GRAIN PUMP LOOP CONVEYING SYSTEM
LAYOUT
The Grain Pump® Conveyor can be used in many different ways and operation can vary from
installation to installation. Thought given to proper grain system layout prior to conveyor installation
can prevent later problems in the grain flow plan and avoid possible “bottle-necks”.
A layout should be made to determine the exact location of conveyor, inlets, outlets, power source,
support and mounting locations. Grain pumps are an EXCELLENT LONG LIFE SYSTEM. They generally
do not require significant repair parts or other maintenance.
Use these general guidelines to help layout your conveyor system:
Grain Pumps are designed to move grain in one direction only and in a direction that does not allow
grain to flow through the take-up corner. Electric drive corners are located on the top of the grain
pump loop. If your system only requires one drive corner, it needs to be positioned above the take-up
corner. Leave adequate room to perform periodic maintenance. The conveyor will handle a wide
range of free flowing grains. It should not be used with highly corrosive material, such as fertilizer. The
life of the conveyor chain will be shortened when the chain is allowed to sit in water or is operated in
acidic conditions, so avoid these situations. The intake rate from other feeding conveyors should not
exceed the particular capacity of this conveyor. It is important that a firm, level foundation or support
structure be provided on which the conveyor can be mounted. This support should be ample to carry
the load of the conveyor when fully loaded. Locate outlets where connecting bands will not interfere
with outlets or control. Do Not cut or modify the tube connecting bands. Grain Pump Systems are
usually installed around rows of storage structures or flat storage buildings, with access for vehicle or
rail traffic. Grain bins may be conventional or elevated on a supporting structure with hopper bottoms.
Evaluate what other equipment may need access to the conveyor system, such as grain dryers or grain
cleaners. Systems have been used to transfer between trucks and rail cars with several temporary
storage tanks included.
Following are major items that should be considered when selecting a system and options:
A.
Type of material to be conveyed.
B.
Volume of material to be conveyed (bushels per hour/tons per hour).
C.
Duty Cycle: What is the usage cycle or annual expected hours of usage?
D.
Location and amount of material fed into system.
E.
Location and number of outlets.
F.
How will the conveyor be supported?
G.
Further expansion. Will more bins be added and where?
H.
The direction of grain flow.
ii
Analyzing Facility Size, Loop Size and Storage Turns
(Specifically in selecting the Loop size and model)
• Determine the adequate volume flow rate to support your intended input
and output. The systems are rated in Bushel per Hour/ Tons per hour
capacity.
• Calculate the expected annual operating hours usage:
Total Storage Volume x Storage Turns
Rated Capacity of Loop
• Consider the material to convey and its abrasive characteristics as this may
be the determining factor for which Loop Conveyor is chosen:
o
Standard Farm
o
Standard Farm with upgrades: (Standard Farm model with tubing
thickness upgrades)
o
Commercial
o
Commercial with upgrades (12” and 16” loops)
Tubing thickness upgrade on 12”
The 16” is standard with highest classification.
• Use the Annual Operating Hours Chart for considering the Loop Model:
o
Usage classifications are a suggestion only, and even though an application may only call for a standardduty pump based on the hours of operation, it may be desirable to use a commercial loop for other reasons.
Usage
Classification*
Annual
Operating
Hours
Standard Farm
0 - 250
Standard Farm with
upgrades
250 - 500
Commercial
500 - 750
Commercial with
upgrades
750 and greater
* Classification is dependent on
operating conditions and practices
SYSTEM SUPPORT INFORMATION
Towers or other adequate supports are needed to hold the vertical ends of the Grain Pump System in
position. Consider the weight per foot of a fully loaded tubular conveyor (see illustration below), and
the individual corners and other components, particularly the ones with drives which weigh
considerably more. The horizontal tubular conveyor should be supported with 25 ft. maximum
intervals without additional support. This can be done with vertical supports from the ground, from the
bin side walls, from the bin roof at the peak, or suspended from a building frame.
Consult the Bin/Building manufacturers concerning their recommendations for loads their
Bin/Building will support in these areas. Weight per foot of tubular conveyor:
•
Refer to the loop specifications for the weight per foot.
•
Calculate the weight for multiple drops, added features, bracing, catwalk, etc…
PLANNING A SYSTEM
1.
Is there room for a row of bins (silos) plus the possibility for expansion? These systems tend to
last a long time. Consider your operating plan, location of controls, power distribution,
driveway, and turn around areas.
2.
If planning a flat storage building, assure the building is capable of supporting the Full load of
the loop, grain, and catwalk (this load is in addition to your regional roof load requirements).
3.
Can spouts be run to an adjoining storage area if desired?
4.
If there is a dryer involved, consider separate conveyors from the wet holding to the dryer and
from the dryer to storage. This enables the grain pump to always be free for grain from the
field and keeps the low capacity, long continuous hours of use on less expensive conveyors.
5.
Consider two drive-over dump receiving hoppers for grain pump systems that will have many
trucks or wagons dumping grain. This will result in more continuous operation which can
almost double capacity.
6.
If larger/wider drive-over pits are desired consider the following:
a.
The wider the inlet is for the drive-over pits, the deeper or taller it will need to be to
maintain angle of flow in the hopper. The options are to lower the tube or raise the
driveway.
b.
To lower the tubes, spouts will have to be added to the inlets for the intermediate wells,
and the loop will have either a deeper trench or higher elevated bins.
c.
If the drive is raised, carefully consider the ramp grade, load design, side personnel
access, safety rails, and overhead clearance.
7.
A grain pump loop must have a climbable tower at each end and access to every overhead
drop. Catwalk can be considered for the full length, but it is generally not necessary if every bin
(silo) has a ladder extending to the overhead drop area. When catwalk is not used full length,
some catwalk may be needed to reach the drop over the driveway.
8.
Every component of a grain pump loop system should end up located above grade to avoid
water issues that can rust the conveyors’ housing and chain. If located below ground level in a
trench or pit, adequate drainage to daylight or sump pump is required. Assure landscaping
diverts drainage away from pit; covers should be used over any open areas to shed water.
iv
9.
When choosing a system size, consider capacity required now as well as into the future. These
units will handle a lot of grain before major part’s replacement is necessary. The loop is
modular, as length can be added in the future up to the maximum designed length for the
particular system.
10.
Plan for enough space between bin (silo) foundations to allow space for bin well controls (this is
outside space between bins). Concrete foundations, trenches and floors need to have
maintenance access and clearances considered in the design layout. Refer to the
equipment/component specifications to plan adequate space and clearances.
11.
If concrete is placed before the system arrives, the corner support pads should be lower than
the bottom of the horizontal tubular housing; there are support feet on the bottom corners
(refer to the equipment specifications). Again, if concrete trenches or pits are utilized, assure
maintenance access is adequate.
12.
Make sure there is suitable electrical power available. Single phase power may be used if HP
requirements allow.
13.
Make sure amp meters are used so motor loads can be observed by the operator. Soft start
electrical motor starters are recommended.
14.
Chain inspection ports are recommended. Utilize one inspection port between the drive-over
pit and the first loop corner to monitor physical tube fill. Utilize ports after each bin if possible.
Ports are for horizontal tubes only.
15.
Chain access section kits are available for use on the horizontal tubes only.
Grain Pump Quotation Hints
1.
To calculate the total length and height of a Grain Pump system add four feet to the height of
the bin, the adequate distance between bins, and the minimum of a twenty foot driveway.
2.
When using a two-drive system, make sure the horsepower demand between the two drive
corners does not exceed the drive rating of the furthest drive corner. It may be necessary to
choose higher rated drive corners in this instance.
3.
Deduct approximately 20 foot of tube, chain, and paddle for the Basic Four Corner system with
Drive.
4.
Deduct the appropriate amount of tube, chain, and paddle for each 90 Degree Discharge.
5.
Deduct the appropriate amount of tube, chain, and paddle for the Inlet Dump Hopper.
6.
An average bin system will need an additional connecting band for each 90 Degree Discharge.
7.
Add 2 sets of half bands per bin, plus an additional 6 sets for mounting supports to the Grain
Pump. Larger bin diameters may require more.
8.
Use one square to round adapter for each 90 Degree Discharge.
9.
Figure enough space between bins to allow adequate access to the bin well control kits (refer to
component specifications).
10.
Quote one center well per bin, plus enough intermediate wells on one side of the center to free
a sweep auger path. Add at least one more intermediate well for the opposite side next to the
bin wall. This will allow stable bin unloading. Since most systems are designed with false floors
and go through the center of the bin, quote two bin flanges per bin.
11.
If you use a rack and pinion control w/control pipe kit on the sweep side, plan for adequate
space and component usage for intermediate well(s) on the back side.
13.
Have an inspection port between the drive-over pit and the first bottom corner. If possible,
place one inspection port after each bin. Consider where to utilize chain access sections.
