Application Manual
Rexroth IndraWorks
HMI 12VRS
Rexroth IndraWorks HMI 12VRS
Application Manual
DOK-IWORKS-HMI*****V12-AP02-EN-P
RS-94c1f8fe2b158bb10a6846a001c8c716-2-en-US-6
This documentation describes the functions and the application of the IndraWorks HMI Engineering and IndraWorks HMI Operation user interfaces.
Edition Release Date Notes
Edition 01 04.2011 First edition for 12VRS
Edition 02 06.2011 Supplements
Copyright © Bosch Rexroth AG 2011
Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract. All rights are reserved with respect to the content of this documentation and the availa‐ bility of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr a. Main, Germany Phone +49 (0)93 52/ 40-0 ■ Fax +49 (0)93 52/ 40-48 85
http://www.boschrexroth.com/
Components & Software jochmill (KaWa/MePe)
Note This document has been printed on chlorine-free bleached paper. Title
1.1 Validity of the Documentation... 7
1.2 Structure of the Documentation... 7
1.3 Related Documentation ... 7
1.4 Information Representation... 7
1.4.1 Safety Instructions... 7
1.4.2 Symbols Used... 8
1.4.3 Names an Abbreviations... 8
2
Important Instructions on Use ... 11
2.1 Appropriate Use ... 11
2.1.1 Introduction... 11
2.1.2 Areas of Use and Application... 11
2.2 Inappropriate Use... 11
3
Safety Instructions for Electric Drives and Controls... 13
3.1 Definitions of Terms... 13
3.2 General Information... 14
3.2.1 Using the Safety Instructions and Passing Them on to Others... 14
3.2.2 Requirements for Safe Use... 14
3.2.3 Hazards by Improper Use... 15
3.3 Instructions with Regard to Specific Dangers... 17
3.3.1 Protection Against Contact With Electrical Parts and Housings... 17
3.3.2 Protective Extra-Low Voltage as Protection Against Electric Shock ... 18
3.3.3 Protection Against Dangerous Movements... 18
3.3.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting... 20
3.3.5 Protection Against Contact With Hot Parts... 20
3.3.6 Protection During Handling and Mounting... 21
3.3.7 Battery Safety... 21
3.3.8 Protection Against Pressurized Systems... 22
3.4 Explanation of Signal Words and the Safety Alert Symbol... 22
4
Overview... 25
5
IndraWorks HMI User Interface... 27
5.1 Functional Contents... 27
5.2 Commissioning (only for VPx-/VSx Devices)... 27
5.3 Starting IndraLogic V and Operation Desktop on a Visualization Device... 27
5.4 Screen Layout... 31
5.5 Header Display... 32
5.6 F-Key Operation... 33
5.7 M-key Operation... 34
Page
5.7.2 Visualization Devices with Touch Screen ... 34
5.7.3 Error Symbols on the M-panel Keys... 35
5.8 User Screens... 35 5.9 Diagnostic Display... 36 5.9.1 Overview... 36 5.9.2 Filter... 38 5.9.3 Detailed View ... 38 5.9.4 HTML Information... 40 5.9.5 No Communication... 41 5.10 Logbook... 41 5.10.1 Overview... 41 5.10.2 Selecting Logbook... 42 5.10.3 Deleting Logbook... 43 5.10.4 Updating Display... 43 5.10.5 Export... 43 5.10.6 Filter... 44
5.11 Field Bus Diagnostics ... 45
5.12 Operating Screens... 48
5.13 Criteria Analysis Window... 52
5.14 Machine Overview... 53
5.15 ACI Screens... 55
5.15.1 General... 55
5.16 Version Display... 58
6
IndraWorks HMI-CE User Interface... 61
6.1 Functional Contents... 61 6.2 Screen Layout... 62 6.3 M-Key Assignment... 63 6.3.1 Overview... 63 6.3.2 Operation... 63 6.3.3 Error Display... 64 6.4 Operating Screens... 64 6.5 User Screens... 66 6.6 Diagnostic Display... 66 6.6.1 Overview... 66 6.6.2 Filter... 67 6.6.3 Detailed View ... 68 6.7 Language Selection... 70 6.7.1 Overview... 70
6.7.2 Language Selection in IndraWorks Operation CE... 70
7
Configuring the User Interface... 73
7.1 Overview... 73
7.1.1 Creating the Visualization Device... 73
Overview... 82
VPx/VSx Device... 82
VEH/VEP Device... 84
Download Status... 86
7.1.6 Structure of the Visualization Device... 86
7.2 Configuring Screens... 88
7.2.1 Overview... 88
7.2.2 Screen Editor ... 88
7.2.3 Configuring Operating Areas... 92
7.2.4 Screen Control by the PLC... 95
7.2.5 External Applications... 96 7.3 Configuring F-keys... 97 7.3.1 General... 97 7.3.2 Deleting an F-Panel ... 97 7.3.3 F-Panel Editor... 97 7.3.4 Renaming F-panel... 101 7.3.5 Deleting F-panel... 101 7.4 Configuration of OP-keys... 101 7.4.1 General... 101 7.4.2 OP-Panel Editor ... 102 7.5 Configuring M-keys... 103 7.5.1 General... 103 7.5.2 Creating M-Panel... 103 7.5.3 M-Panel Editor ... 104 7.5.4 Renaming M-Panel... 106 7.5.5 Deleting M-Panel ... 106
7.5.6 Programming M-keys in the PLC... 106
Library and Function Blocks... 106
MKEYS Function Block... 107
MKEYS_SINGLESEL Function Block... 107
MKEYS_VPP21 function block... 108
7.5.7 Programming M-keys in the PLC for VEx Devices... 109
Library and Function Blocks... 109
HMICE_MKEYS Function Block... 109
Function Block SYSLIBGETSYMBOLADDRESS... 109
Function Block IL_VEXKEYS... 110
7.6 Configuring Default Structures... 110
7.7 OEM Data... 123
7.8 Language-Dependent User Texts... 126
7.9 Configuring Logbooks... 127
7.9.1 General... 127
7.9.2 Creating a new logbook... 127
Page
7.10 Configuring WinStudio Screens... 130
7.10.1 Overview... 130
7.10.2 General WinStudio Settings and Functions... 131
7.10.3 WinStudio screens... 132
Creating and Editing WinStudio Screens... 132
Screen Attributes... 133
Object Properties and Variable Selection... 135
Triggering Function Using the F-Key or M-Key... 135
7.10.4 WinStudio Variables... 136 7.10.5 Linked Symbols... 137 WinStudio Library... 137 User Symbols... 138 7.10.6 WinStudio Tasks... 140 Mathematic Screens... 140 Alarms... 140 Recipes... 141 Reports... 142 Trends... 142 Sequences... 143 ODBC... 143 Scripts... 144 7.10.7 WinStudio Tools... 146 Verify Application... 146 Start Application... 147 7.10.8 Database Spy... 147 7.10.9 LogWin... 148
7.10.10 Cross Reference Search... 149
7.10.11 Variable Import Wizard... 149
7.10.12 Export/Import... 151
7.10.13 WinStudio Licensing... 151
Introduction... 151
Overview on WinStudio Licenses... 152
Enabling a WinStudio License... 152
Effects of a Missing or Limited License... 153
7.10.14 Multilingualism ... 153
7.10.15 WinStudio Applications... 154
Overview... 154
Creating a WinStudio application... 154
User Management... 154
Web Functionality... 154
Transferring the Application and Activation on the Target Device... 155
7.10.16 Further Information... 155
7.11 Configuring Operating Screens... 155
7.12 Configuring ACI Screens... 158
7.12.1 General... 158
"Screen Configuration" Dialog ... 164
"Configuration Segment/Control" Dialog... 167
"Copy"/"Paste" Functions ... 172
"Export"/"Import" Functions ... 172
"Delete" Function ... 173
"Rename" Function ... 173
