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Pruebas y Ajustes

312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C and M325C Excavators and 325C MHPU and 330C MHPU Mobile Hydraulic Power Units Engine and Pump Control - V2

Número de medio -RENR3814-19 Fecha de publicación -01/01/2011 Fecha de actualización -31/01/2011

i01827657

Using Service Mode

SMCS - 7569

/sisw eb/sisw eb/m /sisw eb/mediase

Ver imagen

Illustration 1 g00684315

Monitor Panel

(1) Fuel gauge

(2) Engine coolant temperature gauge

(3) Action lamp

(4) Engine speed dial indicator

(5) Hydraulic oil temperature gauge

(6) Message center

(2)

Illustration 2 g00685772 Monitor Panel (7) "Up" key (8) "Left" key (9) "Right" key (10) "Down" key (11) "Cancel" key (12) "Setting" key (13) "Menu" key (14) "OK" key

The information from the controller is displayed on the monitor. The following service programs and functions are available from the controller:

 The controller informs the monitor about the condition of the machine. Some examples are listed: hydraulic oil temperature, engine coolant temperature and fuel level.

 The controller informs the monitor about any existing and/or past failures of the electronic control system.

 Various settings of the controller are performed.

(3)

Start-Up Of The Service Mode

Ver imagen Illustration 3 g00685772 Monitor Panel (7) "Up" key (8) "Left" key (9) "Right" key (10) "Down" key (11) "Cancel" key (12) "Setting" key (13) "Menu" key (14) "OK" key

The keys of the keypad are used to enter the service mode. The keys are used to change the modes. Next, the appropriate key is pressed until the desired mode is displayed on the message center.

(4)

"Up" key and "Down" key

The "up" key (7) is used and the "down" key (10) is used to scroll up and down through the items in the message area.

"Left" key and "Right" key

The "left" key (8) is used and the "right" key (9) is used to scroll to the left and to the right through the items in the message area.

"Setting" key

The "setting" key (12) is used to set the menu that is being displayed in the message area.

"Menu" key

The "menu" key (13) is used to access the main menu.

"Cancel" key

The "cancel" key (11) is used to cancel the immediate selection and the key is used to exit the menu screen. The screen of normal operation will be displayed when the "cancel" key is pressed during the menu screen.

"OK" key

The "OK" key (14) is used to select the item that is being highlighted in the message area.

Start-Up Of The Service Mode

Ver imagen

Illustration 4 g00687262

The above screen should be displayed. Then, press the "menu" key (13).

(5)

Illustration 5 g00687282

The "down" key should be pressed. Highlight the "PREFERENCES" setting. Press the "OK" key.

Ver imagen

Illustration 6 g00764425

The above screen should be displayed.

Ver imagen

Illustration 7 g00687296

(6)

Illustration 8 g00687300

The keys for direction are used to input the password. Input the password and press the "OK" key.

Ver imagen

Illustration 9 g00776428

Typical example of a display

The above screen should be displayed if the correct password is entered.

Ver imagen

Illustration 10 g00687326

The above screen should be displayed if the password that was entered is not correct.

315C Start Mode

(7)

Exiting The Service Mode

Two methods are capable of terminating the service mode.

1. The service mode will be terminated 10 seconds after the start switch is turned to the OFF position.

Ver imagen

Illustration 11 g00687339

2. Highlight "SERVICE" in the first line of the display.

Ver imagen

Illustration 12 g00687350

3. The "left" key and the "right" key is used to scroll through the display. The display should show "EXIT" in the first line.

(8)

Illustration 13 g00687262

4. The service mode will be terminated and the display will return to the above display when the "setting" key is pressed at the "exit" screen.

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Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.