Installation of a Grain Pump Loop System
1.
Lift and install each component into place with the chain and paddles already in place within
the component. The chain in a section can be attached to the chain in the next section before
the connecting band is used to connect the housings. This procedure helps to assure all of the
chain and paddles are oriented correctly. Also, it is easier than pulling the chain through with a
rope or cable, particularly since a chain can roll over in a long length. If pulling a chain and
paddle assembly through, orientation should be checked through bin wells or drops visually.
2.
Check the manual carefully for tips on attaching the paddles to the chain, chain tension, oil
levels, etc.
3.
It will usually be necessary to cut some tubular housing to length for fit. This is often done
using a cutting wheel in a hand grinder. Be sure to mark the cut by marking the tube using the
end of a connecting band, or some device, to obtain a good straight cut. Do not cut with a
cutting torch unless time is spent to grind the housing straight and smooth.
4.
Be sure tubes are butted solidly together inside the connecting band. If this is not done, the
chain load will pull them together and cause the conveyor chain to loosen.
5.
Connecting bands must be tightened and retightened until all bolts are tightened evenly.
6.
Half bands should be utilized for any welded connection; do not weld braces directly to tube
sections.
7.
The auto take-up is recommended on vertical loops. The auto take-up maintains pressure on
the chain slack for a range of motion. Once the auto take-up is out of motion, the chain will
need links removed and the auto up reset for a new cycle. The location on the auto
take-up should be monitored on a daily operation pre-check list.
8.
For slanted loops, the manual take-up is required. Chain should be tightened with no slack in
mind. There is no need to over-tighten, but if a paddle can be moved or twisted without firm
pressure, it isn’t tight enough. A chain should likely be tensioned several times during initial
operation before the slack is out.
9.
Check and recheck the oil level in reducer drives. The gear reducers are shipped WITHOUT
lubricating oil. If oil is not added to the correct operating level, the reducer will be ruined, and
they are expensive.
10.
Soft-start electric motor starters are an additional cost, but they are recommended for grain
pump loop systems. This kind of starter is preferred by electricity suppliers because it limits the
size of the start-up surge on the lines. It also protects the grain pump from a large start-up
impact on components.
11.
Check the chain at low speed for missing paddles, missing cotter keys in connecting links, or
missing paddle bolts. This checking should be done before the busy season starts. Checks are
recommended at initial start-up of a new machine and on a periodic preventative maintenance
inspection plan. It is recommended to use a secondary drive to run the loop at a slow speed for
this inspection. A hydraulic chain inspection kit is available.
12.
Connecting bands should be placed at the 3:00 or 9:00 position. Place the bands so one of the
bolt flanges forms a drip edge over the top of the other.
1
GRAIN PUMP LOOP CONVEYOR INFORMATION
A Grain Pump is a chain and paddle En Masse conveyor moving through a round housing. A Loop system allows you to do total loading and unloading with a single drive. Grain Pumps will handle a wide range of free flowing materials. They are primarily intended for grain or grain products. They will move material into and out of grain storage structures, vehicles, dryers and other facilities with ease and gentleness. Grain Pump Loops are also well suited for blending materials while being transferred from one structure to another.
The height and length of a Loop system are limited by the combined power required to move grain those distances. The vertical component requires greater power per foot (meter), so taller units will be more limited in horizontal length. System lengths of several hundred feet are common. However, relatively small systems to accomplish more specific tasks are often built.
NOTE: 10" (25.4 cm)
Model shown
Hutchinson/Mayrath
**
GRAIN PUMP LOOP
SPECIFICATIONS
* Clean, dry, and non abrasive grain
For Spout Components and Accessories not listed, refer to Custom Auger Section -Spouting & Accessories Section or consult the factory.
Dimensions of Conveying Chamber Maximum Capacity *
Chain Travel in FPM Head Shaft RPM Housing Gauge, Galv. Paddle Thickness (UHMW) Corner Shaft Diameter Conveyor Chain Conveyor Sprocket Conveyor HP (kw) Required * - Per foot (meter) Vertical - Per foot (meter) Horizontal
Weight per foot Tubular Conveyor - Empty Weight per meter of Tubular Conveyor- Empty - Full of 56 lb. per bu. material
- Full of (720 kg per cu. meter) material
6'' (15.2 cm) 1,500 BPH (41 TPH) 325 FPM (99.06 MPM) 124 12 ga. (2.66 mm) 3/8'' (10 mm) 1 1/2'' (38 mm) 81X 12 Tooth .20 HP (.48 kw) .05 HP (.12 kw) 10.5 lbs./ft. (14.9 kg/m) 19.5 lbs./ft. (28.3 kg/m) 8''(20.3 cm) 4,000 BPH (108 TPH) 325 FPM (99.06 MPM) 109 12 ga. (2.66 mm) 3/8'' (10 mm) 2'' (51 mm) 81XHH 14 Tooth .35 HP (.85 kw) .08 HP (.19 kw) 18 lbs./ft. (17.9 kg/m) 34 lbs./ft. (41.7 kg/m) 10''(25.4 cm) 6,000 BPH (162 TPH) 325 FPM (99.06 MPM) 94 12 ga. (2.66 mm) 1/2'' (13 mm) 3'' (76 mm) 81X HH 16 Tooth .50 HP (1.2 kw) .11 HP (.27 kw) 20 lbs./ft. (22 kg/m) 45 lbs./ft. (59.5 kg/m) 12''(30.5 cm) 10,000 BPH (270 TPH) 400 FPM (121.92 MPM) 83 10 ga. (3.43 mm) 1/2'' (13 mm) 3 7/16'' (87 mm) 81X HH 22 Tooth .75 HP (1.8 kw) .18 HP (.44 kw) 26.5 lbs./ft. (35.7 kg/m) 63 lbs./ft. (89.3 kg/m)
** For 10 ga. housing on 8 Models - Add $7.00/ft. ** For 10 ga. housing on 10 Models - Add $16.00/ft. ** For 7 ga. housing on 12 Models - Add $21.00/ft.
2014 0402046 01236A2
GRAIN PUMP LOOP SELECTION
Capacity in bushels
(tons)
per hour.
The sizes offered provide maximum capacities
of *1,500 BPH
(41 TPH)
on the 6''
(15.2 cm)
Pump, *4,000 BPH
(108 TPH)
on the
8''
(20.3 cm)
unit, *6000 BPH
(162 TPH)
on the 10''
(25.4 cm),
and 10,000 BPH
(270
TPH)
on the 12
(30.5 cm)
. Select a diameter size that will provide the desired capacity
in bushels per hour. Consider the possibility of future additional storage structures to
be served by a lengthened Loop.
System capacity.
This is expressed as the storage capacity of the bins or other storage
structures served by the Grain Pump. With a Grain Pump Loop, the same conveyor is
used to load, transfer and unload storage. Generally, larger capacity systems should
use larger diameter Grain Pump Loop machines.
System utilization.
Here we should consider how often the system storage will be
loaded, transferred or unloaded per year. How many bushels (tons) will the Grain Pump
Loop handle doing these operations?
System Life.
This is best expressed as hours of operation. The 6'', 8'' and 10''
(15.2 cm, 20.3 cm and 25.4 cm)
sizes can each be expected to operate the same
number of hours before repairs are needed due to wear. At maximum capacity an
8''
(20.3 cm)
system can be expected to handle twice that of a 6''
(15.2 cm)
before
repairs due to wear. The wear in some parts of a system will be nearly as great at partial
capacity as at full capacity, so hours of operation, and not just quantity of material
handled, must be considered.
There are several criteria:
A 6''
(15.2 cm)
system handling clean wheat or corn at full capacity should move one
million or more bushels
(27,000 tons)
before repairs due to wear are needed. Under ideal
conditions this amount could be substantially higher. Extensive operation at partial capacity
or handling material that is more abrasive (or containing dirt and grit) will result in less
material handled before repairs are needed. Larger diameter systems can be expected to
increase handling potential according to the values stated earlier. There are 8''
(20.3 cm)
systems reported to have handled over five million bushels
(135,000 tons)
with only routine
maintenance (primarily, keeping slack out of the chain). These values are not guaranteed,
but are offered to assist in making a system selection.
* These capacities are rated conveying clean, dry and non-abrasive grain.
1.
2.
3 ..
4.
3
Loop units are provided with Dodge gear reducer drives to be driven by one or two electric motors. There are maximum power limits for each drive, but when greater power than can be provided by one drive is needed, a second drive of equal power can often be added. Drives are always located at upper corners. A single drive must always be located at the top corner after the last discharge.
The power required per foot (meter) of conveyor (power factor) is given in the specifications chart on page 1.
Note that it is based on grain material of approximately 56 pounds per bushel (720 kg per cu. meter). Adjust the power requirements up or down for material of a different density.
