 25hrs 45hrs

Fee US$150/trainee US$450/trainee US$900/trainee US$900/trainee US$2,500/trainee

Material Tr Tr, Op Tr, In, Op, Mt Tr Tr, Depot Mt

Prerequisite Custodian or 1st line Tech nician with more than

Certified person with N HSSPS 300

L2 N/A

nician with more than

3 years 2nd Line Technician wi_{th more than 5 years}

N/A N/A

Code

NHSSP 250 NHSSP 350 Name Advanced 1st Line Mainten Advanced 2nd Line Maintenance School Progr Name _{ance School Program} ntenance School Progr

am

Hours 27hrs 45hrs

Fee US$900/trainee US$1,500/trainee

Material Tr Op Tr In Op Mt

Material Tr, Op Tr, In, Op, Mt

1. Introduction

3) Overall Training Schedule for Delta Systems.

Time/ Date 1st Class Day 9 Nov, 2009 2nd Class Day 10 Nov, 2009 3rd Class Day 11 Nov, 2009 4th Class Day 12 Nov, 2009 5th Class Day 13 Nov, 2009 6th Class Day 14 Nov, 2009 Training

Machine MX 5600, MX 7600 (Without BNA) MX 7600 (BNA) MX 7600 (BNA), NH-1800XP NH-1800XP AM 08:30

Arriving at Training Room Arriving at Training Room Arriving at Training Room Arriving at Training Room Arriving at Training Room Arriving at Training Room AM 09:00

● ●

● Receipt Printer Class - Mechanism Review

Di ti & T bl h ti AM 09:30

● Setting up training Room ● Checking ATM machines

(MX 5600, MX 7600, NH-1800CE)

● Disassembly and Assembly Class on Cash Dispenser - Sensor Replacement - Sub Assembly Replacement - Electromagnetic (Motor,

Clutch, Solenoid) Replacement

● Receipt Printer Class - Mechanism Review - Disassembly & Assembly - Diagnostic & Troubleshooting

● Mechanism Review on BNA : Overview

- Basic Specification & Features

- Major Functional Explanation (Bundle Acceptor, Bill

Checker, Escrow Module, Reject Box, Retract Box,

● Diagnostic and Troubleshooting Class on BNA : Practice course

- Clearing notes Jams - Cleaning, Oiling, Adjustment - Major check point

- Common occurred issue - How to use depot level

diagnostic program (TM)

- Diagnostic & Troubleshooting AM 10:00

● System Part Class - CE, Power Supply, EPP,

LCD, Soft key

- Diagnostic & Troubleshooting AM 10:30

AM 11:00

● Introd ction to MX 5600/7600 Replacement ● Card Reader Class - Cash Cassette

- Feed module

Cash Cassette)

- Sensor and electro-magnetic components

diagnostic program (TM) - Gigantic and Handling of field

issue each module ● Introduction to MX 5600/7600

ATM

● Discussion with technical support for Delta System - Maintenance Escalation - Technical Contact point - RMA, Spare part Procedure - Current Issue

AM 11:30

● Specifications and Review Class on System Part AM 12:00

● Major check points at ATM installation

PM 12:30 PM 1:00

Lunch & Tea Lunch & Tea Lunch & Tea Lunch & Tea Lunch & Tea PM 1:30

PM 2:00

● Mechanism Review Class on Cash Dispenser (G-CDU) - Body Module

● Diagnostic & Troubleshooting Class on Cash Dispenser - Error code

● Diagnostic & Troubleshooting - Power Supply

- EPP Function key

● Disassembly & Assembly Class on BNA : Practice course - Replacement of Sensor - Replacement of Six

Sub-● Introduction to NH-1800XP PM 2:30 ● Operating Practice - Installation (S/W, H/W) H OP f i PM 3:00 Body Module - Feed Module - Cash Cassette - Reject Bin Error code - Abnormal test - Major check point - Common occurred issue

EPP, Function key - Control Electronics. - LCD

- Panel Control Board

Assembly

(Bundle Acceptor, Bill Checker, Escrow Module, Reject Box, Retract Box, Cash Cassette)

Back to the Hotel - How to operate OP function

PM 3 00

PM 3:30 _{● Cash Dispenser (CDU-M)}

- Mechanism Review - Major check point - Common occurred issue PM 4:00

PM 4:30

Question & Answer Question & Answer Question & Answer Question & Answer Question & Answer PM 5:00

PM 5:00

1. Introduction

4) Main Purpose of this Training

◈

To have

good relationship

between Delta Systems and Nautilus Hyosung

◈

To have

good relationship

between Delta Systems and Nautilus Hyosung

◈

To properly

Install, Operate, Maintain

Hyosung ATM machines at customer’s

site

◈

To implement

Quick Diagnostics

and

Proper Troubleshooting

for yourselves

without delay when a problem will happen at Hyosung ATM machines

- Fully understanding about Hyosung ATM’s Structure, Mechanism, Design

Concept, Driving Principle

◈

To Report Error and Problem Situations exactly with

Several kinds of Evidence

to Hyosung in case you can’t recover or work out a problem

to Hyosung in case you can t recover or work out a problem

- What’s the Evidence ?

(That is

EJ file, Log data, Error code, Picture, Detail Descriptions

)

◈

T b

M

N

T i

di

H

ATM

hi

◈

To be a

Messenger

or a

New Trainer

regarding Hyosung ATM machines.

1. Introduction

5) Terminologies

◈CE : Control Electronics ◈ PNC : Panel Control Board

◈MCU M ti C d R d U it ◈VFD V Fl t Di l

◈MCU : Magnetic Card Reader Unit ◈ VFD : Vacuum Fluorescent Display ◈SPR : Slip Printer (=Receipt Printer) ◈ B/D : Control Board

◈JPR : Journal Printer ◈ T/S : Touch Screen

◈ ◈

◈CDU : Cash Dispenser Unit ◈ AP : Application Program ◈P/S : Power Supply ◈ SP : Service Provider

◈IDC : Identification Card Device ◈ EP : Elementary Program (=Firmware)

◈PTR : Printer (mainly Receipt Printer) ◈ EDUP : Envelope Depository Unit with Printer ◈EPP : Encryption PIN Pad ◈ TM : Test Module (Depot Level Diagnostic Program) ◈OPL : Operation Panel and Handling Screen for Customer

◈SPL : Service Panel and Handling Screen for Operator (=Enhanced Rear Operator Panel) ◈SIU : Sensor and Indications Unit

◈TTU : Text Terminal Unit (OPL or SPL) ◈CAM : Camera Unit

◈ADA : The Americans with Disabilities Act ◈EMV : Europay, Mastercard, Visa

1. Introduction

6) Tool & Jig List necessary for this Training

◈

Tools for Disassembly and Assembly

- General tools : Screwdriver (No 1,2 Crosshead (+) tip, Straight(-) tip, micro (+,-))

E-ring Inserter tools (for 2mm, 3mm, 4mm, 5mm, 6mm), Multi-meter

Spring tool, Nipper, Needle nose pliers, Tension gauge, Ruler

Blower hand-lighter

Blower, hand lighter

- Special tools : Ellipse head screwdriver (NH P/N : 8170000004)

◈

Jigs for Adjustment

G

(

/

)

- Gate solenoid adjustment jig (3mm, NH P/N : 4600000424)

- Shutter solenoid adjustment jig (9mm, NH P/N : 460000423)

◈

Etc

◈

Etc.

- Laptop PC

- USB cable

- Locktite 242 or compatible compound

Oil

d G

- Oil and Grease

▪

Shin-Etsu Silicones G501 (white) or compatible for mold to mold

For more information, refer to

“http://www.silicone.jp/e/products/type/grease/index.shtml”

▪

Shell Vitrea Oil 100 or compatible for idle pulleys

Shell Vitrea Oil 100 or compatible for idle pulleys

Contents

Session 2 : MX 5600 ATM System Overview

9

External Appearance

9

Dimension for Appearance

9

Installation Condition and Space

9

Summary of Specifications

9

Summary of Specifications

9

Block Diagram

2. MX 5600 ATM System Overview

1) External Appearance

Camera for capture appearance VFD Signage

Customer Display 15.1” TFT LCD Function Key (optional)

Receipt Printer

Card Reader with flicker Indicator

Encryption PIN Pad

Cash Dispenser Shutter

1 Camera for capture

hands

2. MX 5600 ATM System Overview

2) Dimension for Appearance

All of dimensions in this MX 5600 ATM are complied with ADA (The Americans with Disabilities Act)

regulation for access and height.