Tue Feb 21 2012 08:33:12 GMT-0500

Desarmado y Armado

320C Excavator 3066 Engine Supplement

Número de medio -RENR9406-01 Fecha de publicación -01/12/2011 Fecha de actualización -06/12/2011

i02830318

Governor Control Motor -

Remove and Install

SMCS - 1716-011; 1716-012

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Removal Procedure

Start By:

A. Remove the counterweight. Refer to Disassembly and Assembly, "Counterweight - Remove".

(9)

Illustration 1 g00711956

1. Remove two bolts (3) and the washers from the hinge.

2. Remove three bolts (1) and the washers in order to remove access panel (2) .

Ver imagen

Illustration 2 g00712442

3. Remove three bolts (5) and the washers in order to remove access panel (4) . 4. Open the engine hood.

(10)

Illustration 3 g00711961

5. Remove two nuts (6) that secure governor linkage (7) to the fuel injection pump.

Ver imagen

Illustration 4 g00711972

6. Loose nut (8) and (9) that secures governor linkage (7) to the engine.

(11)

Illustration 5 g00711979

7. Remove two bolts (10) and the washers in order to remove two clamps (11) that secure the governor linkage to the chassis.

Note: Some models may only have one clamp (11) .

Ver imagen

Illustration 6 g00711980

8. Disconnect electrical connector (13) .

9. Remove two bolts (14) and the two washers. Remove governor control motor (12) .

Installation Procedure

(12)

Illustration 7 g00711980

1. Position governor control motor (12) on the mounting bracket. Install the two washers and two bolts (14) .

2. Connect electrical connector (13) .

Ver imagen

Illustration 8 g00711979

3. Install two clamps (11) that secure the governor linkage to the chassis. Note: Some models may only have one clamp (11) .

4. Install two bolts (10) and the washers that hold clamps (11) in position.

(13)

Illustration 9 g00711972

5. Install governor linkage (7) . Fasten governor linkage (7) with nut (8) and nut (9) .

Ver imagen

Illustration 10 g00711961

6. Install governor linkage (7) to the fuel injection pump. Fasten governor linkage (7) with washers and two nuts (6) .

(14)

Illustration 11 g00712442

7. Install access panel (4) . Install the washers and three bolts (5) .

Ver imagen

Illustration 12 g00711956

8. Install access panel (2) . Install the washers and three bolts (1) . 9. Install the washers and two bolts (3) to the hinge.

10. Close the engine hood. 11. Check the governor actuator.

ReferenceRefer to Systems Operation/Testing and Adjusting, "Governor Actuator - Calibrate" for further information.

End By: Install the counterweight. Refer to Disassembly and Assembly, "Counterweight - Install".

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Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.

Tue Feb 21 2012 08:58:42 GMT-0500

Instrucción Especial

Procedure for the Installation of the Cable for the Governor Actuator{1264, 1265, 1716}

Número de medio -REHS2358-02 Fecha de publicación -23/02/2010 Fecha de actualización -23/02/2010

i03865590

Procedure for the Installation of the Cable for the Governor

Actuator{1264, 1265, 1716}

SMCS - 1264; 1265; 1716

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Excavator:

311B (S/N: 8GR1-UP; 9MR1-UP; 2LS1-UP) 311C (S/N: PAD1-UP; CKE1-UP; CLK1-UP)

312B (S/N: 8JR1-UP; 9GR1-UP; 2NS1-UP; 3FS1-UP; 9FS1-UP; 2KW1-UP; 6SW1-UP; 9NW1-UP)

312C (S/N: CBA1-UP; CAE1-UP; BWH1-UP; BNN1-UP; DBN1-UP; FDS1-UP; CBT1-UP) 313C (S/N: WSA1-UP; HGF1-UP)

314C (S/N: KJA1-UP; PCA1-UP; KHB1-UP; SNY1-UP) 315B (S/N: 5SW1-UP)

317B (S/N: 9WW1-UP; 6DZ1-UP) 318B (S/N: ADC1-UP; AEJ1-UP)

318C (S/N: FAA1-UP; GPA1-UP; BTG1-UP; DAH1-UP; CWP1-UP; MDY1-UP) 319C (S/N: KGL1-UP)

