Heat Recovery
Steam Generators
Improving your
business is our
business
Thermax offers products, systems and solutions in energy and environmental engineering to industrial and commercial
establishments around the world. Its business expertise covers heating, cooling, waste heat recovery, captive power, water treatment and waste treatment, air pollution control, and performance chemicals.
Thermax brings to customers extensive experience in industrial applications and expertise through technology partnerships and strategic alliances.
Operating from its headquarters in Pune (Western India), Thermax has built an international sales and service network spread over South East Asia, Middle East, Africa, Russia, UK and the USA.
Boiler & Heater Group
(B&H)
Thermax's Boiler & Heater Group provides equipment and complete solutions for generating steam for process and power needs through combustion of various solid, liquid and gaseous fuels, as well as through heat recovery from
turbine/engine exhaust and (waste) heat recovery from industrial processes. The Group also offers heaters for various applications in the Chemical, Petrochemical & Refinery segments. Its services arm offers renovation and modernization solutions for old boilers and heaters.
The major industry segments served by the Group in India and across the world are Steel, Refinery, Petrochemical, Power, Cement, Sugar, Fertilizer, Paper, Chemical, Non-Ferrous Metal and Textile.
Product is supported under technical collaboration agreement with Babcock & Wilcox, USA
Technology source
and experience
Powered by technology from the world leaders
B&W PGG - interesting facts
Gas based combined-cycle power plants (CCPP) are expected to account for a significant portion of new investment in electricity generating assets in both developed as well as developing economies across the world. Foreseeing this trend, Thermax has teamed up with the world's foremost name in steam generation technology, Babcock & Wilcox Power Generation Group, Inc. (B&W PGG), USA, to offer heat recovery steam generators (HRSG) under a technology licence agreement.
lEstablished as a partnership between George Babcock
and Stephen Wilcox in 1867
lIncorporated as The Babcock & Wilcox Company in
1881; the same year the first power utility in North America went into service with boilers supplied by B&W PGG
lMore than 100 HRSGs installed by B&W PGG and its
Thermax Babcock & Wilcox (TBW)
lIn continuous existence since 1989; initially as
a joint venture between B&W PGG and Thermax Limited (1989-2004) and then as a division of Thermax Limited's Boiler & Heater Group with 'B&W PGG Licensee' status (since 2004)
lInstalled more than 40 HRSGs, up to 410
0 tons/hr capacity, 120 bar(g) and 567 C
lInstalled more than 100 AFBC boilers up to
0 175 tons/hr capacity, 108 bar(g) and 540 C
lInstalled more than 15 CFBC boilers with units
under execution as large as 500 tons/ hr 0
capacity, 142 bar(g) and 540 C
lInstalled more than 175 oil & gas fired
packaged boilers up to 275 tons/ hr capacity, 0
110 bar(g) and 485 C
lInstalled more than 15 oil & gas fired
single-drum, site-erected boilers up to 180 tons/ hr 0
capacity, 134 bar(g) and 520 C
lInstalled more than 150 travelling grate boilers
up to 170 tons/hr capacity, 110 bar(g) and 0
540 C
lBacked by full fledged manufacturing facility
spread across 27 acres with dedicated shops for steam drums, panels, headers, pressure parts, harps, pressure part modules etc. at Chinchwad, near Pune, in Western India
lIn order to cater to the growing demands of
industry, we have set up a new manufacturing facility spread over 100 acres at Savli, near Vadodara, in Western India.
lKey functional areas like engineering,
manufacturing, quality control and project management at TBW were established with the direct involvement of B&W PGG
lTBW engineers have received advanced
training at B&W PGG offices in USA
lTBW engineers use the same design
standards and advanced computer programs as used by B&W PGG engineers
lHRSG designs produced by TBW are
reviewed by B&W PGG
The B&W PGG edge
COLD RH I/L HOT RH O/L HP STEAM O/L IP STEAM TO RH GAS FLOW HP SH. 3 RH. 2 HP SH. 2 RH. 1 HP SH. 1 HP EV APOR ATOR ATTEMP. ATTEMP. LP STEAM O/L
Heat Recovery
Steam Generators
TO BOILER FEED PUMP IP SH. LP SH. HP ECO . 3 IP EV APOR ATOR LP EV APOR ATOR HP ECO . 2 IP ECO . HP ECO . 1 CPH
FROM IP FEED PUMP
FROM HP FEED PUMP
CPH I/L LP DRUM IP DRUM HP DRUM
HRSGs behind GE Frame 9E gas turbine under erection at Essar Power’s CCPP in Jamnagar, Western India
Wide-ranging capability
lSuperior HRSG design programs for
predicting accurate performance
lState-of-the-art manufacturing facilities
lImpressive track record project
management
lIn-house erection and commissioning
expertise
lEffective and reliable after-sales services
lEasy availability of spares
lStudy, retrofit and upgrade of existing
HRSG system
lFlow modelling (CFD) of inlet transition
duct
lCodes: ASME/ ATEX/ PED with CE
marking/ GOST/ EN/ BS/ DIN/ IBR
l3D Modelling
lShop assembled modules to allow for
maximum shop assembly and minimum field erection
lComprehensive support services including
annual service contract, HRSG
performance optimisation and condition assessment/ residual life analysis studies.