VCS Functions... 173
7.12.3 Integrating User Controls into ACI Screens... 176
General... 176
Integrating ActiveX Controls (Visual Basic 6)... 176
Integrating .NET User Controls... 177
Implementing and Using the ACI Interface... 177
Communication of User Controls via the Notify Event... 184
Configuring User Controls... 186
7.12.4 F-key Functions for ACI Screens and Controls... 187
7.13 User Rights for Screen and Functions Calls... 189
7.14 Locking and Hiding F- and M-Keys by the User Management... 190
7.15 Converting Configuration Data of Old IndraWorks Versions... 192
7.16 Configuring VCP Devices... 192
7.16.1 Overview... 192
7.16.2 Inserting VCP Devices... 192
7.16.3 Calling VI-Composer... 194
7.16.4 Transferring Project Files... 195
7.17 Configuring the Header Display... 196
7.17.1 Overview... 196
7.17.2 Configuring Individual Texts and Symbols... 198
7.17.3 Configuring for Alternating Display of Messages... 201
7.18 Export/Import... 202
7.19 Variable Browser... 202
7.20 Validating Visualization Data... 205
7.21 Version Control of the Visualization Devices... 207
7.21.1 General... 207
7.21.2 Special Features... 208
8
Service and Support... 209
IndraWorks HMI Engineering and IndraWorks HMI Operation user interfaces. Target group This documentation is intended for commissioning, operating and maintenance
personnel.
Application phases This documentation supports the user in the following phases: ● Commissioning
● Operation ● Maintenance ● Troubleshooting
1.2
Structure of the Documentation
The first part of the document contains important instructions on use and safety instructions (chapter 2 "Important Instructions on Use " on page 11 and
chapter 3 "Safety Instructions for Electric Drives and Controls" on page 13). The chapter 4 "Overview" on page 25 contains an overview on the visuali‐ zation system.
The chapter 5 "IndraWorks HMI User Interface" on page 27 describes the user interface.
The chapter 6 "IndraWorks HMI-CE User Interface" on page 61 describes the user interface used to visualize the process and operate the machines on VEx devices.
The chapter 7 "Configuring the User Interface" on page 73 describes the creation and configuration of visualization devices.
The chapter 8 "Service and Support" on page 209 contains more information on the customer service helpdesk.
1.3
Related Documentation
No. Title Identification
/1/ Rexroth IndraWorks 12VRS Engineering Application Manual
DOK-IWORKS-ENGINEE*V12-AP01-EN-P /2/ Rexroth IndraWorks 12VRS WinStudio
Application Manual
DOK-IWORKS-WINSTUD*V12-APxx-EN-P /3/ Rexroth IndraWorks 12VRS IndraLogic 2G PLC Pro‐
gramming System Application Manual
DOK-IWORKS-IL2GPRO*V12-AP01-EN-P
Fig.1-1: Related documentation
1.4
Information Representation
1.4.1
Safety Instructions
The signal word should focus the attention on the safety instructions and des‐ ignates the severity of the hazard.
The signal alert symbol (warning triangle with exclamation mark) located in front of the signal words "Danger", "Warning" and "Caution" indicates hazards for individuals.
The safety notes are represented as follows:
DANGER
In case of non-compliance with this safety instruction, death or serious injury will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury could occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate injury could occur.
NOTICE
In case of non-compliance with this safety instruction, property damages can occur.
1.4.2
Symbols Used
Representation The representation of different symbols can be found under chapter 3.4 Ex‐ planation of Signal Words and the Safety Alert Symbol, page 22.
1.4.3
Names an Abbreviations
Term Explanation
OEM Original Equipment Manufacturer and special software and hardware versions used by the OEM
Windows CE Often also abbreviated as WinCE. It is a family of operating systems of Microsoft for PDA and embedded systems Windows XPe Windows XP Embedded It is a Microsoft operating system.
It originates from XP Professional and is based on the same source text. It is to be distinguished from Windows CE/ Pocket PC since it is for another device class. XP Embedded can only run on the x86 hardware. Fields of usage are de‐ vices based on an x86 processor
IndraWorks Engineering Basic component of the Rexroth automation platform in which the engineering tools (IndraWorks HMI, IndraLogic, etc.) are integrated
IndraWorks Operation Runtime environment for operating and visualizing PC-based Rexroth controls
Download Transfer of all configuration files (runtime project) to the configuration directory of IndraWorks Operation
Panel The key panels (F-keys, M-keys, OP-keys) on the screens are called panels
M-panel Key panel with machine keys to the left and right of the screen
F-panel Key panel with function keys above the OP-panel to call a function
OP-panel Key panel with operator keys at the bottom of the screen to select a workspace
User screen Screen created using Rexroth WinStudio ACI Application Container Interface
ProVi message Diagnostic messages coming from the control (IndraLogic) WinStudio Configuration tool for the creation of user screens
IEC International Electrotechnical Commission (standardization body for electrical engineering)
Function block (FB) Provides application-specific functionalities BRWS Bosch Rexroth WinStudio
OPC OLE for Process Control, standardized software interface in the field of automation technology
HTML The Hypertext Markup Language (HTML), also often called hypertext, is a text-based markup language to structure con‐ tents such as texts, images, hyperlinks in documents XML Extensible Markup Language (XML). It is a markup lan‐
guage to represent hierarchical structured data as text data ASCII American Standard Code for Information Interchange is a 7-bit character coding. It corresponds to the US variant of ISO 646 and is the basis for later codings for character sets based on more bits
2.1.1
Introduction
Rexroth products represent state-of-the-art development and manufacturing. They are tested prior to delivery to ensure operating safety and reliability.
Personal injury and material damages due to inappropriate use of the products!
WARNING
The products have been designed for an industrial environment and may only be used according to their intended use. Inappropriate use may lead to property damage or personal injury.
As manufacturer, Rexroth does not assume any warranty, liability or compensation for damages which result from inappropriate use of the products. The risks of inappropriate use of the products are exclusively the risks of the user.