320B (S/N: AED1-UP; BBG1-UP; 3MR1-UP; 4MR1-UP; 4NR1-UP; 5BR1-UP; 6CR1-UP; 9KR1-UP; 1CS1-9KR1-UP; 4FS1-9KR1-UP; 5CS1-9KR1-UP; 6LS1-9KR1-UP; 8ES1-9KR1-UP; 9CS1-9KR1-UP; 9JS1-9KR1-UP; 4XW1-9KR1-UP; 5GW1-UP; 2WZ1-5GW1-UP; 7ZZ1-5GW1-UP; 8GZ1-UP)

320C (S/N: APA1-UP; BEA1-UP; EGA1-UP; FBA1-UP; GAA1-UP; GHA1-UP; GLA1-UP; MAA1-UP; PAA1-UP; ANB1-UP; BCB1-UP; BDB1-UP; BGB1-UP; FBB1-UP; GAB1-UP; MAB1-UP; PAB1-UP; AMC1-UP; BDC1-UP; HBC1-UP; MAC1-UP; PAC1-UP; CCD1-UP; GAD1-UP; BDE1-UP; NAE1-UP; ALF1-UP; DBG1-UP; EAG1-UP; GNG1-UP; JTG1-UP;

AKH1-UP; SAH1-UP; AXK1-UP; BKK1-UP; BBL1-UP; EGL1-UP; JPL1-UP; CLM1-UP; BCN1-UP; SBN1-BCN1-UP; BER1-BCN1-UP; BPR1-BCN1-UP; TBR1-BCN1-UP; HKT1-BCN1-UP; RAW1-BCN1-UP; ALX1-BCN1-UP; BRX1-BCN1-UP; BMZ1-UP; CLZ1-UP)

320D (S/N: FNA1-UP; DHK1-UP; FXK1-UP; GKL1-UP; CWN1-UP; BWP1-UP; AMR1-UP; EBT1-UP; CXY1-UP)

321B (S/N: AKG1-UP; 9CZ1-UP)

321C (S/N: KBB1-UP; MCF1-UP; KCR1-UP; DAX1-UP) 323D (S/N: SDC1-UP; CYD1-UP; PBM1-UP; DKW1-UP)

(16)

This Special Instruction outlines the basic procedures that are required in order to install the cable for the governor actuator onto an Excavator.

Required Parts

The following parts are required in order to install the cable for the governor actuator onto an Excavator.

Table 1

Required Parts for Replacement of the Cable for the Governor Actuator Model Item Qty Part Number Description

All Models

1 3 4Y-4079 Wire Assembly 2 1 152-9155 Adhesive

3 1 155-0695 or 185-3998 Thread Lock Compound 4 1 188-8589 Harness

311B 312B

5

1 309-5864 Motor Repair Kit

315B 317B 318B

1 309-5867 Motor Repair Kit

320B 1 309-5869 Motor Repair Kit 320B U 1 309-5871 Motor Repair Kit 321B 1 309-5872 Motor Repair Kit 311C 1 309-5854 Motor Repair Kit 312C 1 309-5855 Motor Repair Kit 313C

314C 1 309-5857 Motor Repair Kit 318C 1 309-5859 Motor Repair Kit 320C

320D 1 309-5861 Motor Repair Kit 320C U

323D 1 309-5860 Motor Repair Kit 321C 1 309-5862 Motor Repair Kit All Models 6 1 248-4754 Harness

(17)

Ver imagen

Illustration 1 g01129305

1. Remove the six screws.

Ver imagen

Illustration 2 g01129307

2. Remove the terminals (A) on the motor.

(18)

Ver imagen

Illustration 3 g01129311

4. Remove the grommet from the case.

Ver imagen

Illustration 4 g01129318

(19)

Ver imagen

Illustration 5 g01129324

6. Remove the four screws that connect the motor to the case for the pulley.

Ver imagen

Illustration 6 g01129352

7. Remove the motor from the case for the pulley.

(20)

Illustration 7 g01129328

8. Remove the pulley (C) from the case for the pulley.

9. Remove the bearings (D) from the pulley, and remove the inner cables (E) from the pulley.

Ver imagen

Illustration 8 g01129330

10. Measure the distance (F) and measure the distance (G). Record the measurements. You will need the measurements later in order to assemble the governor actuator.