2. MX 5600 ATM System Overview

3) Installation Condition

Following conditions should be met before installing equipment.

• Temperature : 0℃ ~ 40℃ / 32℉ ~ 104℉

• Humidity : 25% < RH < 85%, Non-Condensed • Ground (earth) Condition : < 5.0V or

Miniimum

Maintenan

Area

< 2.0Ώ (using Earth Resistance Meter) • Installation Voltage Condition : 88 ~ 264V • Power Frequency Condition: 47~63 Hz

ce

Note

• Avoid locations where LCD screen is directly exposed to sun light

• Avoid locations where strong static electricity can occur. • Avoid placing the product next to equipment that produce

electromagnetic waves.

• The floor must allow easy wheelchair access from the front or the side.

S i d f i i th hi h ld b id d b f i t ll ti

• Space required for servicing the machine should be considered before installation. • Avoid multi-outlet shared with any other electronic devices

2. MX 5600 ATM System Overview

4) Summary of Specifications

Item Specification Remarks (optional)

CPU Pentium Dual Core 2.5GHz Intel® Conroe L440 2.0GHz optional

Memory DDRAM 1 GB

Storage Device

HDD 160GBx1 EA SATA type

FDD 3.5”, 1.44MB

ODD DVD-RW SATA type

Control Electronics

Operating System Windows XP Professional with Service Pack 3 (Eng) Expansion Slots PCI 3EA, PCI Express 1 x 1EA,

PCI Express 16 x 1EA

Serial Ports 6 Ports On-Board (2) + Serial Card (4)

USB Ports 15 Ports On-Board (8) + USB 1.1 HUB (7)

LAN 10/100Mbps On-Board Type 15.1” TFT LCD Brightness 250 cd/m² Customer Function Display g t ess 50 cd/

Resolution XGA 800 x 600 Resolution

VFD Signage 350 cd/m² (372X49mm) RS-232 Interface

Privacy Filter None 15.1” Filter optional

Guide Light Flicker SPR/CDU/MCU/EDU Flicker High Bright LED

Guide Light Flicker SPR/CDU/MCU/EDU Flicker High Bright LED

Input Method

PIN-Pad DES / T-DES / PCI RKT Ready Support Russian Character, Metal, USB Type, non PCI firmware Function Key 4 X 2 (with NDC style)

C C

Supervisor Operation

Display Module Common in Customer Display

Change Mode by Switch Input Method Function Keys, PIN Pad

2. MX 5600 ATM System Overview

4) Summary of Specifications

Item Specification Remarks (optional)

Sutter type Automatic Shutter

D i ti 50 100 500 1000 R bbl S t 10 5000 R bbl

Cash Dispenser

Denomination 50, 100, 500, 1000 Rubble Support 10, 5000 Rubble

Maximum Dispense 50 Notes/1transaction

-Number of Cassettes 4 Cassette

Cassette Capacity 3,000 notes/1 cassette

-Di i R t 6 t /

Dispensing Rate 6 notes/sec

-Reject Type Note by Note Reject (250 bills Max)

Using reject box Retract Bundle Retract (150 bills Max)

Number of Near-End Sensing 60 Notes Max

Reading Type Motorized Outsourcing from Sankyo

Card Reader

Reading Type Motorized Outsourcing from Sankyo

Magnetic Stripe ISO 1,2,3 track Read

EMV Level-1,2 Supported IC CARD

Rejected Card Capacity 50 EA In case of 1mm thick for card

Card Return for Power Failure Available Card Return for Power Failure Available

Anti-Skimming Support With Anti-Skimming Bezel

Printing Type Thermal Line Printing Kazakhstan, Russian, English Character Support

Printing speed 100mm/sec

-Receipt Printer

Printing Width 80mm Max

-Paper Specification

Type Thermal Roll Paper Inside heat sensing Method

Width Max. 80mm

-Outer Diameter Max. 210Φ

-Paper Roll Capacity 5,000 Transaction/Roll

-2. MX 5600 ATM System Overview

4) Summary of Specifications

Item Specification Remarks (optional)

Power Main Power Voltage /Current 200~ 240 Vac±10% / 5A MAX 110V/230V Selection

F 47 63 H N l 50/60H

Power

Supply Frequency 47 ~ 63 Hz Normal : 50/60Hz

back-up System Support at least one transaction

Jo rnal

Printing Method Dot Impact Printing Outsourcing from Epson

Printing Rate 4 Lines / sec 42 columns Alphanumeric

Printing Width Max 76mm

Journal Printer

Printing Width Max. 76mm

Paper Specification

Type Dot Paper (Regular)

Width Max. 76.2mm

Outer Diameter Max. 83Φ, 62±3m(70gsm) 2,500 Transaction/Roll

Specification UL 291 Level-1

Safety

Specification UL 291 Level 1

Security Locking device Electronic Lock + Key Lock

Key Lock Unique key

Camera USB Steal Camera 1,2 Camera 2(optional)

Install Method Adjustorj Wheel (Only for Sample)( y p )

Additional function

Audio guidance Sound (On Board)

-ADA Audio guidance N/A Optional

System Heater N/A Optional

Muti-Tap Two (each 4 outlets)

Dimension & Environment Dimension (HXWXD) 1476 X 470 X 769 -Weight 480Kg -Operational Temperature

Operating 0°C ~ 40°C / 32℉ ~ 104℉ With Heater operation

Storage -5°C ~ 50°C / 23℉ ~ 122℉ -Environment Operational Humidity Operating 25% ~ 86% -Storage 10% ~ 90%

-2. MX 5600 ATM System Overview

5) System Block Diagram

TG SAMBO PC Intel® Pentium Dual Core 2.5 GHz FDD ON COM1 Core 2.5 GHz 1GB RAM FDD HDD1 (160GB) DVD-RW BOARD _COM1 COM2 HDD2 (160GB) BIOS USB 1.1 Standard RS-232C User Ports COM3 COM4 COM5 PNC Dot JPR MCU PCI SERI A Function Key (NDC) Flicker (3) Chest Sensor SPR/MCU/CDU VGA (On Board) 15.1” OPL 250cd/m2 COM6 A L Power On 1 CAMERA #1 USB1 USB2 VFD PCI Express x16 250cd/m DVI (On Board) Status LED P AMP Sound EPP CDU SPR USB3 USB4 1 CAMERA #1 2 CAMERA #2 MAIN B USB2

LAN (TCP/IP) _USB5

USB6 USB7

/D USB

USB HUB _Reserved

Reserved Reserved Mouse

2. MX 5600 ATM System Overview

6) Cable Diagram

(1) Control Electronics

HDD ODD

ECS G31T-M2

(4) 3305000024 (4) 3305000024 TG PC Supplement TG PC Supplement (5) 32031201 _FDD

LAN CARD USB 5-8

AMP B/D SOUND (2) 3208000042 USB 4Port (On-Board) BIOS USB 1.1 TG PC Supplement ATXP(+12V) (On-Board) VGA (On-Board) COM 2 COM 1 (2) 3208000042 RESET P ON

SYS FAN COM 2

COM 1

TG PC Supplement TG PC Supplement

4Ports Serial ATXP(+12V)

RESET,P_ON 4Ports Serial

Card(COM3-6) USB 1-4 (On-Board) (1) 3208000040 (3) 3208000043 TG PC Supplement USB 5-8 ( ) FAN RESET,P_ON (Interface) CE PWR (Interface) ( ) pp

2. MX 5600 ATM System Overview

6) Cable Diagram

CE UNIT

AMP (26) 3266001496 (10) 3266001495

SPEAKER

(2) Device Interface

COM 1 COM 2 AMP (26) 3266001496 ( )