1. Determine the vertical height of the system, usually the peak of the tallest bin plus 3' (1 meter). Multiply the vertical height by the HP (kw) factor to determine the vertical power requirement.
2. Add the total upper and lower horizontal length of conveyor that will contain material during operation. If you plan to recirculate the grain at full capacity from one storage structure to another, it may add length to the power calculation. Multiply the total horizontal length by the HP (kw) factor to determine the horizontal power requirement.
3. Add the vertical and horizontal power together to find the total system power required.
HOW TO CALCULATE TOTAL HORSEPOWER
120'
(36.58 m)
100'
(30.48 m)
UPPER HORIZONTAL LENGTH (Grain Movement) 90° Corner 90° Corner 40' (12.19 m) 20' (6.10 m)
LOWER HORIZONTAL LENGTH (Grain Movement)
Drive Corner Inspection Corner
BIN A
BIN B
Hutchinson/Mayrath
The intake rate should not exceed the capacity of the loop being used. Overfeeding a Grain Pump Loop may cause plugging. We recommend the loading rate be monitored by an amp meter on the electric motor drive(s), as well as a visual inspection opening close to the first corner where grain starts up. The Grain Pump will operate more smoothly, move grain and last longer if loaded 80% of fill instead of an uncontrolled approach to 100% of fill. Soft Start motors are always recommended to protect a conveyor from high torque shocks against a unit that may have inadvertently been stopped under load or plugged.
IMPORTANT OPERATION INFORMATION
CONVEYOR DRIVE INFORMATION
GRAIN PUMP LOOP
In this example, there is 40 ft. (12.19 m) of vertical conveyor and 120 ft. (36.58 m) of horizontal conveyor that will contain grain.
6''(15.2 cm) 8''(20.3 cm) 10'' (25.4 cm) 12'' (30.5 cm)
Vertical HP (kw) Requirement - 40' (12.19 m) x HP (kw) Factor = 8 HP (5.9 kw) 14 HP (10.4 kw) 20 HP (14.9 kw) 30 HP (22.3 kw)
Horizontal HP (kw) Requirement - 120' (36.58 m) x HP (kw) Factor = 6 HP (4.4 kw) 9.6 HP (7.1 kw) 13.2 HP (9.8 kw) 21.6 HP (16.1 kw)
Total HP (kw) Vertical + Horizontal = 14 HP (10.4 kw) 23.6 HP (17.6 kw) 33.2 HP (24.7 kw) 51.6 HP (38.4 kw)
Electric Motor size required 15 HP (11 kw) 25 HP (18.5 kw) 40 HP (30 kw) 60 HP (45 kw)
If there were plans to transfer grain from Bin A to Bin B, an additional 35 ft. (10.67 m) of horizontal length must be added to the calculation. - 35' (10.67 m) x HP (kw) FACTOR = 1.75 HP (1.3 kw) 2.80 HP (2.0 kw) 3.85 HP (2.8 kw) 6.3 HP (4.6 kw)
Total HP (kw) Vertical & Horizontal 15.75 HP (11.7 kw) 26.40 HP (19.6 kw) 37.05 HP (27.6 kw) 57.9 HP (43.1 kw)
Electric motor size required 20.00 HP (15 kw) 30.00 HP (22 kw) 40.00 HP (30 kw) 60.00 HP (45 kw)
2014 01766A1
6"
(15.2 cm)
GRAIN PUMP LOOP SYSTEM
Basic unit includes four corners. One or two corners will have drives depending on the type of drive system to be used. One corner will be the inspection corner leaving one or two standard sprocket corners. Includes reducer drive(s), motor mount(s), sheaves, drive belts, drive safety guarding, conveyor chain, paddles and housing connectors. The motor(s) and its controls are not included. The motor pulley(s) is included. Corners include 12 ga. (2.66 mm) entrance and exit tubes.
Hutchinson/Mayrath
Basic 4 Corner System with Drive
Basic 4 Corner System with Drive & Auto Take-up
(Not for angled units)
Catalog No. P0614105 P0614175 P0614110 P0614115 P0614120 P0614125 P0614130 P0614215 Description 5 HP (4 kw) 7 1/2 HP (5.5 kw) 10 HP (7.5 kw) 15 HP (11 kw) 20 HP (15 kw) 25 HP (18.5 kw) 30 HP (22 w)
Two 15 HP (11 kw) - One motor at each corner
List Price $ 9,662.00 9,662.00 9,715.00 12,083.00 12,486.00 12,514.00 14,090.00 15,675.00 Catalog No. P0614105-TU P0614175-TU P0614110-TU P0614115-TU P0614120-TU P0614125-TU P0614130-TU P0614215-TU List Price $ 10,814.00 10,814.00 10,814.00 13,237.00 13,639.00 13,706.00 15,242.00 16,828.00 Description 5 HP (4 kw) 7 1/2 HP (5.5 kw) 10 HP (7.5 kw) 15 HP (11 kw) 20 HP (15 kw) 25 HP (18.5 kw) 30 HP (22 kw)
Two 15 HP (11 kw) - One motor at each corner
Catalog No. P061120 P061130 P061139 P061140 Description 20' long (6.10 m) section 30' long (9.14 m) section 39 long (11.89 m) section 40 long (12.19 m) section List Price $ 1,094.00 1,424.00 1,917.00 1,894.00
Tube Conveyor Sections
Includes 12 gauge (2.66 mm) galvanized tubular housing, chain, paddles, housing connecting band and chain connector.
5
6"
(15.2 cm)
Inlet Dump Hoppers
Provides a 36'' (91.4 cm) wide dumping area in several different lengths. Includes a specified length of 12 gauge (2.66 mm) tubular housing with conveyor chain, paddles, housing connecting band and chain connector. There is an adjustable flow control in the hopper. Inlet dump hoppers include either drive-over grating or safety screen.
Hutchinson/Mayrath
6"
(15.2 cm)
GRAIN PUMP LOOP SYSTEM
Discharge with Gate Components
Includes 8 ft. (2.44 m) of 12 gauge (2.66 mm) tubular housing with discharge and gate, chain, paddles, housing connecting band and chain connector. This discharge has a 6''
(15.2 cm) square flanged outlet, rack and pinion gate, UHMW slides and sealed construction.
Catalog No. P061210 P061211 P061220 P061221 P061230 P061231 Description
Hopper 42 1/2'' (1.08 m) long with 6'-0" (1.83 m) of tubular housing and two sections of drive-over grating
Hopper 42 1/2'' (1.08 m) long with 6'-0" (1.83 m) of tubular housing and safety screen
Hopper 62 1/2'' (1.59 m) long with 7'-8'' (2.34 m) of tubular housing and three sections of drive-over grating
Hopper 62 1/2'' (1.59 m) long with 7'-8" (2.34 m) of tubular housing and safety screen
Hopper 102 1/2'' (2.60 m) long with 11'-0" (3.35 m) of tubular housing and five sections of drive-over grating
Hopper 102 1/2'' (2.60 m) long with 11'-0" (3.35 m) of tubular housing and safety screen List Price $ 1,562.00 1,122.00 2,029.00 1,440.00 2,945.00 1,761.00
GRAIN PUMP LOOP
For spouting components, refer to Spouting & Accessory Section.
Catalog No. P061310 PA001601 PA001609 PA001603 PA001604 PA001605 PA001606 PA001607 PA001608 Description
90° Discharge with Gate and Control Wheel Ground Control Kit
Chain Style Ground Control Kit
Electric Control Kit for Drop - 115-208/230V, 60 Hz, 1 PH Electric Control Kit for Drop - 220V, 50 Hz, 1PH
Electric Control Kit for Drop - 575V, 60 Hz, 3 PH
Electric Control Kit for Drop - 208-230/460V, 60 Hz, 3 PH
Electric Control Kit for Drop - 115-208/230V, 60 Hz, 1 PH, Explosion proof motor Electric Control Kit for Drop - 208-230/460V, 60 Hz, 3 PH, Explosion proof motor
List Price $ 1,684.00 300.00 577.00 2,460.00 2,616.00 2,460.00 2,460.00 3,158.00 3,158.00
Bin Well Components
* Use standard Bin Unloading Control Pipe Kits.
List Price $261.00 226.00 240.00 156.00 109.00 1,170.00 1,020.00 Catalog No. PA061501 PA061502 PA061503 PA061601 PA061602 PA061604 PA061605 Description
*Center Well with Pivot *Intermediate Well
*Rack and Pinion Controls for Wells 6 (15.2 cm) Half Band w/Inspection Port 6 (15.2 cm) Inlet Hopper
Chain Access Section x 5 (1.52 m)
Chain Access Section x 3 (.91 m)
8"
(20.3 cm)
GRAIN PUMP LOOP SYSTEM
Basic unit includes four corners. One or two corners will have drives depending on the type of drive system to be used. Units with two drive corners will have the drives on the same side of the loop. One corner will be the inspection corner leaving one or two standard sprocket corners. Includes reducer drive(s), motor mount(s), sheaves, drive belts, drive safety guarding, conveyor chain, paddles and housing connectors. The motor(s) and its controls are not included. The motor pulley(s) is included. Corners include 12 ga. (2.66 mm) entrance and exit tubes.
