TRAINING REPORT
TRAINING REPORT
ON
ON
CATIA, UNDERTAKEN
CATIA, UNDERTAKEN
AT
AT
CETPA INFOTECH PVT. LTD, LUCKNOW
CETPA INFOTECH PVT. LTD, LUCKNOW
Under
Under the guidance the guidance of: of: Mr. Vineet Mr. Vineet Kr. MahaliKr. Mahali Submitted
Submitted By: By: Vishal Vishal PandeyPandey Roll
Roll No.: No.: 108305108305 Department: Mechnical Department: Mechnical Institute:
CONTENTS
CONTENTS
y
y
INTRODUCTION
INTRODUCTION
1.
1.
Introduction
Introduction to
to
CAT
CAT
II
A
A
2.
2.
H
H
istory
istory
3.
3.
Industry
Industry using
using
CAT
CAT
II
A
A
4.
4. C
C
omparison
omparison of
of
C
C
omputer
omputer
A
A
ided
ided
D
D
esign
esign software
software for
for
E
E
ngineering
ngineering
5.
5.
y
y
SOLID MODELING
SOLID MODELING
1.
1.
Ab
Ab
out
out
SS
olid
olid
M
M
odeling
odeling
2.
2. C
C
onstraints
onstraints in
in solid
solid modeling
modeling
3.
3. SS
olid
olid modeling
modeling
vv
ss
. S
. S
urface
urface modeling
modeling
y
y
PROJECT
PROJECT DOCUMEN
DOCUMENTATION
TATION
DOUBLE BEAR
DOUBLE BEAR
ING
ING
ASSEMBLY
ASSEMBLY
1.
1. D
D
rafting of
rafting
of different
different parts
parts
2.
2. C
C
reating
reating different
different parts
parts
3.
3. A
A
ssem
ssem
b
b
ling
ling
BUTTERFLY VALVE ASSEMBLY
BUTTERFLY VALVE ASSEMBLY
1.
1. Ab
Ab
out
out
B
B
utterfly
utterfly
V
V
al
al
vv
ee
2.
2. SS
tructure
tructure
3.
3. T
T
ypes
ypes
4.
4. D
D
rafing
rafing of
of different
different parts
parts
5.
5. C
C
reating
reating different
different parts
parts
6.
CONTENTS
CONTENTS
y
y
INTRODUCTION
INTRODUCTION
1.
1.
Introduction
Introduction to
to
CAT
CAT
II
A
A
2.
2.
H
H
istory
istory
3.
3.
Industry
Industry using
using
CAT
CAT
II
A
A
4.
4. C
C
omparison
omparison of
of
C
C
omputer
omputer
A
A
ided
ided
D
D
esign
esign software
software for
for
E
E
ngineering
ngineering
5.
5.
y
y
SOLID MODELING
SOLID MODELING
1.
1.
Ab
Ab
out
out
SS
olid
olid
M
M
odeling
odeling
2.
2. C
C
onstraints
onstraints in
in solid
solid modeling
modeling
3.
3. SS
olid
olid modeling
modeling
vv
ss
. S
. S
urface
urface modeling
modeling
y
y
PROJECT
PROJECT DOCUMEN
DOCUMENTATION
TATION
DOUBLE BEAR
DOUBLE BEAR
ING
ING
ASSEMBLY
ASSEMBLY
1.
1. D
D
rafting of
rafting
of different
different parts
parts
2.
2. C
C
reating
reating different
different parts
parts
3.
3. A
A
ssem
ssem
b
b
ling
ling
BUTTERFLY VALVE ASSEMBLY
BUTTERFLY VALVE ASSEMBLY
1.
1. Ab
Ab
out
out
B
B
utterfly
utterfly
V
V
al
al
vv
ee
2.
2. SS
tructure
tructure
3.
3. T
T
ypes
ypes
4.
4. D
D
rafing
rafing of
of different
different parts
parts
5.
5. C
C
reating
reating different
different parts
parts
6.