SPEAKER

SOUND (2) 3208000042 S e Standard RS-232C User Ports COM 2 (28) 3266001498 _PNC MCU COM 3 COM 4 COM 5 COM 6 erial Expans VFD (17) 3266001455 JPR 4Ports Serial Card(COM3-6) (29) 3266001499 (30) 3266001500 (31) 3266001501 User Ports CAMERA 1 ion ( ) VFD USB 1 USB 2 USB 3 (18) 3305000026 (19) 3305000013 USB 4 USB 5 USB 6 USB 7 CAMERA 2 HUB B/D (7490000013) Standard USB 2.0 CDU SPR (20) 3305000022 (21) 3305000065 (19) 3305000013 (22)3305000033 (27) 3305000081 _EPP (25) 33282002 LAN (12) 32077701 VGA Network (TCP/IP) OPL USB 7

USB 8 User Ports

SPR

( )

2. MX 5600 ATM System Overview

6) Cable Diagram

Power

(3) Power Distribution

MBD SHU 3.3V(2EA)

Supply

SPR CE (41) 3266001511 (42) :3266001512 PNC PNC ETC (48) 3266001518 JPR (45) 3266001515 EDU (46) 3266001516 CDU EPP VFD (53) 3266001522 (52) 3266001521 OPL LCD SYS FAN (50) 3266001519 PNC I/F PWR CTRL MCU MCU (44) 3266001514 (47) 3266001517 SYS FAN (51) 3266001520 HUB A4 (49) 3266001540 BATTERY (57) 3281000013 BATTERY AC Input (54) 33251701 PNC I/F PWR CTRL (43) 3266001513

AC

(24) 3325000015 (40) 3266001510 _FILTER Multi Tap1 Mullti Tap (23) 3325000014 (24) 3325000015

_AC

Multi-Tap1 -Tap 2 HEATER (23) 3325000014 (54) 33251701

2. MX 5600 ATM System Overview

6) Cable Diagram

_{(4) Front Panel}

LCD 15”

LCD 15”

250cd/m

2

Inverter B/D

(7) 3305000018 (6) 3305000027 (50)3266001519 PNC B/D (CN4) CE (25) 33282002 J7 J1 J5 J17 AD B/D PWR CTRL

_VFD

(47) 3266001517 (36) 3266001506 (14) 3266000214 CN 6 CN 2 COM 6 (31) 3266001501

Inverter B/D

(VGA) (53) 3266001522 CN 12 CN 1 (32) 3266001502 ( ) (37) 3266001507 Mode SW(Interface)(36) 3266001506 (14) 3266000214 (15) 3266000222 Control Panel _Stand-By SW(Interface) CN 11 CN 10 F/K Left COM 3 (28) 3266001498 CE(P ON) CN 9

PNC

CN 3 CN 2 CN 19 (34) 3266001504 CN 1 ( ) F/K Right (33) 3266001503 (39) 3266001509 RST(I/F) CE F/K Left SPR Flicker MCU Flicker (3) 3208000043 CE(P_ON) (56) 3266000262

I/F CDU Flicker

I/F CN 9 P/S(OPL) CN 21 CN 18 CN 17 (51) 3266001520 CN 5 _{(45) 3266001515} ( ) CN 4 CN 20 (13) 32134403 SYSTEM (38) 3266001508 HOST LED FAN PWR(I/F) ( ) _{(56) 3266000262}

(35) 3266001505 I/F Chest Sensor (55) 3240000001

FAN EPP

(52) 3266001521

Contents

Session 3 : MX 7600FFL ATM System Overview

9

External Appearance

9

Dimension for Appearance

9

Installation Condition and Space

9

Summary of Specifications

9

Summary of Specifications

9

Block Diagram

3. MX 7600FFL ATM System Overview

Camera

1) External Appearance

Camera

Display for customer & operator

Receipt Paper Slot

Dip type Card Reader Envelope stacking place

Polycarbonate EPP

Envelope Entry Slot Shutter for Cash

Keyhole for front panel

Keyhole for front door

3. MX 7600FFL ATM System Overview

2) Dimension for Appearance

All of dimensions in this MX 7600FFL are complied with ADA (The Americans with Disabilities Act)

•Note : All the unit in the dimension is millimeter and ( ) is inch scale.

p

(

)

3. MX 7600FFL ATM System Overview

3) Installation Condition

Following conditions should be met before installing equipment.

• Temperature : 0℃ ~ 40℃ / 28℉ ~ 104℉ (with heater & air-condition operation) • Humidity : 25% < RH < 85%, Non-Condensed

• Ground (earth) Condition : < 5.0V or < 2.0Ώ (using Earth Resistance Meter) • Installation Voltage Condition : 88 ~ 264V

• Power Frequency Condition: 47~63 Hz

Note

• Avoid locations where LCD screen is directly exposed to sun light • Avoid locations where strong static electricity can occur.

• Avoid placing the product next to equipment that produce electromagnetic waves. • The floor must allow easy wheelchair access from the front or the side.

• Space required for servicing the machine should be considered before installation. • Avoid multi-outlet shared with any other electronic devices

3. MX 7600FFL ATM System Overview

4) Summary of Specifications

Item Specification Remarks (optional)

CPU Intel Celeron 2.0GHz (L440) Dual core (E5200)

CPU Intel Celeron 2.0GHz (L440) Dual core (E5200)

Memory SDRAM DDR2 1GB Possible to Extend

Storage Device

HDD 160GBx2 EA(SATA2) Possible to extend

FDD None Optionally support

ODD DVD-RW(SATA)

-Control Electronics

( )

Operating System Windows XP Professional with Service Pack 3 (Eng) Expansion Slots 1 PCI EX x16, 1 PCI EX x1, 2 PCI

Serial Ports 2 + 4Ports

USB Ports 8 Ports (Front:6, Rear:2)

-USB Extension Card None USB 2.0 PCI Card (optional)

LAN 10/100Mbps On-Board Display Type 15.1” TFT LCD Brightness 250 cd/m² Customer Function p y g VFD Signage 350 cd/m² (372X49mm, optional)

Privacy Filter 15.1” Filter

Guide Light

Flicker SPR/CDU/MCU/EDU Flicker High Bright LED

Optional (open)

Light p ( p )

Status LED Host Connection / System Status Front 1

Input Method

PIN-Pad Polycarbonate tactile

Metal EPP(with PCI compliant)

Touch Screen RS232 IR Touch Function key (optional)

Supervisor Operation

Display Module Common in Customer Display

Change Mode by Switch

3. MX 7600FFL ATM System Overview

4) System Specifications

Item Specification Remarks (optional)

Sutter type Automatic Shutter

Cash Dispenser

Denomination 50, 100, 500, 1000 Rupee

Maximum Dispense 50 Notes/1transaction

-Number of cassettes 4 Cassette

Cassette Capacity 3,000 notes/1 cassette

-Dispenser p y ,

Dispensing Speed 6 notes/sec

-Reject Type Note by Note Reject (250 bills Max)

Using reject box Retract Bundle Retract (150 bills Max)

Number of Near-End Sensing 60 Notes Max Number of Near End Sensing 60 Notes Max

Card Reader

Reading Type Dip type

Magnetic Stripe ISO 1,2 track Read Outsourcing from Sankyo

EMV Level-1 Supported IC CARD

Receipt P i

Printing Type Thermal Line Printing

Printing speed 100mm/sec

-Printing Width 80mm Max

-Paper Type Thermal Roll Paper Inside heat sensing Method

Printer Paper

Specification Width Max. 80mm

-Outer Diameter Max. 210Φ

-Paper Roll Capacity 5,000 Transaction/Roll

-Black Mark Paper Supported

-Journal

3. MX 7600FFL ATM System Overview

4) System Specifications

Item Specification Remarks (Option)

Box Capacity Max. 300 envelopes Optional

Depository Method Motor Driven

Envelope Depository

Depository Method Motor Driven

Deposit Speed 70 mm/sec

Printer Function

Font Alpha-Numeric Available Speed 1250 Dots / sec, 96 Dots / inch Print Method Ink-jet Printer

L th Mi 203 M 254

Envelop Size

Length Min : 203 mm, Max : 254 mm Width Min : 99 mm Max : 111 mm (4.37 inch)