Before using Rexroth products the following conditions must be fulfilled in order to ensure an appropriate use of the products:
● Anyone using our products in whichever way must first read and under‐ stand the relevant safety instructions and be familiar with the appropriate use.
● In case of hardware products, they must remain in their original state, i.e. no structural changes are permitted. It is not permitted to decompile soft‐ ware products or alter source codes.
● Do not install or operate damaged or faulty products.
● Ensure that the products have been installed according to the instructions in the relevant documentation.
2.1.2
Areas of Use and Application
Rexroth IndraWorks HMI is a Windows-based visualization and user interface for the IndraMotion MLC, IndraMotion MTX and IndraLogic XLC control sys‐ tems and is used
● to commission tool and printing machines ● to operate and observe production processes ● diagnose machine states
The Rexroth IndraWorks HMI package comprises several compo‐ nents. The versions of these components have to be compatible with each other.
2.2
Inappropriate Use
● they are exposed to operating conditions that do not fulfill the ambient conditions specified. For example, it must not be operated under water, under extreme temperature variations, or at extreme maximum tempera‐ tures.
● Furthermore, Rexroth IndraWorks HMI must not be used in any applica‐ tions which are not expressly released by Bosch Rexroth.
the user of the product about the use and safety-relevant features for config‐ uring, integrating, installing, mounting, commissioning, operating, maintaining, repairing and decommissioning the product. The following terms are also used for this kind of documentation: User Guide, Operation Manual, Commissioning Manual, Instruction Manual, Project Planning Manual, Application Manual, etc. Component A component is a combination of elements with a specified function, which are part of a piece of equipment, device or system. Components of the electric drive and control system are, for example, supply units, drive controllers, mains choke, mains filter, motors, cables, etc.
Control System A control system comprises several interconnected control components placed on the market as a single functional unit.
Device A device is a finished product with a defined function, intended for users and placed on the market as an individual piece of merchandise.
Electrical Equipment Electrical equipment encompasses all devices used to generate, convert, trans‐ mit, distribute or apply electrical energy, such as electric motors, transformers, switching devices, cables, lines, power-consuming devices, circuit board as‐ semblies, plug-in units, control cabinets, etc.
Electric Drive System An electric drive system comprises all components from mains supply to motor shaft; this includes, for example, electric motor(s), motor encoder(s), supply units and drive controllers, as well as auxiliary and additional components, such as mains filter, mains choke and the corresponding lines and cables.
Installation An installation consists of several devices or systems interconnected for a de‐ fined purpose and on a defined site which, however, are not intended to be placed on the market as a single functional unit.
Machine A machine is the entirety of interconnected parts or units at least one of which is movable. Thus, a machine consists of the appropriate machine drive ele‐ ments, as well as control and power circuits, which have been assembled for a specific application. A machine is, for example, intended for processing, treatment, movement or packaging of a material. The term "machine" also cov‐ ers a combination of machines which are arranged and controlled in such a way that they function as a unified whole.
Manufacturer The manufacturer is an individual or legal entity bearing responsibility for the design and manufacture of a product which is placed on the market in the in‐ dividual's or legal entity's name. The manufacturer can use finished products, finished parts or finished elements, or contract out work to subcontractors. However, the manufacturer must always have overall control and possess the required authority to take responsibility for the product.
Product Examples of a product: Device, component, part, system, software, firmware, among other things.
Project Planning Manual A project planning manual is part of the application documentation used to support the sizing and planning of systems, machines or installations.
1) to be trained, instructed or authorized to switch electric circuits and devices safely on and off, to ground them and to mark them
2) to be trained or instructed to maintain and use adequate safety equipment 3) to attend a course of instruction in first aid
User A user is a person installing, commissioning or using a product which has been placed on the market.
3.2
General Information
3.2.1
Using the Safety Instructions and Passing Them on to Others
Do not attempt to install and operate the components of the electric drive and control system without first reading all documentation provided with the product. Read and understand these safety instructions and all user documentation prior to working with these components. If you do not have the user documentation for the components, contact your responsible Bosch Rexroth sales partner. Ask for these documents to be sent immediately to the person or persons respon‐ sible for the safe operation of the components.
If the component is resold, rented and/or passed on to others in any other form, these safety instructions must be delivered with the component in the official language of the user's country.
Improper use of these components, failure to follow the safety instructions in this document or tampering with the product, including disabling of safety de‐ vices, could result in property damage, injury, electric shock or even death.
3.2.2
Requirements for Safe Use
Read the following instructions before initial commissioning of the components of the electric drive and control system in order to eliminate the risk of injury and/or property damage. You must follow these safety instructions.
● Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions.
● Read the operating, maintenance and safety instructions in your language before commissioning. If you find that you cannot completely understand the application documentation in the available language, please ask your supplier to clarify.
● Proper and correct transport, storage, mounting and installation, as well as care in operation and maintenance, are prerequisites for optimal and safe operation of the component.
● Only qualified persons may work with components of the electric drive and control system or within its proximity.
● Only use accessories and spare parts approved by Bosch Rexroth. ● Follow the safety regulations and requirements of the country in which the
components of the electric drive and control system are operated. ● Only use the components of the electric drive and control system in the
manner that is defined as appropriate. See chapter "Appropriate Use". ● The ambient and operating conditions given in the available application
documentation must be observed.
The machine and installation manufacturers must
– make sure that the delivered components are suited for their individ‐ ual application and check the information given in this application documentation with regard to the use of the components,
– make sure that their individual application complies with the appli‐ cable safety regulations and standards and carry out the required measures, modifications and complements.
● Commissioning of the delivered components is only allowed once it is sure that the machine or installation in which the components are installed complies with the national regulations, safety specifications and standards of the application.
● Operation is only allowed if the national EMC regulations for the applica‐ tion are met.
● The instructions for installation in accordance with EMC requirements can be found in the section on EMC in the respective application documenta‐ tion.
The machine or installation manufacturer is responsible for compliance with the limit values as prescribed in the national regulations.
● The technical data, connection and installation conditions of the compo‐ nents are specified in the respective application documentations and must be followed at all times.
National regulations which the user must take into account
● European countries: In accordance with European EN standards ● United States of America (USA):
– National Electrical Code (NEC)
– National Electrical Manufacturers Association (NEMA), as well as local engineering regulations
– Regulations of the National Fire Protection Association (NFPA) ● Canada: Canadian Standards Association (CSA)
● Other countries:
– International Organization for Standardization (ISO) – International Electrotechnical Commission (IEC)
3.2.3
Hazards by Improper Use
● High electrical voltage and high working current! Danger to life or serious injury by electric shock!
● High electrical voltage by incorrect connection! Danger to life or injury by electric shock!
● Dangerous movements! Danger to life, serious injury or property damage by unintended motor movements!
● Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electric drive systems!
● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting!