INTODUCTION
INTODUCTION
Intoduction to CATIA V5R19
Intoduction to CATIA V5R19
CATIA (Computer Aided Three-dimensional Interactive Application)
CATIA (Computer Aided Three-dimensional Interactive Application)
is
is aa
multi-platform
multi-platform
CAD/CAM/CAE
CAD/CAM/CAE
commercial
commercial software
software suite
suite de
de
vv
eloped
eloped
bb
y
y the
the
FF
rench
rench company
company
D
D
assault
assault
SS
ystemes
ystemes and
and marketed
marketed worldwide
worldwide
bb
y
y II
BM. W
BM. W
ritten
ritten in
in
the
the
C++
C++
programming
programming language,
language,
CAT
CAT
II
A
A
is
is the
the cornerstone
cornerstone of
of the
the
D
D
assault
assault
SS
ystemes
ystemes product
product lifecycle
lifecycle management
management software
software suite
suite
. T
. T
hrough
hrough its
its exceptionally
exceptionally
easy
easy
±
±
to-
to- use
use state
state of
of the
the art
art user
user interface,
interface,
CAT
CAT
II
A
A
deli
deli
vv
ers
ers inno
inno
vv
ati
ati
vv
ee
technologies
technologies for
for maximum
maximum producti
producti
vv
ity
ity and
and creati
creati
vv
ity, from
ity,
from concept
concept to
to the
the final
final
product
product
. CAT
. CAT
II
A
A
reduces
reduces yhe
yhe learning
learning cur
cur
vv
ee ,as
,as it
it allows
allows the
the flexi
flexi
b
b
ility
ility of
of using
using
feature-feature-
b
b
ased and
ased
and parametric
parametric designs
designs
..
CAT
CAT
IIA
A
pro provv
idesides threethreebb
asicasic platforms: platforms:P1
P1
,,P2
P2
,,P3. P1
P3. P1
isis for for smallsmall andand mediummedium sizedsized process process orientedoriented companiescompanies thatthat wishwish toto growgrow thethe largelarge scalescale digitizeddigitized product product definitiondefinition
. . P2
P2
isis for for adad
vv
ancedanced designdesign engineeringengineering companiescompanies thatthat requirerequire product, product, process process andand resourcesresources modelingmodeling..
P3
P3
isis for for highhigh endend designdesign applicationapplication andand itit isisbb
asically for asically forA
A
utomotiutomotivv
ee andandA
A
erospaceerospace industry,industry, wherewhere highhigh qualityquality surfacingsurfacing or or
C
C
lass-lass-A
A
surfacingsurfacing isis usedused for for designingdesigning..
History :
History :
CATIA
CATIAstarted asstartedas anan in-housein-house dede
vv
elopmentelopment inin1977 b
1977 b
yyFF
renchrench aircraftaircraft manufacturer manufacturerAv
Av
ionsionsM
M
arcelarcelD
D
assault, atassault,at thatthat timetime customer customer of of thetheCADAM CAD
CADAM CAD
softwaresoftware..
InitiallyInitially namednamed CATICATI
((
Conception Assistée Tridimensionnelle InteractiveConception Assistée Tridimensionnelle Interactive²
² FF
renchrench for for Interactive Aided Three-dimensional DesignInteractive Aided Three-dimensional Design
) ²
) ²
itit waswas renamedrenamedCAT
CAT
IIA
A
inin1981
1981
,, whenwhenD
D
assaultassault createdcreated aa susu
b
b
sidiarysidiary toto dedevv
elopelop andand sellsell thethe software,software, andand signedsigned aa non-exclusinon-exclusivv
ee distridistrib
b
utionution agreementagreement withwith II
BM.
BM.
[2][2] InIn
1984
1984
,, thetheB
B
oeingoeingC
C
ompanyompany chosechoseCAT
CAT
IIA
A
as itsas its mainmain3D CAD
3D CAD
tool,tool,bb
ecomingecoming itsits largestlargest customercustomer
..
InIn
1990
, GeneralD
ynamicsE
lectricB
oatC
orp choseCAT
IA
as its main3D CAD
tool, to design theU.S.
Nav
y'sV
irginia class sub
marine.
In
1992
,CADAM
was purchased from IBM
and the next year CATIA CADAM V4 was pub
lished.
In1996
, it was ported from one to fourU
nix operating systems, including IBM A
IX,S
ilicon Graphics IR
IX,S
unM
icrosystemsS
unOS
andH
ewlett-P
ackardHP
-U
X.
In
1998
, an entirely rewrittenv
ersion ofCAT
IA
, CATIA V5 was released, with support forU
NIX,W
indows NT
andW
indows XP
since2001.