Weight 77 ~ 100 g/m²

Power S l

Main Power Voltage /Current 200~ 240 Vac±10% / 5A MAX

Frequency 47 ~ 63 Hz : 50/60Hz

Supply q y

back-up System N/A

Safety

Specification UL 291 Level-1

Security Locking device Single Combo Lock Cencon Lock

Key Lock Common key

Alarm Vibration + Temperature Sensor

y

Alarm Vibration + Temperature Sensor

Camera USB Steal Camera 1 Camera 2(optional)

Install Method Adjustor Wheel (Only for Sample)

Additional function

Audio guidance Sound (On Board)

-ADA Audio guidance N/A Optional

function

System Heater N/A Optional

Dimension & E i t Dimension (HXWXD) 1575 X 770 X 1122 -Weight 630Kg -Operational Temperature

Operating 0°C ~ 40°C / 28℉ ~ 104℉ With Heater operation

Storage -5°C ~ 50°C / 23℉ ~ 122℉ -Environment Temperature g Operational Humidity Operating 25% ~ 85% -Storage 10% ~ 90%

-3. MX 7600FFL ATM System Overview

5) System Block Diagram (MX 7600FFL)

Main Board : Outsourcing

CPU : L440 (2.0GHz) FDD(N/A) HDD1 (160GB) _{Memory : 1 GB}( ) HDD1 (160GB) DVD-RW HDD2 (160GB) COM1

COM2 External UPS

Touch screen

VGA

(On Board)

15.1” LCD 4 Port Serial Card

COM3 Seismic sensor

Flicker(4ea) Privacy filter _PNC LAN (TCP/IP) AMP Sound COM4 COM5 COM6 Flicker(4ea) Door Sensor

Indicator (1ea)N Control

Heat Sensor Reserved MCU Reserved USB #1 USB #2 (TCP/IP) CAMERA Reserved Heat Sensor

PCI SLOT

USB #3 USB #4 USB #5 USB #6 EPP EDUP Reserved (rear) SPR USB #7 CDU Mouse K/B ( ) USB #8 Reserved (rear)

3. MX 7600FFL ATM System Overview

6) Cable Diagram

1. Control Electronics

HDD DVD-RW Main B/D Supplement

Main B/D (Pentium-IV)

G31

SOUND FDD (option)

G31

LAN CARD Main B/D Supplement Main B/D Supplement USB 4Port (On-Board) USB (26) NEW15 RESET ATX CONN (On-Board) VGA

(On-Board) _(On-board)COM 1 COM 2 USB Port(5~6) (2) 33284201 Power-ON F-Panel (1) NEW1 Main B/D Supplement USB Port(5 6) 4prot Serial Card P/N:3266000xxx COM3 ~ COM6 ATX POWER FAN AC INPUT

3. MX 7600FFL ATM System Overview

6) Cable Diagram

2. Device Interface

COM 1

CE UNIT

Touch UPS (3) 3266001453 (4) 3266001454 COM 2 USB 1 USB 2 CAMERA 1 (5) 3305000012 USB 3 UPS SPR (6) 3305000032 USB 4 USB 5 USB 6 USB 7 CDU (7) 3305000053 EPP (8) 3305000071 EDU (9) 33050000022 COM 3 COM 4

Serial

E

4 Port Reserved (12) 3266001468 (11) 3266001456 (10) 3266001455 PNC USB 7 USB 8 COM 5 COM 6

E

xpansi

o

MCU 4 Port Serial Interface Card (12) 3266001468 (10) 3266001455 SOUND (26) 3266001465 Reserved

o

n

LAN (13)32077708 VGA (36)33282502

3. MX 7600FFL ATM System Overview

6) Cable Diagram

3. Power Distribution

CE (14) 33251912 (16) 33253201 (15) 3266001457 PNC

AC

( ) FILTER (18 ) 3266001458 (19) 3266001459 (PWE CTRL)

MAIN

POWER

CDU (20) 3266001460 EDU-P (21) 3266001461 SPR SYSTEM (22) 3266001462 LCD SYSTEM FAN (38) 3266001475 (24) P/N: 3266001079 (23) 3266001463

3. MX 7600FFL ATM System Overview

6) Cable Diagram

4. Front Panel

CAMERA 1 (5) 3305000012 CE _{(37) 3266001474} PWR CTRL SPEAKER ADA (26) 3266001465 (27) 3266001466

VFD

(19) 3266001459 Mode SW(Relay) (31) 3266001470 (30) 3266000214 Control CN 6 CN 2 GPNC CN14 (42) 3266001476 CN 3 CN 12 CN 1 (33) 3266001471 (31) 3266001470 (32) 3266000222 Control Panel _Stand-By SW(Relay) CN 11 CN 10 F/K Left MCU Flicker Relay P_ON(Relay) (44) 3266001478 CN 9

PNC

CN 3 (49) 3266001483 CN 2 CN 19 (43) 3266001477 _{(45) 3266001479} (47) 3266001481 F/K Right (34) 3266001472 (50) 3240000001 RST(Relay) SPR Flicker MCU Flicker

Relay EDU Flicker

Door Sensor CDU Flicker (46) 3266001480 (48) 3266001482 Power Supply AD B/D CN 21 CN 18 CN 25 CN 5 (18) 3266001458 CN 15 CN 4 CN 20 (35) 3266001473 EPP (42) 3266001476 Front LED Rear LED TERMINAL (29) 3266001469 AD B/D VGA(IN) J13 Inverter J8 (36) 33282502 (38) 3266001475 EPP (39) 3305000018 (INVERTER) (28) 3266001467 P/S MCR (12) 3266001468 J7 J13 15.1”LCD Inverter AD B/D Power Supply (39) 3305000018 (INVERTER) (40) 3305000027 (LVDS) (41) 3305000009 (OSD)

Contents

Session 4 : System Devices

9

Liquid Crystal Display Monitor (LCD)

9

Panel Control Board (PNC)

9

Encryption PIN Pad (EPP)

9

Control Electronics (CE)

9

P

S

l

4. System Devices : LCD Monitor

1) Assembly Diagram

The thin-film transistor liquid crystal display (TFT-LCD) is a cutting-edge display, which screens

i t

i f

ti

b

dj

ti

th

t f li ht

itt d

picture information by adjusting the amount of light permitted.

TFT is a circuit formed with semiconductor films on a thin glass substrate to control liquid crystals.

This circuit plays a vital role in controlling each pixel, the basic unit of a picture image.

The color filter displays a color image by coating the pixel (red, green and blue) on a glass substrate.

Front Bezel

Privacy Filter (Optional) Protecting Glass

TFT-LCD LCD Unit Frame Diffuser & Prisms

Back Light

4. System Devices : LCD Monitor

2) Precaution & Checkpoint

(1) Precaution

• When this module is disassembled from the front panel and is tried to assemble again, you should

check the condition of surface. If the surface of the polarizer is dirty by the foreign things, dusts,

fingerprint, clean it using some absorbent cotton or soft cloth.

• The desirable cleaners are water, IPA (Isopropyl Alcohol) or Hexane.

- The other things might permanent damage to the polarizer due to chemical reaction.

Do not connect disconnect the module in the “Power On” condition

• Do not connect, disconnect the module in the Power On condition.

- Module has high frequency circuits. Sufficient suppression to the electromagnetic interference

shall be done by system manufactures.

Do not leave the module in high temperature high humidity and direct sunlight for a long time

• Do not leave the module in high temperature, high humidity and direct sunlight for a long time.

(2) Checkpoint about trouble

S/W : Check the driver status Adjusting screen frequency

• S/W : Check the driver status, Adjusting screen frequency

• H/W : Check the connection status of each cable and card

4. System Devices : LCD Monitor

3) Troubleshooting

The LCD is black.

1) Backlight of the LCD panel on the rear side of OPL assembly is off.

-> Check the power cable connection status of OPL assembly. (Check +12V input.) -> Check the LED color of the OSD board.

- LED OFF: The AD board is in off state. Press OSD Power On/Off button.

- Green ON: The AD board is in normal state. (Check or replace the inverter cable or inverter board) -> If the trouble persists, replace the AD board.

