Introduction
Contents
1. Introduction Contents...1
Spare Parts Policy ...2
EasyCoder 501 XP‚ General View ...3
EasyCoder 601 XP‚ General View ...4
2. Spare Parts EasyCoder 501 XP/601 XP; Keyboard ...5
EasyCoder 501 XP/601 XP; Chassis...6
EasyCoder 501 XP; Print Unit ...7
EasyCoder 601 XP; Print Unit ...8
EasyCoder 501 XP/601 XP; Ribbon Unwind Unit ...9
EasyCoder 501 XP/601 XP; Ribbon Rewind Unit...10
EasyCoder 501 XP/601 XP; Ribbon End Sensor...11
EasyCoder 501 XP; Media Supply Spool...12
EasyCoder 601 XP; Media Supply Spool...13
EasyCoder 501 XP/601 XP; Bobbin Adapter...14
EasyCoder 501 XP; Media Roll Retainer ...15
EasyCoder 501 XP; Label Slack Absorber ...16
EasyCoder 601 XP; Label Slack Absorber ...17
EasyCoder 501 XP; Liner/Batch Takeup Unit...18
EasyCoder 601 XP; Liner Takeup Unit...19
EasyCoder 501 XP/601 XP; CPU Board...20
EasyCoder 501 XP/601 XP; Power Supply Unit ...21
EasyCoder 501 XP/601 XP; Parallel Interface Board...22
EasyCoder 501 XP/601 XP; Industrial/Serial Interface Board...23
EasyCoder 501 XP/601 XP; Double Serial Interface Board ...24
EasyCoder 501 XP/601 XP; EasyLAN 100i Interface Board ...25
EasyCoder 501 XP/601 XP; Industrial Interface Board...26
EasyCoder 501 XP/601 XP; Label Taken Sensor ...27
EasyCoder 501 XP/601 XP; Ribbon Low Sensor ...28
EasyCoder 501 XP; Paper Cutter Kit ...29
EasyCoder 601 XP; Paper Cutter Kit ...30
EasyCoder 501 XP; Fan-Fold Guides ...31
EasyCoder 601 XP; Fan-Fold Guides ...32
This Spare Parts Catalog contains information on items presently available as spare parts and accessories for the Intermec Easy-Coder 501 XP and 601 XP printer models.
You will notice that, as a rule, we supply only assembled spare parts. Our policy is based on the conviction that this is a more rational way of stocking spares and supplying adequate service as well.
For further information about parts not listed in this volume, please contact our Spare Parts Sales Department.
Information in this manual is subject to change without prior notice and does not represent a commitment on the part of Intermec.
For updated information, please refer to the latest edition of the Spare Parts Price List.
IMPORTANT PRINTHEAD AND RIBBON INFORMATION
The use of any therm
al transfer ribbons, other than th
ose supplied by UBI, will invalidate
the printhead warranty. UBI thermal transfe
r ribbons are
engineered specifically for th is printhead.
The quality of the
rmal and therm al transfe r media supplie s in this printe r is also of gre at importance
for the quality of printing ba r codes and a long life of th
e printhea
d. UBI has carefully match ed the
paper we recommend/provide to the ne
eds of this printer. We therefore strongly advise of us
ing
only UBI recom
mended/provided supplies to ensure a high quality prin ting. TEAR-OFF
EasyCoder 501 XP; General View
Pos. Part No. Description Remarks 1 – Keyboard See page 5 2 1-040559-00 Label Taken Sensor (option) See page 27 3 1-040551-00 Paper Cutter Kit (option) See page 29 4 – Print Unit See page 7 5 – Chassis See page 6 6 1-040061-90 Label Slack Absorber See page 16 7 – Liner/Batch Takeup Unit (option) See page 18
8 – Paper Supply Spool with accessories See pages 12, 14-15 9 1-040565-00 Fan Fold Guides (option) See page 31
10 – Transfer Ribbon Mechanism See pages 9-11 – 1-971600-90 CPU-board See page 20 – 1-971601-52 Power Supply Unit See page 21 – – Other Options See pages 22-26 – – Miscellaneous See page 33
EasyCoder 601 XP; General View
IMPORT ANT PRIN THEAD A ND RIBB ON INFOR MATIO NThe use of any thermal transfer ribbons, other than those supplied by UBI, w
ill invalidate
the printhead warranty. UBI the
rmal transfer ribbons are en gineered specifically fo
r this print
head.