In
2008
,D
assault announced and released CATIA V6. W
hile the serv
er can run onM
icrosoftW
indows,L
inux orA
IX, client support for any operating system other thanM
icrosoftW
indows is dropped.
Industries using CATIA
CAT
IA
is widely used throughout the engineering industry, especially in the automotiv
e and aerospace sectors.
Aerospace
T
heB
oeingC
ompany usedCAT
IA V3
to dev
elop its777
airliner, and is currently usingCAT
IA
V5
for the787
series aircraft. T
hey hav
e employed the full range ofD
assaultS
ystemes'3D PLM
products² CAT
IA
,DELM
IA
, andE
NOV
IA LCA ²
supplementedb
yB
oeing dev
elopedapplications
.
C
hinese XianJH
-7A
is the first aircraft dev
elopedb
yCAT
IA V5
, when the design was completed onS
eptemb
er26
,2000.
E
uropean aerospace giantA
irb
us hasb
een usingCAT
IA
since2001.
C
anadian aircraft makerB
omb
ardierA
erospace has done all of its aircraft design onCAT
IA.
T
heB
razilian aircraft company,EMBRAER
, useC
atiaV4
andV5
tob
uild all airplanes.
V
oughtA
ircraft Industries useCAT
IA V4
andV5
to produce its parts.
T
heB
ritishH
elicopter company,W
estlands, useCAT
IA V4
andV5
to produce all their aircraft.
W
estlands is now part of an Italian company calledF
inmeccanica thej
oined company calls themselv
esA
gustaW
estland.
T
he main supplier of helicopters to theU.S M
ilitary forces,S
ikorskyA
ircraftC
orp.
, usesCAT
IA
as well.
Automotive
M
any automotiv
e companies useCAT
IA
tov
arying degrees, includingBMW
,P
orsche,D
aimlerA
G,C
hrysler,A
udi,[11]V
olkswagen,B
entleyM
otorsL
imited,V
olv
o,F
iat,B
entelerA
G,PSA
P
eugeotC
itroën,R
enault,T
oyota,F
ord,S
cania,H
yundai,
kodaA
uto,T
eslaM
otors,P
roton,T
ata motors andM
ahindra& M
ahindraL
imited,[[MLR
motors,H
yderab
ad][
International cars&
motors ltd(S
onalika group0
,http://
www.
icml.
co.
in].
Goodyear uses it in making tires for automotiv
e and aerospace and also uses a customizedCAT
IA
for its design and dev
elopment.
M
any automotiv
e companies useCAT
IA
for car structures²
doorb
eams, IP
supports,b
umperb
eams, roof rails, side rails,b
ody components² b
ecauseCAT
IA
isv
ery good in surface creation andC
omputer representation of surfaces.
Shipbuilding
D
assaultS
ystems hasb
egun serv
ing shipb
uilders withCAT
IA V5
release8
, which includes special features useful to shipb
uilders.
GD E
lectricB
oat usedCAT
IA
to design the latest fast attack sub
marine class for theU
nitedS
tates Nav
y, the V irginia class.
Northrop GrummanNewport News also used
CAT
IA
to design the Gerald R. Ford class of supercarriers for theUS
Nav
y.
O
ther
A
rchitectF
rank Gehry has used the software, through theC
-C
ub
edV
irtualA
rchitecture company, nowV
irtualB
uildT
eam, to design his award-winning curv
ilinearb
uildings. H
is technology arm, GehryT
echnologies, hasb
een dev
eloping softwareb
ased onCAT
IA V5
namedD
igitalP
roj
ect. D
igitalP
roj
ect hasb
een used to designb
uildings and has successfully completed a handful of proj
ects.
Comparison of Computer Aided Design software for Engineering
A
pplication and dev
eloper2D/3D
orS
pecialty fieldsR
uns onW
indows?S
upport forB
uilding InformationM
odelling?S
upport for IndustryF
oundationC
lasses?S
upport forD
rawingE
xchangeF
ormat?A
lib
reD
esignb
yA
lib
re, Inc.
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enderingY
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olid
M
odeling
'
S
olidM
odeling' is a method used to design partsb
y comb
iningv
arious 'solid obj
ects' into a single three-dimensional(3D)
part design. O
riginally, solid modelers wereb
ased on solid obj
ectsb
eing formedb
y primitiv
e shapes such as a cone, torus, cylinder, sphere, and so on. T
his ev
olv
ed into solid obj
ectsb
eing created and formed from swept, lofted, rotated, and extruded2D
wireframe or sketch geometry.