(21)

Ver imagen

Illustration 9 g01129336

11. Loosen the locknuts (H) .

12. Rotate the screw caps (J) in order to remove the cables.

Assembling the Governor Actuator

Ver imagen

Illustration 10 g01129418

(22)

14. Insert the inner cables into the case for the pulley.

15. The screw caps (J) should be adjusted to the distances (F) and (G) that were measured in Step 10.

Ver imagen

Illustration 11 g01129442

16. Attach the inner cable of the decelerator cable to the pulley. The decelerator cable does not have blue tape around the center. Rotate the pulley clockwise for one revolution.

Ver imagen

Illustration 12 g01129444

(K) Groove for the accelerator cable

(L) Groove for the decelerator cable

17. The decelerator cable will sit in groove (L) .

(23)

Illustration 13 g01129454

18. Attach the inner cable of the accelerator cable to the pulley. The accelerator cable has blue tape around the center. Rotate the pulley counterclockwise for one revolution.

19. The accelerator cable will sit in groove (K) .

Ver imagen

Illustration 14 g01129613

20. Paint the inside of the bearings and the outside of the bearings with the Molybdenum coating YM103 that is included in the new motor repair kit (5). Attach the two bearings to the pulley, and insert the pulley into the case for the pulley.

(24)

Illustration 15 g01129631

21. Install the new packing that is included in the new motor repair kit (5) .

22. Attach the motor to the case for the pulley. Use the screws that were removed in Step 6. Tighten the screws to a torque of 0.505 ± 0.075 N·m (4.47 ± 0.66 lb in). Refer to Illustration 5.

23. Attach the motor to the cover. Use the screws that were removed in Step 5. Install the new seal washers that are included in the new motor repair kit (5). Tighten the screws to a torque of 1.00 ± 0.15 N·m (8.85 ± 1.33 lb in). Refer to Illustration 4.

Adjusting the Governor Actuator

(25)

Illustration 16 g01447765

24. Connect the 248-4754 Harness (6) to the potentiometer.

Ver imagen

Illustration 17 g01447768

25. Connect the terminals (A) for the motor. Attach the 188-8589 Harness (4) .

Ver imagen

Illustration 18 g01447769

26. Connect one 4Y-4079 Wire Assembly (1) from +BAT to the +BAT terminal on the 188-8589 Harness (4). Connect one 4Y-4079 Wire Assembly (1) from ground to the ground terminal on the 188-8589 Harness (4) .

(26)

Ver imagen

Illustration 19 g01447770

27. Connect a multimeter to the 248-4754 Harness (6) .

Ver imagen

Illustration 20 g01447772

28. Connect one 4Y-4079 Wire Assembly (1) from +BAT to the terminal (M) for the accelerator on the 188-8589 Harness (4). If the voltage on the multimeter is less than 4.13 V, adjust the potentiometer until the multimeter reads 4.13 ± 0.10 V.

(27)

29. Disconnect the wire (1) from the terminal (M) for the accelerator, and connect the wire (1) to the terminal (N) for the decelerator. If the voltage on the multimeter is greater than 4.13 V, adjust the potentiometer until the multimeter reads 4.13 ± 0.10 V.

30. Perform Steps 28 and 29 in order to ensure that the voltage on the multimeter reads 4.13 ± 0.10 V. 31. Disconnect the equipment that was installed in Steps 24 through 29.

Ver imagen

Illustration 21 g01129705

32. Adjust the inserted length of the accelerator cable. The length (P) between the outer cable and the universal joint should be 175 ± 5 mm (6.9 ± 0.2 inch).