The quality of th ermal and thermal
transfer media supplies in this printer is also
of great im
portance
for the qua lity of print
ing bar cod es and a long life of
the printhead. UBI has carefully matched the
paper we recommend/provide to the needs of this printe
r. We therefore strongly advise of using
only UBI recom
mended/provided supplies to en sure a high quality
printing.
TEAR-OFF
Pos. Part No. Description Remarks 1 – Keyboard See page 5 2 1-040559-00 Label Taken Sensor (option) See page 27 3 1-040564-00 Paper Cutter Kit (option) See page 30 4 – Print Unit See page 7 5 – Chassis See page 6 6 1-040061-97 Label Slack Absorber See page 17 7 – Liner Takeup Unit (option) See page 19 8 – Paper Supply Spool with accessories See pages 13-14 9 1-040565-10 Fan Fold Guides (option) See page 32 10 – Transfer Ribbon Mechanism See pages 9-11 – 1-971600-90 CPU-board See page 20 – 1-971601-52 Power Supply Unit See page 21 – – Other Options See pages 22-26 – – Miscellaneous See page 33
Spare Parts
EasyCoder 501 XP/601 XP; Keyboard
1
2
Pos. Part No. Description Remarks
EasyCoder 501 XP/601 XP; Chassis
1
1
1
1
EasyCoder 501 XP; Print Unit
1
2
3
5
6
7
11
12
13
14
8
15
4
Pos. Part No. Description Remarks 1 1-040958-00 Stepper Motor assy.
2 1-040519-90 Tooth Belt Wheel 3 1-995101-24 Tooth Belt
4 1-010020-90 Thermal Printhead assy. 5 1-040100-02 Tooth Belt Wheel assy.
6 1-040230-93 Platen Roller assy. Incl. bearings 7 1-040230-90 Ribbon Return Roller
8 1-040213-20 Cam Handle
9 1-040254-90 Head Pressure Link assy.
10 1-040182-00 Pressure Arm assy. Incl. magnet and locking knob
11 1-040150-00 Guide Lower 12 1-040151-00 Guide Upper 13 1-040109-90 Label Stop assy. 14 1-975607-25 Refl ecting Sensor
15 1-995101-54 Tooth Belt
EasyCoder 601 XP; Print Unit
1
4
2
3
5
6
7
11
12
13
14
10
Pos. Part No. Description Remarks 1 1-040958-00 Stepper motor assy.
2 1-040519-90 Tooth Belt Wheel 3 1-995101-24 Tooth Belt
4 1-040100-02 Tooth Belt Wheel assy. 5 1-010021-90 Thermal Printhead assy.
6 1-040230-97 Platen Roller assy. Incl. bearings 7 1-040213-20 Cam Handle
8 1-040254-90 Head Pressure Link assy.