lBurners for firing liquid & gaseous fuels
lSCR/ CO catalyst
Optional equipment
Temperature
plane through right hand side burner distribution, vertical Temperature distribution, vertical plane between burner Temperature
plane through left hand side burner distribution, vertical
Velocity magnitude distribution on a vertical plane through the right hand side burner Velocity magnitude distribution on a vertical plane between the burners Velocity magnitude distribution on a vertical plane through the left hand side burner
CFD Modelling
lStack damper and silencer
lHP/ IP bypass
lCondensate recirculation pump
lFeedwater pump
lBypass system consisting of diverter damper,
HRSG behind GE Frame 9FA gas turbine under erection at Lanco Infratech’s 366 MW CCPP in Kondapalli, Southern India
To ensure a superior product at a competitive price and world class quality, TBW brings you all the benefits associated with:
lTotal Quality Management
lISO 9001:2008, ISO 14001:2004 and OHSAS
18001:2007 certifications
lASME certification for 'S', 'U', 'R' and 'H' stamps
lAutomated manufacturing facilities, fully
equipped with modern machines for critical pressure parts fabrication
lFollowing quality norms that meet the
requirements of renowned EPC firms and customers in India and around the world
The assurance
of quality
Experience with
EPC contractors
TOYO INDIA
TOYO ENGINEERING INDIA LTD
ENGINEERING CO., LTD.
TTCL
Turbomach
Tried, tested & proven
across applications
Reference list of Heat Recovery Steam Generator installations
SL. CLIENT PLACE QTY CAPACITY PRESSURE TEMP. GT MODEL/ FUEL COMMISSIONING
NO. TONS/ HR BAR(G) DEG. C YEAR
SINGLE - DRUM BOILER
1 Jacobs Netherlands Netherlands 1 365 83 310±5 GE Frame-9E gas turbine Under BV for Schoonebeek with supplementary execution Oilfield Redevelopment firing on natural gas,
Project associated gas
2 Reliance Utilities & Jamnagar, 6 315 49 396 GE Frame 9E gas turbine 2008 and 2009 Power Ltd. Gujarat with supplementary/ fresh
air firing on natural gas, naphtha and distillate
3 Essar Power for Jamnagar, 2 315 65 465 GE Frame 9E gas turbine Under Vadinar Power Co. Ltd. Gujarat with supplementary execution
firing on natural gas, diesel, naphtha, LCO, LPG & refinery gas
4 Lanco Infratech Ltd, Kondapalli, 1 282/42/ 34 97.6 / 4.7/ 567/318/ Unfired on GE Frame 9FA Under India Andhra 4.04 286.6 gas turbine execution
Pradesh
5 Aban Power Limited Tamil Nadu 1 160 110 542 GE Frame 6 FA gas turbine 2005 with supplementary firing
on natural gas
6 Abener for Hassi Algeria 2 135.7 92.12 562 GE Frame 6 gas turbine Under R’mel project with supplementary execution
firing on natural gas
7 Daelim for Numaligarh Numaligarh, 2 130 43 456 GE Frame 6 gas turbine 1996 Refinery Assam with supplementary
firing on natural gas and naphtha
8 EID Parry Ltd. Kakinada, 1 130 10 Saturated GE Frame 6 gas turbine 2008 Andhra with supplementary
Pradesh firing on natural gas 9 Reliance Industries Jamnagar & 4 125 117 512±5 GE Frame 6 gas turbine
Ltd. Hazira, with supplementary firing 2006 Gujarat on natural gas/ naphtha,
kerosene and distillates 10 OEP for Oswal Shahjahanpur, 2 100 115 515 GE Frame 5 gas turbine
Chemical & Fertilizer Uttar Pradesh with supplementary 1995 firing on natural gas