-> If the trouble persists even after the AD board is replaced replace the LCD assembly> If the trouble persists even after the AD board is replaced, replace the LCD assembly. 2) Backlight of the LCD panel on the rear side of OPL assembly is on.

-> Connect/Disconnect the power line of OPL assembly.

-> If “Nautilus HYOSUNG” logo is not displayed on the OPL screen, replace the AD board. The LCD is displayed white

The LCD is displayed white.

-> Check the installation status of the LVDS(Low voltage differential signaling) cable inside the assembly. -> If the trouble persists even when the installation status is normal, replace the cable.

-> If the trouble persists even after the cable is replaced, replace the AD board. -> IF the trouble persists even after the AD board is replaced, replace OPL assy. When the screen is in red or other colors (when the color display is normal)

-> Check the connection status of the video cable. (Connect again.) -> Check the connection status of the LVDS cable. (Connect again.) -> If the trouble persists, replace the LVDS cable.> If the trouble persists, replace the LVDS cable.

-> If the trouble persists even after LVDS cable is replaced, replace the AD board. The screen does not provide visible display.

-> Replace the LVDS cable.

> If the trouble persists replace the AD board -> If the trouble persists, replace the AD board.

4. System Devices : Control Electronics (CE)

1) Motherboard Specifications

Overview

System BIOS AMI BIOS with 8Mbit SPI ROM

CPU & Chipset

Processor Intel LGA 775 Socket, FSB 800/1066/1333MHz

C / C /

Processor Families

Intel Celeron 4xx / Pentium Dual Core E2xxx / Core2 Duo / Core2 Quad CPUs

Integrated

Graphics Intel GMA 3100 Memory DDR2 667/800MHz, 4G Max

DIMM Socket 1.8V 240Pin DIMM Socket x 2ea (Dual Channel)

North Bridge Intel G31 (A2 stepping, w/ heat sink)

PCIEX16 Slot PCIEX1 Slot

South Bridge Intel ICH7 (A1 stepping, w/o heat sink)

Add-in Slot

1 PCI Express x16, 1 PCI Express x1, 2 PCI

PCI1~2 Slot

Rear Panel I/O

4 USB ports, 2 PS/2 ports, 1 Parallel port, 1 Serial port, 1 D-sub connector, 6 Audio ports, 1 RJ-45 connector

3. System Devices : Control Electronics (CE)

2) Connecting Component

Pin Signal Function Pin Signal Function

1 HD LED P H d di k LED( ) 2 FP PWR/SLP *MSG LED( )

Front Panel Header

1 HD_LED_P Hard disk LED(+) 2 FP PWR/SLP *MSG LED(+) 3 HD_LED_N Hard disk LED(-) 4 FP PWR/SLP *MSG LED(-)

5 RST_SW_N Reset Switch(-) 6 PWR_SW_P Power Switch(+)

7 RST_SW_P Reset Switch(+) 8 PWR_SW_N Power Switch(-)

9 RSVD Reserved 10 Key No pin

Jumper Type Description Setting (default)

CLR CMOS1 3 pin Clear CMOS

1-2: NORMAL, 2-3: CLEAR CMOS Before clearing the CMOS

Jumper Settings

CLR_CMOS1 3-pin Clear CMOS CMOS Before clearing the CMOS, make sure to turn off the system.

SATA Cable connection

ODD (E: Drive) ODD (E: Drive)

HDD2 (D: Drive), Bottom HDD1 (C: Drive), Top Front Panel Header

F_USB1 COM2

4. System Devices : Control Electronics (CE)

3) Diagnostic & Troubleshooting

(1) Power On Test

Beep Meaning

One short beep when displaying logo No error during POST

Long beep in an endless loop No DRAM install or detected

One long beep followed by three short beeps Video card not found or video card memory bad High frequency beeps when system is working CPU overheated. System running at a lower frequency

(2) Black Screen

In case of NO BEEP sound on Booting : Power On by compulsion,

CMOS Clear,

Battery Off-On

JP3 Description

1-2 (default)* Keep CMOS Setup (Normal Operation)

Reset Interface Description No (default) Normal Operation

Short 2-3 for 10 sec Clear CMOS Setup Short 9-11 within 1 sec Turn power on by _compulsion How to Clear CMOS How to power on by compulsion

In case of BEEP sound on Booting : Check if the CPU Fan cooler is properly working or not.

Backlight of LCD, Inverter board

4. System Devices : Panel Control Board (PNC)

Item Major functionality Remark

● Control guidance Lights(Flickers) : CDU, MCU, SPR , BCR ● Control the Power Control signals : Power ON/OFF Battery OFF Panel Control

Board (PNC)

● Control the Power Control signals : Power ON/OFF, Battery OFF AC Stop, Recover

● Check Sensor Signals : Safe Door Sensor ● Power Distribution : Supply the EPP, VFD

AD Board - Converting analogue data from CE to digital data on LCD Display Quality Inverter - Converting low DC voltage to high AC voltage on LCD Supplying Power

On Screen Display Board

(OSD)

Inverter

(OSD)

Display Board

(AD Board)

4. System Devices : Panel Control Board (PNC)

-Connector Interface

CN1(6Pin) : Lift Function Key

CN20 CN4 CN22 CN15 CN18 CN6

CN1(6Pin) : Lift Function Key CN2(6Pin) : Right Function Key

CN3(26Pin) : Flicker (CDU, SPR, MCU, BCR) Safe Door sensor

CN4(4Pin) : +12V, +5V Power Output (Not used) CN (4Pi ) 24V P I

CN6 CN17

CN5(4Pin) : +24V Power Input

CN6, CN7(10Pin) : Touch Screen (Not used) CN8(3Pin) : Power Output (BCR)

CN9(2Pin) : Mode Switch (Supervisor/Normal) CN10(6Pin) : PNC ↔ CE Communication

CN16

CN21

CN5 ( )

CN11(8Pin) : Power Control

CN12(3Pin) : Stand-by On/Off Switch (Not used) CN13(3Pin) : NVRAM clear (Not used)

CN14(4Pin) : ADA Detect Sense (Not used) CN15(6Pin) : Rear Status LED Indicator

CN19 CN2 CN5

CN9

CN8 _{CN15(6Pin) : Rear Status LED Indicator}

CN16(2Pin) : ON USE LED (Not used) CN17(2Pin) : +24V FAN Control (Not used) CN18(6Pin) : Com LED Indicator (Not used) CN19(2Pin) : Reset Switch

CN20(4Pi ) 12V 5V P O t t (EPP)

CN13 CN14

CN1

CN20(4Pin) : +12V, +5V Power Output (EPP) CN21(4Pin) : +24V, +5V Power Output (VFD) CN22(6Pin) : Reserved Relay (Not used) CN25(10Pin) : Seismic/Heat Sensor

CN3

4. System Devices : Encryption PIN Pad (EPP)

1) Assembly Diagram

BACK BRKT1 BACK BRKT2 (STEEL) RUBBER CONTACT _BEZEL METAL SCAN B/D BRKT1 (STEEL) FRONT MEMBRANE FRONT MEMBRANE FRONT SUPP BUTTON BASE RAIN PROTECT RUBBER 2 RAIN BUTTON BRKT (STEEL) RUBBER 2 RAIN PROTECT RUBBER 1

4. System Devices : Encryption PIN Pad (EPP)

2) Connector Configuration

CN3 CN3 cc LED1 LED5 J1 cc SW3 (1,2) CN2 CN2 cc J5 cc LED2

NO LABEL DEFAULT DESCRIPTION REMARK

NO LABEL

SETTING DESCRIPTION REMARK

1 CN2 Connection Power connector(5V)

2 CN3 - Firmware downloading connector

Due to security issues OFF NV-RAM is clear when No.1 switch is turned ON

Due to security issues, no repair is possible in the field

3 SW3(1,2)

OFF Fuse is open when No.2 switch is turned ON and at the same time J1 is short

4 J1 Open Used for downloading the Firmware or turning off the fuse for security reason.

4. System Devices : Encryption PIN Pad (EPP)

3) Checking the state by LEDs

LED DESCRIPTION REMARK

Whether the po er s ppl is in “normal” stat s LED1 (Power LED) Whether the power supply is in “normal” status

(If it is normal, green light will be turned on LED) LED2 (EPP Status LED) Whether the EPP is in “normal” operation

(If it is normal,red lightwill blink on LED about one time per second)

Wh th th NV RAM i l l d

LED5 (NV-RAM LED) Whether the NV-RAM is properly cleared (If it is normal, red light will turned on LED)

4) Common Occurred Problem List

① In case the EPP cover is detached

② In case there is a damage caused by any external shock or static electricity

③ I th EPP i t t d ith th bl hi h k it l bl t t ti l t i it

③ In case the EPP is not connected with an earth cable, which makes it vulnerable to static electricity ④ In case the battery is discharged.