9 1-040182-00 Pressure Arm assy. Incl. magnet and locking knob
10 1-040150-10 Guide Lower 11 1-040151-00 Guide Upper 12 1-040109-90 Label Stop assy. 13 1-975607-25 Refl ecting Sensor 14 1-995101-54 Tooth Belt
9
EasyCoder 501 XP/601 XP; Ribbon Unwind Unit
1
2
3
4
Pos. Part No. Description Remarks
1 1-040073-97 Ribbon Unwind assy. (EC 501 XP) Complete unit incl. brake, pivot, and fi xer ring. 1 1-040073-91 Ribbon Unwind assy. (EC 601 XP) Complete unit incl. brake, pivot, and fi xer ring. 2 1-040157-00 Pivot assy. (ALL)
3 1-040176-00 Spring Brake assy. (EC 501 XP) 3 1-040152-00 Spring Brake assy. (EC 601 XP)
EasyCoder 501 XP/601 XP; Ribbon Rewind Unit
1
2
3
Pos. Part No. Description Remarks
1 1-040065-97 Ribbon Rewind Unit assy. (EasyCoder 501 XP) Complete unit incl. gear wheel and bobbin plate. 1 1-040065-95 Ribbon Rewind Unit assy. (EasyCoder 601 XP) Complete unit incl. gear wheel and bobbin plate. 2 1-040443-11 Bobbin Plate
EasyCoder 501 XP/601 XP; Ribbon End Sensor
EasyCoder 501 XP; Media Supply Spool
1
2
EasyCoder 601 XP; Media Supply Spool
Pos. Part No. Description Remarks 1 1-040060-12 Unwind Unit 6" (paper) Complete unit. 2 1-150166-00 Bobbin assy.
1
EasyCoder 501 XP/601 XP; Bobbin Adapter
EasyCoder 501 XP; Media Roll Retainer
Pos. Part No. Description Remarks 1 1-040061-90 Label Slack Absorber assy. Complete unit. 2 1-040321-00 Spring
3 1-040329-00 Edge Guide
EasyCoder 501 XP; Label Slack Absorber
1
2
Pos. Part No. Description Remarks 1 1-040061-97 Label Slack Absorber assy. Complete unit. 2 1-040321-00 Spring
3 1-040329-00 Edge Guide
EasyCoder 601 XP; Label Slack Absorber
1
2
Pos. Part No. Description Remarks 1 1-040958-00 Stepper Motor assy. Cable not shown 2 1-995101-53 Tooth Belt
3 1-040253-01 Liner/Batch Takeup Plate 4 1-040317-00 Brace
5 1-040063-90 Takeup Unit assy. Incl. pulley, plate & brace 6 1-040335-01 Bobbin Plate
7 1-040124-00 Gear Wheel assy. 8 1-995101-43 Tooth Belt
EasyCoder 501 XP; Liner/Batch Takeup Unit
Pos. Part No. Description Remarks 1 1-040958-00 Stepper Motor assy. Cable not shown 2 1-995101-53 Tooth Belt
3 1-040317-10 Brace
4 1-040063-95 Liner Takeup Unit assy. Incl. pulley, plate & brace 5 1-040316-10 Bobbin Plate
6 1-040124-00 Gear Wheel assy. 7 1-995101-43 Tooth Belt
EasyCoder 601 XP; Liner Takeup Unit
Pos. Part No. Description Remarks
1 1-971600-90 CPU board assy. Flash and DRAM SIMMs not included
P22 1-020015-xx Flash SIMM (Boot) Incl. Intermec Fingerprint 7.xx & Intermec Shell 4.xx P20-21 1-971605-90 Flash SIMM Flash memory expansion P23-24 1-959070-00 DRAM SIMM (4 Mbyte) DRAM memory expansion IC304 1-956016-00 RS232 Driver Circuit
P34 1-956009-90 RTC Real-time clock circuit
EasyCoder 501 XP/601 XP; CPU Board
IC11 IC304 IC305 P20 P21 P22 P23 P24 P32 P35 P83 P84 V40 GND
CONNECTORS FROM TOP
8=HEADL. 6=LSS-BOT 5=LSS-TOP 4=LTS 3=RI-END 2=RI-LOW DEBUG POWER RI-LOW RI-END LTS KEYB. TPH STM1 STM2 CUTTER DRAM0 DRAM1-2 ROM2 ROM1 ROM0 1-971600-01 P01
RTC & Program Key
Pos. Part No. Description Remarks – 1-971601-52 Power Supply Unit assy.
– 1-959075-95 Industrial Fan assy.