Hutchinson/Mayrath
Basic 4 Corner System with Drive & Auto Take-up
(Not for angled units)
Tube Conveyor Sections
Includes 12 gauge (2.66 mm) galvanized tubular housing, chain, paddles, housing connecting band and chain connector.
Catalog No. P0814115-TU P0814120-TU P0814130-TU P0814140-TU P0814215-TU P0814220-TU P0814230-TU List Price $13,978.00 14,407.00 15,740.00 18,484.00 19,723.00 20,578.00 23,309.00 Description 15 HP (11 kw) 20 HP (15 kw) 30 HP (22 kw) 40 HP (30 kw)
Two 15 HP (11 kw) - One motor at each corner Two 20 HP (15 kw) - One motor at each corner Two 30 HP (22 kw) - One motor at each corner
Description 20' (6.10 m) long section 30' (9.14 m) long section 39 (11.89 m) long section 40 (12.19 m) long section Catalog No. P081120 P081130 P081139 P081140 List Price $1,382.00 2,027.00 2,700.00 2,677.00
Basic 4 Corner System with Drive
Catalog No. P0814115 P0814120 P0814130 P0814140 P0814215 P0814220 P0814230 List Price $12,950.00 13,377.00 14,711.00 17,455.00 18,695.00 19,549.00 22,282.00 Description 15 HP (11 kw) 20 HP (15 kw) 30 HP (22 kw) 40 HP (30 kw)
Two 15 HP (11 kw) - One motor at each corner Two 20 HP (15 kw) - One motor at each corner Two 30 HP (22 kw) - One motor at each corner
Bin Well Components
7
Hutchinson/Mayrath
8"
(20.3 cm)
GRAIN PUMP LOOP SYSTEM
8"
(20.3 cm)
Inlet Dump Hoppers
Provides a 36'' (91.4 cm) wide dumping area in several different lengths. Includes a specified length of 12 gauge (2.66 mm)
tubular housing with conveyor chain, paddles, housing connecting band and chain connector. There is an adjustable flow control in the hopper. Inlet dump hoppers include either drive-over grating or safety screen.
For spouting components, refer to Spouting & Accessory Section.
For hard surfacing on drop tube, add "-HS" to Catalog No., i.e. P081310-HS. Add $100.00 to List Price.
Discharge with Gate Components
Includes specified length of 12 gauge (2.66 mm) tubular housing with discharge and gate, chain, paddles, housing connecting band and chain connector. This discharge has an 8'' (20.3 cm) square flanged outlet, rack & pinion gate, UHMW slides and sealed construction.
GRAIN PUMP LOOP
NOTE: Intermediate well and center well can adapt to commercial bin unloading control pipe kit from commercial grain pump section and any commercial rack & pinion.
* Use Standard Bin Unloading Control Pipe Kits.
List Price $1,768.00 1,346.00 2,308.00 1,637.00 3,159.00 2,115.00 7,922.00 7,991.00 7,756.00 4,107.00 2,668.00 4,354.00 386.00 Catalog No. P081210 P081211 P081220 P081221 P081230 P081231 P081233 P081233-50 P081235 P081240 P081241 P081250 PA081603 Description
Hopper 42-1/2'' (1.08 m) long with 6'-0" (1.83 m) of tubular housing and two sections of drive-over grating Hopper 42-1/2'' (1.08 m) long with 6'-0" (1.83 m) of tubular housing and safety screen
Hopper 62-1/2'' (1.59 m) long with 7'-8'' (2.34 m) of tubular housing and three sections of drive-over grating Hopper 62-1/2'' (1.59 m) long with 7'-8'' (2.34 m) of tubular housing and safety screen
Hopper 102-1/2'' (2.60 m) long with 11'-0" (3.35 m) of tubular housing and five sections of drive-over grating Hopper 102-1/2'' (2.60 m) long with 11'-0" (3.35 m) of tubular housing and safety screen
Hopper 102-1/2'' (2.60 m) long with 11'-0" (3.35 m) of tubular housing and five sections of drive-over grating with electric rack and pinion 115-208/230V, 60 Hz, 1 PH
Hopper 102-1/2'' (2.60 m) long with 11'-0" (3.35 m) of tubular housing and five sections of drive-over grating with electric rack and pinion 110-220V, 50 Hz, 1 PH
Hopper 102-1/2'' (2.60 m) long with 11'-0" (3.35 m) of tubular housing and five sections of drive-over grating with electric rack and pinion 115-208/230V, 60 Hz, 1 PH, Explosion Proof Motor
Hopper 125'' (3.18 m) long with 12'-11" (3.94 m) of tubular housing and six sections of drive-over grating. Hopper 125'' (3.18 m) long with 12'-11" (3.94 m) of tubular housing and safety screen
Hopper 145'' (3.68 m) long with 14'-0" (4.27 m) of tubular housing and seven sections of drive-over grating. Band-on Hopper x 30 (76.2 cm) long with a bolt-on cover.
Description
* Center Well 18'' (45.7 cm) lg. w/Rollers, removable flange * Intermediate Well w/Rollers - 13 (33.0 cm) wide
* Rack and Pinion for 18 (45.7 cm) lg. Wells
Flat Storage Well w/Grating, 115-208/230V, 60 Hz, 1PH
Flat Storage Well w/Grating, 115-208/230V, 60 Hz, 1PH, Explosion Proof Motor Flat Storage Well w/Grating, 208-230/460V, 60 Hz, 3PH
Flat Storage Well w/Grating, 208-230/460V, 60 Hz, 3PH, Explosion Proot Motor 8 (20.3 cm) Half-Band w/Inspection Port
8 (20.3 cm) Inlet Hopper Chain Access Section x 5 (1.5 m)
Chain Access Section x 3 (.91m)
Catalog No. PA081501 PA081502 PA081503 PA081504 PA081505 PA081506 PA081507 PA081601 PA081602 PA081604 PA081605 List Price $ 364.00 280.00 275.00 4,335.00 5,034.00 4,335.00 5,034.00 173.00 141.00 1,350.00 1,195.00 Description
90° Discharge with 29" Gate opening, Control Wheel, 8' of tube 90° Discharge with 54" Gate opening, Control Wheel, 12'-6" of tube Ground Control Kit for 29" Gate opening
Ground Control Kit for extended length drops Chain Style Ground Control Kit
Electric Control Kit for Drop - 115-208/230V, 60 Hz, 1PH Electric Control Kit for Drop - 220V, 50 Hz, 1PH
Electric Control Kit for Drop - 575V, 60 Hz, 3PH
Electric Control Kit for Drop - 208-230/460V, 60 Hz, 3PH
Electric Control Kit for Drop - 115-208/230V, 60 Hz, 1PH, Explosion proof motor Electric Control Kit for Drop - 208-230/460V, 60 Hz, 3PH, Explosion proof motor
Catalog No. P081310 P081320 PA001601 PA001602 PA001609 PA001603 PA001604 PA001605 PA001606 PA001607 PA001608 List Price $2,101.00 2,967.00 300.00 300.00 577.00 2,460.00 2,616.00 2,460.00 2,460.00 3,158.00 3,158.00 2014-2
Hutchinson/Mayrath
Heavy Duty with 81XHH Conveyor Chain
Basic unit includes four corners. One or two corners will have drives depending on the type of drive system to be used. Units with two drive corners will have the drives on the same side of the loop. One corner will be the inspection corner leaving one or two standard sprocket corners. Includes reducer drive(s), motor mount(s), sheaves, drive belts, drive safety guarding, conveyor chain, paddles and housing connectors. The motor(s) and its controls are not included. The motor pulley(s) is included. Corners include 12 ga. (2.66 mm) entrance and exit tubes.
10"
(25.4 cm)
GRAIN PUMP LOOP
Basic 4-Corner System with Drive
Tube Conveyor Sections
Includes 12 gauge (2.66 mm) galvanized tubular housing, chain, paddles, housing connecting band and chain connector.