4. System Devices : Power Supply

1) Input Specification

Item Specification

INPUT CONNECTION INLET FILTER(250Vac 6A)

INPUT CONNECTION INLET FILTER(250Vac 6A)

INPUT VOLTAGE / CURRENT (SELECTION MODE)

100~127Vac ±10% / 5.5A 200~240Vac ±10% / 2.8A

FREQUENCY 47~63Hz(NORMAL:50/60Hz)

DISTORTION 10%

EFFICIENCY 70% MIN(at MAX LOAD)

HOLD-UP TIME 16.7ms MIN

Item Specification Unit

2) Output Specification

•CHANNEL +3.3 +5.0 -5.0 +12.0 -12.0 +24.0 Vdc VOLTAGE 3.14 ~ 3.47 4.75 ~ 5.25 -4.75 ~ -5.25 11.4 ~ 12.6 -11.4 ~ -12.6 22.8 ~ 25.2 Vdc CURRENT 0 6 0 2.0 ~ 0 0 2 0.2 ~ 5.5 0 0 2 0 ~ 4.0 A CURRENT 0 ~ 6.0 2.0 13.0 0 ~ 0.2 0.2 5.5 (Peak6.5A) 0 ~ 0.2 0 4.0 (Peak11A) A METHOD SWITC-HING

SWITCH-ING SW & REG SWITCHING

SW &

REG SWITCHING MODE

3 76 ~ 5 74 ~ O.V.P 3.76

4.3

5.74

4. System Devices : Power Supply

2) Diagnostic

2) Diagnostic

(1) Front Panel and Status LED

(1) Front Panel and Status LED

①

Main switch : Controlling A.C power on-off

②

Stand-by switch : System on-off control in safety

③

Selection switch

⑤

③

Selection switch

④

Battery switch

⑤

Status LED

- Yellow : AC in

- Green : DC out

① ② ③

Green : DC out

- Red : Battery low

4. System Devices : Power Supply

2) Diagnostic

2) Diagnostic

(3) Pin configurations

④ MBD

LABEL PIN NO. CONFIG COLOR REMARK

CN1 1 S.G BLACK MOLEX (5569 20P) 2 S.G BLACK 3 S G BLACK

LABEL PIN NO. CONFIG COLOR REMARK

CN1 1 L BLACK AMP (1-480701-0) 2 F.G GRN/YEL ① AC IN 3₄ S.G_S.G BLACK_BLACK (5569-20P) 5 S.G BLACK 6 S.G BLACK 7 +5V RED 8 +5V RED 3 N WHITE ② SHU 9 +24V WHITE 10 -5V 11 P-ON-N GREEN 12 +5VSBV PURPLE 13 S.G BLACK 14 S G BLACK

LABEL PIN NO. CONFIG COLOR REMARK

CN3

1 +5V RED

2 24V WHITE 14 S.G BLACK

15 S.G BLACK

16 POWER GOOD GRAY

17 -12V BLUE 18 +5V RED 19 +5V RED 20 12V YELLOW CN3 MOLEX (5569-08P) 2 +24V WHITE 3 +12V YELLOW 4 S.G BLACK 5 -12V BLUE 6 +24V WHITE 7 S.G BLACK ③ PNC 20 +12V YELLOW 8 S.G BLACK

LABEL PIN NO. CONFIG COLOR REMARK

1 S G BLACK

LABEL PIN NO. CONFIG COLOR REMARK

1 S G BLACK ⑤ MCU CN6 1 S.G BLACK MOLEX (5569-06P) 2 S.G BLACK 3 +12V YELLOW 4 +24V WHITE 5 P ON-N GREEN 6 +5V RED CN10 1 S.G BLACK MOLEX (5569-06P) 2 S.G BLACK 3 +12V YELLOW 4 +24V WHITE 5 P ON-N GREEN 6 +5V RED 6 5V RED 6 5V RED

4. System Devices : Power Supply

2) Diagnostic

2) Diagnostic

(3) Pin configurations

LABEL PIN NO. CONFIG COLOR REMARK

1 24V WHITE

⑩ Miscellaneous

⑥ +3.3V

LABEL PIN NO. CONFIG COLOR REMARK

CN8 1 +3.3V BROWN MOLEX (5559-02P) 2 S G BLACK CN11 1 +24V WHITE MOLEX (5569-04P) 2 +24V WHITE 3 S.G BLACK 4 S.G BLACK ⑦ Battery ⑪ PWR I/F 2 S.G BLACK

LABEL PIN NO. CONFIG COLOR REMARK

1 (+) WHITE 2 BECH-N BLACK

NO _NAME.PIN _(INACTIVE)ACTIVE DESCRIPTION

1 P OFF P +5V(0V) Application software turn P/S off

⑧ OPL CN-BAT AMP (1-480703-0) 2 BECH-N BLACK 3 (-) BLACK 4 N.C

-LABEL PIN NO CONFIG COLOR REMARK

1 P OFF-P +5V(0V) Application software turn P/S off

2 S.G

-3 P ON-N 0V(OPEN) Stand-by switch used to turn P/S on

4 S.G

-5 _{OFF N}BATT 0V(+5V)

When #7 signal go active CE module Make this signal active then P/S LABEL PIN NO. CONFIG COLOR REMARK

CN11 1 +24V WHITE MOLEX (5569-04P) 2 +24V WHITE 3 S.G BLACK 4 S.G BLACK

5 _OFF-N 0V( 5V) Make this signal active then P/S turned off

6 S.G

-7 AC STOP-_N 0V(+5V) _{(While U.P.S run) this signal activated}When a stoppage of A.C power occur ⑨ SPL

LABEL PIN NO. CONFIG COLOR REMARK

1 +24V WHITE

MOLEX 2 +24V WHITE

8 S.G

-9 _LOW-NBATT 0V(+5V)

Active of this signal means battery should replaced, display of error code

required

10 S.G

-11 P OFF N 0V(OPEN) St d b it h t ff iti

CN11 MOLEX

(5569-04P) 3 S.G BLACK

4 S.G BLACK

11 P OFF-N 0V(OPEN) Stand-by switch go to off position

-4. System Devices : Power Supply

1) Check the status of fuses. (Tools : Multimeter)

Parts : F1 F2 (Specification : 250V/8A)

3) Troubleshooting

3) Troubleshooting

- Parts : F1, F2 (Specification : 250V/8A)

- The method of check : If normal status, fuse would be shorted

If abnormal status, fuse would be open

FUSE

2) Check the status of FETs and Zener Diodes (Tools : Multimeter)

- Parts : Q1 Q4(FETs)

Parts : Q1,Q4(FETs)

ZD1, ZD5 (Zener Diodes)

- The method of check

Q1,Q4 (FET) : If normal status, Source-Drain Voltage is measured between 0.4V and 0.6V ZD1 ZD5 (Zener Diode) : If normal status Voltage is measured between 0 5V and 0 7V ZD1, ZD5 (Zener Diode) : If normal status, Voltage is measured between 0.5V and 0.7V

Source : (+) indicator

Gate Drain

( )

: (-) indicator (-) indicator (+) indicator

4. System Devices : High Security Electronic Lock

1) Major function

(1) Single PIN Number

(2) Two PIN Number

(3) Dual Combination PIN Number

(4) Anti Ambush (Silent Alarm) Enable with Swing Bolt and Alarm cable

(5) Dual Combination + Anti Ambush (Silent Alarm) Enable

2) Single PIN Number Electronic Lock

(1) Opening the lock

(1) Opening the lock

Step1. Enter valid six digit combination (Default password :123456)