11 Internusa for Bekasi Indonesia 2 86 92 535 GE Frame 6 gas turbine Under Power with supplementary execution
firing on natural gas
12 Maruti Udyog Ltd. Gurgaon, 1 75 42 410 GE Frame 5 gas turbine 1993-94 Delhi with supplementary
firing and integral deaerator on natural gas
13 Essar Gujarat Limited Hazira, 1 50.2 42 410 Unfired on GE Frame 1993 Gujarat 5 gas turbine with
integral deaerator
14 BSES Kochi, 3 40.2 46 425 Unfired on LM 6000 1999 Kerala gas turbine
15 Arvind Mills Ltd. Naroda & 2 32 44 440 PGT 10 gas turbine with
Santej, supplementary firing on 1997
SL. CLIENT PLACE QTY CAPACITY PRESSURE TEMP. GT MODEL/ FUEL COMMISSIONING
NO. TONS/ HR BAR(G) DEG. C YEAR
BI-DRUM BOILER
1 Alok Industries Limited Vapi, 1 30 10.5 Saturated Taurus 60 gas turbine 2007 Gujarat with supplementary
firing on natural gas
2 Turbomach India Pvt. Taloja 2 22 41 350 Centaur 60 gas turbine 2004 Ltd. for Deepak with supplementary/
Fertilizers fresh air firing system on natural gas and naphtha
3 Turbomach India Jhagadia, 1 21 12 191 Taurus 60 gas turbine Under Pvt. Ltd. Bharuch, with supplementary execution A/c LANXESS India Gujarat firing on natural gas
Pvt. Ltd.
4 Turbomach India Gujarat 2 20 10.5 Saturated Taurus 70 gas turbine 2004 Pvt. Ltd. for Welspun with supplementary
firing on natural gas
5 Gujarat Heavy Vapi, 1 16 10.5 Saturated Taurus 60 gas turbine 2007 Chemicals Ltd. Gujarat with supplementary
firing on natural gas
6 Tuma Turbomach SA for Baroda, 1 12.7 10 Saturated Centaur 40 gas turbine 2002 Sarabhai Piramal Gujarat with supplementary
Pharmaceutical Ltd. firing on natural gas
7 Caterpillar for Apollo Gujarat 1 11.7 22 Saturated Unfired on Taurus 60 2004
Tyres gas turbine
8 Caterpillar for Biocon Bangalore, 2 11.2 10.5 Saturated Unfired on Taurus 60 2005 and 2006
Karnataka gas turbine
9 Gujarat Fluorochemicals Vadodara, Unfired on Taurus 60 2003 Ltd. Gujarat 1 11.8 12 Saturated gas turbine
Mumbai
Dhanrajmahal, 2nd Floor Chhatrapati Shivaji Maharaj Marg Near Gateway of India, Colaba Mumbai: 400 039, India. Tel: 91-22-67542200, 67542222 Fax: 91-22-22040859
Delhi
9, Community Centre, Basant Lok New Delhi: 110 057, India. Tel: 91-11-46087200 Fax: 91-11-26148679
Chennai
Fatima Akthar Court 3rd Floor, 312 Anna Salai Teynampet, Chennai, 600 018, India. Tel: 91-44-24303400
Fax: 91-44-24353841
Kolkata
Azimgunj House, 5th Floor
7 Camac Street, Kolkata: 700 017, India. Tel: 91-33-22826711/2/3
Fax: 91-33-22826796
Hyderabad
6-3-649 Nalanda Complex, 2nd Floor Somaji Guda, Hyderabad: 500 082, India. Tel: 91-40-23310254, 23312013, 23396820 Fax: 91-40-23312335
OVERSEAS OFFICES SOUTH EAST ASIA
Thermax Limited
C/o. Pro-active MH Resources Sdn. Bhd. 3rd Floor, South Wing, Bangunan Getah Asli 148 Jalan Ampang, Kuala Lumpur - 50450, Malaysia. Tel: +603 2166 9801/ 03/ 04, Fax: +603 2161 2685 Email: [email protected] Cell: +60 122056623 Email: [email protected] Cell: +60 172454569 MIDDLE EAST
Thermax Babcock & Wilcox (A Division of Thermax Ltd.)
C/o. Gulf Power International (Dabbagh Group) P.O. Box: 74426, Al-Khobar 31952, KSA. Tel: +966 3 887 4557, Fax: +966 3 882 3041 Email: [email protected]
Cell: +966 553 915 403
THERMAX LIMITED
BOILER & HEATER GROUP
Energy House, D-II Block, Plot No. 38 & 39 M.I.D.C. Chinchwad, Pune: 411 019, Maharashtra. Tel: 91-20-66126464
Fax: 91-20-66126612
Email: [email protected]