● Risk of injury by improper handling of batteries!
system with voltages of more than 50 volts.
Contact with parts conducting voltages above 50 volts can cause personal danger and electric shock. When operating components of the electric drive and control system, it is unavoidable that some parts of these components conduct dangerous voltage.
High electrical voltage! Danger to life, risk of injury by electric shock or serious injury!
● Only qualified persons are allowed to operate, maintain and/or repair the components of the electric drive and control system.
● Follow the general installation and safety regulations when working on power installations.
● Before switching on, the equipment grounding conductor must have been permanently connected to all electric components in accordance with the connection diagram.
● Even for brief measurements or tests, operation is only allowed if the equipment grounding conductor has been permanently connected to the points of the components provided for this purpose.
● Before accessing electrical parts with voltage potentials higher than 50 V, you must disconnect electric components from the mains or from the pow‐ er supply unit. Secure the electric component from reconnection.
● With electric components, observe the following aspects:
Always wait 30 minutes after switching off power to allow live capacitors to discharge before accessing an electric component. Measure the elec‐ trical voltage of live parts before beginning to work to make sure that the equipment is safe to touch.
● Install the covers and guards provided for this purpose before switching on.
● Never touch electrical connection points of the components while power is turned on.
● Do not remove or plug in connectors when the component has been pow‐ ered.
● Under specific conditions, electric drive systems can be operated at mains protected by residual-current-operated circuit-breakers sensitive to uni‐ versal current (RCDs/RCMs).
● Secure built-in devices from penetrating foreign objects and water, as well as from direct contact, by providing an external housing, for example a control cabinet.
High housing voltage and high leakage current! Danger to life, risk of injury by electric shock!
● Connect the equipment grounding conductor of the components of the electric drive and control system permanently to the main power supply at all times. The leakage current is greater than 3.5 mA.
● Establish an equipment grounding connection with a minimum cross sec‐ tion according to the table below. With an outer conductor cross section smaller than 10 mm2 (8 AWG), the alternative connection of two equip‐ ment grounding conductors is allowed, each having the same cross section as the outer conductors.
Cross section outer con‐
ductor Minimum cross section equipment grounding conductorLeakage current ≥ 3.5 mA 1 equipment grounding
conductor 2 equipment grounding con‐ductors 1,5 mm2 (AWG 16) 10 mm2 (AWG 8) 2 × 1,5 mm2 (AWG 16) 2,5 mm2 (AWG 14) 2 × 2,5 mm2 (AWG 14) 4 mm2 (AWG 12) 2 × 4 mm2 (AWG 12) 6 mm2 (AWG 10) 2 × 6 mm2 (AWG 10) 10 mm2 (AWG 8) -16 mm2 (AWG 6) 16 mm2 (AWG 6) -25 mm2 (AWG 4) -35 mm2 (AWG 2) -50 mm2 (AWG 1/0) 25 mm2 (AWG 4) -70 mm2 (AWG 2/0) 35 mm2 (AWG 2) -... ... ...
Fig.3-1: Minimum Cross Section of the Equipment Grounding Connection
3.3.2
Protective Extra-Low Voltage as Protection Against Electric Shock
Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits.
On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages between 5 and 50 volts are PELV ("Protective Extra-Low Voltage") systems. It is allowed to connect devices equipped with basic insulation (such as programming devices, PCs, notebooks, display units) to these connections.
Danger to life, risk of injury by electric shock! High electrical voltage by incorrect connection!
If extra-low voltage circuits of devices containing voltages and circuits of more than 50 volts (e.g., the mains connection) are connected to Bosch Rexroth products, the connected extra-low voltage circuits must comply with the re‐ quirements for PELV ("Protective Extra-Low Voltage").
3.3.3
Protection Against Dangerous Movements
● Defective components ● Software or firmware errors
These errors can occur immediately after equipment is switched on or even after an unspecified time of trouble-free operation.
The monitoring functions in the components of the electric drive and control system will normally be sufficient to avoid malfunction in the connected drives. Regarding personal safety, especially the danger of injury and/or property dam‐ age, this alone cannot be relied upon to ensure complete safety. Until the integrated monitoring functions become effective, it must be assumed in any case that faulty drive movements will occur. The extent of faulty drive move‐ ments depends upon the type of control and the state of operation.
Dangerous movements! Danger to life, risk of injury, serious injury or property damage!
A risk assessment must be prepared for the installation or machine, with its specific conditions, in which the components of the electric drive and control system are installed.
As a result of the risk assessment, the user must provide for monitoring func‐ tions and higher-level measures on the installation side for personal safety. The safety regulations applicable to the installation or machine must be taken into consideration. Unintended machine movements or other malfunctions are pos‐ sible if safety devices are disabled, bypassed or not activated.
To avoid accidents, injury and/or property damage:
● Keep free and clear of the machine’s range of motion and moving machine parts. Prevent personnel from accidentally entering the machine’s range of motion by using, for example:
– Safety fences – Safety guards – Protective coverings – Light barriers
● Make sure the safety fences and protective coverings are strong enough to resist maximum possible kinetic energy.
● Mount emergency stopping switches in the immediate reach of the oper‐ ator. Before commissioning, verify that the emergency stopping equip‐ ment works. Do not operate the machine if the emergency stopping switch is not working.
● Prevent unintended start-up. Isolate the drive power connection by means of OFF switches/OFF buttons or use a safe starting lockout.
● Make sure that the drives are brought to safe standstill before accessing or entering the danger zone.
● Additionally secure vertical axes against falling or dropping after switching off the motor power by, for example,
– mechanically securing the vertical axes,
● The standard equipment motor holding brake or an external holding brake controlled by the drive controller is not sufficient to guarantee personal safety!
● Disconnect electrical power to the components of the electric drive and control system using the master switch and secure them from reconnec‐ tion ("lock out") for:
– Maintenance and repair work – Cleaning of equipment
– Long periods of discontinued equipment use
● Prevent the operation of high-frequency, remote control and radio equip‐ ment near components of the electric drive and control system and their supply leads. If the use of these devices cannot be avoided, check the machine or installation, at initial commissioning of the electric drive and control system, for possible malfunctions when operating such high-fre‐ quency, remote control and radio equipment in its possible positions of normal use. It might possibly be necessary to perform a special electro‐ magnetic compatibility (EMC) test.
3.3.4
Protection Against Magnetic and Electromagnetic Fields During Oper‐
ation and Mounting
Magnetic and electromagnetic fields generated by current-carrying conductors or permanent magnets of electric motors represent a serious danger to persons with heart pacemakers, metal implants and hearing aids.
Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electric components!
● Persons with heart pacemakers and metal implants are not allowed to enter the following areas:
– Areas in which components of the electric drive and control systems are mounted, commissioned and operated.
– Areas in which parts of motors with permanent magnets are stored, repaired or mounted.
● If it is necessary for somebody with a heart pacemaker to enter such an area, a doctor must be consulted prior to doing so. The noise immunity of implanted heart pacemakers differs so greatly that no general rules can be given.