B
ecause of their limited use, some solid modelers hav
e ab
andoned the primitiv
e shapes altogether in fav
or of predefined lib
rary solid obj
ects.
'S
tock' lib
rary obj
ects prov
ide the designer with a similar shape tob
egin the design with, eliminating some of the initial tedious design work.
T
he real power of a solid modeling application is how it can take the solid obj
ects and comb
ine them togetherb
y intersecting,j
oining, or sub
tracting the obj
ects from one another to create the desired resulting shapes. B
ecause ev
erything in a solid model design is a 'watertight' model of the part, the solid modeler is ab
le to know the topology of the entire model. B
y topology we mean that it knows what faces are adj
acent to each other and which edges are tangent.
S
ince the solid modeler's datab
ase knows so much ab
out the entire part model, it can perform functionsv
irtually impossib
le with surface modeling. F
or example you can fillet all the adj
acent edges of a face to other faces in a single command. A
nother popular example is the 'shell' function of solid modelers. T
his allows you to define a constant wall thickness for the entire model with a simple task with a single commandconstraints in solid modeling
M
ost solid modelers support 'geometric constraints'. A
geometric constraint is the relationship of an entity to other entities. C
onstraints are only used on the underlying sketch or wireframe entities that define the solid obj
ectb
ounaries. S
ome common 'constraints' for these entities are coincident, collinear, intersect, parallel, perpendicular, and tangent. W
hen one or more entities are 'constrained' to each other, changing any of the entities will most likely hav
e an effect on the others.
In the example , the lines and arcs hav
eb
een assigned tangent constraints to each other and two arc are mirror to each other. W
hen one of the arcs in the solid'sb
oundary sketch is changed other one is also changed.
modelers automatically assign the constraints for you as you design the part
. O
thers prov
ide the ab
ility to assign constraints as you are designing. CAT
IA
will automatically assign constraints where it thinks you want them and then allow you to modify or remov
e them manually later.
In following example tangent constraint is automatically assignb
yCAT
IA
S
ingle entity attrib
utes such as 'horizontal' andv
ertical' are also considered tob
e constraints, since tagging an entity with one of these attrib
utes will keep the solid modeler from changing it when other entities that hav
e relationships to it are changed.
C
onstraints are one of the systemb
asics needed to prov
ide true geometric associativ
ity. M
ost solid modelers will allow you to add and modify constraints as needed. T
here are ev
en some solid modelers that will attempt to automatically assign the required geometric constraints logically from the steps you take to design the partSolid modeling vs. Surface modeling:
F
or designs that require any comb
ination of fillets along multiple edges, contain drafted surfaces, or constant wall thickness, solid modeling is far superior to surface modeling.
F
or designs that require sculptured surfaces with a lot of curv
ature(
the mouse you are using on you computer comes to mind)
a surface modeler is far easier than a solid modeler.
In fact it mayb
ev
irtually impossib
le to create some shapes with a solid modeler and hold exact dimensions forP
ro
j
ect
D
ocumentation
DOUBLE BEAR
ING
ASSEMBLY
:
C
onsist of following components:1. B
ase3. B
oltC
reating dou
b
le
b
earing assem
b
ly :
S
tep
1
:
C
reating different parts in parts in
P
art
D
esign
W
ork
b
ench
S
tep
2
:
A
ssem
b
ling different part in
A
ssem
b
ly
D
esign
W
ork
b
ench
STEP 1
:
C
reating
B
ase:
y
E
nter into
CAT
I
A b
y dou
b
le clicking on
the icon
.
y
S
elect
³
start´
> M
echanical design
>P
art
design to create new part
y
Name this part as
³b
ase´
.
y
F
ollowing sketch is made
.
y
E
xit to
S
ketcher on clicking exit sketch icon
yP
adding is done
b
y clicking on the
³
pad´ icon
.
yM
irror og the whole
b
ody was taken
.
y
F
ollowing sketches are made to complete theb
ase as lab
eled in the tree expansionC
reating
C
ap :
y
F
ollowing step was taken as shown in tree expansion3D v
iew of capsketch 1
sketch 2
sketch 3
sketch 4
C
reating
B
ushing :
y
F
ollowing step was taken as shown in tree expansion3D v
iew ofb
ushingsketch 1
sketch 2
C
reating
B
olt :
y
F
ollowing step was taken as shown in tree expansion3D v
iew ofb
ushingsketch 1
sketch 1 is made
padding of 4 mm
Edge fillet is applied having radius 1mm and made it
as body 1
sketch2
Hexagonal sketch is made for bolt head as body 2
boolen operation
intersect of two body
sketch 3
STEP 2
:
D
ifferent parts are assemb
led in following order :y
B
ase yB
ushing yC
ap yB
oltBUTTERFLY VALVE ASSEMBLY
:
A
butterfly valve
is a
v
al
v
e which can
b
e used for isolating or regulating flow
.