33. Tighten the locknut (Q) on the accelerator cable to a torque of 5.05 ± 0.75 N·m (44.7 ± 6.6 lb in), and apply 155-0695 Thread Lock Compound or 185-3998 Thread Lock Compound (3) to the locknut. 34. Adjust the inserted length of the decelerator cable. The length (R) between the outer cable and the

universal joint should be 200 ± 5 mm (7.9 ± 0.2 inch).

35. Tighten locknut (S) on the decelerator cable to a torque of 5.05 ± 0.75 N·m (44.7 ± 6.6 lb in) and apply 155-0695 Thread Lock Compound or 185-3998 Thread Lock Compound (3) to the locknut.

Completing the Assembly

(28)

Illustration 22 g01129768

36. Install the new packing that is included in the new motor repair kit (5). Apply 152-9155 Adhesive (2) to the packing.

37. Insert the grommet into the case. Apply 152-9155 Adhesive (2) to the grommet. Refer to Illustration 3. 38. Connect the terminals (A) for the motor. The two red terminals should be connected, and the two white

terminals should be connected. Connect the potentiometer with the connector (B). Refer to Illustration 2. 39. Attach the cover to the case. Use the six screws that were removed in Step 1. Tighten the screws to a

torque of 0.505 ± 0.075 N·m (4.47 ± 0.66 lb in). Refer to Illustration 1.

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Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.

Tue Feb 21 2012 09:02:09 GMT-0500

Pruebas y Ajustes

312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C and M325C Excavators and 325C MHPU and 330C MHPU Mobile Hydraulic Power Units Engine and Pump Control - V2

Número de medio -RENR3814-19 Fecha de publicación -01/01/2011 Fecha de actualización -31/01/2011

i02149330

(29)

SMCS - 7569

/sisw eb/sisw eb/m /sisw eb/mediase

Table 1

Component Identification (CID)

CID No. Name Of Component

91

(Not in 321C) Throttle position signal 96 Fuel level sensor

110 Engine coolant temperature sensor

167 Alternator

168 Voltage to the power supply (keyswitch) 190 Speed sensor

248

( 319C, 320C, 322C, 325C, and 330C ONLY) Cat Data Link 254

( 312C, 315C, and 321C ONLY) Electronic Control Module (ECM) 271

( 312C, 315C, and 321C ONLY) Action Alarm 286

(Not in 321C) Engine oil pressure fault 374 Swing brake solenoid 376 Travel alarm

581 Proportional reducing valve for the power shift pressure 586 Engine speed dial

587 Feedback of the governor actuator 588

( 312C, 315C, and 321C ONLY) Communication problem between controller and monitor 590 Engine controller

598 Automatic travel speed solenoid 600 Hydraulic oil temperature sensor

1161 Pressure sensor for the delivery pump (1) 1162 Pressure sensor for the delivery pump (2)

(30)

1525 Straight travel solenoid 2002

( 319C, 320C, 322C, 325C, and 330C ONLY) Travel alarm

Ver imagen

Illustration 1 g00691520

Example Of A Typical Troubleshooting Procedure

(1) Preparations

(2) Description of the problem

(3) Error code on the display

(4) Items that require checking

(5) Probable cause and solution

(31)

Illustration 2 g00987164 Diagram Of Terminology For The Troubleshooting Procedures

(6) Number of the terminal in the connector

(7) Indication of the short circuit

(8) Number of the connector

(9) "M" Male "F" Female

1. Description (Items that require checking) 2. Measurement of Voltage

o (A) - (B) : 24 V

Voltage is measured at the later terminal. For example, the red test pin + is connected to terminal "A" and the black test pin - is connected to terminal "B".

3. Meaning of Symbols

a. The following list describes the meaning of specific symbols:  "C-ground" : Ground terminal for the chassis

 "P-ground" : Ground terminal for the platform  "R-ground" : Ground terminal for the relay panel  "Cab-ground" : Ground terminal for the cab 4. Preliminary Check

a. Connector

Check the connection of the connector before a troubleshooting procedure is performed. Inspect the connector for moisture. Moisture in a connector can cause a poor connection. Ensure that the connectors are mating correctly. Ensure that the pins in the connector are secure.

b. Continuity

Ensure that continuity is present between the following items:  "C-ground" - "P-ground"

 "C-ground" - "R-ground"  "P-ground" - "Cab-ground"

(32)

Turn the disconnect switch to the OFF position before you perform the continuity checks. The power is OFF in order to prevent damage to the tester and the circuit.