● Those with metal implants or metal pieces, as well as with hearing aids, must consult a doctor before they enter the areas described above.
3.3.5
Protection Against Contact With Hot Parts
Hot surfaces of components of the electric drive and control system. Risk of burns!
● Do not touch hot surfaces of, for example, braking resistors, heat sinks, supply units and drive controllers, motors, windings and laminated cores! ● According to the operating conditions, temperatures of the surfaces can
be higher than 60 °C (140 °F) during or after operation.
ures to avoid injuries caused by burns in the final application. These measures can be, for example: Warnings at the machine or installation, guards (shieldings or barriers) or safety instructions in the application documentation.
3.3.6
Protection During Handling and Mounting
Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ● Observe the relevant statutory regulations of accident prevention. ● Use suitable equipment for mounting and transport.
● Avoid jamming and crushing by appropriate measures. ● Always use suitable tools. Use special tools if specified. ● Use lifting equipment and tools in the correct manner.
● Use suitable protective equipment (hard hat, safety goggles, safety shoes, safety gloves, for example).
● Do not stand under hanging loads.
● Immediately clean up any spilled liquids from the floor due to the risk of falling!
3.3.7
Battery Safety
Batteries consist of active chemicals in a solid housing. Therefore, improper handling can cause injury or property damage.
Risk of injury by improper handling!
● Do not attempt to reactivate low batteries by heating or other methods (risk of explosion and cauterization).
● Do not attempt to recharge the batteries as this may cause leakage or explosion.
● Do not throw batteries into open flames. ● Do not dismantle batteries.
● When replacing the battery/batteries, do not damage the electrical parts installed in the devices.
● Only use the battery types specified for the product.
3.3.8
Protection Against Pressurized Systems
According to the information given in the Project Planning Manuals, motors and components cooled with liquids and compressed air can be partially supplied with externally fed, pressurized media, such as compressed air, hydraulics oil, cooling liquids and cooling lubricants. Improper handling of the connected sup‐ ply systems, supply lines or connections can cause injuries or property damage. Risk of injury by improper handling of pressurized lines!
● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐ sion).
● Observe the respective manufacturer's operating instructions. ● Before dismounting lines, relieve pressure and empty medium.
● Use suitable protective equipment (safety goggles, safety shoes, safety gloves, for example).
● Immediately clean up any spilled liquids from the floor due to the risk of falling!
Environmental protection and disposal! The agents (e.g., fluids) used to operate the product might not be environmentally friendly. Dispose of agents harmful to the environment separately from other waste. Observe the national regulations of your country.
3.4
Explanation of Signal Words and the Safety Alert Symbol
The Safety Instructions in the available application documentation contain spe‐ cific signal words (DANGER, WARNING, CAUTION or NOTICE) and, where required, a safety alert symbol (in accordance with ANSI Z535.6-2006). The signal word is meant to draw the reader's attention to the safety instruction and identifies the hazard severity.
The safety alert symbol (a triangle with an exclamation point), which precedes the signal words DANGER, WARNING and CAUTION, is used to alert the reader to personal injury hazards.
DANGER
In case of non-compliance with this safety instruction, death or serious injury will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury could occur.
CAUTION
This documentation is intended for users who need a quick overview of the IndraWorks HMI user interface and for application engineers who need a tech‐ nical overview of how to operate, configure and project the various HMI com‐ ponents.
The user interface is based on the Microsoft Windows 2000 or Windows XP operating system and the IndraWorks automation platform. It also supports embedded terminals based on the Microsoft Windows CE operating system. The reduced functional scope of this operating system necessitates limited IndraWorks functionalities. Differences, if any, are appropriately indicated in the present documentation.
On delivery, the systems already provide all necessary software components ready for operation.
and message display in the runtime environment.
Configuration Configuration of F-panels, M-panels, OP-panels and screens with the IndraWorks Engineering.
User screens User screens that can be programmed freely with WinStudio.
M-key Operation Operation by means of machine keys (eight keys left; eight keys right). PLC function: In IndraWorks Engineering, the "MKEYS" function block (FB) is provided in the form of a library. This function block has to be implemented in the PLC program. For each visualization device that should be triggered by the PLC, a function block instance has to be created.
Device types The IndraWorks HMI user interface is available for PC-based devices (VPx-/ VSx devices) as well as embedded terminals (VEH / VEP devices). The func‐ tional scope for embedded terminals is limited as compared to that for PC-based devices. The following functions are only provided for VPx devices and VSx devices:
● OP-keys
Operating screens Configurable display of axis positions, variable states and machine operation statuses by means of machine keys.
5.2
Commissioning (only for VPx-/VSx Devices)
Commissioning of the user interface of a VPx-/VSx device requires the following steps:
● Project creation in IndraWorks Engineering ● Transmission of visualization data
● Start of IndraWorks Operation
5.3
Starting IndraLogic V and Operation Desktop on a
Visualization Device
If the IndraLogic V and the Operation desktop have to be operated parallely on one visualization device, the sequence of the applications may not be changed at startup. Before starting the Operation desktop, booting of the IndraLogic V has to be completed. Only then can a reliable communication be established to exchange visualization data between the IndraLogic V and the Operation desktop.
To ensure the correct sequence at automatic startup, it is recommended to create a corresponding batch file (e.g. Boot_PLC_OPD.bat, refer to the follow‐ ing program listing) and to add it to the Windows AutoStart. Occurring errors are then diagnosed and output.
Batch file "Boot_PLC_OPD.bat" The path specifications have to be adjusted to the current installa‐ tion directory!
REM ---REM IndraWorks Operation desktop is started after completed startup of the
REM IndraLogic V (soft control).
REM
REM ---REM Check whether corrupt program exists.
REM NOTE: Adjust possible path to current installation directory.
cd "C:\Program Files\Rexroth\IndraWorks\SoftControl_Vxx3\Bin" if EXIST "CORRUPT.PRG" goto :corrupt_exist
goto :start_plc_and_operation
REM
REM ---REM Delete symbol file if program does not exist.
REM Delete file Corrupt.PRG if program exists.
:corrupt_exist
if NOT EXIST "DEFAULT.PRG" del /F "*.SDB" del /F "CORRUPT.PRG"
goto :start_plc_only
REM
REM ---REM File "ProjectLoaded.txt" is deleted is it exists and soft panel is started.
REM NOTE: Adjust possible path to current installation directory.
:start_plc_and_operation
IF EXIST "C:\Program Files\Rexroth\IndraWorks\SoftControl_Vxx3\Bin\ProjectLoaded.txt" del "C:\Program Files\Rexroth\IndraWorks\SoftControl_Vxx3\Bin\ProjectLoaded.txt" start "" "C:\Program Files\Rexroth\IndraWorks\SoftControl_Vxx3\Bin\SoftPanel.exe"
REM
REM ---REM Wait till file "ProjectLoaded.txt" was written again,
REM maximum 40*5s = 200sc (ping runtime –n 6 ≈ 5 seconds). REM NOTE: Adjust possible path to current installation directory.