Catalog No. P1014120 P1014130 P1014140 P1014150 P1014220 P1014230 P1014240 P1014250 Description 20 HP (15 kw) 30 HP (22 kw) 40 HP (30 kw) 50 HP (37 kw)
Two 20 HP (15 kw) - One motor at each corner Two 30 HP (22 kw) - One motor at each corner Two 40 HP (30 kw) - One motor at each corner Two 50 HP (37 kw) - One motor at each corner
List Price $ 15,099.00 16,485.00 19,057.00 19,780.00 20,777.00 23,158.00 28,125.00 29,273.00 Catalog No. P101120 P101130 P101139 Description 20 (6.10 m) long section 30 (9.14 m) long section 39 (11.89 m) long section List Price $1,690.00 2,473.00 3,382.00
Basic 4-Corner System with Drive & Auto Take-up
(Not for angled units)
Catalog No. P1014120-TU P1014130-TU P1014140-TU P1014150-TU P1014220-TU P1014230-TU P1014240-TU P1014250-TU Description
One 20 HP (15 kw) Motor 4-Corner System One 30 HP (22 kw) Motor 4-Corner System One 40 HP (30 kw) Motor 4-Corner System One 50 HP (37 kw) Motor 4-Corner System Two 20 HP (15 kw) Motors 4-Corner System Two 30 HP (22 kw) Motors 4-Corner System Two 40 HP (30 kw) Motors 4-Corner System Two 50 HP (37 kw) Motors 4-Corner System
List Price $16,047.00 17,328.00 20,007.00 20,727.00 21,727.00 24,106.00 29,062.00 30,210.00
9
10"
(25.4 cm)
GRAIN PUMP LOOP SYSTEM
Hutchinson/Mayrath
Discharge with Gate Components
Includes specified lengthof 12 gauge (2.66 mm) tubular housing with discharge and gate, chain, paddles, housing connecting band and chain connector. This discharge has an 10'' (25.4 cm) square flanged outlet, rack and pinion gate, UHMW slides and sealed construction.
GRAIN PUMP LOOP
For spouting components, refer to Spouting & Accessory Section.
For hard-surfacing on drop tube, add "-HS" to Catalog No., i.e. P101310-HS. Add $100.00 to List Price.
Description
90° Discharge with 29" Gate option and Control Wheel, 8' of tube 90° Discharge with 54 Gate option, Control Wheel, 12'-6" of tube Ground Control Kit for 29" Gate option
Ground Control Kit for extended length drops Chain Style Ground Control Kit
Electric Control Kit for Drop - 115-208/230V, 60 Hz, 1 PH Electric Control Kit for Drop - 220V, 50 Hz, 1 PH Electric Control Kit for Drop - 575V, 60 Hz, 3 PH
Electric Control Kit for Drop - 208-230/460V, 60 Hz, 3 PH
Electric Control Kit for Drop - 115-208/230V, 60 Hz, 3 PH, Explosion proof motor Electric Control Kit for Drop - 208-230/460V, 60 Hz, 3 PH, Explosion proof motor
Catalog No. P101310 P101320 PA001601 PA001602 PA001609 PA001603 PA001604 PA001605 PA001606 PA001607 PA001608 List Price $ 2,322.00 3,516.00 300.00 300.00 577.00 2,460.00 2,616.00 2,460.00 2,460.00 3,158.00 3,158.00
Weight List Price
Catalog No. Bin Dia.
PA101522 PA101523 PA101524 PA101525 PA101526 PA101527 PA101528 PA101529 PA101530 PA101531 PA101532 68'-69'(20.73-21.03 m) 72'(21.95 m) 75'(22.86 m) 78'(23.77 m) 80'(24.38 m) 82'(24.99 m) 90'(27.43 m) 92'(28.04 m) 105'(32.00 m) 113'(34.44 m) 120'(36.58 m) 96.5 lbs. (44 kg) 101 lbs. (46 kg) 104.5 lbs. (47 kg) 113 lbs. (51 kg) 113.5 lbs. (51 kg) 119 lbs. (54 kg) 131.5 lbs. (60 kg) 139.5 lbs. (63 kg) 157.5 lbs. (71 kg) 169 lbs. (77 kg) 187.5 lbs. (85 kg) $ 521.00 $ 525.00 $ 531.00 $ 559.00 $ 571.00 $ 589.00 $ 721.00 $ 782.00 $ 874.00 $ 903.00 $ 933.00
Control Pipe Kits for 10 Standard Grain Pump Wells
(for 13 floors)
The Standard Grain Pump series is designed with two 1/2" (13 mm) pipes to the center well. An additional 1/2
(13 mm) pipe on each side of the center gate pull allows individual control of intermediate wells. Rack and Pinion Control (above) makes gate operation easy.
Each kit includes the pipe necessary to control the gates as described above. Kit may be used on 10 (25.4 cm) Standard Grain Pump systems only.
List Price
Catalog No. Bin Dia. Weight
42'(12.80 m) 24'(7.32 m) 27'(8.23 m) 30'(9.14 m) 33'-34'(10.06-10.36 m) 36'(10.97 m) 37'-39'(11.28-11.89 m) 40'(12.19 m) 48'-49'(14.63-14.94 m) 54'-55'(16.46-16.76 m) 60'(18.29 m) 63'(19.20 m) PA101510 PA101511 PA101512 PA101513 PA101514 PA101515 PA101516 PA101517 PA101518 PA101519 PA101520 PA101521 87 lbs(39 kg) 21.5 lbs. (10 kg) 33.5 lbs. (15 kg) 38 lbs. (17 kg) 43.5 lbs. (20 kg) 50.5 lbs. (23 kg) 55.5 lbs. (25 kg) 58 lbs. (26 kg) 60 lbs. (27 kg) 70 lbs. (32 kg) 79.5 lbs. (36 kg) 91.5 lbs. (42 kg) $176.00 $187.00 $198.00 $203.00 $211.00 $224.00 $242.00 $258.00 $365.00 $459.00 $480.00 $494.00
Bin Well Components
*NOTE: The center well, intermediate wells and rack & pinion are meant to be used only with the control pipe kits below.
Description
*Center Well 18" (45.7 cm) long with Rollers (for 13 floors)
*Intermediate Well with Rollers (for 13 floors)
*Rack and Pinion Controls for Wells w/18 (45.7 cm) Travel (for 13 floors)
10 (25.4 cm) Half-Band w/Inspection Port 10 (25.4 cm) Inlet Hopper
Inspection Port w/Back Band 12 x 12 (30.5 cm x 30.5 cm)
Chain Access Section x 5 (1.52 m)
Chain Access Section x 3 (.91 m)
Flat Storage Well w/grating, 115-208/230V, 60 Hz, 1 PH Flat Storage Well w/grating, 110-220V, 50 Hz, 1 PH Flat Storage Well w/grating, 208-230/460V, 60 Hz, 3 PH,
Flat Storage Well w/grating, 115-208/230V, 60 Hz, 1 PH, Explosion proof motor Flat Storage Well w/grating, 208-230/460V, 60 Hz, 3 PH, Explosion proof motor Inlet Hopper w/Back Band, 18 lg. (45.7 cm) - 10 Ga. (3.43 mm)
Inlet Hopper w/Back Band, 36 lg. (91.4 cm) - 10 Ga. (3.43 mm)
Catalog No. PA101507 PA101508 PA101509 PA101601 PA101602 PA101603 PA101604 PA101605 PA101540 PA101540-50 PA101541 PA101542 PA101543 PA101606 PA101607 List Price $433.00 352.00 489.00 198.00 227.00 213.00 1,445.00 1,305.00 4,822.00 5,047.00 4,822.00 5,497.00 5,497.00 347.00 694.00 2014-2
10"
(25.4 cm)
GRAIN PUMP LOOP SYSTEM
Hutchinson/Mayrath
GRAIN PUMP LOOP
Control Pipe Kits for 10 Standard Grain Pump Wells
(for 15 floors)
Each kit includes 1/2 (13 mm) galvanized pipe for center well and 1 (25 mm) pipe for intermediate wells.
Bin Well Components
(for 15 floors)
Weight List Price
Catalog No Bin Dia. B1142A B1148A B1154AC B1160A $ 246.00 $ 270.00 $ 331.00 $ 369.00 41 lbs. (19 kg) 48 lbs. (22 kg) 57 lbs. (26 kg) 66 lbs. (30 kg) 42' (12.80 m) 48' (14.63 m) 54' (16.46 m) 60' (18.29 m)
*NOTE: The center well, intermediate wells and rack & pinion are meant to be used only with the control pipe kits below.
Description
*Center Well 18" (45.7 cm) long with Rollers (for 15 floors)
*Intermediate Well with Rollers (for 15 floors)
*Rack and Pinion Controls for Wells w/18 (45.7 cm) Travel (for 15 floors) Catalog No. PA101501 PA101502 PA101503 List Price $410.00 340.00 325.00
Heavy Duty with 81XHH Conveyor Chain
10"
(25.4 cm)
Inlet Dump Hoppers
Provides a 36'' (91.4 cm) wide dumping area in several different lengths. Includes a specified length of 12 gauge (2.66 mm)
tubular housing with conveyor chain, paddles, housing connecting band and chain connector. There is an adjustable flow control in the hopper. Inlet dump hoppers include either drive-over grating or safety screen.