5. Preparation

a. Turn the key start switch to the OFF position.

b. The hydraulic control lever is in the LOCKED position.

c. Ensure that the controller, the harnesses and the connectors are connected.

Note: Ensure that disconnected wires do not contact the machine in order to avoid damage to electrical components when power is applied.

Pruebas y Ajustes

312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C and M325C Excavators and 325C MHPU and 330C MHPU Mobile Hydraulic Power Units Engine and Pump Control - V2

Número de medio -RENR3814-19 Fecha de publicación -01/01/2011 Fecha de actualización -31/01/2011

i02150909

Governor Actuator - Replace

SMCS - 1716-510

/sisw eb/sisw eb/m /sisw eb/mediase

Replacement

Note: The 325C, M325C MH, and 330C series do not have a governor actuator.

(33)

Illustration 1 g00778226 Governor actuator for 312C

(1) Governor actuator

(2) Governor cables

(3) Connector for governor actuator

Ver imagen

Illustration 2 g00778227

Governor actuator for 315C

(1) Governor actuator

(2) Accelerator cable

(3) Connector for governor actuator

Ver imagen

(34)

Governor actuator for 319C and 320C series

(1) Governor actuator

(2) Accelerator cable

(3) Connector for governor actuator

Ver imagen

Illustration 4 g00991217

Governor Actuator for 321C

(1) Governor actuator

(2) Governor Cables

(3) Connector for governor actuator

(35)

Illustration 5 g00778712 312C (2) Accelerator Cables (4) Support (5) Bellows (6) Lever (7) Decelerator cable (8) Nut (9) Nut (10) Bellows Ver imagen Illustration 6 g00778707 319C and 320C series (2) Accelerator Cables

(36)

(4) Support (5) Bellows (6) Lever (7) Decelerator cable (8) Nut (9) Nut (10) Bellows Ver imagen Illustration 7 g00778717 322C Series I (2) Accelerator Cables (4) Support (5) Bellows (6) Lever (7) Decelerator cable (8) Nut (9) Nut (10) Bellows

(37)

Ver imagen Illustration 8 g00989395 321C (2) Accelerator cable (3) Support (4) Bellows (5) Lever (6) Decelerator cable (7) Nut (8) Nut (9) Bellows

Replacement For Machines Only With Accelerator Cable

1. Install the actuator.

2. Insert the joint of the accelerator cable through the hole in the lever. Install the nut in order to hold the cable in position.

3. Turn the nut and the locknut of the accelerator cable in the counterclockwise direction until the nuts are separated.

4. Turn the lever by hand in the counterclockwise direction to the position of high idle. 5. Insert the other threaded portion of the accelerator cable into the notch of the support.

6. Secure the screw cap and the boot so that the screw cap and the boot will not turn. Then turn the nut until the governor lever touches the high idle stop.

(38)

8. Tighten the locknut (27 ± 3 N·m (20 ± 2 lb ft)) against the support. Ensure that the nut remains in position while the locknut is tightened against the support.

9. (If applicable) Reinstall the two clamps to the accelerator cable. Do not allow the cable to twist. Note: Ensure that the governor lever is in contact with the high idle stop. Also, ensure that the nut is correctly tightened in order to ensure that the accelerator cable has the correct tension. The setting of the engine speed or an overload condition of the governor actuator could result if the cable is not tightened correctly.

Note: The minimum allowable bending radius for the cable assembly is 150 mm (6 inch).