EasyCoder 501 XP/601 XP; Parallel Interface Board
Pos. Part No. Description Remarks – 1-971603-28 Parallel Interface Board
EasyCoder 501 XP/601 XP; Industrial/Serial Interface Board
Pos. Part No. Description Remarks – Industrial/Serial Interface Board equipped with:
1-010558-00 RS-232 driver circuit IC2 1-010558-10 RS-422 non isolated driver circuit IC18 1-010558-20 RS-422 isolated driver circuit IC3 1-010558-30 RS-485 driver circuit IC4 C7 R56 R55 R54 R53 R52 R8 R3 R2 R1 JP1 IC7 IC6 IC5 IC2 IC1 C15 C14 C13 C12 C11 C6 C5 C4 C3 C2 C1 C8 C9 C10 C20 C21 C22 C23 C24 C25 C26 C27 D1 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 IC3 IC4 IC8 IC9 IC10 IC11 IC12 IC13 IC14 IC15 IC16 IC17 IC18 JP2 P1 P2 P3 P4 R4 R5 R6 R7 R10 R11 R 12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R40 R41 R50 R51
REL1 REL2 REL3 REL4
RP1 RS422nonisol.: IC18, S1,S4 S3 + + + + S1 S2 S4 1-971606-00.P01
RS232: IC2 RS422isolated: IC3, S2, S4 RS485: IC4, S3, S4* * Term. if end of cable
EasyCoder 501 XP/601 XP; Double Serial Interface Board
Pos. Part No. Description Remarks – 1-010554-00 Double Serial Interface Board assy.
Fitted for 2 x RS-232 Incl. cable to CPU board Modifi cation Circuits (for one port):
– 1-956036-00 RS 422 Non Isolated – 1-956038-01 RS 422 Isolated – 1-985319-00 20 mA Current Loop – 1-956037-01 RS 485 C7 R12 R15 R14 R13 R9 R8 R3 R2 R1 JP1 IC7 IC6 IC5 IC2 IC1 C15 C14 C13 C12 C11 C6 RP1 C5 C4 C3 C2 C1 C10 D1 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 IC3 IC4 IC18 JP2 P1 P2 P3 P4 R4 R5 R6 R7 R11 R10 RS422nonisol.: IC18, S1,S4 S3 + + + + S1 S2 S4
RS232: IC2 RS422isolated: IC3, S2, S4 RS485: IC4, S3, S4* * Term. if end of cable
C8 C9 R20 R21 R23 R22 R30 R35 R33 R32 R34 R31 R26 R28 R25 R24 R27 R29 IC15 D2 IC10 F32 F24 F20 F23 RP2 F31 F34 F15 F16 F17 F18 F25 F33 F30 IC12 IC13 IC14 IC11 C119 C18 C17 C16 + + + JP3 S5 S6 1-971613-00.A01 UART3 UART2
20mA CL: IC13, IC14, S6 RS232: IC11
RS422nonisol.: IC12, S5
* Term. if end of cable RS485: IC4, S3, S4* RS422isolated: IC3, S2, S4 RS232: IC2
EasyCoder 501 XP/601 XP; EasyLAN 100i Interface Board
Pos. Part No. Description Remarks
– 1-971614-90 EasyLAN 100i Interface Board Kit Incl. cable to CPU board, cover plate, manual, and CD-ROM. C1 C2 C3 C4 C12 C13 C70 D10 D30 F1 IC1 IC2 IC3 IC4 IC5 IC6 IC7 IC8 IC30 IC31 IC32 IC33 IC34 IC35 IC36 IC37 IC50 IC51 P11 P12 P30 P31 P32 P 33 P34 P35 P36 P37 P50 R1 R4 R6 R7 R8 R9 R10 R11 R12 R14 R52 R53 R56 R62 R63R70 R72R73 R75 R76 SW10 C A B = EEPROM LOAD A = PROGRAM LOAD FPGA START MODE STRAPS
EasyCoder 501 XP/601 XP; Industrial Interface Board
Pos. Part No. Description Remarks
– 1-1010559-90 Industrial/EasyLAN 100i Kit Incl. 2 interface boards, cable, manual, and CD-ROM.