T
he closing mechanism takes the form of a disk
. O
peration is similar to that of a
b
all
v
al
v
e, which allows for quick shut off
. B
utterfly
v
al
v
es are generally fa
v
ored
b
ecause they are lower in cost to other
v
al
v
e designs as well as
b
eing lighter in
weight, meaning less support is required
.
A b
utterfly
v
al
v
e is from a family of
v
al
v
es called
quarter-turn valves
. T
he
"b
utterfly
"
is a metal disc mounted on a rod
. W
hen the
v
al
v
e is closed, the disc is
turned so that it completely
b
locks off the passageway
. W
hen the
v
al
v
e is fully
open, the disc is rotated a quarter turn so that it allows an almost unrestricted
passage of the fluid
. T
he
v
al
v
e may also
b
e opened incrementally to throttle flow
.
Structure
B
utterflyv
alv
es arev
alv
es with a circularb
ody and a rotary motion disk closure memb
er which is piv
otally supportedb
y its stem. A b
utterflyv
alv
e can appear inv
arious styles, including eccentric and high-performancev
alv
es. T
hese are normally a type ofv
alv
e that uses a flat plate to control the flow of water. A
s well as this,b
utterflyv
alv
es are used on firefighting apparatus and typically are used on larger lines, such as front and rear suction ports and tank to pump lines.
A b
utterflyv
alv
e is also a type of flow control dev
ice, used to make a fluid start or stop flowing through a section of pipe. T
hev
alv
e is similar in operation to ab
allv
alv
e. R
otating the handle turns the plate either parallel or perpendicular to the flow of water, shutting off the flow.
Types
1.
Resilient butterfly valve, hav
ing a flexib
le rubb
er seat. W
orking pressure232
psi2.
High performance butterfly valve, usually doub
le eccentric in design. W
orking pressure up to725
psi3.
Tricentric butterfly valve, usually with metal seat design. W
orking pressure up to1450
psiB
utterflyv
alv
e consist of following components:I
TEM
QTY
NAME
DESCR
IPT
IO
N1
1
BODY
CAST
IRO
N2
2
ROU
ND HEAD MACH
INE SCREW
#4
-4U
NF
X.250
3
1
PLATE
ALUM
INIUM
4
1
SHAFT
STEEL
5
1
RETA
INER
STEEL
6
3
ROU
ND HEAD MACH
INE SCREW
#10
-32U
NF
X.500
7
1
ARM
STEEL
8
1
HE
XROU
ND
NUT
.375
-24U
NF
DRAFT
INGOF COMPO
NE
NTS
:2. ARM
4. RETA
INER
6. SCREW
C
reating
B
utterfly
V
al
v
e assem
b
ly :
S
tep
1
:
C
reating different parts in parts in
P
art
D
esign
W
ork
b
ench
S
tep
2
:
A
ssem
b
ling different part in
A
ssem
b
ly
D
esign
W
ork
b
ench
STEP 1
:
C
reating
B
ody :
y
F
ollowing step was taken as shown in tree expansion with help of following sketchessketch 1
sketch 1 is made and padding is done
sketch 2
sketch 2 is made and padding is done
tritangentfillet cmd is applied
sketch 3
sketch 4
sketch 4 is made padding is done
sketch 4
sketch 5
sketch6
C
reating
A
rm:
y
F
ollowing step was taken as shown in tree expansion with help of following sketches3D v
iew of
A
rm
sketch 1
sketch 2
C
reating
S
haft:
y
F
ollowing step was taken as shown in tree expansion with help of following sketchessketch1
sketch 2
sketch 3
sketch4
3D v
iew of
S
haft
C
reating
P
late:
y
F
ollowing step was taken asshow n in tree expa nsion with help of follo wing sketc hes