Step2. Turn the keypad to the open position (clock-wise) within four seconds Step3 . Pull door open

(2) Ch

i

d (

Al

f

hi

i

i h h d

)

(2) Changing password (

Always perform this operation with the door open)

Step 1. Enter “zero” six times

Step 2. Enter the current password one time and new six digit combination two times

※ Remark

※ Remark

- Wrong try penalty

: In case of four consecutive invalid combination ->Five minute delay period

- Low battery warning

: During opening, repeated LED flashing and beeping During opening, repeated LED flashing and beeping

- Audio and visual signal

4. System Devices : High Security Electronic Lock

3) Two PIN Number Electronic Lock

(1) Adding 2

nd

_{user (}

Always perform this operation with the door open)

Step1 Perform MANAGER MODE using Programmer Setting PIN Step1. Perform MANAGER MODE using Programmer Setting PIN

Step2. Enter the manager password and hold down last digit of combination for about 2 seconds Step3. After hearing double beeps, press 1

Step4 . Input 2nd_{password two times}

( )

d

₍

(2) Removing 2

nd

_{user (}

Always perform this operation with the door open)

Step1. Perform MANAGER MODE using Programmer Setting PIN

Step2. Enter the manager password and hold down last digit of combination for about 2 seconds Step3. After hearing double beeps, press 3

4) Double PIN Number Electronic Lock

Both combination (Master PIN Number & Add user PIN Number) required to open the lock

Step1. Perform DUAL COMBINATION using Programmer Setting PIN

St 2 E t th M t PIN b d Add PIN N b i d

4. System Devices : High Security Electronic Lock

※

How to enable

MANAGER, DUAL, ANTI AMBUSH

MODE

Step1. Disconnect the cable of ComboGard and connect the cable of 3045 Programmer

Step1. Disconnect the cable of ComboGard and connect the cable of 3045 Programmer

Step2. Properly configure the dip switch as you want to set up

(For example, in case of MANGER MODE, just turn on No 1 switch only

Step3 . For program setting, after inserting current password, hold down “O” for two seconds

Step 4. Make sure the “DONE” will be display on programmer LED window

Step 4. Make su e the

ON

will be display on p og amme

window

4. System Devices : High Security Electronic Lock

5) Anti Ambush (Silent Alarm) Electronic Lock

To send an alarm signal enter last digit of combination one number higher or lower

At this moment the lock will open without any indication that the duress signal has been sent

At this moment, the lock will open without any indication that the duress signal has been sent.

Step1. Perform Anti Ambush mode using Programmer Setting PIN Step2. Enter the duress PIN Number

Current combination : 1-2-3-4-5-6 Duress PIN Number : 1-2-3-4-5-5 or

Contents

1) Basic Specifications

Session 5 : Cash Dispenser

1) Basic Specifications

2) Actuator Diagram

3) Sensor Diagram

4) Double Bill Detection Mechanism

5) Basic Structure of Cassette

6) Pi k

M h i

6) Pick up Mechanism

7) Cassette ID Setting

8) Adjustment for bills with different size

8) Adjustment for bills with different size

9) Loading of Cash in Cassette

10)Oiling Standard

11)Cleaning Standard

12)Dip Switch Specification

13)Diagnostics

5. Cash Dispenser

• Stack present type

1) Basic Specifications

• Front Access Maintenance

•

Four cash cassettes, four denominations

• Capacity of 12,000 new notes

p

y

,

(3,000 notes X four cash cassettes)

• Reject bin with capacity of 250 notes

• Reject way : note by note reject

• Reject way : note by note reject

• Cash low & cash empty detection

• Double note detection module

• Automatically detecting the cassette ID

• Supporting U.S and international currency types

• USB communication

• Good flexibility (up to two, three cash cassettes, easy change of rear access type)

• Weight : 42 kg (including four cash cassettes)

5. Cash Dispenser

2) Actuator Diagram

DELIVERY MOTOR MAIN MOTOR CAM MOTOR GATE SOLENOID SHUTTER SOLENOID

• Three Motors

( Main Feeding Motor, Upper transport

delivery Motor, Cam Motor)

MAIN MODULE

MOTOR

SOL2

y

,

)

• Four Micro-electronics clutches

(1

st

₂

nd

₃

rd

₄

th

_cassette)

FEED MODULE1 FEED CLUTCH #1

(1

st

_{, 2}

nd

_{, 3}

rd

_{, 4}

th

_cassette)

• Two Solenoids

FEED MODULE2

FEED CLUTCH #2

(Shutter, Gate operation)

FEED MODULE3 FEED CLUTCH #3 FEED MODULE4 FEED CLUTCH #4

5. Cash Dispenser

☞

Principle of Electromagnetic parts : Fleming’s Rule

•Fleming's left hand rule (for

electric motors

, micro clutch, solenoid) shows the direction of the

thrust

on a

conductor

carrying a

current

in a

magnetic field

.

The left hand is held with the

thumb first finger

and

second finger

mutually at

right angles

•The left hand is held with the

thumb

,

first finger

and

second finger

mutually at

right angles

.

•The First finger represents the direction of the Field.

•The Second finger represents the direction of the Current (in the classical direction, from

positive

to

negative

).

The Thumb represents the direction of the Thrust or resultant Motion

•The Thumb represents the direction of the Thrust or resultant Motion.

5. Cash Dispenser

3) Sensor Diagram

N S b l N d i

No Symbol Name and Function 1 CS 17,27,37,47 Cassette Docking Sensor 2 CS 12,22,32,42 Cassette ID Sensor 3 CS16,26,36,46 Cash Low Sensor

CS7 CS6

4 CS 18,28,38,48 Cash Empty Sensor

5 CS 11,21,31,41 Cassette Outlet Jam Sensor 6 CS 19,29,39,49 Clutch Encoder Sensor

7 CS 5 D bl D t ti S

7 CS 5 Double Detection Sensor

8 CS 4 Gate Operating Decision Sensor 9 CS 3 Gate Sensor

10 CS 8 Main Motor Encoder Sensor 11 CS 13 Bill Counting Sensor

12 CS1 Reject Box Jam Detection Sensor 13 CS 2 Reject Box Docking Sensor 15 CS 6 7 C (St k ) P iti S 15 CS 6, 7 Cam(Stacker) Position Sensor 16 CS 9 Retract Box Full Sensor

17 CS 10,14 Stacker and Upper Transport Jam Sensor

18 S1, S2 Shutter Open/Close Sensor

19 CS 15 Cash Take-out Sensor Note) A = Sensor located far from control board.

5. Cash Dispenser

• Photo Transmitted Sensor

S ti t C li t

☞

Sensor types used for the Cash Dispenser

Separation type Coupling type

• Photo Reflecting Sensor • Micro Switch

• Magnetic Sensor

Normally, photo sensors consist of two parts - Sending a signal : LED (Light Emitting Diode) - Receiving a signal : Transistor

5. Cash Dispenser

☞

Sensor Judgment Criteria

LABELING

JUDGMENT CRITERIA

SENSOR TYPE

HIGH LOW DEFAULT SPECIFICATION

HIGH LOW DEFAULT SPECIFICATION

CS1

Variable with automatic dimming

logic

12V Blocking : Low, Unblocking : High

Permeating type CS4, CS10(A,B),

CS13, CS14 12V Blocking : Low, Unblocking : High CS2

CS17/27/37/47 > 6V < 6V 12V Normal : Low, Abnormal: High Micro Switch CS3,CS15 > 6V < 6V 12V Blocking : High Unblocking : Low Coupling type CS5 (A,B) >4V <1V 0V Blocking : High, Unblocking : Low KLG-248 CS6, CS7 > 6 V < 6V 12V Blocking : High, Unblocking : Low KLG-248

CS8 >4V <1V 0V Bl ki : Hi h U bl ki : L KLG 248

CS8 >4V <1V 0V Blocking : High, Unblocking : Low KLG-248

CS9, CS11(A,B) > 6.8V < 6.8V 12V Blocking : Low, Unblocking : High Permeating type CS18/28/38/48