:try_again
IF EXIST "C:\Program Files\Rexroth\IndraWorks\SoftControl_Vxx3\Bin\ProjectLoaded.txt" GOTO valid echo PLC program is loaded. Please wait.
ping 127.0.0.1 -n 6 >nul set /a loop+=1
echo.|set /p =.
if %loop%==40 goto :FaultStartup GOTO try_again
REM
REM ---REM soft panel is started → Start Operation desktop.
REM NOTE: Adjust possible path to current installation directory.
:valid
start "" "C:\Program Files\Rexroth\IndraWorks\DDP.OperationDesktop.exe" goto :end
REM
REM ---REM Project data incorrect. IndraLogic V is started without Operation desktop
REM and an error message is output.
REM NOTE: Adjust possible path to current installation directory.
:start_plc_only
start "" "C:\Program Files\Rexroth\IndraWorks\SoftControl_Vxx3\Bin\SoftPanel.exe"
echo ---echo Project data incorrect, IndraLogic V is started without Operation desktop!
echo Restart computer, Reload program is required!
echo If error message occurs again, check integrity of the echo file directory (chkdsk)!
echo ---echo. pause goto :end REM REM ---REM Error when starting IndraLogic V. An error message is output.
:FaultStartup
---:end
Start File No File ProjectLoaded.txt exists? exists? Start IndraLogic V No Waiting time: 5 s Increment loop counter File ProjectLoaded.txt exists? Yes End Loop counter = 40? No No Error message: "Error when starting the
IndraControl V" Yes Error message: "Project data incorrect" Delete file Yes File Default.PRG Yes No
Delete symbol file *.sdb
Start IndraLogic V exists? Autostart Delete file ProjectLoaded.txt Corrupt.PRG Corrupt.PRG Yes
Start Operation Desktop
Fig.5-2: IndraWorks HMI user interface
Header Display ① The header display is identical for all screens. Displayed are ● Control name or station name
● Diagnostic status
● ProVi error and ProVi warnings ● Date and time
● Name of the active screen
M-panel ② M-panels are intended for machine operation or for execution of application-specific functions. The M-panels to the left and right of the screen show the assignment and the state of the M-keys.
OP- and F-panels ③ OP-panels are used to switch between the screens of different workspaces. Use the function keys to move back and forth between the screens, show an extended key assignment, or execute other application-specific functions. The currently active workspace and the screen selected are highlighted in color on the OP-panel and/or the F-panel.
Menu bar ⑤ The menu bar provides various general functions and can be shown and hidden as necessary by pressing <ALT>+<M>.
The following functions can be called via the menu bar: ● Logging users on and off
● Exiting IndraWorks Operation ● Calling the "Options" dialog
● Changing the language (using the "Options" dialog) ● Overview on the open application windows
● Calling the version display
5.5
Header Display
The header display contains several elements which provide information on existing diagnostic messages, on the connection and on network statuses as well as on Winlock activation. It also allows configuration of application-specific texts and icons displayed in relation to PLC variables.
The header provides the following information:
Fig.5-3: Standard header
No. Icon Meaning
1 A ProVi error message is pending
2 A ProVi warning message is pending
3 A ProVi notice is pending
4 The network is active. There are no ProVi warnings or ProVi errors present at any network participant 4 The network is active. A ProVi warning is present at at
least one of the network participants or there is no con‐ nection
4 The network is active. A ProVi error is present at at least one of the network participants
5 The teleservice is on
7 - Configurable application-specific symbols, which can be activated and deactivated via PLC variables
8 WinLock is on
8 WinLock is off
9 Online connection status
9 Offline connection status
10 - Corporate logo.
11 - Freely configurable texts. Switchover via PLC variables. Configurable text, color and flashing status
12 Placeholder for primary and secondary operation modes
13 - Message bars for ProVi errors, ProVi warnings, setup diagnostics, ProVi notices or start requirements (con‐ figurable)
Fig.5-4: Information displayed in the header
5.6
F-Key Operation
The devices are operated via the foil keys (F-panel). The keys can have the following states: ● F-key "normal" ● F-key "deactivated" ● F-key "disabled" ● F-key "hidden"
5.7
M-key Operation
5.7.1
Visualization Devices with Foil Keys
The devices are operated via the foil keys (M-panels) at the sides of the screen. The keys can have the following states:
● M-key "normal" ● M-key "pressed" ● M-key "active" ●
M-key "pressed and active"
●
M-key "deactivated"
●
M-key "Hidden" Key layout of the IndraControl
VPP 21 The IndraControl VPP 21 visualization device is provided with three foil keys tothe left and three foil keys to the right of the screen. The upper and lower keys are navigation keys. The key in the middle is provided for selection and confir‐ mation.
The keys are displayed as in the figures from "Normal" key... to "Deactivated" key. The currently selected key is additionally highlighted with a red frame:
●
Selected M-key
5.7.2
Visualization Devices with Touch Screen
The user interface of a visualization device with a touch screen is operated by touching a key icon on the screen.
5.7.3
Error Symbols on the M-panel Keys
PLC variable not found If a PLC variable, which is not in the PLC program of the control or in the IndraLogic symbol file, (symbol configuration ) has been planned for an M-key in the M-panel editor, a warning triangle is shown on the key in question:
●
Error display "PLC variable not found"
Key pressed If an M-key is pressed and held (e.g. for moving to a different screen) and a second M-key is pressed at the same time, the user is prompted to release the key. The new assignment is not active before this key is released:
●
Error symbol "M-key pressed"
5.8
User Screens
IndraWorks HMI allows to integrate as many self-created user screens in the user interface as desired. The screens can be created with the WinStudio con‐ figuration tool.
Fig.5-5: Example of a user screen at runtime
5.9
Diagnostic Display
5.9.1
Overview
Pressing <OP9> activates the diagnostic screen.
Fig.5-6: Basic diagnostic screen
The basic diagnostic screen is divided in four areas:
Message list ① This area displays the diagnostic messages from the assigned control (see header). Listed are:
● the message number
● the presence of the criteria analysis data
● the module number of ProVi messages or the channel number of MTX messages
● the time stamp indicating the time when the message occurred ● and the brief description entered by the user
Short info ② This area shows the message selected as short text. A symbol represents the message types ● Error ● Warning ● Message ● Setup diagnostics ● Starting condition
More information: Cause ③ This area shows more information. There, user texts illustrating the cause of the message in more detail, are filed.
5.9.2
Filter
<F1> on the diagnostic screen allows filtering by errors, warnings and mes‐ sages. The labeling of the F-key indicates that the filter is active:
Press <F1> to switch through the various filter modes: ● All <F1>
No filtering. All diagnostic messages are displayed ● Error <F1>
Only messages of the "Error" type are displayed ● Warning <F1>
Only messages of the "Warning" type are displayed ● Message <F1>
Only messages of the "Message" type are displayed
Fig.5-7: Diagnostic screen filtered by errors
In the example above, the "error" filter is activated, so that only messages hav‐ ing the appropriate error characteristics are displayed.