Catalog No. P101210 P101211 P101220 P101221 P101230 P101231 P101240 P101242 Description
Hopper 42-1/2'' (1.08 m) long with 6'-0" (1.83 m) of tubular housing and two sections of drive-over grating
Hopper 42-1/2'' (1.08 m) long with 6'-0" (1.83 m) of tubular housing and safety screen
Hopper 62-1/2'' (1.59 m) long with 7'-8'' (2.34 m) of tubular housing and three sections of drive-over grating
Hopper 62-1/2'' (1.59 m) long with 7'-8'' (2.34 m) of tubular housing and safety screen
Hopper 102-1/2'' (2.60 m) long with 11'-0" (3.35 m) of tubular housing and five sections of drive-over grating
Hopper 102-1/2'' (2.60 m) long with 11'-0" (3.35 m) of tubular housing and safety screen
Hopper 142-1/2'' (3.68 m) long with 14'-4" (4.27 m) of tubular housing and seven sections of drive-over grating
Hopper 142-1/2 (3.68m) long with 14-4 (4.27 m) of tube, no grating or screen
Hopper 142-1/2 (3.68m) long with 14-4 (4.27 m) of tubular housing
List Price $1,904.00 1,604.00 2,385.00 1,848.00 3,483.00 2,515.00 4,578.00 2,716.00 10,247.00 List Price
Catalog No. Bin Dia. Weight
B1124A B1127A B1130A B1133A B1136A 24 lbs. (11 kg) 27 lbs. (12 kg) 29 lbs. (13 kg) 33 lbs. (15 kg) 35 lbs. (16 kg) $146.00 $161.00 $170.00 $186.00 $212.00 23-25 (7 m - 7.62 m) 26'-28(7.92 m - 8.53 m) 29-31 (8.84 m - 9.45 m) 33' (10.06 m) 36' (10.97 m)
For spouting components, refer to Spouting & Accessory Section.
For hard-surfacing on drop tube, add -HS to Catalog No., i.e. P121310-HS. Add $100.00 to List Price.
12"
(30.5 cm)
GRAIN PUMP LOOP
10
with 81XHH Conveyor Chain
Basic unit includes four corners. One or two corners will have drives depending on the type of drive chosen. Units with two drive corners will have the drives on the same side of the loop. One corner will be the inspection corner leaving one or two standard sprocket corners. Includes reducer drives, motor mounts, sheaves, drive belts, drive safety guarding, conveyor chain, paddles and connection bands. The motors and its controls are not included. The motor pulleys are included.
Hutchinson/Mayrath
Basic 4 Corner System with Drive
Description One 30 HP (22 kw) One 40 HP or 50 HP (30 kw or 37 kw) One 60 HP (45 kw) Two 40 HP or 50 HP (30 kw or 37 kw) Two 60 HP (45 kw) List Price $27,194.00 30,858.00 33,482.00 39,878.00 45,677.00 Catalog No. P1214130 P1214150 P1214160 P1214250 P1214260
Basic 4 Corner System with Drive & Auto Take-up
(Not for angled units)
Description One 30 HP (22 kw) One 40 HP or 50 HP (30 kw or 37 kw) One 60 HP (45 kw) Two 40 HP or 50 HP (30 kw or 37 kw) Two 60 HP (45 kw) List Price $28,004.00 31,631.00 34,235.00 40,867.00 46,666.00 Catalog No. P1214130-TU P1214150-TU P1214160-TU P1214250-TU P1214260-TU
GRAIN PUMP LOOP
Discharge with Gate Components
Includes specified length of 10 gauge (3.43 mm) tubular housing with discharge and gate, chain, paddles, housing connecting band and chain connector. This discharge has a 12'' (30.5 cm) square flanged outlet, rack and pinion gate, UHMW slides and sealed construction.
Tube Conveyor Sections
Includes 10 gauge (3.43 mm) galvanized tubular housing, chain, paddles, housing connecting band and chain connector.
Catalog No. P121120 P121130 P121139 P121140 Description 20' (6.10 m) long section 30' (9.14 m) long section 39' (11.89 m) long section 40' (12.19 m) long section List Price $ 2,488.00 3,634.00 4,810.00 4,787.00 Catalog No. P121310 P121320 PA001602 PA001609 PA001603 PA001604 PA001605 PA001606 PA001607 PA001608 List Price $ 4,333.00 6,378.00 300.00 577.00 2,460.00 2,616.00 2,460.00 2,460.00 3,158.00 3,158.00 Description
90° Discharge with 42" Gate opening, Control Wheel, 12' of tube 90° Discharge with 60 Gate opening, Control Wheel, 15' of tube Ground Control Kit f/extended length drops
Chain Style Ground Control Kit
Electric Control Kit f/Drop - 115-208/230V, 60 Hz, 1 PH Electric Control Kit f/Drop - 220V, 50 Hz, 1 PH
Electric Control Kit f/Drop - 575V, 60 Hz, 3 PH
Electric Control Kit f/Drop - 208-230/460V, 60 Hz, 3 PH
Electric Control Kit for Drop - 115-208/230V, 60 Hz, 3 PH, Explosion proof motor Electric Control Kit for Drop - 208-230/460V, 60 Hz, 3 PH, Explosion proof motor
Hutchinson/Mayrath
12"
(30.5 cm)
GRAIN PUMP LOOP SYSTEM
Bin Well Components
GRAIN PUMP LOOP
Provides inlet area in several different lengths. Includes a specified length of 10 gauge (3.43 mm)
tubular housing with conveyor chain, paddles, housing connecting band and chain connnector.
12"
(30.5 cm)
Inlet Dump Hoppers
Catalog No. P121210 P121212 P121213 P121214 P121230 P121240 P121253 P121255 P121256 Description
Hopper 42-1/2'' (1.08 m) long with 8'-0" (2.44 m) of tubular housing and two sections of drive-over grating.
Hopper 42-1/2'' (1.08 m) long with 8'-0" of (2.44 m) tubular housing and flow control.
Hopper 42-1/2 (1.08 m) long with rack and pinion gate. Includes 8-0 (2.44 m) of tubular housing and two sections of drive-over grating.
Hopper 42-1/2'' (1.08 m) long with 8'-0" of (2.44 m) tubular housing and solid cover.
Hopper 102-1/2'' (2.60 m) long with 12'-0'' (3.66 m) of tubular housing and flow control and five sections of drive-over grating. Hopper 122-1/2'' (3.11 m) long with 14'-0" (4.27 m) of tubular housing flow control and six sections of drive-over grating. Hopper 142-1/2 (3.62 m) long with rack and pinion gate. Includes 196 (4.98 m) of tubular housing, seven sections of drive-over grating and electric gate control 208-230/460V, 3 PH, 60 Hz.
Hopper 142-1/2 (3.62 m) long with rack and pinion gate. Includes 196 (4.98 m) of tubular housing, seven sections of drive-over grating and electric gate control 115-208/230V, 1 PH, 60 Hz.
Hopper 142-1/2 (3.62 m) long with rack and pinion gate. Includes 196 (4.98 m) of tubular housing, seven sections of drive-over grating and electric gate control 208-230/460V, 3 PH, 60 Hz, Explosion Proof Motor.
List Price $2,828.00 2,197.00 5,655.00 2,067.00 4,634.00 5,595.00 11,134.00 11,134.00 11,842.00
NOTE: For control pipes, use kits from commercial grain pump section.