> 6V < 6V 12V Bl ki L U bl ki Hi h P ti t CS18/28/38/48

CS19/29/39/49 > 6V < 6V 12V Blocking : Low, Unblocking : High Permeating type CS16/26/36/46 >1.05V <1.05V - Cash Enough : High, Cash Low : Low Reflecting type CS12/22/32/42

>4V <1V 0V O : L Off : Hi h REED S/W

/ / /

5. Cash Dispenser

4) Double Bill Detection Mechanism

Encoder

Double Detection Sensor

Encoder

Notes direction

Double Detection Lever

E

d

li

1 i

0 0XX

5. Cash Dispenser

5) Basic Structure of Cassette

Note guide:up

Note guide up

139

Note guide:side

447

218

Push-plate

Latch

Latch

5. Cash Dispenser

6) Pick Up Mechanism

Pick-up Roller

P Roller

Feed Roller

Gate Roller

Pinch roller

P-Roller

Pinch roller

Overlap Lever

F-roller

G-Roller

Note

1st Pinch Roller

F roller

Over-Lap

Note direction

1st Pinch Roller

2nd Pinch Roller

5. Cash Dispenser

7) Cash Cassette ID Setting

MAGNET : NOTE ID MAGNET : BASE P/N : 4250000003 P/N : 4500000017 SCREW : M3 P/N : 44651202

[Warning!!!]

When the magnet for note identification should be replaced or changed, you should assemble to

check cassette configuration which Nautilus Hyosung provided you with the information about it.

g

y

g p

y

Otherwise, ATM machine loaded this cassette may cause severe problems

5. Cash Dispenser

☞

Cassette ID Configuration

ID #1 (3) R d • ID #1 (3) ID #2 (5) Reserved d 1 1 2 2 3 3 4 4 • ID #2 (5) • ID #3 (6) Reserved Reserved 1 1 2 2 3 3 4 4 • ID #3 (6) • ID #4 (9) Reserved Reserved 1 1 2 2 3 3 4 4 • ID #5 (10) 1 2 3 4 Reserved

5. Cash Dispenser

☞

How to set the cassette ID magnet

① Identify the magnet location of the Magnet Base

② Insert the magnet facing the UNPAINTED surface of ID magnet to ID sensor (outside)

③ Insert the next magnet to have opposite pole configuration

as shown in the following picture.

④ As the same way, insert the spare magnet with opposite pole configuration with neighboring one.

Unpainted Surface (Polarity)

Painted Surface (white dot) (No Polarity )

South Pole North Pole

1 4

5. Cash Dispenser

8) Cash Cassette Adjustment with different bill size

(1) Cassette Upper Guide

Spacer (Yellow)

Guide (Green)

M3 Fl S M3 Flat Screw

Bill length No. of

Spacer Bolt Spec.

Length of

Screw Note

Greater than 78mm

Equal or Less than 80mm No GUIDE -

-Greater than 74mm

Equal or Less than 77mm GUIDE

SCR M3*5

BLACK 5mm

Greater than 71mm Equal or Less than 73mm

GUIDE + SPACER 1EA

SCR M3*8

BLACK 8mm

Greater than 68mm Equal or Less than 70mm

GUIDE + SPACER 2EA

SCR M3*11

BLACK 11mm

Equal or Less than 67mm GUIDE + SPACER 3EA

SCR M3*14

5. Cash Dispenser

(2) Cassette Side Guide

Reference Position

Reference Position

Assemble at the same position

No Bill Width Reference Position Note

1 Equal or Less than 122mm 122

1 Equal or Less than 122mm 122

2 Greater than 123mm ~ Equal or Less than 127mm 127 3 Greater than 128mm ~ Equal or Less than 132mm 132 4 Greater than 133mm ~ Equal or Less than 137mm 137 5 Greater than 138mm ~ Equal or Less than 142mm 142 6 Greater than 143mm ~ Equal or Less than 147mm 147 7 Greater than 148mm ~ Equal or Less than 152mm 152 8 Greater than 153mm ~ Equal or Less than 157mm 157 9 Greater than 157mm ~ Equal or Less than 162mm 162

5. Cash Dispenser

(3) Stop Finger on Temporary Stacker

No. Bill Height Reference Position Note

1 Equal or Less than 66mm 66

2 Greater than 67mm ~ Equal or Less than 69mm 69 3 Greater than 70mm~ Equal or Less than 72mm 72 4 Greater than 73mm~ Equal or Less than 75mm 75 5 Greater than 76mm~ Equal or Less than 78mm 78 5 Greater than 76mm~ Equal or Less than 78mm 78 6 Greater than 79mm~ Equal or Less than 81mm 81

[Warning!!!]

When the bills with different sizes in cassette will be used in cash dispenser together make

When the bills with different sizes in cassette will be used in cash dispenser together, make

sure that you will set the position of Stop Finger as the largest bill height among them.

5. Cash Dispenser

(1) Overlap length of Pick-up module (Factory Adjustment)

9) High Level Adjustment

<Gage calibration>

<Gage calibration>

_{<Overlap Adjustment>}

P-F-G Thickness Gage

Overlap Gage Overlap P F G

Frame Thickness Gage Overlap Gage p Adjustment Screw

[Warning!!!]

Please keep in mind that this Sub Assembly is not disassembled into low level any more and

you should not handle the overlap adjustment screw. That is only for factory adjustment.

5. Cash Dispenser

(2) Double Bill Detection Module

[Checkpoint!!!]

[Checkpoint!!!]

Please check if the value of 7 segment in control board properly indicate a specific range more

than 5 times on test mode. Otherwise, re-adjust this Sub Assembly to comply with inside this range.

- Criteria : 0.10 mm & 0.16 mm thickness bills

5. Cash Dispenser

(3) Gate Solenoid

① Remove the protective cover ② Disconnect the solenoid cable

③ Remove four M3 screws beneath Solenoid cover ④ Remove the solenoid body from the plunger ④ Remove the solenoid body from the plunger ⑤ Replace the solenoid body with new one

⑥ Put the gate solenoid adjustment jig(3mm) between the solenoid bracket and the plunger

solenoid bracket and the plunger

⑦ Push the solenoid body completely and put M3 screws

back and fasten _{Adjustment jig}

⑧ Check the gate lever with aligning gate lever detection sensor when the solenoid is released

⑨ If the gate lever position is not correct, loosen the M3 screw and adjust gate lever detection sensor and fasten it screw and adjust gate lever detection sensor and fasten it

5. Cash Dispenser

(4) Shutter Solenoid

① Loosen two screws and remove the solenoid cover ② Disconnect the solenoid cable

③ Remove three M3 screws and separate the solenoid body and th l

the plunger

④ Replace the solenoid body

⑤ Adjust solenoid using shutter solenoid adjustment jig (9mm)

Adjustment jig

- Put the jig between plunger and solenoid bracket

- Push the solenoid body to the bracket and put screws back to fit the Solenoid body

fit the Solenoid body

- When the solenoid is on, the shutter bottom should meet or be parallel to the rubber damper

- Shutter should interfere the open detection sensor ⑥ Connector the cable connector and cover it back ⑦ Fasten two cover screws

⑦ Fasten two cover screws

Sensor Shutter Rubber damper

5. Cash Dispenser

10) Oiling Standard

GATE SUPPORT SPRING HOOK TENSION PULLEY GATE SPRING HOOK N O T E S E P A R A TE A S S E M B LY G E A R R E E T H S U R F A C E

Location Lubricants Interval Remark

PULLEY _{G E A R R E E T H S U R F A C E}

Tension Pulley Shell Vitrea Oil 100 Y1 Lubricate the friction part btw shaft & pulley Gate bush Shell Vitrea Oil 100 Y1 Lubricate the friction part btw bush & gate shaft

Gear teeth surface Initial Oilingg

-Gate spring hook AlvaniaGreaseEP1 Y1 Ensure that the hook of spring is fully greased Gear support spring hook AlvaniaGreaseEP1 Initial Oiling

-Gear teeth surface Initial Oiling

-• Y1: Once a year.