Replacement For Machines With Accelerator Cable and Decelerator Cable

1. Repeat step 1 through step 9 in "For Machines Only With Accelerator Cable".

2. Insert the joint of the decelerator cable through the hole in the lever. Install the nut in order to hold the cable in position.

3. Loosen the nut and the locknut on decelerator cable.

4. Insert the other threaded portion of the accelerator cable into the notch of the support.

5. Tighten the nut until the sag in the bellows is no longer present. Loosen the nut by five turns. Note: The minimum allowable bending radius for the cable assembly is 150 mm (6 inch).

Adjustment

1. Loosen the nut and the locknut of the accelerator cable. The nuts should be separated as far as possible. 2. Install the accelerator cable and the decelerator cable to the lever.

3. Insert the threaded section of the accelerator cable into the support.

4. Turn the lever clockwise toward the engine until the lever hits the stop for the high idle.

5. Tighten the nut until the sag in the bellows is no longer present. The nut should be tightened two additional turns.

6. Secure the accelerator cable to the support by tightening the locknut.

7. Insert the threaded section of the decelerator cable into the notch of the support.

8. Tighten the nut until the sag in the bellows is no longer present. Loosen the nut by two turns.

9. Secure the decelerator cable to the support with the locknut. Then, tighten the locknut against the nut. Ensure that the nut does not turn as the locknut is tightened.

(39)

Note: For more information, see the topic Testing And Adjusting, "Governor Actuator - Calibrate". 1. Start the engine. Perform the calibration procedure for the governor actuator.

2. After the calibration procedure has been performed correctly, the error log is cleared. Note: For more information, see Testing And Adjusting, "Logged Error Mode".

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Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.

Tue Feb 21 2012 08:44:10 GMT-0500

Pruebas y Ajustes

312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C and M325C Excavators and 325C MHPU and 330C MHPU Mobile Hydraulic Power Units Engine and Pump Control - V2

Número de medio -RENR3814-19 Fecha de publicación -01/01/2011 Fecha de actualización -31/01/2011

i02065106

Governor Actuator -

Calibrate

SMCS - 1716-524

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Note: The 325C, M325C MH, and 330C series does not have a governor actuator.

This function can memorize the rotation angle of the governor actuator and the no-load engine speed. This information is saved into the controller after the accelerator cable of the governor actuator has been replaced, installed and/or adjusted. The controller will use the information that was saved in order to determine the target position for the actuation of the governor actuator.

Note: Ensure that the calibration procedure for the governor actuator is performed when the governor actuator, the accelerator cable or the controller has been replaced or installed. The temperature of the hydraulic oil should be 50 °C (122 °F) prior to the calibration.

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Ver imagen

Illustration 1 g00777652

The above illustration is an example of the display for the 312C. All of the other displays are identical with the sales model on the fourth line.

1. Enter the service mode.

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Illustration 2 g00825978

2. Highlight the second line of the display and use the direction for direction to scroll through the display. Scroll through the display until the display shows "CALIBRATION".

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Illustration 3 g00790593

3. Highlight the third line by using the keys for direction. The name of the device will be shown on the third line. Scroll downward until "STANDBY" is highlighted. Press the "OK" key in order to start the calibration procedure. "GOVERNOR-EXE" is displayed on the third line when the governor actuator is

calibrated. Press the "OK" key after confirming the display of "GOVERNOR-EXE".

Ver imagen

Illustration 4 g00790592

4. The above illustration shows a display that is temporarily shown when the governor actuator is moved to the initial position. Press the "OK" key again when the display shows "SP". The calibration procedure has started.

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Illustration 5 g00790597

5. The numerical number that is being displayed in the fourth line will change during the calibration. This number is related to the process of the calibration. See the following table 1.