5.9.3
Detailed View
Fig.5-8: Detailed view of the diagnostic screen
The "Cause" and "Recovery" windows are extended versions of the windows already shown in the overview view.
More information regarding the messages are displayed in the "Selected in‐ fo". The additional information shown varies according to the type of message (e.g. ProVi).
Fig.5-9: Additional information about a ProVi message
The additional information describes the type of ProVi message and its origin in the program.
Use the cursor keys or the four navigation keys to scroll through the messages of the filtered overview list.
Press <F7> to move to "Overview".
5.9.4
HTML Information
The information on the cause and the recovery for a ProVi message cannot only be provided as text but also in HTML format. The HTML link is displayed in the recovery text of the overview. By selecting the ProVi message and press‐ ing <F3> "Detail", the given file is displayed as part of the detailed view.
Fig.5-11: Overview in the workspace Diagnostics with HTML information The areas "Reason" and "Recovery" in the detailed view of the HTML informa‐ tion are substituted by an HTML page. An F-panel is shown for the detailed view with HTML information. The four F-keys in the F-panel are used for scroll‐ ing the HTML page. The F-panel for navigating between the individual diag‐ nostics is available via a second F-panel level. If the detailed view including the HTML information is called from the diagnostic overview, the panel used for scrolling the HTML page is shown. The panel for navigating can be accessed via the level change. If the detailed view including the HTML information from the detailed view is called (e.g. by next entry, previous entry...), the navigation panel and the panel for scrolling can be accessed via a panel change.
Fig.5-13: Detailed view with HTML information (panel level: Diagnostic messag‐ es)
The level change is only enabled if the ProVi message contains HTML information.
If the HTML file was not found, a default page appears containing the message "<Path>\<FileName> was not found".
Fig.5-14: Detailed view in the workspace Diagnostics - "File was not found"
5.9.5
No Communication
If communication with the control is interrupted, diagnostic messages cannot be displayed. For example, this may happen if the connection cable has been removed. If communication is interrupted, the display of diagnostic messages is cleared. Once connection has been re-established, the display is automati‐ cally updated.
5.10
Logbook
5.10.1
Overview
Fig.5-15: Basic diagnostic screen
5.10.2
Selecting Logbook
Opening logbook Logbooks are configured in IndraWorks Engineering. As many logbooks as desired can be combined with any controls. If more than one logbook has been configured, a selection dialog opens when the logbook (<F7> key) is called. If only one logbook is configured, the selection dialog is not displayed and the logbook is immediately activated.
If no logbook is configured at all, a warning is displayed.
Fig.5-16: Logbook selection dialog
Fig.5-17: Selecting a logbook
5.10.3
Deleting Logbook
Press <F4> "Delete" to activate the delete function. This deletes all messages displayed with the currently set filters. The display is updated after completed deletion.
5.10.4
Updating Display
The logbook screen displays the messages statically. Press <F6> "Update" to update the screen.
5.10.5
Export
Fig.5-18: Export dialog with a selection list of target files
In the "Export" dialog, the following desired formats can be selected
● ASCII
● CSV
● XML
Define path and name of the file to be exported in the input field. Press OK to export the file with the currently set filters. ASCII and XML files contain infor‐ mation on the filter settings.
5.10.6
Filter
Fig.5-19: Example: Filter dialog
The Filter dialog allows to limit the selection list of logbook messages.
Enter the start time and end time in the "Time slot" field. Only messages within this time period are displayed. Assign the current date and time to the input fields using the System date and System time buttons.
The "Source" field defines the control whose messages are considered. The "Class" field defines the type of messages applied to the logbook. The five message classes can be combined as desired.
In the "Text" field, the messages available are searched for a defined text. Only messages within the text specified are displayed.
The No filter button resets all entries. Pressing OK enables the filters.
5.11
Field Bus Diagnostics
The field bus diagnostic display is embedded in the general diagnostic screen. Currently, the bus state of a PROFIBUS DP connected to the control is dis‐ played. Two views are available. The overview view provides a general idea of the field bus currently configured in IndraWorks Engineering. The detailed view contains further information on an individual bus participant selected in the overview representation.
Fig.5-20: Basic diagnostic screen
Then, <F2> "DP Diagnostic Overview" is used to call the field bus diagnostics.
Fig.5-21: Switched function key assignment in the basic diagnostic screen After calling the field bus diagnostic screen, an overview of the currently con‐ figured PROFIBUS DP is displayed.
The window is subdivided in three areas:
● The upper area displays the status of the bus master, the name of the control addressed and the ident number
● The central screen area shows the legend of the DP slave states and an overview of the totals of failed slaves and disturbed slaves
Fig.5-22: PROFIBUS DP Diagnostics overview screen
The detailed view provides additional information on each bus participant. It is provided for each slave and displayed for the selected (in black frame) bus participant. The slave is selected via mouse or the arrow keys. The detailed view is called with <F4>.
Fig.5-23: Detailed view of a bus participant
To reach the detailed view of another slave, it is not required to return to the overview, but it can be switched between the detailed views of the bus partici‐ pants via the keys <F2> to <F5>.
Return to the overview with <F9> which is used to complete the detailed diag‐ nostic view.
5.12
Operating Screens
Operating screens manually operate the machine with the help of M-keys. These screens display the current position of the axis moved as well as the states of freely configurable PLC variables. The meaning of individual states is determined while configuring the operating screen. They also show whether a specific action is feasible, i.e. whether it can be executed.
Fig.5-24: Operating screen
Fig.5-25: 5-line user screen
Fig.5-26: 7-line user screen For each operating line, ● one title
● one position display ● four status displays ● two feasibility displays
Fig.5-27: Operating line Title ① It describes the operating line.
Position display ② This display shows the current position of moving axes. The display value can be configured either via a PLC variable or by entering the axis number and the channel (for NC machines).
Status display ③ This display shows the states of freely configurable PLC variables. This field is available only if a PLC variable is assigned to it.
Feasibility display ④ To activate the feasibility display, either a freely configurable PLC variable can be used or an SFC flag can be configured. If an SFC flag is used, the POU and the step or action have to be defined first by the operating screen editor. The SFC flag specified in this manner is subject to the criteria analysis at runtime. The result of the criteria analysis (feasible or not feasible) is then visualized via the feasibility display.
If the motion cannot be carried out, press the M-key assigned to the operating line (<L1> - <L8> or <R1> - <R8>) in order to display the criteria analysis win‐ dow.
This field is available only if a PLC variable is assigned to it. Operating screen information
The operating screen displays the variables used for the status display. The variable display can be found in the "Presettings" using the <INFO> button at the operating panel.