List Price $ 523.00 458.00 433.00 2,074.00 110.00 224.00 295.00 839.00 1,783.00 241.00 1,745.00 1,560.00 4,681.00 4,681.00 5,379.00 5,379.00 Catalog No. PA121502 PA121503 PA121505 PA121506 PA121507 PA121601 PA121602 PA121605 PA121509 PA121603 PA121604 PA121606 PA121511 PA121512 PA121513 PA121514 Description
12 (30.5 cm) Center Well w/Pivot & Rollers 18 long 12'' (30.5 cm) Intermediate Well
12 (30.5 cm) Rack & Pinion w/18 Stroke Linear Actuator Kit for Single Control Pipe 12'' (30.5 cm) Bin Flange
See Commercial Grain Pump for Control Pipe Kits 12 (30.5 cm) Half-Band w/Inspection Port 12 (30.5 cm) Inlet Hopper
12 Inlet Hopper w/back-band, 36 lg. - 10 ga. 12 (30.5 cm) By-Pass Center Well with Tube
12 (30.5 cm) Inspection Port w/Back Band (14 x 14) (366 cm x 36-6 cm)
12 (30.5 cm) Chain Access Section x 5 (1.52 m)
12 (30.5 cm) Chain Access Section x 3 (.91 m)
Flat Storage Well w/grating, 115-208/230V, 60 Hz, 1 PH Flat Storage Well w/grating, 208-230/460V, 60 Hz, 3 PH
Flat Storage Well w/grating, 115-208/230V, 60 Hz, 1 PH, Explosion proof motor Flat Storage Well w/grating, 208-230/460V, 60 Hz, 3 PH, Explosion proof motor
90
°
DISCHARGE
with GATE
12
REDUCER DRIVE CORNER
B
SPROCKET CORNER
INSPECTION CORNER
Hutchinson/Mayrath
GRAIN PUMP LOOP
A B C D A B C D E 6"(15.2 cm) 35'' (88.9 cm) 16-1/2''(41.9 cm) 40 13/16" (1.04 m) 57-1/4'' (1.45 m) 24" (61.0 cm) 8"(20.3 cm) 42-1/16" (1.07 m) 20-1/4" (51.4 cm) 48-3/4" (1.24 m) 68-1/2" (1.74 m) 31-3/4" (80.6 cm) 10"(25.4 cm) 42-1/2" (1.08 m) 21" (53.3 cm) 50-1/4" (1.28 m) 68-1/2" (1.74 m) 31" (78.7 cm) 12"(30.5 cm) 54" (1.37 m) 28" (71.1 cm) 63" (1.60 m) 86" (2.18 m) 39" (99.1 cm) 6"(15.2 cm) 42 7/8" (1.09 m) 40 13/16" (1.04 m) 35 1/8'' (89.2 cm) 35 1/8'' (89.2 cm) 8"(20.3 cm) 50 7/8" (1.29 m) 48 7/8" (1.24 m) 42 1/2" (1.08 m) 42 1/2" (1.08 m) 10"(25.4 cm) 52 3/8" (1.33 m) 50 1/8" (1.27 m) 42 1/2" (1.08 m) 42 1/2" (1.08 m) 12"(30.5 cm) 66" (1.68 m) 63" (1.60 m) 54" (1.37 m) 54" (1.37 m) A B C D E F 6"(15.2 cm) 44-1/4" (1.12 m) 66-1/8" (1.68 m) 74" (1.88 m) 48-1/2" (1.23 m) 6-3/8" (16.2 cm) 11-7/8" (30.2 cm) 8" (20.3 cm) 53-5/8" (1.36 m) 69-13/16" (1.77 m) 78-11/16" (2.00 m) 60-1/4" (1.53 m) 8-3/8" (21.3 cm) 13-7/8" (35.2 cm) 12" (30.5 cm) 68" (1.73 m) 72" (1.83 m) 84-1/4" (2.14 m) 75" (1.91 m) 12-1/2" (31.8 cm) 19" (48.3 cm) 10" (25.4 cm) 61-1/8" (1.55 m) 71-1/8" (1.81 m) 81" (2.06 m) 61-1/8" (1.55 m) 10-3/8" (26.4 cm) 15-7/8" (40.3 cm)
*These dimensions are for extended length drops. A B C Discharge Opening 6"(15.2 cm) 8-0 (2.44 m) 6-9 1/2 (2.07 m) 30-1/16" (76.4 cm) 6" (15.2 cm) sq. 8" (20.3 cm) 8-0 (2.44 m) *12-6 (3.81 m) 6-9 1/2 (2.07 m) *8-10 3/8 (2.70 m) 31-1/16" (78.9 cm) 8'' (20.3 cm) sq. 10"(25.4 cm) 8-0 (2.44 m) *12-6 (3.81 m) 6-9 1/2 (2.07 m) *8-10 3/8 (2.70 m) 32-1/16" (81.4 cm) 10'' (25.4 cm) sq. 12"(30.5 cm) 12-0 (3.66 m) *15-0 (4.57 m) 9-11 3/4 (3.04 m) *11-5 (3.48 m) 48" (1.22 m) 12'' (30.5 cm) sq. 2014 02795A2 02784A2 02921A1-B 02827A2
INLET DUMP HOPPER
RACK & PINION CONTROL
17-5/8'' (44.8 cm) TOP VIEW
Hutchinson/Mayrath
A B C D E F G 6" (15.2 cm) 12-1/8'' (30.8 cm) 8'' (20.3 cm) 16'' (40.6 cm) 12'' (30.5 cm) 6-3/4'' (17.1 cm) 1-5/8'' (4.1 cm) 9-3/4'' (24.8 cm) 8" (20.3 cm) 14-5/8'' (37.1 cm) 10-5/8 (27.0 cm) 15-7/8'' (40.3 cm) 12-1/2'' (31.8 cm) 8-1/8'' (20.6 cm) 2-1/4'' (5.7 cm) 12-1/8'' (30.8 cm) 10"(25.4 cm) 15-7/8'' (40.3 cm) 12-1/2'' (31.8 cm) 16-5/8'' (42.2 cm) 12-5/8'' (32.1 cm) 7-7/8 (20 cm) 2-1/4'' (5.7 cm) 12-7/8'' (32.7 cm) 12" (30.5 cm) 22-1/4'' (56.5 cm) 14-1/4'' (36.2 cm) 34-1/2'' (87.6 cm) 13-1/8'' (33.3 cm) 10-1/8'' (25.7 cm) 2-1/4'' (5.7 cm) 16-1/8'' (41.0 cm)*CENTER WELL
CUT AWAY VIEW FRONT END VIEW
A B C D E F G 6" (15.2 cm) 17-1/8'' (43.5 cm) 13'' (33.0 cm) 16'' (40.6 cm) 12'' (30.5 cm) 6-3/4'' (17.1 cm) 3-1/8'' (7.9 cm) 9-3/4'' (24.8 cm) 8"(20.3 cm) 15-7/8" (40.3 cm) 12-1/2" (31.8 cm) 20-3/8" (51.8 cm) 16-3/8" (41.6 cm) 8-1/4" (21.0 cm) 3-3/4'' (8.3 cm) 12-1/4'' (31.1 cm) 10" (25.4 cm) 17-1/8" (43.5 cm) 13" (33.0 cm) 22" (55.9 cm) 18" (45.7 cm) 7-7/8" (20 cm) 2-1/4'' (5.7 cm) 12-7/8'' (32.7 cm) 12" (30.5 cm) 18-1/8" (46.0 cm) 14" (35.6 cm) 22" (55.9 cm) 17-3/4" (45.1 cm) 10-1/2" (26.7 cm) 3-7/8'' (9.8 cm) 16-1/2'' (41.9 cm)
SIDE VIEW END VIEW
42-1/2 (1.08 m) 82-1/2 (2.10 m) 102-1/2 (2.80 m) 125 (3.18 m) 142-1/2 (3.62 m) 145 (3.70 m) 41-3/4 (1.06 m) 35-3/4 (90.8 cm) 72 (1.83 m) 92 (2.34 m) 132 (3.35 m) 155 (3.94 m) 172 (4.37 m) 168 (4.27 m) 14-3/4 (37.5 cm) Height of Hopper
GRAIN PUMP LOOP
Note: For concrete dimensions, see Page 9 in Mass-Ter Mover Conveyor section. A B C 6" (15.2 cm) 21'' (53.3 cm) 19-1/2'' (49.5 cm) 17-3/4' (45.1 cm) 8" (20.3 cm) 22' (55.9 cm) 20-1/2'' (52.1 cm) 18-3/4'' (47.6 cm) 12" (30.5 cm) 24-5/8'' (62.5 cm) 23-1/8'' (58.7 cm) 21-3/8'' (54.3 cm)
With Grating Installed With Screen Installed To Flange 10"(25.4 cm) 24'' (61.0 cm) 22-1/2'' (57.2 cm) 20-3/4'' (52.7 cm)
* INTERMEDIATE WELL
TOP VIEW14
DESIGN CONCEPTS
1. Grain Pumps will handle a wide range of free flowing materials. They should not be used with highly
corrosive material such as fertilizer.
2. Do not exceed maximum lengths listed in the power charts.
3. Overfeeding a Grain Pump may cause plugging. Intake rate should not exceed the particular capacity of
the drive. Hutchinson recommends loading be monitored by using an amp meter on electric drive. Locate
the amp meter where it is easily visible to the operator. The Grain Pump will operate more smoothly,
move more grain and last longer if loaded at 90% of fill or less, instead of an uncontrolled approach
to 100%.
4. Grain pumps must be adequately supported to be rigid and straight. Supports should be spaced at 20'
(6.10 m)
to 30'
(9.14 m)
intervals.
CROSS SECTION OF HOUSING
GRAIN PUMP DOUBLE RUN
Hutchinson/Mayrath
DOUBLE RUN
* Clean, dry and non-abrasive grain.
** For 10 ga. housing on 8 Models - Add $17.00/ft. ** For 10 ga. housing on 10 Models - Add $32.00/ft. ** For 7 ga. housing on 12 Models - Add $42.00/ft.