Table 1

Content For The Process

Display Process

STANDBY Prior to calibration

1 Transfer of the initial position of the governor actuator

SP The initial transfer of the information about the position has been completed. 3 High idle search

4 Positioning of the high idle

5 Data collection of the intermediate points (9-2) down 6 Low idle search

7 Data acquisition of intermediate points (2-9) up 8 Confirmation of the high idle

9 Confirmation of the setting for the speed dial (down) 10 Confirmation of the setting for the speed dial (up) 11 End processing

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Illustration 6 g00790598

6. The above illustration is shown after the governor actuator has completed the calibration.

Warnings

If the fourth line of the display shows any of the following warnings a failure is present. See the following table 2 for a detailed description of the warning displays.

Table 2 Warning Codes

Display Warning Corrective Action

Wire Pitch X (X is a number from 0 to 9)

Wire nut is installed too loose by X pitch. X can be a

positive or negative number. Turn clockwise.

Tighten the accelerator cable by the displayed pitch. Perform the calibration again.

Wire Pitch X (X is number from -9 to 0)

Wire nut is installed too tight by X pitch. X can be a positive or negative number. Turn clockwise.

Loosen the accelerator cable by the displayed pitch. Perform the calibration again.

WARNING 01 Insufficient high idle

High idle is less than the specified value due to malfunction of the engine, incorrect installation of the governor cable, poor fuel, etc. After the engine has been inspected for a malfunction, reinstall the cable and perform the calibration again.

WARNING 02 Incorrect installation of

cable Reinstall the cable and perform the calibration again.

WARNING 03 Excessive low idle

Low idle is more than the value specified due to a malfunction in the engine, an incorrectly installed governor cable, etc. After the engine has been inspected, reinstall the cable and perform the calibration again. WARNING 04 Excessive hysteresis Ensure that the cable is adjusted correctly. Reinstall the

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cable and perform the calibration again.

WARNING 05 Unstable high idle

High idle is unstable due to a malfunction in the engine, an incorrect installation of the governor cable, etc. After the engine has been inspected, reinstall the cable and perform the calibration again.

WARNING 06 Unstable dial speed

The speed for the dial setting is unstable due to a

malfunction in the engine, an incorrectly installed cable, etc. After the engine has been inspected, reinstall the cable and perform the calibration again.

Errors

If the fourth line of the display shows any of the following errors a failure is present. See the following table for a detailed description of the error displays.

Table 3

Error Codes For The Governor Actuator Error

Code Description Of The Error Corrective Action

ERROR 01

Improper calibration of another device

Stop the calibration of the other device. Perform one calibration at a time.

ERROR 02

Improper calibration of another module

Stop the calibration of the other device. Perform one calibration at a time.

ERROR

03 Failure of the interlock signal

Perform the troubleshooting procedure that will confirm the signal that communicates with the monitor. ERROR

11 Abnormal speed sensor Troubleshoot the confirmation of the speed sensor. ERROR

12 Engine stop

Perform the calibration again. Try to prevent the engine from stopping.

ERROR

13 Load available

Reset all operational levers to the neutral position. Perform the calibration again.

ERROR 14

Overheating of the coolant or the hydraulic oil during the calibration

You need to allow the complete cooldown. Clear the overheating condition. Perform the calibration procedure again.

ERROR 15

Pressure decrease in the engine oil Check for clogged air cleaner

Clear the abnormal occurrence and perform the calibration again.

ERROR 16

Excessive governor movement

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Perform the following procedure when the data for the calibration of the governor actuator is cleared.

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Illustration 7 g00790593

1. Highlight the third line by using the arrow keys.

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Illustration 8 g00790641

2. Press the "menu" key. The area that is highlighted will scroll to the right.

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Illustration 9 g00790642

3. Change the display of the third line in order to show "CLEAR" by using the arrow keys. See the above illustration.

Ver imagen

Illustration 10 g00790651

4. Highlight the fourth line by using the directional keys. Press the "OK" key when the fourth line is highlighted.

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Illustration 11 g00790652

5. Press the "OK" key when the display shows "CLEAR?".

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Illustration 12 g00790653

6. The data for the calibration has been cleared when the fourth line of the display shows "CLEARED".

1 1 0

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Copyright 1993 - 2012 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS.

Tue Feb 21 2012 08:47:44 GMT-0500

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