Fig.5-28: Status line of an operating screen after switching to the variable display When pressing <INFO> again, the I/O addresses assigned to the PLC variables are displayed. The PLC variables not linked with an I/O address, remain in the variable representation. If the operating screen does not use any I/O address, the representation mode only switches between text and PLC variable display.
Fig.5-29: Status line of an operating screen after switching to the I/O address dis‐ play
Pressing <INFO> again, it is returned to the display of the status texts.
shown with <ALT> + <M>. In the "Options" dialog, select the folder "Short‐ cuts" and then in the list "Categories" the "HMI Functions" entry. Subsequently, select the "User screen information" in the "Commands" list and specify another shortcut.
Fig.5-31: Configuring the shortcuts to display user screen information
5.13
Criteria Analysis Window
Fig.5-32: Criteria analysis window
The criteria analysis window displays the Boolean variables preventing the mo‐ tion from being carried out.
In the "POU:" line, the name of the SFC is displayed. The display is completed with <F9>.
5.14
Machine Overview
The machine overview provides a list of all controls existing in a network con‐ figuration. The "Control" column shows the name of the network participant. The "Status" column shows the state of the related control or of the connection. The following states are possible:
● Disconnected
There is no connection to this control ● Connected
The connection to the control is established and there are no ProVi mes‐ sages present
● Warning
A ProVi warning is present at the control ● Error
Fig.5-33: Machine overview Displaying diagnostic messages of
a network control If the status column displays "Error" or "Warning" as the state of the relatedcontrol, call the diagnostic overview of this control to view the complete mes‐ sage text. Double-click on the desired control or select it by pressing the cursor keys and confirm with <ENTER>.
This opens the diagnostic overview which displays the ProVi messages of the control selected. An additional line at the top of the diagnostic window shows the name of the network control selected.
Fig.5-34: Display of the control name on the diagnostic overview
5.15.1
General
Short description In Operation Desktop, a special configuration mode can be used to adapt the screen segments of the ACI screens and of the control displays to the actual size of the ACI screens in the real user environment using the OP-, M- and F-keys and the header.
To enter the configuration mode of an ACI screen, a shortcut must be defined for its call. This is executed in the "Options" dialog that is located in the Operation desktop in the menu under Tools ▶ Op‐ tions... In this dialog, under "General/Shortcuts" of the Explorer, a shortcut has to be assigned to the command "Screen Layout Con‐ figuration" of the category "Configuration" (see fig. 5-36 "Dialog: Options (Shortcut definition for the configuration mode)" on page 55).
Fig.5-35: Menu: Options (in the Operation Desktop)
Fig.5-36: Dialog: Options (Shortcut definition for the configuration mode) Description In the user interface, the controls in the ACI screens have process connection.
the controls, as well as further options, depend on the control's own configura‐ tion dialog.
Fig.5-37: Operation Desktop with ACI screen in configuration mode ● Dragging the screen segment dividing line
The size of the screen segments can be changed by moving their dividing lines. To do this, move the cursor to the dividing line and the cursor symbol changes. While holding the left mouse button down, drag the dividing line with the mouse
The following dialogs and functions can be opened using the appropriate F-key:
● Options
Fig.5-38: Dialog: Example of a control's own configuration dialog: "Configuration – Axis positions" of the control for the axis position display
● Next window
In the screen, the screen segment that follows the currently focused screen segment in the list of screen segments is focused
The screen segments are arranged in a specific sequence in a list of screen segments. This order is specified due to the position of the screen segments in the screen - usually "from the top to the button, beginning at the left-most" - and cannot be changed. Screen segments can also be highlighted directly regardless of the sequence in the list of screen segments by moving the cursor to the screen segment and clicking using the left mouse button. This method of focusing does not work if the screen segment contains a control that is not correctly programmed.
● Exit configuration
A security prompt appears asking whether the current layout of the screen is to be saved. Then, the configuration mode is exited.
5.16
Version Display
The version dialog that can be opened either via the Help menu in the toolbar and the menu item Info or in IndraWorks Engineering or in IndraWorks Oper‐ ation display the version of the IndraWorks HMI installed. Clicking on the Advanced button opens a list of all components installed. Place the cursor line on the "IW-HMI ..." to display the exact version name of a component in the "Installed product + components" field.
Fig.5-39: Version display
machine operation on VEx devices using the Windows CE operating system. Since the scope of functions of the operating system and the hardware is limi‐ ted, only a part of the functions of VPP devices is available.
The IndraWorks HMI provides the following functions for Windows CE panels: ● Diagnostics (ProVi)
Programming of ProVi messages in IndraWorks Engineering (or IndraLogic) and message display in the runtime environment
● Configuration
Configuration of F-panels, screens and M-panels as well as operating screens with IndraWorks Engineering
● User screens
Programmable user screens with WinStudio. ● Operating screens
6.2
Screen Layout
Fig.6-1: Screen layout
Header display ① The header display is identical for all screens. The header display shows the control name, the diagnostic state, ProVi errors and ProVi warnings, date and time as well as the name of the active screen.
M-panels (left and right) ② M-panels are intended for machine operation or for execution of application-specific functions. The M-panels to the left and right of the screen show the assignments and the state of the M-keys.
Screen area ③ The display area shows the various applications.
F-panel ④ Use the function keys to switch various screens, call the diagnostic screen or execute any other application-specific function. The currently active operation key is highlighted in color on the F-panel.
the axes manually.
The status of the M-keys is visualized at the left and right edges of the screen on the IndraWorks user interface. The keys can obtain the following states:
● Normal ● Pressed ● Active ●
Pressed and enabled
●
Disabled
6.3.2
Operation
Visualization device with foil keys The device is operated by pressing the lateral foil keys <R1-R8> and <L1-L8>.. It is also possible to left-click on the visualized key (touch operation). Touch screen operation If a visualization device is equipped with a touch screen, it is operated by
touching or left-clicking on the visualized key.
The PLC function configured to the key is executed only if a hardware enabling key is pressed at the same time as the key is touched.
Such operation may trigger safety-critical ma‐ chine functions.
WARNING
6.3.3
Error Display
"PLC variable not found" If a PLC variable which is not contained in the PLC program of the control or in the IndraLogic symbol file (symbol configuration) has been configured for an M-key, a warning triangle is shown on the key in question:
●
"PLC variable not found" symbol on M-key
Key pressed If an M-key is additionally pressed while an M-key assignment is activated (e.g. moving to a different screen), a subsequent message prompts the user to re‐ lease the key.
●
"Pressed" symbol on M-key
The new assignment is not active before the appropriate key is released.
6.4
Operating Screens
Operating screens manually operate the machine with the help of M-keys. These screens display the current position of the axis moved as well as the states of freely configurable PLC variables. The meaning of individual states is determined while configuring the operating screen. They also show whether a specific action is feasible, i.e. whether it can be executed. The header can be shown or hidden, depending on the configuration.