Dimensions of Conveying chamber Maximum Capacity * Chain Travel Head Shaft RPM Housing Gauge Galv. ** Paddles UHMW Head Shaft Dia. Boot Shaft Dia. Conveyor Chain Conveyor Sprocket 6" round (15.2 cm) 1500 BPH (41 TPH) 338 FPM (103.02 MPM) 126 14 (1.9 mm) 3/8" (10 mm) 1 1/2" (38 mm) 1 1/2" (38 mm) 81X 12 Tooth 8" round (20.3 cm) 4000 BPH (108 TPH) 329 FPM (100.28 MPM) 126 14 (1.9 mm) 3/8" (10 mm) 2" (51 mm) 2" (51 mm) 81X 12 Tooth 10" round (25.4 cm) 6000 BPH (162 TPH) 348 FPM (106.07 MPM) 114 12 (2.66 mm) 1/2" (13 mm) 2" (51 mm) 2" (51 mm) 81XHH 14 Tooth 12" round (30.5 cm) 10,000 BPH (270 TPH) 400 FPM (122 MPM) 102 10 (3.43 mm) 1/2" (13 mm) 3-7/16" (87 mm) 3-7/16" (87 mm) 81XHH 18 Tooth
SPECIFICATIONS
DOUBLE RUN SYSTEM
2014 02860A1
1 4 3 7 5 8 2 6 3 9
CONVEYOR COMPONENTS FOR 6GRAIN PUMP
DOUBLE RUN SYSTEMS
(For operating Horizontally or Inclined Up to 60°.)
Motor Pulley Not Included with Standard Boot with Drive -Use 4" (10.2 cm) O.D. Sheave.
Motor Pulley Is Included with Head Section with Reducer Drive.
Hutchinson/Mayrath
DOUBLE RUN
MISC. COMPONENTS
REF. NO. DESCRIPTION CATALOG NO. WEIGHT LIST PRICE
1
DRIVE BOOT SECTIONS
*
(Drive preassembled at factory)Standard Boot w/Drive
Electric Drive 2-B, Up to 10 HP (7.5 kw) P2642C4 402 lbs. (182 kg) $ 3,230.00
2 Head Section w/Take up P2641C4 $ 1,446.00
HEAD SECTION
*
(Use w/Drive Boot Section)116 lbs. (53 kg)
HEAD SECTION w/Reducer Drive
*
(Drive preassembled at factory) Motor Pulley IncludedElectric Drive, Up to 5 HP (4 kw) Electric Drive, Up to 10 HP (7.5 kw) Electric Drive, Up to 15 HP (11 kw) 2 2 2 P2653C4R P2654C4R P2655C4R $ 4,245.00 5,150.00 6,128.00 305 lbs. (138 kg) 325 lbs. (147 kg) 440 lbs. (200 kg)
1 Standard Boot (Less Drive) P2646C4 $ 2,364.00
BOOT SECTION
*
(Less Drive) For use with Head Section w/Reducer Drive224 lbs. (102 kg)
3 3 3 3
TUBE HOUSING SECTION
*
5' (1.52 m) Double Tube Section 10' (3.05 m) Double Tube Section 20' (6.10 m) Double Tube Section 32' (9.75 m) Double Tube Section
P2605C4 P2610C4 P2620C4 P2632C4 $ 769.00 1,120.00 2,127.00 3,196.00 102 lbs. (46 kg) 175 lbs. (79 kg) 330 lbs. (150 kg) 485 lbs. (220 kg) 4 -INLET COMPONENTS Incline Hopper
Cover P2650AP2651A $ 257.00136.00
23 lbs. (10 kg) 35 lbs. (16 kg) 5 6 7 8 9 OUTLET COMPONENTS
Head Discharge Spout 90°
Head Discharge Spout 45°
Intermediate Drop w/Gate Rack & Pinion
Intermediate Loop Style Drop (for Horizontal use only)
P2667A P2668A P1648A P1650A P2657A $ 176.00 240.00 454.00 300.00 1,371.00 17 lbs. (8 kg) 16 lbs. (7 kg) 56 lbs. (25 kg) 17 lbs. (8 kg) 135 lbs. (61 kg)
16
CONVEYOR COMPONENTS FOR 8 GRAIN PUMP
DOUBLE RUN SYSTEMS
(For operating Horizontally or Inclined Up to 60°.)
Motor Pulley not Included with Standard Boot with Drive -Use 4.2" (10.7 cm) P.D. Sheave for 8 (20.3 cm) Pump.
Motor Pulley is included with Head Section with Reducer Drive.
Hutchinson/Mayrath
DOUBLE RUN
Wide boot with drop-through outlet and drive: Add DT to Catalog No., i.e. P2892C4DT. Add $275.00 to List Price. Wide boot with drop-though outlet does not include spout; select head discharge spout from Page 16A to bolt on to outlet. If rack & pinion control with gate is desired, use P2851A.
Wide Boot, 3 HP to 5 HP w/Weasler reducer (4 to 1) Wide Boot, 7-1/2 HP to 10 HP w/Weasler reducer (4 to 1) Wide Boot, 15 HP to 20 HP w/Weasler reducer (4 to 1) Wide Boot, 3 HP to 5 HP w/Dodge reducer (TA1107H05) Wide Boot, 7-1/2 HP to 10 HP w/Dodge reducer (TA1107H05) Wide Boot, 15 HP w/Dodge reducer (TA2115H05)
Wide Boot, 20 HP w/Dodge reducer (TA3203H05)
WIDE BOOT SECTIONS *(Drive Preassembled at factory)
P2890C4 P2891C4 P2892C4 P2893C4 P2894C4 P2895C4 P2896C4 $6,293.00 6,293.00 6,469.00 6,257.00 6,257.00 6,904.00 7,556.00 1 1 1 1 1 1 1
All wide 8 boots include motor pulley & bushing.
900 lbs. (408 kg) 905 lbs. (411 kg) 925 lbs. (420 kg) 840 lbs. (381 kg) 840 lbs. (381 kg) 880 lbs. (399 kg) 910 lbs. (413 kg) 1 1 1A
STANDARD BOOT SECTION
*
(Less Drive) For use with Head Section w/Reducer DriveStandard Boot (Less Drive) Standard Boot w/Drop Through Non-Inlet Boot (Less Drive)
P2846C4 P2846C4DT P2847C4 $ 2,708.00 2,980.00 1,817.00 360 lbs. (163 kg) 386 lbs. (175 kg) 165 lbs. (75 kg)
**Standard Boot with drop-through gated outlet and drive: Add DT to Catalog Number, i.e. P2843C4DT. Add $278.00 to List Price. DT adds 26 lbs. (12 kg) on 8.
**Standard Boot with drive on right side: Add RH to Catalog No., i.e. P2843C4RH. List Price remains the same.
STANDARD DRIVE BOOT SECTIONS
*
(Drive preassembled at factory)1 1
**Standard Boot w/Drive
Electric Drive 3-B, Up to 15 HP (11 kw)
Electric Drive 4-B, Up to 20 HP (15 kw) P2843C4P2844C4 620 lbs. 620 lbs. (281 kg)(281 kg) $ 4,036.004,211.00
REF. NO. DESCRIPTION CATALOG NO. WEIGHT LIST PRICE
Multiple tall hoppers can be stacked or tapered hopper added to full hopper(s).
* Indicates items that include chain, paddles and two connecting bands. Paddles are shipped assembled.
Wide boot with drop-though outlet does not include spout; select head discharge spout from Page 16A to bolt on to outlet. If rack & pinion control with gate is desired, use P2851A.
8 Wide Boot (less drive)
8 Wide Boot w/Drop Through P2897C4P2897C4DT $3,644.003,928.00
1
1 595 lbs. 575 lbs. (270 kg)(261 kg)
WIDE BOOT SECTION * (Less Drive) For use with Head Section w/Reducer Drive
WIDE BOOT INLET COMPONENTS
Tall Hopper Extension for 8 wide boot Tapered Hopper Extension for 8 wide boot Cover f/Tall Hopper for 8 wide boot Cover f/Tapered Hopper f/8 wide boot
P2872A P2873A P2874A P2875A $ 153.00 153.00 101.00 101.00 4 4A 5 5A 56 lbs. (25 kg) 40 lbs. (18 kg) 35 lbs. (16 kg) 36 lbs. (16 kg) STANDARD INLET COMPONENTS
Inlet Hopper Tapered Hopper Inlet Hopper Cover Tapered Hopper Cover Bypass Inlet
Intermediate Inlet (for use on bottom tube only)
P2870A P0805A P2871A P0806A P2882C4 P2881A $ 152.00 149.00 100.00 134.00 1,174.00 476.00 4 4A 5 5A *6 7 31 lbs. (14 kg) 31 lbs. (14 kg) 32 lbs. (15 kg) 42 lbs. (19 kg) 220 lbs. (100 kg) 100 lbs. (45 kg) 2014-3 0400487-6