– 1-010562-90 Industrial Interface Board Interface board only. – 1-010561-90 EasyLAN 100i Interface Board Interface board only. C7 R56 R55 R54 R53 R52 R8 R3 IC7 IC6 IC5 IC1 C14 C 12 C6 C5 C3 C2 C1 C8 C9 C10 C20 C21 C22 C23 C24 C25 C26 C27 D1 IC8 IC9 IC10 IC11 IC12 IC13 IC14 IC15 IC16 IC17 P1 P2 P3 P4 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R40 R41 REL1 REL2 REL3 REL4
RS422nonisol.: IC18, S1,S4
+ +
1-971606-02.P02
RS232: IC2 RS422isolated: IC3, S2, S4 RS485: IC4, S3, S4* * Term. if end of cable
Pos. Part No. Description Remarks
– 1-040559-00 Label Taken Sensor Kit Complete kit incl. installation instructions.
Pos. Part No. Description Remarks
– 1-040562-90 Ribbon Low Sensor Kit Complete kit with sensor. screw and installation instructions.
1 1-975605-20 Refl ecting sensor assy.
EasyCoder 501 XP/601 XP; Ribbon Low Sensor
Pos. Part No. Description Remarks
1 1-040551-00 Paper Cutter Kit assy. Complete kit incl. installation instructions. 2 1-983353-00 Micro Switch
3 1-040122-01 Cutter Mechanism
4 1-040450-00 Spring Not visible
EasyCoder 501 XP; Paper Cutter Kit
1
3
4
Pos. Part No. Description Remarks
1 1-040564-00 Paper Cutter Kit assy. Complete kit incl. installation instructions. 2 1-983353-00 Micro Switch
3 1-040122-10 Cutter Mechanism
4 1-040450-00 Spring Not visible
EasyCoder 601 XP; Paper Cutter Kit
1
3
4
Pos. Part No. Description Remarks – 1-040565-00 Fan Fold Guides for external media supply Complete unit
Pos. Part No. Description Remarks – 1-040565-10 Fan Fold Guides for external media supply Complete unit
Pos. Part No. Description Remarks – 1-982731-00 Power Cord 2.4 m UL/CSA U.S.A., Canada – 1-982756-00 Power Cord 2 m U.K., Ireland – 1-982735-00 Power Cord 2.5 m EUR European standard – 1-975583-18 Parallel Interface Cable 3 metres (9.8 ft.) – 1-975580-05 Serial Interface Cable RS-232 DB25 –> DB25 3 metres (9.8 ft.) – 1-975581-05 Serial Interface Cable RS-232 DB25 –> DB9 3 metres (9.8 ft.) – 1-975554-10 Cable (Power Supply –> CPU board)
– 1-040950-00 Cable (Power; CPU-board –> Printhead EasyCoder 501 XP – 1-040950-10 Cable (Power; CPU-board –> Printhead EasyCoder 601 XP – 1-975557-00 Cable (Logics; CPU-board –> Printhead)
– 1-040951-30 Cable (CPU-board –> Cutter connector)
– 1-110501-00 Cleaning Card (EC 501 XP) 25-pack – 1-110601-00 Cleaning Card (EC 601 XP) 25-pack – 1-956026-02 Flash Memory Card 2MB (empty)
– 1-956026-08 Flash Memory Card 8MB (empty)
– – Font Card (various font collections) Refer to Spare Parts List – – Firmware Card Refer to Spare Parts List – 1-200591-02 External Keyboard
– 1-010590-90 Confi guration Kit for External Keyboard Incl. PC cable, PC ware, manuals, and ment of clear and blind keytops.
– 1-010560-01 MobileLAN ® access 2102 Mounting Kit